c6 automatic transmission parts list - …page 7 october 2006 c6 automatic transmission parts list...

C6

AUTOMATIC

TRANSMISSION

PARTS LIST

Revised October 2006

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October 2006

C6 Automatic Transmission Parts List

TABLE OF CONTENTSFigure 1. Park Brake Assembly..........................................................................................................4Figure 2. Converter, Pan, and Output Shaft Assembly ......................................................................8Figure 3. Direct Clutch Assembly .....................................................................................................10Figure 4. Forward and Reverse Clutch Assembly ............................................................................12Figure 5. Intermediate Band Servo ..................................................................................................16Figure 6. Parking Pawl, Throttle, and Manual Control Linkage .......................................................18Figure 7. Valve Body Assembly........................................................................................................20

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Parts List C6 Automatic Transmission

Figure 1. Park Brake Assembly

35

3336

37

34

3231

30

17

22

21

2019

17 18

38

25

24

1

23

4

567

8910

11

12

1314

16

15 2627

28

4A

23

29

3925

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Table 1. Park Brake Assembly

Fig &

Ind

Ford Part

Number

Tug Part

NumberDescription Qty

1-1 386034-S100 TPG-386034-S100 Nut, Slotted 9/16-18 1

1-2 ------ 1/8 x 1 Pin, Cotter Ø 1/8" x 1" Long 1

1-3 44880-S2 TPG-44880-S2 Washer, Flat 9/16" ID 1

1-4 D3TZ-2A663D TPG-D3TZ-2A663D Bellcrank, COM 1

1-4A ------ T6-8205-107 Bellcrank, Diesel 1

1-5 380207-S 3/8-16 x 1½Screw, Hex Washer Head Ø

3/8-16 x 1½" Long6

1-6 D0TZ-7A039B D0TZ-7A039B Housing, Tail Shaft (C6) 1

1-7 D0TZ-7086A D2AZ-7086A Gasket, Extension Housing 1

1-8 B9TZ-2A710D TPG-B9TZ-2A710D Cam & Lever Assembly 1

1-9 380952-S2 ------ Nut, Hex 4

1-10 34794-S2 34794-S2 Washer, Lock 4

1-11 C8HZ-7A002A TPG-C8HZ-7A002A Plug, Speedometer Gear Inlet 1

1-12 D0TZ-7085A T6-8005-129 Housing, Flange 1

1-13 D1TZ-17285A TPG-D1TZ-17285A Spacer, Speedometer Gear 1

1-14 E1ZZ-7065A E1ZZ-7065A Bearing Assembly with Retainer Ring 1

1-15 D5TZ-7070A D5TZ-7070A Ring, Snap 1

1-16 D0TZ-7A011A D0TZ-7A011A Seal, Transmission 1

1-17 ------ T6-8005-143 Shoe, Park Brake (C6) 2

1-18 B9T-2634B T6-8005-147 Spring, Park Brake Assembly (C6) 2

1-19 58675-S2 TPG-58675-S2 Bolt, Hex Head Ø ½-13 x 1½" Long 4

1-20 B9TZ-2A636A T6-8005-135 Plate, Park Brake 1

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Figure 1. Park Brake Assembly (Cont'd)

35

3336

37

34

3231

30

17

22

21

2019

17 18

38

25

24

1

23

4

567

8910

11

12

1314

16

15 2627

28

4A

23

29

3925

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Table 1. Park Brake Assembly (Cont'd)

Fig &

Ind

Ford Part

Number

Tug Part


1-21 B9T-2749A T6-8005-149 Spring, Park Brake Assembly (C6) 1

1-22 D6TZ-2A703A TPG-D6TZ-2A703A Shield, Park Brake 1

1-23 ------ MD-CB21-115 Pin, Clevis, COM 2

1-24 D3TZ-2857A TPG-D3TZ-2857A Clevis, Parking Brake 1

1-25 ------ 1/8 x 1 Pin, Cotter Ø 1/8" x 1" Long 2

1-26 D3TA-2A701AA TPG-D3TA-2A701AA Pipe, Parking Brake Drain 1

1-27 ------ 3/8-24 Nut, Hex 3/8-24 4

1-28 ------ 3/8 Washer, Lock 3/8" ID 4

1-29 385554-S2 TPG-385554-S2 Stud Ø 9/16-12 x 2.28" Long 1

1-30 382884-S TPG-382884-S Bolt Ø 5/16-24 x 1" Long 4

1-31 ------ ¼ Washer, Lock ¼" ID 4

1-32 C6TZ-4A254B TPG-C6TZ-4A254B Saddle, U-Joint 2

1-33 371887-S2 TPG-371887-S2 Nut, Lock 1-20 1

1-34 ------ ½-13 Nut, Top Lock Hex ½-13 4

1-35 D3TZ-2614A TPG-D3TZ-2614A Drum, Parking Brake 1

1-36 D3TZ-7089B TPG-D3TZ-7089B Flange, Output 1

1-37 385524-S2 TPG-385524-S2 Bolt Ø ½-13 x 1½" Long 4

1-38 C1TT-2857L TPG-C1TT-2857L Clevis 1

1-39 TPG-385555-S2 TPG-385555-S2 Spacer 1

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Figure 2. Converter, Pan, and Output Shaft Assembly

13

2

9

1011

7 8

121314

15

5465

4

4

1619

20

21

2524

2322

1817

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Table 2. Converter, Pan, and Output Shaft Assembly

Fig &

Ind

Ford Part

Number

Tug Part


2-1 C6AZ-7086A C6AZ-7086A Gasket 1

2-2 D6TZ-7060A D6TZ-7060A Shaft Assembly, Output (C6) 1

2-3 (See Note) (See Note) Bushing 1

2-4 87650-S ------ Plug, Dry Seal 1/8-27 4

2-5 E0UZ-7D273A ------ Connector Assembly - Oil Tube 2

2-6 C6AZ-7D029C ------ Vent Assembly - Case 1

2-7 58618-S2 ------ Screw, Hex Head Ø 5/16-18 x IR 4

2-8 387035-S5 ------ Ring 1

2-9 34805-S8 ------ Screw 4

2-10 ------ U3660B Governor Assembly 1

2-11 C7AZ-7D220A ------ Body (Governor Oil Collector) 1

2-12 C4AZ-7D011A ------ Ring (Governor Housing Seal) 3

2-13 C6AZ-7C232A ------ Sleeve (Oil Distributor) 1

2-14 C6AZ-7D000B C6AZ-7D000B Tube (Oil Distributor) 1

2-15 C6AZ-7D000A C6AZ-7D000A Tube (Oil Distributor) 1

2-16 E5TZ-7060A E5TZ-7060-A Converter Assembly 1

2-17 E5TZ-7A194D E5TZ-7A194D Pan, Transmission Oil (C6) 1

2-18 378782-S ------Screw, Hex Washer Head Ø

5/16-18 x 17/32" Long17

2-19 C6AZ-7A191B C6AZ-7A191B Gasket, Oil Pan (C6) 1

2-20 D5AZ-7D080A ------ Valve, Primary Throttle 1

2-21 D3AZ-7F006B D3AZ-7F006B Clip, Modulator Valve 1

2-22 378782-S ------Screw, Hex Washer Head Ø

5/16-18 x 17/32" Long1

2-23 F1TZ-7F013A ------ Shield, Heat 1

2-24 DATZ-7A377A DATZ-7A377-A Diaphragm Assembly (Black Band) 1

2-25 D8AZ-7A380A D8AZ-7A380-A Rod, Throttle Control 1

2- D5TZ-6375A TPG-D5TZ-6375A Flywheel Assembly (C6) 1

Note: Replace using C6 Automatic Transmission Overhaul Kit (P/N D6AZ-7C391A).Prope

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Figure 3. Direct Clutch Assembly

1

2

3 5

48

697 10

12

1311a-e

1415

1618 19

20

Direct Clutch

Direct Clutch

29a-e(select fit)

28

2221

23

24

2527

26

17

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Table 3. Direct Clutch Assembly

Fig &

Ind

Ford Part

Number

Tug Part


3-1 87650-S ------ Plug, Dry Seal 1/8-27 1

3-2 E5TZ-7060A E5TZ-7060A Converter Assembly 1

3-3 D2AZ-7017A ------ Shaft, Input 1

3-4 C2AZ-7A248A C2AZ-7A248A Seal, Shaft 1

3-5 C6AZ-7B258A ------ Bushing, Front Oil Pump (C6) 1

3-6 58619-S2 ------ Screw, Hex Head Ø 5/16-18 x 1¼" Long 7

3-7 C6AZ-7A248B C6AZ-7A248B Ring, Seal 1

3-8 C8AZ-7A103B C8AZ-7A103B Pump Assembly, Front Oil (C6) 1

3-9 C9AZ-7A108A ------ Support Assembly, Front Pump 1

3-10 20346-S8 ------ Screw, Hex Head Ø 5/16-18 x ¾" Long 5

3-11A C6AZ-7D014A ------ Washer, Thrust - Front Pump Support (0.057" Thick) 1

3-11B C6AZ-7D014B ------ Washer, Thrust - Front Pump Support (0.078" Thick) 1

3-11C C6AZ-7D014C C6AZ-7D014C Washer, Thrust - Front Pump Support (0.094" Thick) 1

3-11D C6AZ-7D014D ------ Washer, Thrust - Front Pump Support (0.114" Thick) 1

3-11E C6AZ-7D014E ------ Washer, Thrust - Front Pump Support (0.119" Thick) 1

3-12 C6AZ-7A248B C6AZ-7A248B Ring, Seal 1

3-13 C6AZ-7D025A C6AZ-7D025-A Seal, Intermediate Brake Drum 2

3-14 C6AZ-7A136A ------ Gasket, Front Oil Pump to Case 1

3-15 C6AZ-7D029C ------ Strut, Intermediate Brake Band 1

3-16 D9AZ-7D034B D9AZ-7D034-B Band Assembly 1

3-17 C6AZ-7D430C ------ Strut 1

3-18 C9AZ-7D044A ------ Drum Assembly, Intermediate Brake 1

3-19 C8AZ-7C099A C8AZ-7C099-A Seal, Oil - Clutch Piston 1

3-20 C8AZ-7A548C C8AZ-7A548-C Seal, Oil - Clutch Piston 1

3-21 C9AZ-7A262B ------ Piston Assembly, Clutch 1

3-22 C7ZZ-7B488A ------ Spring, Direct Clutch Piston 10

3-23 C6AZ-7A527A ------ Retainer, Direct Drive Clutch Spring 1

3-24 377136-9 ------ Ring, Retainer 1

3-25 E9TZ-7B442E E9TZ-7B442E Plate, External Spline Steel A/R

3-26 D6AZ-7B164A D6AZ-7B164A Plate, Internal Spline Friction A/R

3-27 C6AZ-7B066B C6AZ-7B066-B Plate, Direct Clutch Pressure 1

3-28 C6AZ-76096A ------ Bearing Assembly 1

3-29A 377126-S ------ Ring, Retainer (0.067" Thick) A/R

3-29B 377127-S ------ Ring, Retainer (0.076" Thick) A/R

3-29C 377128-S ------ Ring, Retainer (0.085" Thick) A/R

3-29D 377437-S ------ Ring, Retainer (0.058" Thick) A/R

3-29E 385044-S ------ Clutch, Reverse (7 1/8" Dia.) A/R

3- D7AZ-7153A D7AZ-7153-A Gasket & Oil Seal Kit (Items #4 & 14) 1

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Figure 4. Forward and Reverse Clutch Assembly

50

1

23

4

5 6 78 9

12

1113

14a-e(select fit)

10

Forward Clutch

16

15 17

18 1920

2123

26

2522 24

27

25

28 29

31

30 2932 33

34 35

36

37

38

39

40

41

42

4344 46

45

47 4849

Reverse Clutch

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Table 4. Forward and Reverse Clutch Assembly

Fig &

Ind

Ford Part

Number

Tug Part


4-1 C6AZ-7D019A ------ Seal, Cylinder - Forward Clutch 2

4-2 E9TZ-7A360A ------ Cylinder Assembly - Forward Clutch 1

4-3 D6AZ-7A548A D6AZ-7A548-A Seal, Clutch - Outer 1

4-4 E9TZ-7A548F E9TZ-7A548-F Seal, Clutch - Inner 1

4-5 D6AZ-7A262A D6AZ-7A262A Piston Assembly - Forward Clutch 1

4-6 C6AZ-7D256B ------ Ring, Forward Clutch Piston Spring 1

4-7 D9AZ-7B070A ------ Spring, Forward Clutch Piston Disc 1

4-8 377127-S ------ Ring, Retainer 1

4-9 36243A ------ Washer, Thrust - Input Shell 1

4-10 D6AZ-7E085B D6AZ-7E085-B Spring, Clutch Pressure - Forward Clutch 1



4-13 C6AZ-7B066A C6AZ7B066A Plate, Forward Clutch Pressure 1

4-14A 377127-S ------ Ring, Retainer (0.076" Thick) A/R

4-14B 377437-S ------ Ring, Retainer (0.058" Thick) A/R

4-14C 377444-S ------ Ring, Retainer (0.094" Thick) A/R

4-14D 386841-S ------ Ring, Retainer (0.112" Thick) A/R

4-14E 386842-S ------ Ring, Retainer (0.130" Thick) A/R

4-15 C9AZ-7D090A ------ Washer, Thrust - Forward Clutch Hub 1

4-16 377132-S ------ Retainer 1

4-17 D6AZ-7B067A ------ Hub, Clutch 1

4-18 D6AZ-7D392A D6AZ-70392-A Gear, Forward Ring 1

4-19 C6AZ-7A166B C6AZ-7A166-B Washer, Bearing Assembly 1

4-20 D5AZ-7D398A ------ Planet Assembly - Forward 1

4-21 C6AZ-7D236A C6AZ-7D236-A Race, Bearing - Sun Gear 1

4-22 C6AZ-7D234B C6AZ-7D234-B Bearing Assembly - Sun Gear 1

4-23 C6AZ-7D235A C6AZ-7D235-A Race, Bearing - Sun Gear 1

4-24 C6AZ-7D063A ------ Gear Assembly, Sun 1

4-25 377300-S ------ Ring, Retainer 2

4-26 C6AZ-7D064A ------ Shell 1

4-27 C6AZ-7D066A ------ Washer, Thrust - Input Shell 1

4-28 377155-S ------ Ring, Retainer 1

4-29 C6AZ-7A166B ------ Washer, Bearing Assembly 2

4-30 C6AZ-7D006B ------ Planet Assembly - Reverse 1

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Figure 4. Forward and Reverse Clutch Assembly (Cont'd)

50

1

23

4

5 6 78 9

12

1113

14a-e(select fit)

10

Forward Clutch

16

15 17

18 1920

2123

26

2522 24

27

25

28 29

31

30 2932 33

34 35

36

37

38

39

40

41

42

4344 46

45

47 4849

Reverse Clutch

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Table 4. Forward and Reverse Clutch Assembly (Cont'd)

Fig &

Ind

Ford Part

Number

Tug Part


4-31 387031-S5 ------ Ring, Retainer 1

4-32 C6AZ-7A153A ------ Ring, Gear - Output Shaft 1

4-33 C9AZ-7D164A ------ Hub - Output Shaft 1

4-34 377132-S ------ Retainer 1

4-35 36254B ------ Bearing Assembly 1

4-36 U36576 ------ Hub, Reverse Clutch 1

4-37 377135-S ------ Ring, Retainer 2

4-38 A36654D ------ Sprag Kit, Rear 1

4-39 U36892 ------ Ring, Snap - Reverse Clutch 1

4-40 C6AZ-7B066C C6AZ7B066C Plate, Reverse Clutch Pressure 1



4-43 D8AZ-7E085A ------ Spring, Clutch Pressure 1

4-44 CM-7D403A CM-7D403-A Seal, Outer - Reverse Clutch 1

4-45 F3TZ-7D404A F3TZ-7D404-A Seal, Inner - Reverse Clutch 1

4-46 A36664E ------ Race, Over Running Clutch (1.013" Thick) 1

A36664B ------ Race, Over Running Clutch (1.040" Thick) 1

A36664A ------ Race, Over Running Clutch (1.089" Thick) 1

4-47 E6TZ-7D406A ------ Retainer and Spring Assembly 1

4-48 D8AZ-7D402A D8AZ7D402A Piston Assembly - Reverse Clutch 1

4-49 C6AZ-7D167A ------ Bolt, Case - Reverse Clutch 5

4-50 E8TZ-7005H E8TZ-7005H Case, Transmission (See Note 2) 1

4-51 D3TZ-7B368A ------ Washer 1

4-52 D6TZ-7A233A ------ Gear - Parking 1

4-53 (See Note 1) (See Note 1) Bushing 1

4-54 D6TZ-7060A D6TZ-7060A Shaft, Output (C6) 1

Note 1: Replace using C6 Automatic Transmission Overhaul Kit (P/N D6AZ-7C391A).

Note 2: Transmission Case (P/N E8TZ-7005H) includes the following parts:

QtyFord Part

NumberDescription

1 C7AZ-7E206A Retainer (Fig. 5-11)

2 E0UZ-7D273A Connector Assembly (Fig. 2-5)

1 E6TZ-7D406A Retainer and Spring Assembly

1 C6AZ-7D433A Shaft (Fig. 5-10)

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Figure 5. Intermediate Band Servo

14

13

15

12

3 45

6

17

16

1011

12

89

7

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Table 5. Intermediate Band Servo

Fig &

Ind

Ford Part

Number

Tug Part


5-1 57633-S2 ------ Screw, Hex Head Ø 5/16-18 x ¾" Long 4

5-2 D3AZ-7D027A ------ Cover - Intermediate Band Servo 1

5-3 D5TZ-7D024B ------ Seal - Intermediate Band Servo 1

5-4 D4AZ-7D026A ------ Gasket - Intermediate Band Servo 1

5-5 F2TZ-7D021B F2TZ-7D021BPiston and Rod Assembly -

Intermediate Band Servo1

5-6 A36906 ------ Spring - Intermediate Band Servo 1

5-7 E8TZ-7005H E8TZ-7005H Case, Transmission (See Note) 1

5-8 C6AZ-7A178A ------ Screw, Reverse Band Adjusting 1

5-9 375185-S100 ------ Nut and Washer - Seal Type 9/16-12 1

5-10 C6AZ-7D433A ------ Shaft - Intermediate Band Actuating Lever 1

5-11 C7AZ-7E206A ------ Retainer - Intermediate Band Servo Lever 1

5-12 E0TZ-7330A ------ Lever - Intermediate Band Servo 1

5-13 C6AZ-7D430C ------ Strut - Intermediate Band Anchor 1

5-14 C6AZ-7D029C ------ Strut - Intermediate Band Anchor 1

5-15 D9AZ-7D034B D9AZ-7D034-B Band Assembly 1

5-16 D8TZ-7A228B ------ Dipstick and Filler Tube 1

5-17 E7TZ-7A020D TPG-E7TZ-7A020D Dipstick Indicator (C6) 1

Note: Transmission Case (P/N E8TZ-7005H) includes the following parts:

QtyFord Part

NumberDescription





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Figure 6. Parking Pawl, Throttle, and Manual Control Linkage

2

7 8

14 5 6

9 10 1214

20 19 18 172122

27

2824

2325

3

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Table 6. Parking Pawl, Throttle, and Manual Control Linkage

Fig &

Ind

Ford Part

Number

Tug Part


6-1 E8TZ-7005H E8TZ-7005H Case, Transmission (See Note 2) 1

6-2 D3TZ-7B368A ------ Washer, Thrust - Output Shaft (Rear) 1

6-3 D6TZ-7A233A ------ Gear, Parking - Output Shaft (See Note 1) 1

6-4 C6AZ-7D071A ------ Shaft - Parking Pawl 1

6-5 EOTZ-7A441A ------ Pawl, Parking 1

6-6 C6AZ-7D070B ------ Spring, Parking Pawl Return 1

6-7 U36995 ------ Plate 1

6-8 379058-S7-8 ------ Screw (Band Adjuster) 1

6-9 DSAZ-7B498A ------ Seal Assembly - Manual Control Lever 1

6-10 EOTZ-7A256B ------ Lever Assembly, Manual Control 1

6-11 Discontinued -- No Longer Used

6-12 DBTZ-7A247A ------ Switch, Neutral Safety Trans. Mount 1


6-14 55651-S2 ------ Screw 2



6-17 C9AZ-7D417A ------ Spring - Park Plate Torsion 1

6-18 C9AZ-7D414A ------ Plate Assembly - Park Rod Support 1

6-19 C9AZ-7D418A ------ Shaft - Parking Plate 1

6-20 EAA-6572A ------ Cup, 0.536" Dia. Plus 1

6-21 56501-S2 ------ Screw 1

6-22 EOTZ-7A261A ------ Spring, Manual Control Valve Detent Lever 1

6-23 CTR-C6-100 ------ Lever 1

6-24 U36991A ------ Rod 1

6-25 33848-S8 ------ Nut 1


6-27 353079-S ------ Ball, Detent ½" Dia. 1

6-28 380505-S ------ Ring, Retainer 1

Note 1: Output Shaft Parking Gear (P/N D6TZ-7A233A) includes Thrust Washer (P/N D3TZ-7B368A) (Item 2).

Note 2: Transmission Case (P/N E8TZ-7005H) includes the following parts:

QtyFord Part

NumberDescription





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Figure 7. Valve Body Assembly

1

2

3

4

8

6

7

10

9

1a5

10

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Table 7. Valve Body Assembly

Fig &

Ind

Ford Part

Number

Tug Part


7-1 E0UZ-7A100A T6-1008-123 Body Assembly, Valve - 3 Speed 1

7-1a D9FP-7A100AA ------ Body Assembly, Valve - 2 Speed 1

7-2 C4AZ-7D227A ------ Retainer, Throttle Pressure 1

7-3 E0TZ-7326D ------ Rod, Gear Selector Valve 1

7-4 D0AZ-7E387A ------ Screen, Main Control Pump Inlet 1

7-5 D6AZ-7D100A ------ Gasket, Valve Body Separator Plate 1

7-6 ------ ¼-20 x 1 Bolt, Hex Head Ø ¼-20 x 1" Long (Body to Case) 6

7-7 C6AZ-7E062A ------ Gasket, Oil Pan Screen 1

7-8 D5AZ-7A098B D5AZ-7A098B Screen, Oil Pan w/ Gasket 1

7-9 ------ ¼-20 x 1½ Bolt, Hex Head Ø ¼-20 x 1½" Long (Body to Case) 2

7-10 ------ 10-24 x 1¼ Bolt, Oil Screen #10-24 x 1¼" Long 8

7-11 ------ 10-24 x 1 5/8 Bolt, Oil Screen #10-24 x 1 5/8" Long 1

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c6 automatic transmission parts list - …page 7 october 2006 c6 automatic transmission parts list...

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