broken hill prospecting | asx:bpl | ris2014 broken hill investor presentation

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‘Strategic Evaluation of Sulphuric Acid Production’ 1 Study group report, Graduate MBA course Australian Graduate School of Management (AGSM), University of NSW * Managing Director, Broken Hill Prospecting Ltd Alexia Combet Aristotle Solomon Tushar Gupta Rico Xiong Presented by Ian Pringle*

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Broken Hill Prospecting ASX:BPL - Investor presentation delivered at the 4th annual Resources Investment Symposium held in Broken Hill NSW Australia, 26-28 May 2014.

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Page 1: Broken Hill Prospecting | ASX:BPL | RIS2014 Broken Hill Investor Presentation

‘Strategic Evaluation of Sulphuric Acid Production’

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Study group report, Graduate MBA course Australian Graduate School of Management (AGSM), University of NSW

* Managing Director, Broken Hill Prospecting Ltd

Alexia Combet Aristotle Solomon Tushar Gupta Rico Xiong

Presented by Ian Pringle*

Page 2: Broken Hill Prospecting | ASX:BPL | RIS2014 Broken Hill Investor Presentation

Cautionary Notes Investors are advised that this study has not established the economic viability or definite value of the Thackaringa Project. While the study was based on the Company’s existing and previously announced Inferred Mineral Resource estimates , they are not in themselves sufficient to define the economic viability of producing sulphuric acid from concentrate produced from the Thackaringa Project. Under the JORC Code, Inferred Mineral Resource estimates are not sufficient to permit the application of the type of technical and economic parameters required to imply economic viability. Disclaimer

This presentation contains forward-looking statements that involve subjective judgement and analysis and accordingly, are subject to significant uncertainties and risks, many of which are outside the control of, and are unknown to, Broken Hill Prospecting Pty Ltd ( “BPL”). In such circumstances, the forward-looking statements can be identified by the use of forward-looking words such as “may”, “will”, “expect”, “intend”, “seek”, “estimate”, “believe”, “continue” or other similar words. No representation, warranty or assurance is given or made in relation to any forward-looking statement by BPL or it’s representatives, In addition, no representation, warranty or assurance is given in relation to any underlying assumption or that any forward-looking statements will be achieved. Actual future events may vary materially from the forward-looking statements and the assumptions on which the forward-looking statements are based. Accordingly, presentation readers are cautioned not to place undue reliance on such forward-looking statements as a result of the uncertainties. In particular, BPL wishes to caution readers that these forward-looking statements are based on economic predictions and assumptions on reserves, mining method, production rates, metal prices and costs (both capital and operating) developed by BPL management in conjunction with consultants. This presentation and the forward-looking statements made in this presentation, speak only as of the date of the presentation. Accordingly, subject to any continuing obligations under the Corporations Act and the New Zealand and Australian Stock Exchange Listing Rules, BPL disclaims any obligation or undertaking to publicly update or revise any of the forward-looking statements in this presentation, whether as a result of new information, or any change in events, conditions or circumstances on which any such statements is based.

Competent Person Statement

Exploration activities and results contained in this presentation are based on information compiled by Dr Ian Pringle, a Member of the Australasian Institute of Mining and Metallurgy. Dr Pringle is the Managing Director of Broken Hill Prospecting Ltd and also a Director of Ian J Pringle & Associates Pty Ltd, a consultancy company in minerals exploration. He has sufficient experience which is relevant to the style of mineralisation and types of deposits under consideration and to the activity which he is undertaking to qualify as a Competent Person as defined in the Australasian Code for Reporting of Exploration Results, Mineral Resources and Ore Reserves (the JORC Code). The Inferred Mineral Resource was prepared and first disclosed under the JORC Code 2004. It has not been updated since to comply with the JORC Code 2012 on the basis that the information has not materially changed since it was last reported. The Potential is reported under JORC Code 2012. It is conceptual in nature and more drilling is required to further define it. However, there is no certainty that additional work will result in an upgrade of potential to Mineral Resource. Dr Pringle has consented to the inclusion in this report of the matters based on his information in the form and context in which it appears.

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Page 3: Broken Hill Prospecting | ASX:BPL | RIS2014 Broken Hill Investor Presentation

Agenda for talk

Project and Resources

Sulphuric Acid: Production, Use, World Market, Supply & Demand

Sulphuric Acid: Australian Market

MBA Study: Summary, Potential Customers, Cost Estimates

MBA Study: Broken Hill Option, Financial Analysis & Sensitivity

Overall Business Model Summary

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Page 4: Broken Hill Prospecting | ASX:BPL | RIS2014 Broken Hill Investor Presentation

Unique style of cobalt pyrite

mineralisation

Located beside main railway &

highway, 25km SW of BH

Outcropping, very large

surface deposits

In 2012/2013 BPL discovered

new extensions & considerable

potential for more

Processing of pyrite to recover

Co by sulphide roasting to

produce sulphuric acid

Pinnacles mine

EL 8143

Excellent location

4

Page 5: Broken Hill Prospecting | ASX:BPL | RIS2014 Broken Hill Investor Presentation

Area of next slide

Offset

Resources and potential…. are very large & near surface

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Page 6: Broken Hill Prospecting | ASX:BPL | RIS2014 Broken Hill Investor Presentation

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Sulphuric acid global production forecast

(‘000 tonnes)

Courtesy of Dr Robert Boyd, Elkbury Sulphur Consultants Inc, March 2014

Sulphur based Smelter by-product Pyrite roasting Spent acid

Page 7: Broken Hill Prospecting | ASX:BPL | RIS2014 Broken Hill Investor Presentation

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Sulphuric acid production by region

~90% produced in the

northern hemisphere

Courtesy of Dr Robert Boyd, Elkbury Sulphur Consultants Inc, March

2014

Page 8: Broken Hill Prospecting | ASX:BPL | RIS2014 Broken Hill Investor Presentation

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Sulphur/sulphuric acid use

Source: International Fertilizer Association (IFA)

Other sulphur uses: 9pc

Other fertilizers: 6pc

Fertilizers: 46pc

Page 9: Broken Hill Prospecting | ASX:BPL | RIS2014 Broken Hill Investor Presentation

Sulphuric Acid Market - Australia

Australian Market

$-

$20

$40

$60

$80

$100

$120

$140

-

100,000

200,000

300,000

400,000

500,000

600,000

700,000

2005 2006 2007 2008 2009 2010 2011

Imported Tonnes Trade Unit Value

Australian Annual SA Imports

Largest Australian producers:

• Incitec Pivot: 965,700 tpa*

• Nyrstar: 452,200 tpa

• Sun Metals: 380,000 tpa

• Wesfarmers, Orica, BHP Billiton, Coogee Chemicals

International Market

China: 120 Mtpa (2015) with 20-30 Mtpa overcapacity but importer

South Korea: 2.7 Mtpa exported (2012)

Net import sources (2012): (>400,000t)

• South Korea: 216,400 tonnes

• Japan: 178,300 tonnes

• China: 12,800 tonnes

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Demand for phosphate fertilisers and base metals processing drive sulphuric acid prices

*Glencore Xstrata plan to close the Mt Isa Cu smelter by 2016 and

Incitec Pivot phosphate production at Phosphate Hill may be reduced.

Page 10: Broken Hill Prospecting | ASX:BPL | RIS2014 Broken Hill Investor Presentation

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Sulphuric acid supply/demand, Australia

Australian issues include:

• Net importer of sulphuric acid (and sulphur) • Freight, handling, storage from northern hemisphere

producers • Adds to costs as well as uncertainty of supply • Future production decline is forecast for Australia • Supply is a deterrent for new projects - sulphuric acid

can make up a significant proportion of CAPEX and OPEX for many projects.

• East Australia contains some of the world’s largest undeveloped HMS (TiO2), phosphate, Ni laterite and REE deposits.

Page 11: Broken Hill Prospecting | ASX:BPL | RIS2014 Broken Hill Investor Presentation

MBA Study - Executive Summary

The scope of the MBA project was to analyse the potential of producing & selling sulphuric acid at three locations using pyrite roasting of concentrate feed from cobalt-pyrite deposits near Broken Hill:

1. Broken Hill

2. Central NSW

3. Tennant Creek

Recommendation: Pursue Option #1

Sulphuric acid plant located at Broken Hill

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Page 12: Broken Hill Prospecting | ASX:BPL | RIS2014 Broken Hill Investor Presentation

Customer Demand – MBA study

12

Option #1 Broken Hill Option #2 Central NSW Option #3 Tennant Creek

Demand? (tonnes/ yr)

2.5 M 0.2 M 1.4 M

Industry • 3-4% expected growth for titanium due to demand from China and India

• Strong REE growth as key in element in technology

• Phosphate industry declining 0.9% in Australia annual to $3.8billion in 2018

• Fast growing REE market

Cornerstone Customers

• Cristal • Iluka (BHP Billiton, Murray Zircon, Australian Zircon)

• Alkane Resources DZP (Syerston Ni-Co-Pt, Jervois Mining Ni, Tottenham Cu, Sydney markets)

• Rum Jungle Resources • Arafura Resources (Minemakers, Ranger U)

Upside • Supportive community • Skilled labour • Familiarity with

environmental risks

• CAPEX est for DZP is high • Possibility to outsource

sulphuric acid production • Emerging markets

• Port availability, • Close to Asia/India markets • Direct shipment of P2O5 rock

is expensive

Risks • FOB assumption may not be valid for all customers

• Dependent on Ti industry

• Single customer? • EIS approval March 2014,

Production 2016?

• Erratic phosphate pricing • Freight distances • Acid imports from Indonesia

Page 13: Broken Hill Prospecting | ASX:BPL | RIS2014 Broken Hill Investor Presentation

Costs Estimation – Flow Chart for MBA

Mining Cobalt-Pyrite Ore

7.5 Mtpa

Concentrate Cobalt-Pyrite

1.3 Mtpa

Roasting Plant

2.0 Mtpa

CAPEX $ 60 M

$ 14 (per tonne)

OPEX

Freight

1.3 Mtpa

$ 190 M

$ 39 (per tonne)

$ 0

$ 0.04 (per tonne per km)

$ 500 M

$ 30 (per tonne)

Key Assumptions: • Escalation factor of 0.6 (WorleyParsons) • ±50% range on cost estimates (WorleyParsons & GHD) • Breakdown between fixed cost and variable cost at

30%:70%, except for freight 0%:100% (WorleyParsons) 13

Page 14: Broken Hill Prospecting | ASX:BPL | RIS2014 Broken Hill Investor Presentation

Customer Import Costs – MBA Study

Sulphuric acid $ per tonne

Broken Hill & Central

NSW

Tennant Creek

Custom Value 2013* 61.27 61.27

Transport 56.30 51.64

Insurance 2.12 2.03

Total 119.69 114.94

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*Value has fluctuated between $35 and

$130/t between 2005-2013

Add to these…. storage, infrastructure costs, operational costs, salaries ….

Page 15: Broken Hill Prospecting | ASX:BPL | RIS2014 Broken Hill Investor Presentation

Summary BH Scenario – Option 1

Broken Hill

Annual sulphuric acid production

2Mt

Capacity utilisation 100%

Total Capex $769M

Annual BE revenue $382M

Profit Margin 30%

Break Even NPV Sale Price (+/- 40%)

$186

Import Price - low estimate

$120

Premium to purchase from BPL

55%

Of the 3 options a sulphuric acid plant at Broken Hill offers the lowest break even price and the best possibility for customer value creation

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NOTES

Cost estimates are + 50%

No account for CAPEX/OPEX & value of cobalt production

?5,000-6,000tpa (Current cobalt price ~$30,000/t)

No account for hematite production/sale

Page 16: Broken Hill Prospecting | ASX:BPL | RIS2014 Broken Hill Investor Presentation

Creating Customer Value

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Option #1 offers the best potential for customer value creation when considering cost sensitivities

IRR

Per

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Val

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Page 17: Broken Hill Prospecting | ASX:BPL | RIS2014 Broken Hill Investor Presentation

Ilmenite (FeTiO3) can be upgraded to synthetic rutile (TiO2) using concentrated sulfuric acid. The titanium oxygen sulfate (TiOSO4) is selectively extracted and converted into titanium pigment.

Finishing

Waste

TiOHh Calcination Acid

digestion

ilmenite feedstock

Purification

H2SO4

Sulphate Process

Upgrade ilmenite to TiO2 at Broken Hill?

TiO2

Cristal currently operate a mineral separation plant at Broken Hill and export ~200,000tpa of ilmenite from the Ginkgo and Snapper mines.

~$150-200/t ~$2-3,000/t

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Page 18: Broken Hill Prospecting | ASX:BPL | RIS2014 Broken Hill Investor Presentation

Overall business model summary

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Potential to create metal mining and chemical industry synergies Broken Hill Prospecting to develop, mine and build cobalt pyrite concentrate plant

Second party - to build and operate a pyrite roast sulphuric acid plant with; – Off-take agreements with customers for the acid

– Purchase agreement with Broken Hill Prospecting (Broken Hill Chemical) for supply of pyrite concentrate

– JV for recovery of cobalt and sale of Fe fines

Others (+BPL?) - to develop projects based on long-term security of supply of acid.

Contact details:

Dr Ian Pringle, Managing Director, Broken Hill Prospecting Ltd (‘BPL’)

Tel: 0408 548 767 Email: [email protected] Website: www.bhpl.biz