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Mr. José Eduardo B. Costa Mattos Construction Superintendent [email protected] Brazil’s LWR Activities 19th Meeting of the TWG on Advanced Technologies for LWRs 25-27 November 2014 IAEA Headquarters, Vienna Vienna International Centre

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Mr. José Eduardo B. Costa MattosConstruction Superintendent

[email protected]

Brazil’s LWR Activities

19th Meeting of the TWG on Advanced Technologies for LWRs

25-27 November 2014IAEA Headquarters, ViennaVienna International Centre

CONTENTS1. Introduction

2. BMR – Brazilian Multipurpose Reactor

3. Nuclear Power Generation

4. Fukushima

5. Angra 3

6. Spent Fuel Complementary Storage and Laboratory for Thermal Studies

7. Future Nuclear Power Generation

BRAZIL

Population: 202,7 million inhabitants

It is the fifth most populous country in the world

but with a low population density = 22inh/km2

São Paulo = 11,895 Rio de Janeiro = 6,453

Salvador = 2,902

Brasília = 2,852

Fortaleza = 2,572

Largest Cities

Population is made up of many

racial and ethnic groups. They are

descendant of indigenous peoples,

portuguese colonists, african slaves

and, since the 19th century, of

groups of immigrants. Portuguese is

spoken by all the population and

Brazil is the only portuguese

speaking nation in the Americas.

Electrical Sector

Brazil: 10TH largest production of electricity in the world

Source: International Energy Annual

Others

0,50%

Wind

0,80%

Hidro

79,20%

Gas

11,20%

Coal

2,70%

Oil

2,60%

Biomass

0,20%

Nuclear

2,80%

535.880 GWhYEAR : 2013

BRAZILUraniun resourcesAustralia

Kazaquistan

Russia

South Africa

United States of America

Namibia

Canada

Brazil

Largest populationsChina

India

United States of America

Indonesia

Brazil

Pakistan

Bangladesh

Russia

Nigeria

Japan

Fuel cicle technologyUnited States of America

France

Germany

Japan

Russia

United Kingdom

China

Brazil

Countries with more

than 100 GWUnited States of America

France

Germany

Japan

Russia

India

China

Canada

Brazil

Largest GNPUnited States of America

Japan

Germany

China

France

Brazil

United Kingdom

Italy

Canada

Spain

Russia

BMR

BRAZILIAN MULTIPURPOSE REACTOR

BMR PROJECT SCOPE

MULTIPURPOSE

RESEARCH

REACTOR

OPERATIONRADIOISOTOPE PRODUCTION

DESIGN / CONSTRUCTION /COMMISSIONING

FUEL AND MATERIALTESTING

NEUTRONAPPLICATIONS

RADIOISOTOPESFOR MEDICINE

RADIOISOTOPES FOR INDUSTRY

RADIOISOTOPES FOR RESEARCH

FUEL IRRADIATION TEST

MATERIAL IRRADIATION TEST

NAA NTD

TEACHING ANDTRAINING

NUCLEAR PHYSICS

MATERIALSSCIENCE

BIOLOGICAL SCIENCES

TECHNOLOGICAPPLICATIONS

HUMAN RESOURCES FOR DESIGNING

SITE DEFINITION

PLANT DESIGN

FABRICATION (CONTRACTS)

COMMISSIONINGCONSTRUCTION(CONTRACTS)

ENVIRONMENTAL LICENSING

NUCLEAR LICENSING

FINANCIAL SUPPORT NATIONAL PARTNERSHIPS

INTERNATIONALPARTNERSHIPS

HUMAN RESOURCES FOR UTILIZATION, OPERATION,

AND MAINTENANCE

UF6

20% ENRICHED

FUEL ASSEMBLIES MANUFACTURE

UTILIZATION,

OPERATION, AND

MAINTENANCE

WORKSHOPS

IRR

AD

IAT

ED

FU

EL

AN

D H

IGH

LE

VE

L

WA

ST

E S

TO

RA

GEE

XP

ER

IME

NTA

L H

ALL

GU

IDE

HA

LL

(Bea

m T

ubes

,CN

S,H

NS

)

HOTCELLS FOR

POST-IRRADIATION

ANALYSIS

EXPERIMENTAL

DEVICES FOR FUEL

AND MATERIAL

IRRADIATION

TESTING

HO

TC

EL

LS

F

OR

M

O-9

9 R

OC

ES

SIN

G

HO

TCELL

S F

OR

RADIO

ISO

TOPES

MANIP

ULA

TIO

N

LICENSING

LAWS AND STANDARDS

FINANCIAL SUPPORT FOR UTILIZATION, OPERATION,

AND MAINTENANCE

COLD AND HOT

SUPPORTING

LABORATORIES

NEUTRON RADIOGRAPHY

RMB PROJECT STATUS

� CNEN Institutes technicians developed the conceptual engineering design of the reactor systems and main facilities.

� Basic engineering design of systems, buildings and infrastructure of the RMB(except basic engineering design of pure nuclear systems and components).Brazilian company INTERTECHNE contracted. Ends in November 2014.

� Brazil-Argentina Agreement (CNEN-CNEA) for common basic engineeringdesign of the RMB and RA-10 (pure nuclear part). OPAL reactor in Australia asa reference. Argentinean company INVAP contracted. Ends in November 2014.

� Environmental licensing process started. Term of Reference for EIA approvedby IBAMA (environmental licensing authority). EIA done by BrazilianCompany MRS. EIA under analysis of IBAMA. Three public hearings done.1st License will be issued by December 2014

� Nuclear licensing process started. Site Evaluation Report is under analysis byDRS/CNEN (nuclear licensing authority)

NUCLEAR POWER GENERATION

ANGRA 1 PWR

Power: 640 MW

Technology: Westinghouse

Operation start: January/1985

ANGRA 2 PWR

Power: 1.350 MW

Technology: KWU/ Siemens

Operation start: January/2001

ANGRA 3 PWR

Power: 1.405 MW

Technology: KWU/ Siemens/ Areva

Planned start of operation: 2018

Illustrative view

São Paulo

220km

Belo Horizonte

350km

Rio de Janeiro

130kmCNAAA

ANGRA NUCLEAR POWER STATION

RADIOACTIVE

WASTE STORAGE

CENTER

500kV

Switchyard

ENERGY AVAILABILITY FACTOR

BEST SECOND

BEST FORTH

ANGRA ANGRA ANGRA ANGRA 1 1 1 1 IN EXECUTION AND PLANNED ACTIVITIESIN EXECUTION AND PLANNED ACTIVITIESIN EXECUTION AND PLANNED ACTIVITIESIN EXECUTION AND PLANNED ACTIVITIESAngra 1

Keeping of Design Safety and Performance Levels

• Steam Generators and Reactor Pressure Vessel Closure Head Replacements concluded• Mitigation of PWSCC in Dissimilar Metal Welds in RPV NozzlesMSIP Process foreseen for 2017

• Equipment Replacement – heat exchanger of cooling system for turbine building (SARET) (foreseen for 2016), Ascarel Transformers(foreseen for 2015/2016), Service Water System (equipment and piping replacement – foreseen for 2018)

• Liquid Radioactive Waste System (Filtering and polymerization of resins)Foreseen for 2016

• Replacement of the Main TransformersBidding on process Foreseen for 2015

• I&C Modernization - Advanced Digital Feedwater Level Control System (concluded)√, Digital Turbine Control System (concluded)√,Radiation Monitoring System (R11 and R12) (foreseen for 2015), Diesel Load Sequencer (foreseen for 2017), Modernization of Digital RodPosition Indication System (foreseen for 2017)

• Environmental Qualification ProgramForeseen for 2018

• Assessments and Design Modifications for Severe AccidentsHydrogen Catalytic Recombiners (concluded)√, Containment filtered venting (foreseen for 2017)

Power Uprating and Reduction in Outage Duration

• Modifications in the Secondary Circuit Evaluation of possible turbine and electrical generator upgrade for 2018

Fuel Improvements

• Transition from the 16x16 Standard to 16x16 Next Generation Fuel assembly. Partnership ETN/INB, KNFC and Westinghouse.

Life Extension

• Aging management - Time Limited Aging Analysis (concluded)√ and Integrated Plant Assessment (foreseen for 2016)

• License Renewal ProcessForeseen for 2019

ANGRA ANGRA ANGRA ANGRA 2 2 2 2 IN EXECUTION AND PLANNED ACTIVITIESIN EXECUTION AND PLANNED ACTIVITIESIN EXECUTION AND PLANNED ACTIVITIESIN EXECUTION AND PLANNED ACTIVITIES

Angra 2

Keeping of Design Safety and Performance Levels

• Hot Laundry Filtering System (foreseen for 2016), hot shop filtering System (foreseen for 2017) and UKA building filteringSystem (foreseen for 2018)

• Improvement in Primary Circuit Bleed and Feed Capability (concluded)√

• Service Water System (equipment and piping replacement)Foreseen for 2018

• RPV Level Instrumentation SystemContracted and foreseen for 2016

• I&C Modernization - Reactor Control (concluded)√, Incore System modernization (foreseen for 2017), Excore Systemmodernization (foreseen for 2018).

• Assessments and Design Modifications for Severe AccidentsHydrogen Catalytic Recombiners (58 installed, remaining 2), Containment filtered venting (foreseen for 2018), postaccident sampling system (foreseen for 2018)

• Sump clogging (Modification of the retention system of containment sump)Foreseen for 2016

• Aeroball System ModernizationContracted and Foreseen for 2015

Power Uprating and Reduction in Outage Duration

• Modifications in the Electrical equipments and in the Secondary Circuit in evaluation foreseen for 2018

Fuel Improvements

• Upgrading from FOCUS to HTP fuel assembly (with M5 cladding).

FUKUSHIMA

ORGANIZATIONAL APPROACH TO FUKUSHIMA

Working groups of specialists under guidance of a Fukushima Response

Management Committee;

� gathering and evaluation of information about the accident onset,

development and consequences;

� identification of lessons learned applicable to Brazilian NPPs;

� safety assessments;

� establishment and management of an executive plan (studies and projects

consolidated in the ELETRONUCLEAR Fukushima Response Plan);

� participation in national and international discussion forums about the

lessons learned and safety initiatives.

FULL INTEGRATION WITH NUCLEAR INDUSTRY INITIATIVES

Brazilian Nuclear Authority

Fukushima Response Plan(submitted to CNEN in December, 2011)

56 Initiatives, Studies and Design Modifications

Estimated US$ 150 million Investments

Performance ofStress Test

RESPONSE TO FUKUSHIMA – MAIN DOCUMENTS

5-years Executive Plan

RESPONSE TO FUKUSHIMA – MAIN SAFETY GOALS

submitted to CNEN in April, 2012

STRESS TEST

RESPONSE TO FUKUSHIMA – MAIN DOCUMENTS

Basis: WENRA Specification for

Stress Test Report

20

Reevaluation of Cooling Capacity under BDBE

STRESS TEST REPORT

Event Initial Conditions

• Loss of Offsite and Onsite Power (SBO) and Loss of Ultimate Heat Sink (LUHS)

• no possibility of external support within 72h after the accident onset;

Plant in Power Operation

• 100% reactor power;

Plant at Refueling (worst condition for fuel pool temperature)

• full core transferred to fuel pool;

• full utilization of fuel pool storage racks;

(deterministic approach, no credit given to special

design features or conditions at Angra site)

Mobile Ar Compressor for Remote

Valve Actuation (Angra 1)

Mobile Pumps for SG Feeding Mobile Pumps for Refilling Water Reservoirs

Fire Hoses

ADDITIONAL ALTERNATIVES FOR REACTOR COOLING

Angra 3

ANGRA NUCLEAR POWER STATION

Angra 2Angra 1 Angra 3

• 15 years elapsed between operation start from one plant to the next one;

• different contractual arrangements;

• different utility responsibilities;

• different plant concepts;

• different normative basis;

• different technological states-of-art.

PWRs at thesame site, but...

ANGRA 3 : DIGITAL INSTRUMENTATION AND CONTROL

� Modernization of all I&C systems;� Last generation man-machine interface;� Enhanced flexibility in operation;� Easied maintenance routines.

ANGRA 3: ACTIVITIES STATUS

Project Physical ProgressSituation on October 30, 2014: Global Physical Progress = 50,42%

Planned until September 2014

Performed before Project Resumption

Performed until September 2014

ANGRA 3: GENERAL EXECUTIVE SCHEDULEA

n

A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D

2019

Angra 3: Summarized Time Schedule – Key Activities

20142013 20182010 2011 2012 2015 2016 2017

01-Jun-2010

1st Financing release by EBRAS: Feb-2011

1st Financing Release by BNDES: Jun-2011

Estimation of CEF Financing: 30-Nov-2014Original schedule: Apr-2011 (revised:+44 months)

AREVA contracts’ negotiation end: 09-Dez-2013

Original schedule: Jan-2011 (revised: +35 months)

Erection Contract signing: 19-Sep-2014

Original schedule: Jun-2011 (revised: +40 months)

Commissioning start: 30-Jun-2016

Containment Pressure test end : 30-Nov-2017

Primary pressure test start: 31-Oct-2017

1st Hot Operation: 20-Feb-2018

Core loading start: 30-Jun-2018

1st Criticality: 30-Sep-2018

Initial Operation: 31-Dez-2018

Jul-2017

Civil Construction (Structural)Original Schedule: 56 months (revised schedule 91 months)

Erection Period

Authorization For Nuclear

Material use

Authorization for initial operation

AuthorizationFor permanent

operation

ACTIVITIES IN PROGRESS

Angra 3 - works on site

Reactor Building - UJA

ACTIVITIES IN PROGRESS

Reactor Building - UJB

ACTIVITIES IN PROGRESS

Turbo-Generator Building - UMA

ACTIVITIES IN PROGRESS

� Complementary Storage Unit for Spent Fuel - UFC

� Laboratory of Thermal Studies - LET

SPENT FUEL TRANSPORT

SPENT FUEL TRANSPORT

CNAAACOMPLEMENTARY

STORAGE BUILDING

POWER PLANTS ANGRA 2

ANGRA 1DEMONSTRATION PLANT OF DICOMBUS

ANGRA 3

DICOMBUS

LONG TERM STORAGE

COMPLEX

PROTOTYPE

CENTTRALIZED INTERIM

STORAGETRANSFERENCE

CASK AND DEVICE

HOT CELL / ENCAPSULATION UNT

LONG TERM STORAGE

CENTRAL NUCLEAR ALMIRANTE ÁLVARO ALBERTO NUCLEAR – CNAAA

INITIAL STORAGE

SPENT FUEL COMPLEMENTARY STORAGE

UNIT - CNAAAELETRONUCLEAR STRATEGYResponsibilities

Spent Fuel ComplementaryStorage Unit

Long Term Dry Storage

DevelopmentLaboratory

ELETRONUCLEARCNEN – NUCLEAR BRAZILIAN AUTHORITY

2019

2026

� Start of Operation:

� Objective:

Free up storage space within the spent fuel pools in order to maintain the continuity

of the plant operation.

� Definition:

Complementary facility to the spent fuel pools, which will allow the storage of

irradiated fuel elements over the operating life of the plants, estimated to be 60 years.

COMPLEMENTARY STORAGE UNIT FOR SPENT FUEL: UFC

May 2019

� Objective:

Develop an alternative, for viable, safe and long term intermediate storage of spent

fuel elements.

� Definition:

Laboratory to conduct studies and tests for deploying a facility for dry storage of

spent fuel elements.

Laboratory of Thermal Studies: LET

SPENT FUEL COMPLEMENTARY STORAGE AND LET

UNIT - CNAAASite Selection

FUTURE NUCLEAR POWER GENERATIONFUTURE NUCLEAR POWER GENERATIONFUTURE NUCLEAR POWER GENERATIONFUTURE NUCLEAR POWER GENERATION

ELECTRICITY PRODUCTION IN BRAZIL

THE HYDRO-BASED MODEL

UNDER QUESTION

THE HYDRO-BASED MODEL

UNDER QUESTION

In 2014, the water levels of Brazil´́́́s reservoirs have dropped to near record lows and the countryhad no choice but to turn-on its back-up thermal plants to avoid energy shortage.

Water level at reservoirs (% of total)

� Balance to be found between electricity demand growth and nuclear share in the energy mix to secure power supply and economic growth.

18,68

0

10

20

30

40

50

60

70

80

90

100

Jan Fev Mar Abr Mai Jun Jul Ago Set Out Nov Dez

%

1997 1999 2000 2001 2003 2005 2007 2009 2011 2012 2013 2014

Northeast2.000 MW

Southeast 2.000 MW

(1) 53 TWh (approx. 15% of current consumption) = Power of about 12.000 MW (Hydroelectrical) or 7.800 MW (Nuclear)(2) Source: PNE 2030 / EPE-MME, Nov-2007 / Table 8.27 (Pg. 234) e 8.31 (pg. 239)

N NE SE/CO S TOTAL

Conservation 1 ? ? ? ? 12.000

112.000

112.000

1

Hydroelectric 43.720 580 8.860 4.140 57.300 67.500 64.700

Natural Gas 0 3.500 4.000 500 8.000 15.500 13.500

Coal 0 0 0 3.500 3.500 4.000 5.500

Nuclear 0 2.000 2.000 4.000 6.000 8.000

SHP 0 500 4.000 1.500 6.000 8.000 8.000

Wind 0 2.200 0 1.100 3.300 3.300 3.300

Biomass 0 950 3.300 500 4.750 4.750 4.750

Urban Waste 0 300 700 300 1.300 1.300 1.300

TOTAL 43.720 10.030 22.860 11.540 88.150 110.350 109.050

SourceBASE CASE

CASE 1 CASE 2

FUTURE SCENARIO: EXPANSION OF NUCLEAR GENERATION IN BRAZIL

Nuclear Generation in Brazil

PNA - Nacional Energy Plan 2030

Offer Expansion in Period 2015-2030(Figures in MW)

Northeast Nuclear Power Central

AFTER ANGRA 3:

4-6 x 1.000 MW NUCLEAR POWER STATIONS

AFTER ANGRA 3:

4-6 x 1.000 MW NUCLEAR POWER STATIONS

Recife

AngraNPPs

Manaus

Brasília

São PauloItaipu

Porto Alegre

Fortaleza

SalvadorBelo

Horizonte

Angra

NORTHEAST

SOUTHEAST

NEW NPP SITE SELECTION

NORTH

MiDDLEWEST

Mato Grosso

FOR MORE INFORMATIONFOR MORE INFORMATIONFOR MORE INFORMATIONFOR MORE INFORMATION::::

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