bp alaska safety handbook (bp ash) (pdf)
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2014
BP Team Alaska
Alaska
Safety
Handbook
BP Exploration (Alaska) Inc.
HITRAs 10 Sources of Energy….
Task Risk Assessment (TRA) PrinciplesThe basic stages for task risk assessment are as follows:
• Hazard Identification - Identify the task, jobsite andprocess hazards that could cause harm using the sourcesof energy chart
• Risk Assessment - Assess the risk that may arise fromthe hazards to identify the level of risk, including who orwhat could be affected
• Risk control - Reduce risk by agreeing on suitablecontrols to eliminate or reduce the risk
• Documentation - Document the hazards and controls ina standard TRA format
• Record Approvals – Record approval of the TRA
• Communicate – Communicate the hazards and controlsto all personnel involved in performing the task
• Monitor the job – Monitor the job and identify any new
hazards that may be introduced during or because of the
activity
BIOLOGICAL
BODY MECHANICS
CHEMICAL
ELECTRICAL
GRAVITY
MECHANICAL
NOISE
PRESSURE
RADIATION
THERMAL
ELIMINATE
ENGINEERINGCONTROLS
SUBSTITUTE
PPE
ADMINCONTROLS ISOLATE
HAZARD TYPES
PROCESS
JOBSITE
TASK
L1
L3
L6
L4 L5
L2
Printed in Alaska by A.T. Publishing & Printing, Inc.
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bp Operating Management System(OMS)
The eight elements of OMS help to deliver safe, responsibleand reliable BP operating activity as we continuously improveperformance. The eight elements are divided into 48 subelements, which outline the specific operating activities thathave to be completed. The OMS elements covered by the
ASH are 3.0 Risk and 4.0 Procedures.
L e a d
e r s h i p
R e s u
l t s
O r
g a n
i z a t i o
n
R i s
k
P r i v i l e g e t o O p e r a t e
O p t i m i z a t i o n A s
s e t s
P r o
c e d
u r e s P
e o p
l e
P e r f orma n c e
P r
o c e s s
P la n t
Risk
3.1 Risk Assessment and Management3.2 Personal Safety3.3 Process Safety3.4 Health and
Industrial Hygiene3.5 Security3.6 Environment3.7 Transportation
Procedures
4.1 Procedures and Practices
4.2 Management of Change
4.3 Information Management
and Document Control
4.4 Incident Management
4.5 Control of Work
4.6 Crisis and Continuity
Management and Emergency Response
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Introduction
The goals of the BP Group for Health, Safety and theEnvironment are simply stated - no accidents, no harm
to people, and no damage to the environment . This newversion of the BP Team Alaska Safety Handbook (ASH) is avital tool for every person who works in our Alaska operationsto allow us to achieve these health, safety and environmental(HSE) goals.
The 2014 BP ASH is a distillation of the key standards andprocedures used at BP Exploration (Alaska) Inc. (BPXA) that
are essential to safely perform work. It explains your safetyresponsibilities and the responsibilities of your co-workers, aswell as the responsibilities and obligations of your supervisors.
This is the latest edition of the Alaska Safety Handbook,which has been used across BP’s North Slope operationssince 1996. The notable changes in the 2014 BP ASH aredriven by the need to better identify risks and signicantly
reduce those risks in our operations.
My goal and the goal of the BP Alaska Leadership Teamis to provide each of you with a safe workplace. Excellentsafety performance is an essential component of buildingand maintaining a sustainable business and we should beproud of the signicant progress since the last ASH updateto remove risk from our business. Our number one priority is
to conduct each and every operational activity in a safe andreliable manner - to deliver on the goal of “no accidents, noharm to people and no damage to the environment”.
The 2014 BP ASH is a key reference tool that will help ensurea safe workplace. To keep yourself and your co-workerssafe, please ensure that your behaviors and work habitsincorporate the referenced safety standards and procedures,
and always remember that every person has the obligation to“Stop the Job” if something doesn’t look or seem right.
Please contact your supervisor or your BPXA Safety Advisorif you have any questions regarding this handbook or howthe standards and procedures contained within will beimplemented in your area.
Janet Weiss
Regional President
BP Exploration (Alaska), Inc.
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Table of Contents
Introduction .........................................................................1
Table of Contents................................................................3
Telephone Numbers ........................................................... 7Purpose and Responsibilities ........................................... 11
__________
Section I Safety and Guiding Principles............. 13
Safety ...............................................................................15
Guiding Principles.............................................................15
The HSE Basics ...............................................................16Supervisor Safety Expectations .......................................17
Individual Safety Expectations..........................................18
Safety / Programs and Policies ........................................19
BP Golden Rules of Safety ...............................................19
Control of Work (CoW) .....................................................23
Department of Transportation (DOT) Regulations ............23
Incident Investigations ......................................................24Industrial Hygiene (IH) Program .......................................25
Asbestos ...........................................................................25
Benzene ...........................................................................25
Hazard Communication ....................................................25
Noise ................................................................................26
Lead..................................................................................26
Naturally Occurring Radioactive Material (NORM) ...........27
Respiratory Protection ......................................................27
Integrity Management (IM) ...............................................28
Process Safety Management (PSM) ............................. . 28
General and Personal Safety ......................................... 30
General Safety Requirements .. .......................................30
Cold Related Injuries ........................................................33Cold Weather Protection Requirements ...........................34
Fall Protection Requirements .. ........................................34
Fire Protection ..................................................................35
Housekeeping Practices. ..................................................36
Ladder Safety ...................................................................37
Lifting and Carrying Procedures ............................... ...... 37
Materials Storage .............................................................38Ofce and Camp Safety.. ..................................................38
Personal Protective Equipment (PPE)..............................40
Smoking............................................................................45
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Tool Usage........................................................................45
Working Over or Near Water ............................................46 __________
Section II Programs and Work Practices ........... 47 Air Travel ..........................................................................48
Fixed Wing Aircraft Travel.................................................48
Helicopter Travel...............................................................49
Helicopter Travel Offshore ................................................49
Cam and Groove Fittings (Cam locks) .............................50
Compressed Gas Cylinders..............................................51
Defeated Safety Device ....................................................51Driving Safety ...................................................................52
Safe Driving Rules ............................................................52
Electrical Hazards.............................................................55
Fired Heater......................................................................56
Flammable Liquids and Hazardous Materials ..................56
Flammable Liquids Transfer .......................................... . 56
Hardline ...........................................................................57Heavy Equipment Safety .................................................57
Hot Tapping and In-Service Welding ............................... 57
Hydrogen Sulde (H2S)....................................................58
Iron Sulde .......................................................................58
Hydrostatic Testing......... ..................................................59
Impedance Pipe Thaw..... .................................................59
Management of Change (MOC) .......................................59
Permitting ........................................................................61
Permit to Work................. .................................................62
BPXA Endicott................. .................................................63
BPXA Milne Point .............................................................63
BPXA Northstar ................................................................63
Rig/Well Work ...................................................................63Breaking Containment / Cold Work Breaking
Containment (CWBC). ..................................................64
Conned Space Entry (CSE) .......................................... 66
Energized Electrical Work ................................................68
Energy Isolation / Process, Electrical,
Instrumentation and control isolations (ICC) ................69
Ground Disturbance and Excavation ................................71Hot Work Open Flame (HW) and
Hot Work Spark Potential (HWSP) ...................................72
Lifting Operations .............................................................73
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Unit Work/Cold Work (CW) .......................................... .... 74
Well Work Transfer.......... .................................................76
Pigging Operations ...........................................................77
Pressure or Non-Pressure Rated
Mechanical Pipe Plugs .....................................................78Scaffold .............................................................................79
Snow Removal .................................................................80
Static Electricity Hazards .................................................81
Steam Hazards and Requirements ..................................82
Structural Penetration .......................................................84
Structures (Portable/Temporary/Permanent) ....................84
Hazard Warning............... .................................................85
(Tags, Flags, Barricades, and Signs)................................85
Water Travel and Operations .......................................... 86
Commercial Diving Operations .........................................86
Crew Boat or Hovercraft Operations ............................... 87
Material / Personnel Transfer between Offshore
Facilities & Watercraft .......................................................87 __________
Section III Charts, Tables and Formulas ............ 89
ANSI Flange Pressure Rating - Table ...............................90
Bolt Tightening Sequence.................................................91
Conversion Constants.... ..................................................92
Conversion Factors ..........................................................94Feet Head of Water to PSI ...............................................96
Fresh Water Pressure Tables ...........................................97
Gas Properties Chart ........................................................98
Hazard Communications Pictograms ...............................99
Rigging Table ..................................................................100
Synthetic Webbing Slings ..............................................101
Standard Hand Signals for Crane Operators..................102Soil Types and Slope Requirements ..............................103
Wind Chill Chart..............................................................104
Working On or Near Live Parts .......................................105
Policy and Procedures References ................................106
Glossary ......................................................................... 114
Index ...............................................................................125
Alaska Safety Handbook Amendment Proc....................127Hazard Recognition ........................................... Back Cover
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Telephone Numbers
BP Exploration (Alaska) Inc.
Anchorage
Emergency .......................... 9-911 or 564-5111 or 2222
Security Control Room (Non-Emergency) ........564-5954
Safety Programs ...............................................564-4672
Senior Industrial Hygienist ................................ 564-5069
Medical .............................................................564-5218 Alaska Regional Hospital.................................. 276-1131
Providence Hospital.......................................... 562-2211
Endicott (Duck Island Unit)
Emergency (On-Site Direct Dial) ................... 911 / 6900
Emergency (Off-Site or Cell) ...........................659-6900Spill Reporting ................................................659-6800
Safety ...............................................................659-6666
Industrial Hygiene ............................................659-4470
Endicott Medical ...............................................659-6806
Environmental...................................659-6541/659-6810
Security/Telecommunications ........................... 659-6800Control Room ..................................................659-6700
Milne Point
Emergency (On-Site)................................................ 911
Emergency (From Off Field, or Cell) ...............670-3399
Spill Reporting ................................................670-3300
Environmental...................................670-3473/670-3382
Fire Chief ..........................................................670-3474
Industrial Hygiene .............................................659-4470
Medical .............................................................670-3324
Safety ...............................................................670-3332
Security (Front Desk)........................................670-3300Paging System .................................................670-3471
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Northstar
Emergency (On Island) ............................................ 911
Emergency (Off Island) ...................................670-3500
Spill Reporting ..................................................670-3315Environmental...................................670-3508/659-6810
Industrial Hygiene .............................................659-4470
Medical .............................................................670-3545
Safety ...............................................................670-3509
Security Dispatch..............................................659-5631
Greater Prudhoe Bay
Emergency (On-Site)................................................ 911
Emergency Dispatch EOA ...............................659-5300
Emergency Dispatch WOA ..............................659-4222
Spill Reporting ................................................659-5700
Safety ...............................................................659-4457Environmental...................................................659-5196
Industrial Hygiene .............................................659-4470
Spill Reporting ..................................................659-5700
MCC Security ...................................................659-5631
BOC Security ....................................................659-4441
PBOC Security .................................................659-5634BOC Medical ....................................................659-4315
MCC Medical ....................................................659-5239
ConocoPhillips Alaska Inc.- Kuparuk
Emergency ......................................................659-7300
Spill Reporting ................................................670-4002Security.............................................................659-7997
Environmental ..................................................659-7242
Spill Response Coordinator .............................. 659-7997
Safety ...............................................................659-7593
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Alpine (Colville River Unit)
Emergency ........................................... 911 or 670-4900
Spill Reporting ................................................670-4002
Safety ...............................................................670-4756Environmental...................................................670-4200
Spill Response..................................................670-4002
Emergency Services Assistant Chief ................670-4752
Security.............................................................670-4704
Medic (Non-Emergency)...................................670-4100
Industrial Hygiene .............................................659-7812Weather ............................................................ 670-2210
Paging ..............................................................670-4930
Badami (Savant Alaska LLC)
Emergency/Spills..................................... 911/659-1200
Environmental/Spill Response..........................659-1243Lead Maintenance Operator ............................. 659-1321
Control Room ...................................................659-1300
Alyeska Pipeline (TAPS)
Pump Station 1 .................................................659-2637
ExxonMobil (Point Thompson) ...................670-8917
Eni (Nikaitchuq) ..............................................670-8500
Pioneer (Oooguruk) ......................................670-6500
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Purpose and Responsibilities
Purpose
The purpose of this handbook is to provide a quick and handyreference for many safety and health policies and operating
practices for all BPXA and contractor employees who work
at facilities and areas operated by BPXA. The BP ASH is
based on controlled procedures and policies, paper copies
of the ASH are not controlled and may not reect changes
to procedures and policies that are made after the printing
of this handbook. The controlled procedure or policycovering a particular activity is the denitive reference
and must always be followed.
BPXA requires contractor companies to have their own
health and safety programs. When the policies, procedures
or programs differ from BPXA’s, contractor employees must
follow the more stringent standard of either their company’s
or BPXA’s policy or procedure covering the work activity ortask.
Compliance with all applicable laws and regulations is
always a requirement. Please speak to supervisor or a
BPXA Safety Advisor if you have questions regarding the
appropriate procedure or policy for a particular work activity.
The controlled version of this handbook can be found at
http://alaska.bpweb.bp.com
UPS-US-AK-ALL-ALL-HSE-DOC-00389-2
Responsibilities
People who work at every BPXA site are expected to be
committed to achieving our health, safety, technical integrity
and environmental goals. These goals, summarized in the
simple statement, “No accidents, no harm to people and no
damage to the environment” , are fundamental throughout
the BP Group, and are the centerpiece and continual
reminder of our commitment to health, safety, security
and environmental (HSSE) performance. The BP Group
commitment to HSSE can be found in the BP OMS web
library, document GFD0.00001-01.
We are committed to providing all BPXA employees and
contractor employees who work on our premises with a
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safe and secure work environment where no one is subject
to unnecessary risk. The BP Operating Management
System (OMS) is the framework that establishes the
expectations and requirements to deliver safe, reliable
and efcient operations. OMS is the umbrella for all otherBPXA, standards, procedures, practices and management
systems such as Control of Work, Process Safety, Integrity
Management, and the 8 Golden Rules of Safety.
We recognize that safe operations depend not only
on technically sound plant and equipment, but also on
competent people and an active HSE culture. No activity is
so important that it cannot be done safely! However, simplyobeying safety rules is not enough. BPXA’s commitment to
safety means that each of us needs to be alert and aware of
safety risks as we do our jobs, regardless of whether the job
is simple or complex.
All BP and contractor employees shall be properly trained to
perform the work they have been assigned. Employers areresponsible for reviewing the scope of work for every job and
determining which BP-specic and General Industry training
requirements apply to that work, including consideration
of work location(s) and working conditions. All applicable
training shall be completed prior to commencing that work
activity. Training policy and source information for contractor
employees is available at [email protected].
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SECTION I
Safety andGuiding Principles
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Safety
Safety is identifying and eliminating or minimizing occupa-
tional safety and health risks. Management has the principal
responsibility for safety, and all employees and contractorsshare an obligation for safety.
__________
Guiding Principles
• Injuries and occupational illnesses are preventable.• Safety is fundamental to the conduct of our business.
• Employee involvement, feedback, and recognition are
fundamental to safety.
• Safe behavior is doing the job right.
• Management is responsible for visibly and consistently
establishing safety as a priority.
• Management is responsible and accountable for the
safety of employees, contractors, and the general public.
• Employees and contractors are responsible and
accountable for their actions.
• Employees and contractors have an obligation, without
fear of reprisal, to notify management of apparent hazards,and they have the right to receive timely and adequate
responses.
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The HSE Basics
The HSE Basics are a natural progression from the safety
guiding principles and as such support alignment with
our safety goals. The HSE Basics dene fundamentalexpectations, accountabilities and actions so that BPXA’s
safety objective of an injury free workplace can be achieved.
The HSE Basics are as follows:
As a condition of employment while working on any BP site,
you must:
• Risk assess all work• Stop the job and reassess risk when conditions change
• Follow the relevant procedures
• Understand and follow BP’s 8 Golden rules
• Know and wear required PPE for the job
- Eye protection
- Traction devices
- Gloves Hearing protection• Adhere to the BPXA driving policy including
- Use of seat belts
- While driving no phones or two way radios
• Use handrails on stairwells
• Report all HSE incidents
It’s about protecting people, environment and equipment
Accountability
• When working at any BP site, you are accountable for
following the HSE Basics
• Supervisors are accountable for ensuring:
- A safe work site for their personnel
- Their team follows the HSE Basics• Everyone must stop any unsafe act they see!
Consequences
A failure to comply with these rules may result in discipline
up to and including termination.
For details refer to the BPXA Coaching and Discipline Policyfound on the BP People website.
https://bppeople.bpweb.bp.com/irj/portal
Contractors have similar policies which they need to refer to.
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Supervisor Safety Expectations
The Supervisor is responsible for the safety of the operation.
Production goals will be accomplished by following safe
operations. The Supervisor is expected to:• Set an example for employees to follow.
• Know the job and have a thorough knowledge of the
hazards associated with each operation.
• Communicate safe work practices to each employee.
• Hold and document periodic safety meetings.
• Thoroughly and promptly investigate and report all injuries,
near misses, and incidents, and ensure that corrective
action has taken place.
• Perform frequent safety assessments to ensure that safe
conditions exist and that safe practices are being followed.
• Ensure that employees know to report all injuries and
unsafe conditions or practices.
• Know, support, and inform employees of Company
policies and procedures.
• Ensure that all new employees are enrolled in the BPXA
New Employee Program prior to reporting to any work
assignment.
• Ensure that all employees receive applicable training inthe work practices necessary to safely perform their work.
• Ensure their employee’s work hours provide reasonable
allowance for rest to minimize fatigue and impaired
performance.
• Ensure their employees understand that they have the
authority and obligation to stop unsafe work.
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Individual Safety Expectations
The success of any safety program is based upon all
individuals having a positive attitude toward safety and injury
prevention. Each individual is expected to:• Be responsible for the safe performance of the job, both
for their personal safety and that of fellow workers. This
includes quality risk assessments, the proper use of
personal protective equipment, safety equipment, and
adhering to safe work practices.
• Only undertake work for which you are trained, competent,medically t and sufciently rested and alert to carry out.
• Report promptly every injury, near miss, incidence of re,
and equipment or property damage to their Supervisor.
• Understand that every person working for BPXA including
contractors has the authority and obligation to stop unsafe
work and report any occurrence to their immediate on-site
supervisor.
• Actively participate in safety meetings.
• Make sure you know what to do if an emergency occurs at
your place of work.
• Assist in the investigation of incidents as requested by the
Supervisor.
• Become familiar with the contents of this Safety Handbook,
Company procedures/policies, and pertinent requirements
for safe operations.
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Safety / Programs and Policies
BP Golden Rules of SafetyBP’s safety policy states no harm to people and no accidents.
Everyone who works for, or on behalf of, BP is responsible
for their safety and the safety of those around them.
The following safety rules will be strictly enforced to ensure
the safety of our people and our communities.
The Golden Rules of Safety cover the following activities:
1. Permit to Work UPS-US-AK-ALL-ALL-HSE-DOC-01983-2
Before conducting work that involves conned space
entry, work on energy systems, and ground disturbance
in locations where buried hazards may exist, or hot work
in potentially explosive environments, a permit must beobtained that:
• Denes scope of work
• Identies hazards and assesses risk
• Establishes control measures to eliminate or mitigatehazards
• Links the work to other associated work permits or
simultaneous operations• Is authorized by the responsible person(s)
• Communicates above information to all involved in thework
• Ensures adequate control over the return to normaloperations
2. Energy Isolation Energy Isolation/Safe-out (Controlof Hazardous Energy Sources) (BPXA) Practice, UPS-US-AK-ALL-ALL-HSE-DOC-01797-2
Any isolation of energy systems; mechanical, electrical,
process, hydraulic and others, cannot proceed unless:
• The method of isolation and discharge of stored energy
are agreed and executed by a competent person(s)
• Any stored energy is discharged
• A system of locks and tags is utilized at isolation points
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• A test is conducted to ensure the isolation is effective
• Isolation effectiveness is periodically monitored
3. Ground Disturbance UPS-US-AK-ALL-ALL-HSE-DOC-01990-2
Work that involves a man-made cut, cavity, trench
or depression in the earth’s surface formed by earth
removal cannot proceed unless:
• A hazard assessment of the work site is completed bythe competent person(s).
• All underground hazards, i.e. pipelines, electric cables,
etc., have been identied, located and if necessary,isolated.
• Environmental impact/permit need considered.
Where persons are to enter an excavation:
• A conned space entry permit must be issued if theentry meets the conned space denition.
• Ground movement must be controlled and collapse
prevented by systematically shoring, sloping,benching, etc., as appropriate.
• Ground and environmental conditions must becontinuously monitored for change.
4. Conned Space Entry UPS-US-AK-ALL-ALL-HSE-DOC-01799-2
Entry into any conned space cannot proceed unless:
• All other options have been ruled out
• Permit is issued with authorization by a responsibleperson(s)
• Permit is communicated to all affected personnel andposted, as required
• All persons involved are competent to do the work
• All sources of energy affecting the space have beenisolated
• Testing of atmospheres is conducted, veried andrepeated as often as dened by the risk assessment
• Stand-by person is stationed
• Unauthorized entry is prevented
5. Working at Heights BPXA Fall Protection PolicyUPS-US-AK-ALL-ALL-HSE-DOC-00661-2
Working at heights of 2 meters (6 feet) high above the
ground cannot proceed unless
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• A xed platform is used with guard or hand rails,veried by a competent person, or…
• Fall arrest equipment is used that has:- A proper anchor, mounted preferably overhead
- Full body harness using double latch self lockingsnap hooks at each connection
- Synthetic ber lanyards
- Shock absorber
• Fall arrest equipment will limit free fall to 2 meters (6feet) or less
• A visual inspection of the fall arrest equipment and
system is completed and any equipment that isdamaged or has been activated is taken out of service
• Person(s) are competent to perform the work
6. Lifting Operations Mobile Crane Critical LiftProcedure UPS-US-AK-ALL-ALL-HSE-DOC-00823-2
Lifts utilizing cranes, hoists, or other mechanical lifting
devices will not commence unless:
• An assessment of the lift has been completed and thelift method and equipment has been determined by acompetent person(s)
• Operators of powered lifting devices are trained andcertied for that equipment
• Rigging of the load is carried out by a competentperson(s)
• Lifting devices and equipment have been certied foruse within the last 12 months (at a minimum)
• Load does not exceed dynamic and/or static capacitiesof the lifting equipment
• Any safety devices installed on lifting equipment areoperational
• All lifting devices and equipment have been visually
examined before each lift by a competent person(s)7. Driving Safety BPXA Practice UPS-US-AK-ALL-
ALL-HSE-DOC-01333-2
All categories of vehicle, including self-propelled mobile
plant, must not be operated unless:
• Vehicle is t for purpose, inspected and conrmed tobe in safe working order
• Number of passengers does not exceed manufacturer’sdesign specication for the vehicle
• Loads are secure and do not exceed manufacturer’sdesign specications or legal limits for the vehicle
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• Seat belts are installed and worn by all occupants
• Safety helmets are worn by riders and passengersof motorcycles, bicycles, quads, snowmobiles andsimilar types of vehicles
Drivers must not be authorized to operate the vehicleunless:
• They are trained, certied and medically t to operatethe class of vehicle
• They are not under the inuence of alcohol or drugs,and are not suffering from fatigue
• They do not use hand-held cell phones and radios
while driving (best practice is to switch off all phonesand two-way radios when driving)
8. Management of Change PSM Administrative Man-agement of Change Procedure UPS-US-AK-ALL-ALL-
PSM-0525;
BPXA Technical Management of Change Process UPS-
US-AK-ALL-ALL-HSE-DOC-01715-2;
BPXA Organizational Management of Change Process
UPS-US-AK-ALL-ALL-HSE-DOC-01694-2.
Work arising from temporary and permanent changes to
organization, personnel, systems, process, procedures,
equipment, products, materials or substances, and laws
and regulations cannot proceed unless a Management
of Change process is completed, where applicable, toinclude:
• A risk assessment conducted by all impacted by thechange
• Development of a work plan that clearly species thetimescale for the change and any control measures tobe implemented regarding:
- Equipment, facilities and process- Operations, maintenance, inspection procedures- Training, personnel and communication- Documentation
• Authorization of the work plan by the responsibleperson(s) through completion
Make sure you have a thorough understanding and
knowledge of the Golden Rules of Safety and proceduresassociated with them.
8 Golden Rules of Safety, http://safetyandoperations.bpweb.
bp.com/en/HSSE/Safety/Go lden_rules/Golden_rules.aspx
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Control of Work (CoW)
An effective and systematic Control of Work (CoW) process
promotes a work environment where a task or activity can
be completed safely, without unplanned loss of containmentand without harm to people or the environment, or damage
to plant or equipment. The objective of the CoW process
is to systematically identify the hazards associated with
planned tasks by applying control and mitigation measures
so that the task can be performed safely, without incident
and without loss of primary containment. To be successful in
this objective, personnel holding CoW roles will need to beskilled in Hazard Identication and Task Risk Assessment
(HITRA). This capability is foundational in providing a
safe system of work required by BPXA and Regulatory
Authorities. The requirements are presented in 12 Upstream
CoW Elements that build on and align with CoW GDP 4.5-
0001 & the requirements outlined in the Upstream CoW EP
SDP 4.50001 Practice. These will support conformance tothe Operating Management System (OMS) Sub-element 4.5
CoW and Group Essential 4.5.1. These requirements cover
the means of safely controlling construction, maintenance,
demolition, remediation, operating tasks and similar work
activities and apply to all employees performing work within
an identied CoW role on BPXA premises.
Control of Work (BPXA) Procedure, UPS-US-AK-ALL-ALL-HSE-DOC-01800-2
Control of Work Group Dened Practice 4.5-0001 __________
Department of Transportation
(DOT) Regulations
The U.S. Department of Transportation (DOT), Pipeline
Hazardous Materials Safety Administration (PHMSA),
requires pipeline operators to develop a written qualication
program to evaluate the individual’s (both employees
and contractors) ability to perform “covered tasks” and to
recognize and react to abnormal operating conditions that
may be encountered while performing these activities.The BPXA DOT Pipeline Operator Qualication program is
designed to ensure that individuals working on regulated
pipeline facilities are qualied to perform specic “covered
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tasks” and to reduce the probability and consequences of
incidents/accidents. Accordingly, this plan covers pipeline
facilities regulated under Part 192 or 195 operated by BPXA.
This plan ensures that individuals, who operate, maintain or
react to abnormal situations on these pipeline facilities areeither “qualied individuals” or under the direct observation of
a “qualied individual.” This plan applies to BPXA employees,
contractors, sub-contractors and any other entity performing
a DOT “covered task” as dened in this plan on behalf of
BPXA on a DOT jurisdictional pipeline facility.
The regulations can be found in 49 CFR Part 192 Subpart
N (gas) and Part 195 Subpart G (liquid). The oil and gaspipelines on the North Slope have extensive emergency
response oversight by multiple agencies.
BPXA DOT Operation Maintenance, Emergency Response
(OMER) Hazardous Liquid Pipelines UPS-US-AK-ALL-ALL-
DOT-DOC-00012-2
BPXA DOT Pipeline Operator Qualications Plan UPS-US- AK-ALL-ALL-DOT-DOC-00013-2
__________
Incident Investigations
All incidents will be reported, investigated, analyzed and
lessons learned from investigations communicated to
prevent reoccurrence of similar incidents.
An incident is dened as any unplanned event or occurrence
that affects or has the potential to affect the health, safety, or
security of people, assets, or the environment.
A Near Miss incident is an undesired event that under slightly
different circumstances could have resulted in harm to
people, damage to property, or loss to process.
Consult with your HSE Representative if you have any
questions.
BPXA Incident Investigation Manual, UPS-US-AK-ALL-ALL-
HSE-DOC-01489-2
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Industrial Hygiene (IH) Program
The goal of the Industrial Hygiene Program is the prevention
of worker exposures to harmful agents in the workplace.
Key elements are anticipation, recognition, evaluation, andcontrol of workplace health hazards. Health hazards on
the North Slope are evaluated by the Industrial Hygiene
program. Key health hazards you should be aware of are:
Asbestos
Asbestos is present in North Slope facilities. Overexposure
to asbestos causes lung cancer and lung disease. Materialsthat are suspected to contain asbestos must be tested
before these materials are disturbed.
Materials that may contain asbestos include - pipe insulation;
insulation sealants and mastics; gaskets; brake pads; tank
insulation; pyrocrete and other reproong; ow line anchor
blocks; oor tiles and mastics; drywall joint compound;
roong materials; and valve packing.
Only trained workers may sample materials and remove
asbestos-containing materials.
BPXA Asbestos Management Procedure, UPS-US-AK-ALL-
ALL-HSE-DOC-00397-2
BenzeneBenzene is present in crude oil and other production uids.
It can be present in higher concentrations in certain process
streams, such as gas dehydration and NGL systems.
Long term overexposure to benzene can cause cancer.
Air purifying respirators with organic vapor cartridges should
be worn whenever production processes are opened, unlessdirect reading instruments show levels of benzene below 0.3
parts per million (ppm). Supplied air respirators are required
if benzene is present above 15 ppm.
Benzene Control Procedure, UPS-US-AK-ALL-ALL-HSE-
DOC-00768-2
Hazard CommunicationThe Hazard Communication Program provides personnel
with information to enable them to protect themselves from
hazardous chemicals and physical agents. Safety Data
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Sheets (SDS’s) are required for all hazardous chemicals, and
all containers are required to be labeled with the chemical
name and hazards. New chemicals must go through the
New Chemical Evaluation process before they are brought
to the North Slope.
New Chemical Evaluation Procedure
UPS-US-AK-ALL-ALL-HSE-DOC-00219-2
https://wss2.bp.com/HSSE2/NCE_Procedure/default.aspx
BPXA Hazard Communication Program, UPS-US-AK-ALL-
ALL-HSE-DOC-01710-2
Noise
Noise is the most common health hazard on the North Slope.
Hearing protection is required in most production areas.
Single hearing protection is required in areas where noise
levels exceed 82 dB(A). Properly tted plugs provide the best
protection. Double hearing protection (muffs and plugs) is
required in areas of 100 dB(A) or more. Time spent in theseareas should be limited. Production facilities are posted with
the level of hearing protection required. It is recommended
that employees wear hearing protection at all times when
working in production/process areas since exposure to noise
levels greater than 82 dB(A) may be encountered at any time
throughout a facility.
Hearing Conservation Procedure, UPS-US-AK-ALL-ALL-
HSE-DOC-00769-2
Lead
Lead can be present in painted surfaces on North Slope
facilities. Coatings are to be tested for lead before grinding,
sanding, welding, or other work that can create airbornelead. Specic work practices are to be followed if coatings
containing lead will be removed.
Contact Industrial Hygienist for the current “Lead Negative
Exposure Assessment” for work methods that do not create
lead exposures above regulatory limits.
Lead Management Program, UPS-US-AK-ALL-ALL-HSE-
DOC-01796-2
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Naturally Occurring Radioactive Material (NORM)
NORM can be present as a scale or sludge inside down-hole
tubing, surface piping, valves, pumps and vessels.
Radiation from NORM is only harmful if dust from sludgeand scale is created and inhaled. NORM surveys should be
done prior to entering tanks or vessels that have been in
production service, and prior to removing scale or sludge
from piping, valves and pumps. Specic PPE and work
practices are required of workers handling NORM. Refer
to the Naturally Occurring Radioactive Material (NORM)
Procedure for requirement details.Naturally Occurring Radioactive Material (NORM) Procedure,
UPS-US-AK-ALL-ALL-HSE-DOC-00391-2
Respiratory Protection
Respirators may be required for some tasks. The L1RA
or similar risk assessment process will be used to identify
hazards requiring respiratory protection. The IndustrialHygienist or area Safety Advisor will be consulted for
assistance in selecting the appropriate level of respiratory
protection for the hazards identied. Persons wearing
respirators must be medically approved, t tested, and
trained.
Chemical cartridges for air purifying respirators should be
changed at the end of the task or at the end of one 12-hour
shift, whichever comes rst. If the worker detects an odor
indicating breakthrough, the cartridge should be changed
out immediately.
Respiratory Protection Program, UPS-US-AK-ALL-ALL-
HSE-DOC-00780-2
Radioactive Sources
Devices containing xed radioactive sources are present in
some facilities for level detection and ow measurement.
These sources are sealed and do not present a radiation
exposure hazard under normal operation. Testing and
maintenance of these devices should only be performed by
trained, qualied workers. Contact the BP Radiation SafetyOfcer or Industrial Hygienist for more information. Portable
radioactive sources are used to inspect piping and vessels
for corrosion. Specially trained contractors perform this
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work. Barriers and signs are erected around radiation areas.
Never cross radiation barriers.
North Slope Workplace Exposure Assessment Web Page
http://upstreamcollab.bpweb.bp.com/sites/alaskaintranet/
SOR /HS/hmih/Pages/Industrial%20Hygiene.aspx
Radioactive Devices Containing Sealed RadioactiveSources, UPS-US-ALL-ALL-HSE-DOC-01712-2
__________
Integrity Management (IM)
IM covers designing, constructing, operating and maintainingplant assets, facilities and oating structures throughout
their lifecycle to prevent injury to people or damage to theenvironment. The intent is to prevent loss of containment,structural failure or unintended release of stored energy.
Integrity Management GDP 5.0-001 http://omslibrary.bpweb.bp.com/GroupOMSLibrary/Requirement/GDP/
GDP_5_0_0001.doc __________
Process Safety Management (PSM)
The main purpose of the Process Safety Managementstandard as dened in the Occupational Safety & Health
Administration (OSHA) regulation 29 CFR 1910.119 is to
prevent or minimize the consequences of releases of toxic,reactive, ammable, or explosive chemicals into the work
area.
BP also has Group Dened Practices or standards that are
very similar to the PSM standard. The BPXA PSM Intranetsite
(http://upstreamcollab.bpweb.bp.com/sites/alaskaintranet/SOR/PSRM/PSM/Pages/Applicability.aspx)
provides additional information and links to the BPXA Tier2 PSM documents. The BPXA Tier 2 PSM documents mayalso be accessed from ODIE.
Reference/Procedures/Policies
BPXA Tier 2 Documents:
Application: UPS-US-AK-ALL-ALL-PSM-0520
Employee Participation: UPS-US-AK-ALL-ALL-PSM-0510
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Process Safety Information: UPS-US-AK-ALL-ALL-PSI-1100
Process Hazard Analysis: UPS-US-AK-ALL-ALL-PSM-0540
Operating Procedures: Site Operating Practice for SOPs:
UPS-US-AK-ALL-ALLSOP-0001
Safe Operating Limit Tables: UPS-US-AK-ALL-ALL-
PSM-0502
Restart Procedures for Planned & Emergency-Unplanned
Shutdown: UPS-US-AK-ALL-ALL-HSE-PSM-580
Training: UPS-US-AK-ALL-ALL-PSM-0550
Contractors: UPS-US-AK-ALL-ALL-PSM-0555
MOC / Pre-Startup Review:
Technical Management of Change: UPS-US-AK-ALL-ALL-
PSM-0526
Administrative Management of Change: UPS-US-AK-ALL-
ALL-PSM-0525
Management of Change Supplement - CIC Chemical
Change: UPS-US-AK-ALL-ALL-PSM-0002-A
PM MOC Attachment: UPS-US-AK-ALL-ALL-PSM-0003-A
Pre-Startup Safety Review: UPS-US-AK-ALL-ALL-PSM-0530
Mechanical Integrity: UPS-US-AK-ALL-ALL-PSM-0500
Incident Investigation: UPS-US-AK-ALL-ALL-PSM-0565
Emergency Planning and Response: UPS-US-AK-GPB-
ALL-HSE-DOC-00046-3
Compliance Audits: UPS-US-AK-ALL-ALL-PSM-0575
OSHA Standards:
OSHA 29 CFR 1910.119 Process Safety Management of
Highly Hazardous Chemicals.
PSM Trade Secretshttp://upstreamcollab.bpweb.bp.com/sites/alaskaintranet/
SOR /PSRM/PSM/Pages/TradeSecrets.aspx
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General and Personal Safety
Note: Always be familiar with site-specic safety require-
ments.
General Safety Requirements
No job is so important that you cannot take time to do it
safely.
1. Any BPXA or contractor employee who needs to work
unescorted within the BP oileld lease areas on the
North Slope (in general - anywhere beyond the BP
Security Checkpoint) shall complete, at a minimum, boththe NSTC “Unescorted” training program and the BP
Alaska Environmental Management System & General
Compliance Training course prior to entering the eld. Any
person who needs to drive a vehicle within the BP oileld
lease areas on the North Slope must also complete driver
training according to BPXA Driving Policy (UPS-US-AK-
ALL-ALL-HSE-DOC-01333-2) including completion ofthe BP Alaska Driving Safety Policies course. Information
on how to obtain this training is available at www.
[email protected]. On completion of this
program, personnel will be issued a signed NSTC card
which is required for the issuance of a BPXA Badge.
2. All non-facility assigned personnel shall get approval
and sign in at the facility Control Room or designatedlocation before proceeding into any process area or
right-of-way. Contact the facility Control Room for
access procedures.
3. Personnel shall also sign out upon completion of work or
whenever leaving the facility.
4. Non-intrinsically safe devices, including cellular phones,radios, radio chargers, cameras, ashlights, vehicle
remote starts, etc., shall not be carried in classied
areas.
5. No work shall be started on any equipment without the
knowledge and consent of the person responsible for
that area.
6. All personnel shall immediately take necessary actionto correct any unsafe actions or conditions and, if
appropriate, report them to the responsible Supervisor.
(In Individual Safety Expectations)
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7. No equipment shall be operated until the operator has
received proper training on that equipment.
8. All exible tubing, hoses, and lines shall be inspected
prior to use. Pay particular attention to the braided outer
sheath of lines. Equipment which shows fraying or wearwill require replacement.
9. All equipment shall be positioned in such a manner
that ensures the equipment’s exhaust does not enter
buildings.
10. Compressed air shall not be applied to clothing or
personnel.
11. Serious accidents have occurred because injured
personnel were wearing jewelry. These injuries may
have been caused by contact with hazards such as
moving machinery, energized electrical systems, hot
surfaces, or less obvious events like catching rings
when climbing equipment.
12. The following jewelry guidelines shall be followed toprevent injuries whenever working at an operations
facility, site or shop area:
• Finger rings, metal-banded wrist-wear, and otherconductive items shall not be worn when performinglive electrical work.
• Necklaces or medallions shall be removed or tucked
inside clothing so as not to create a hazard.• Rings shall be removed; taped up or gloves worn over
to prevent a catching hazard.
13. Unrestrained long hair shall be controlled whenever
working around rotating / moving equipment.
14. Precautions shall be taken to ensure loose clothing or
accessories do not pose a hazard whenever working
around rotating equipment.
15. Fire extinguishers, alarm boxes, re doors, air packs,
eyewash stations, and all other emergency equipment
shall be maintained in good working order and kept clear
of obstructions.
16. For air and ground travel to/from and on the North
Slope, personnel shall carry the following from October1 through May 1 or as weather conditions warrant:
heavy coat, warm shoes, hat that covers the ears, and
gloves or mittens.
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17. Individuals or work groups involved in working outside
of a facility shall have radios or other means of
communication in their possession.
18. Running in work areas, except during an emergency, is
prohibited.
19. When ascending or descending stairways, use the
handrail, and take one step at a time.
20. Before work occurs, the Performing Authority will be
responsible for identifying and communicating potential
hazards to all members involved in completing the work.
21. Always know a safe emergency exit path from your worklocation.
22. Fighting and horseplay are strictly prohibited on
Company property.
23. Illegal substance and alcohol use or possession is
prohibited while on BPXA property. All personnel must
notify their Supervisor if taking prescription medication
that may inhibit their job performance.24. All visitors will adhere to site specic Personal Protective
Equipment (PPE) requirements.
25. Many wells on the North Slope are experiencing
subsidence around the wellhead that can lead to surface
holes. When working on or near wellheads, be alert
for potential gravel subsidence areas. If this occurs,
immediately vacate the area and report subsidence
locations to the responsible Area Authority for that work
area. Restrict access to area until appropriate measures
can be taken.
26. If lightning or thunder occurs, suspend all outside
activities and immediately seek shelter inside.
27. Work on or near North Slope constructed pipelinesadds inherent risk to personnel. Slugging liquids or
gas can result in rapid pipe movement, resulting in
an entrapment or crush hazard to individuals or parts
of the body placed between pipelines / owlines and
other adjacent structures. Adherence to the Pipeline
& Flowline Safe Work Procedure - Slugging Line
Precautions is mandatory for safe operations.Pipeline & Flowline Safe Work Procedure - Slugging Line
Precautions Document Number: UPS-US-AK-GPB-ALL-
HSE-DOC-00024-2
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Cold Related Injuries
Our best defense against cold related injuries is to prioritizeand limit our outside work during temperature and wind chill
extremes, and to use the correct PPE for any outside work.Pay special attention to protection of the face & head, hands,wrists, and feet. Gloves with gauntlets should be used toprevent exposed skin areas between the jacket and gloves.
Hypothermia
Hypothermia is the lowering of the body core temperature tothe point where it is no longer functioning properly. Symptoms
include intense shivering, poor coordination, stumbling,loss of memory, thickness of speech and drowsiness.Hypothermia is insidious, and left untreated, may result incollapse and death.
Dehydration, or the loss of body uids, occurs gradually in
the cold environment and may increase the susceptibility ofworkers to cold injury due to a signicant change in bloodow to the extremities. Warm, sweet drinks and soups should
be taken to the work site to provide caloric intake and uid
volume. Taking certain medication or drugs such as nicotine,or caffeine because of their diuretic circulatory effects canincrease susceptibility to cold. Workers with a cold, or u,
or certain diseases, such as diabetes, heart, vascular, andthyroid problems may be more susceptible to the winter
elements. Becoming exhausted or immobilized, especiallydue to injury can speed up the effects of cold weather.
It is important to note that most hypothermia cases arereported during cool weather.
Treatment
Prevent further heat loss, contact emergency services, and
transport as soon as possible as directed to a medical facility.
Frostbite
Frostbite is the freezing of body tissue. It may range fromminor injury (“frost nip”) to complete freezing of an extremity.Untreated frostbitten areas will rst become reddened, and
then become gray or white, particularly on exposed ear lobes,
cheeks, or nose. Left untreated, the skin becomes numb anddead white. Watch co-workers for signs of frostbite.
Treatment
Transport as soon as possible to a medical facility.
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Cold Weather Protection
Requirements
Each person is responsible for wearing and / or carrying
adequate winter gear while on the North Slope during winter(October 1 through May 1) months. At a minimum, each
person must have a warm heavy coat or jacket with a hood
or with a hat that covers the ears, warm gloves and warm
substantial footwear. Additionally, winter gear requirements
are dependent upon job duties and risk assessment.
For any outside work scheduled when the wind chill is inthe 5-minute frost bite section of the Wind Chill Chart (see
page 104), at a minimum, a Safety Time Out / Level 1 Task
Risk Assessment (L1 TRA) should be held to determine if the
work is of such a high priority that it should be performed in
such severe conditions.
Personal Protective Equipment (BPXA) Program UPS-US-
AK ALL-ALL-HSE-DOC-00599-2 __________
Fall Protection Requirements
Tasks which fall under OSHA’s construction standard require
a fall prevention system or personal fall arrest system when
a person has a potential to fall 6 feet or greater.
Tasks which fall under OSHA’s general industry standard
require that guards or protective measures are in place if
there is a drop of 4 feet or more from: holes in walls or oors;
chute wall openings; window wall openings at a stairway
landing, oor, platform or balcony; temporary wall openings;
open sided oor or platforms; or runways.
In cases where work is being conducted above dangerous
equipment such as moving parts, sharp edges, and
regardless of distance between the worker and the
equipment, safeguards shall be in place to protect workers
from falls.
BPXA Fall Protection Program, UPS-US-AK-ALL-ALL-HSE-
DOC-00661-2
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Fire Protection
Response Procedures
In case of re, the following procedure should be used:
1. Summon help by whatever means available.
2. Do not ght res beyond the initial stage unless you
are trained and equipped to do so as a part of a re
department/brigade or emergency response team. Do
not ght a re before alerting someone else.
3. Fire ghting should be limited to trained personnel and
must be conducted within the limits of the individual’straining and experience.
Suppression Equipment Available
Fire extinguishing methods at BPXA facilities include but are
not limited to:
1. Fire Extinguishers
Some portable re extinguishers are of primary value on
only one class of re; some are suitable on two or three
classes. None are suitable for all ve classes of re.
Portable extinguishers carry markings indicating classes of
res on which they should be used. Color-coding is part of
the identication system. The triangle (Class A) is green, the
square (Class B) is red, the circle (Class C) is blue, the ve
pointed star (Class D) is yellow and the octagon (Class K)is black.
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2. Water
• Hose Streams
• Automatic Sprinkler System
• Fire Response Vehicles
• Fine Water Mist
• Foam
3. Gaseous Agents
• Extinguishers
• Fixed Systems (includes Halon, FE13 and Novec1230)
Halon 1301 (bromotriuoromethane) is a colorless, odorlessand electrically non-conductive gas.
FE13 (triouromethane), a colorless, odorless and electrically
non-conductive gas, is a replacement of Halon 1301.
Novec 1230 is a re suppressant liquid agent.
Detection Equipment Available
Numerous types of re, smoke, and gas detectors are
installed in BPXA facilities. Employees are responsible
for understanding the type of detection, suppression and
associated alarms in their work areas.
Evacuation/Emergency Procedures
All BPXA facilities have specic emergency and evacuationprocedures. If you are not sure as to your specic role or
action, check with facility management prior to proceeding
with any work. __________
Housekeeping Practices
1. All passageways, entryways, aisles, stairs, storerooms,
service rooms, and work areas shall be kept:
• Clean and unobstructed;
• Free of ice, or treated with sand, etc., to preventslipping injuries.
2. All waste and debris shall be removed from the work
area and recycled or disposed of properly.
3. Spills shall be reported and cleaned up promptly inaccordance with environmental and safety guidelines.
4. Aisles shall be clear and unobstructed to allow for
immediate access with re protection equipment.
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5. Cords, cables, or hoses should be routed overhead orunderneath the grating rather than across doorways orwalkways.
6. The area around buildings and unit operating areas shall
be kept clean and free of unnecessary materials.7. Flammable liquids in buildings or operating areas shall
be kept to a minimum and stored in approved metalcontainers with appropriate labeling.
8. Rags or waste containing ammable materials shall beput into approved metal safety waste cans immediatelyafter use. Waste cans shall be emptied daily.
9. Outside food waste receptacles must have animal-prooflids.
10. Inside food waste receptacles shall be emptied daily andkept clean and sanitary.
__________
Ladder Safety
The purpose of the Ladder Use and Inspection procedure isto provide instruction on proper ladder use and inspectionrequirements for portable and xed ladders.
Ladder Use and Inspection Procedure UPS-US-AK-ALL-
ALL-HSE-DOC-01870-2 __________
Lifting and Carrying ProceduresManual lifting and handling of material must be performedusing methods that ensure the safety of the individual.Engineering solutions, where feasible, are the preferredmethod of control for lifting hazards. Whenever a jobrequires lifting and carrying of tools or materials, the on-sitehazards assessment for the job should address techniquesto eliminate, control or protect against the risks. Focusing onthe energy sources of gravity and motion can help identify
possible hazards.
• Use mechanical lifting methods when available
• Know the weight of the item to be lifted
• Be trained in proper manual lifting techniques
• Do a L1RA for manual lifting where required by ManualWeight Limit Procedure
BPXA Manual Lift Weight Limit Procedure UPS-US-AK-ALL-
ALL-HSE-DOC-01748-2
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Materials Storage
1. Materials shall be safely piled, stacked and limited in
height so that they are stable and secure to prevent
sliding or collapse.2. Material shall not be stored under stairways.
3. Storage racks shall be rated and the load rating shall be
marked and readily visible.
4. Use blocks to prevent materials from rolling.
5. Cross-tie bags and sacks when stacking, store lumber
on stable foundation and cross-tie at intervals, and use
racks or chocks to store pipe or bar stock.
6. Do not lean sheet metal against walls or columns, but
store on edge in racks or on sleepers.
7. Do not store stacked material higher than 18 inches
below the sprinkler head height.
8. Use or storage of Class “A” (trash, wood and paper)
materials in classied areas should be kept to a
minimum. __________
Office and Camp Safety
Introduction
In addition to the other procedures/precautions in this
Handbook, the following general safety precautions must be
followed when working in an ofce environment. However,
there may be site-specic procedures or requirements for
your work location. Check with the local Safety, Health, and
Environmental group or Building Operations.Orientation
Personnel reporting to any Company ofce / camp complex
for the rst time shall receive a site safety orientation.
The following dining area etiquette expectations shall be
followed at all North Slope Camps:
All personnel shall use the hand sanitizer provided to help
prevent the risk of food borne illness before going through
the dining line or into the snack rooms at a minimum.
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All Personnel shall refrain from using MP3 players, laptop,
cell phones, handheld radios and other such devices in
the dining areas and snack rooms. These devices have
been proven to harbor bacteria such as e. Coli and staph.
BPXA Facility Infection Control and Sanitation Procedure(North Slope Operations) Procedure UPS-US-AK-ALL-ALL-
HSE-DOC-01798-2
Precautions
1. All personnel shall be familiar with the location of the re
alarm pull station and re extinguisher nearest to their
workstation or living quarters.
2. All personnel shall become familiar with the appropriate
evacuation route(s) for their workstation or living area.
Evacuation routes for each oor and building area are
clearly marked. Use the stairwell closest to your ofce or
living quarters to evacuate.
3. During re alarms, Floor Wardens / Security Ofcersshall make last-minute searches of their areas to ensure
all personnel are evacuated. Help the Floor Wardens /
Security Ofcers by clearing the area quickly, and aid
them if requested. If a Floor Warden / Security Ofcer
request you to leave an area, do so! If a door is closed,
check carefully for high temperature or smoke before
opening. Close all doors on your way out.
4. During evacuation, do not use elevators! Use the
stairwells, following the exit signs and evacuation
drawings. Take your wallet and keys and dress
appropriately for current weather conditions. Evacuate
to your assigned assembly area.
5. Personnel with a disability / condition that wouldpreclude their ability to evacuate shall inform their Floor
Warden or Security. During evacuations, seek shelter
in a stairwell and await the arrival of Security or Fire
Department personnel for assistance.
6. Become familiar with the proper procedures to follow
during any type of emergency and participate in all
evacuation/disaster drills.
7. Keep all passageways, entryways, aisles, storerooms,
service rooms, and work areas clean, orderly, sanitary,
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and well maintained, with no obstructions. Eliminate
all tripping hazards from the work place. Aisles and
hallways should provide unobstructed movement and
immediate access for re protection personnel and
equipment.
8. Keep ammable material and residue to a minimum.
Store them in approved metal safety cans and storage
cabinets. When disposing of ammable, or hazardous
material, ensure that all appropriate safeguards and
regulations are followed.
9. Report spills immediately.
10. Erect barricades around hazardous areas. Never
disregard them, even though the danger may not be
apparent.
11. Safely stack material / boxes (no higher than 18 inches
below the sprinkler head height). Do not block re exits,
re extinguishers, electrical control panels, or store near
heaters, etc.12. File drawers and desk drawers should not be left open.
Do not overload top drawers or shelves so that les
or bookcases can tip over. Keep heavy les in lower
drawers. Secure le cabinets and bookcases 5 feet or
taller to the wall or each other.
13. To avoid creating an electrical hazard, do not overload
circuits. Check with Building Operations prior toacquiring any non-standard ofce electric equipment
(small appliances, space heaters, electric kettles, etc.).
Routinely check the condition of power cords and plugs.
14. Always use an approved ladder or stool to get articles
out of reach from the oor. Do not use a chair or other
makeshift device to reach high places. __________
Personal Protective Equipment
(PPE)
At BPXA the hierarchy to prevent injuries is as follows:
1) Elimination / Substitution - removing the cause or
substitute with a less hazardous material or equipment
2) Engineering Controls - physically changing equipment
or work environment
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3) Warnings (audible, visual or physical barriers) labels,
signs, lights or horns
4) Training / Procedures - Initial and refresher training on
operating and HSE procedures and policies
5) Personal Protective Equipment - last line of defense
We should all focus on elimination / substitution and
engineering controls to prevent injuries. PPE should be the
last resort if other controls are not feasible.
Eye and Face
Personnel shall wear eye protection appropriate for the
hazard when working in process areas, construction
locations or other areas where there is a potential for injury
from ying particles, metal sparks, radiation, chemicals, or
any other identiable or suspected eye or face hazard. This
shall include all personnel in vehicles while driving on gravel
roads.
Activities that create ying particles, such as sanding,scraping, grinding, chipping, bufng and blasting require
impact-type goggles and a face shield or welding hood.
Workers within 20’ of others performing these tasks are
required to wear the same level of eye protection unless
barriers (i.e. welding screens or curtains) are in place to
control the exposure.
Prior to removal of eye protection, measures for
decontamination must be in place whenever activities that
create ying particles, such as sanding, scraping, grinding,
chipping, bufng and blasting are conducted.
All eye protection must meet the requirements of ANSI
Z87.1. Safety glasses shall have side shields.
Personnel may wear contact lenses if the lenses are used in
conjunction with approved eye protection equipment.
Personnel shall wear chemical goggles and face shield
when handling chemical products that present an eye or
face hazard or are present in the immediate vicinity where
these materials are being handled. Refer to the Safety Data
Sheets (SDS) for the materials involved.
BPXA Personal Protective Equipment (PPE) Program, UPS-
US-AK-ALL-ALL-HSE-DOC-00599-2
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Respiratory Protection
When engineering and administrative controls cannot
effectively control exposure to airborne contaminants,
respirators shall be used.
Employees shall use respiratory protection in accordance
with their Company’s Respiratory Protection Program.
Respiratory Protection Program, UPS-US-AK-ALL-ALL-
HSE-DOC-00780-2
For employees in a Respiratory Protection Program, facial
hair must be trimmed (no more than 24 hours beard growth)at all times to prevent interference between the sealing
surface of the face-piece and the face, or interference with
valve function.
Head Protection
Personnel shall wear hard hats while in process facilities,
while performing construction, or in other areas where an
overhead hazard is or could be present.
Personnel shall wear hard hats that comply with ANSI Z89.1
“American National Standard - Protective Headwear for
Industrial Workers.” These are Class E hard hats. Metal hard
hats are not allowed.
BPXA Personal Protective Equipment (PPE) Program, UPS-
US-AK-ALL-ALL-HSE-DOC-00599-2
All new employees shall wear a hardhat of an orange color
at all times when working for the rst 6 months per the BPXA
New Employee Program.
New employee program UPS-US-AK-ALL-ALL-HSE-
DOC-00328-2
Foot Protection
Employees shall wear protective footwear when working in
process areas or other areas where there is a danger of foot
injuries due to falling or rolling objects, objects piercing the
sole, or where exposed to electrical hazards.
Protective footwear must conform to ASTM F2412-05 and
F2413-05 and any additional standards associated with the
person’s job, i.e. chemical exposure, electrical exposure.
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Extreme cold weather boots not meeting the ASTM F241205and F2413-05 Standard (bunny boots) are permitted in coldweather conditions for those individuals who must workoutdoors for extended periods.
Shoes with heels are recommended for personnel whose jobs require them to climb ladders with round rung steps.
Footwear traction devices are required for personnel whenwalking or working outdoors on icy and snow coveredconditions per the footwear section of PPE Program. Theintent is to achieve a practical, workable solution for tractiondevices.
BPXA Personal Protective Equipment (PPE) Program, UPS-
US-AK-ALL-ALL-HSE-DOC-00599-2
Electrical Protection
Personal protective equipment for electrical workers shall
comply with 29 CFR 1910.137 and NFPA 70E. Personnel
working on energized circuits of 50 volts or greater shall notwear the following types of fabrics, either alone or in blends:
acetate, nylon, polyester, or rayon. BPXA Electrical Safety
Program UPS-US-AK-ALL-ALL-HSE-DOC-00613-2
Hand Protection
Employees shall use appropriate hand protection when
hands are exposed to hazards such as skin absorption ofharmful substances, lacerations, abrasions, punctures,
vibration and chemical or thermal burns.
BPXA Personal Protective Equipment (PPE) Program, UPS-
US-AK-ALL-ALL-HSE-DOC-00599-2
Hearing Protection
Employees shall use hearing protection (earplugs or muffs)when exposed to noise greater than 82 dBA. Double hearing
protection (earplugs and muffs) is required when exposed
to noise levels exceeding 100 dBA. Signs will be posted
in areas exceeding 82 dBA indicating hearing protection is
required, and signs will be posted in areas exceeding 100
dBA indicating double hearing protection (earplugs and
muffs) is required. All BP employees exposed to noise of 85dBA or above (82 dBA 12-hour equivalent) on the job will
be included in the BPXA Hearing Conservation Program.
Audiometric testing and screening, noise monitoring and
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employee training will be conducted in accordance with the
BPXA Hearing Conservation Program.
Hearing Conservation Procedure UPS-US-AK-ALL-ALL-
HSE-DOC-00769-2
Protective Clothing
Employees shall wear Fire Resistant Clothing (FRC), as
determined by a workplace hazard assessment. Under
normal circumstances FRC must be the outer-most layer.
In exceptional cases, chemical or other types of protective
clothing may be worn as the external layer when there is a
potential for exposure to chemical or physical hazards thatmay cause skin irritation or damage on contact or may exert
a toxic effect after absorption through the skin.
BPXA Personal Protective Equipment (PPE) Program, UPS-
US-AK-ALL-ALL-HSE-DOC-00599-2
Welding
Welding can produce harmful fumes and gases from the
welding process, from the metal being welded on and the
welding wire or rod. Manganese, Hexavalent Chromium
and other metal fumes cause respiratory and neurological
disease as well as cancer. Local exhaust ventilation (LEV)
should be used and positioned to visibly draw fumes into
the duct opening and away from the welder. The LEV intakeshould be moved as the weld location moves. Wear a
respirator appropriate for the hazard. Welding helmets with
Powered Air Purifying Respirators (PAPRs) provide adequate
protection in most cases. Contact your Safety Advisor or the
Industrial Hygienists for additional information.
Chemical Hazards
Hundreds of chemicals are in use on the North Slope
and include acids, Methanol, biocides, Formaldehyde
and many others. SDS’s are to be consulted for specic
hazards, controls and what PPE should be worn. the
Industrial Hygienists can provide guidance on PPE including
respirators and conduct Chemical exposure assessments.
Atmospheric Test InstrumentsBP uses portable direct-reading instruments to test air for
oxygen, H2S, CO, LEL, benzene and other chemicals. This
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equipment is used to determine if ventilation is needed and
or respirators are required Persons using this equipment
are to be trained and competent. They are to know which
instrument to use for a given situation and be able to
interpret the readings for appropriate decision-making.Test equipment is to be properly maintained and in currentcalibration.
Atmospheric Testing Device Field Usage Program Document
Number: UPS-US-AK-ALL-ALL-HSE-DOC-01874-2 __________
SmokingIn accordance with BPXA Tobacco Use Policy, smoking is
allowed in designated areas only.
All other areas within production, process, drilling, and
construction areas are “No Smoking” areas. Refer to the
BPXA’s Smoking Policy for further details.
It is prohibited to use or carry any lighters or matches in
any production facility or on a drill site or well pad except in
designated smoking areas.
Tobacco Use (BPXA) Policy UPS-US-AK-ALL-ALL-HSE-
DOC-01810-2 __________
Tool Usage
Many accidents associated with tool use can be prevented ifthe following rules are observed:
1. Keep all tools in good condition.
2. Inspect coupling, hoses and hose connections ofpneumatic tools each time you use them. Make surethey are in good condition and properly attached. Theuse of hose whip checks is highly recommended.
3. Disconnect electric and air tools from their power sourcewhen using the chuck key or when not in use.
4. Keep all grinding wheels in good operating condition.
Grind only material that is suitable for use with the
grinding wheel. Do not grind on the side of a grindingwheel. For bench grinders, the gap between the grindingwheel, the tool rest, and the tang must never exceed 1/8inch.
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5. Always use the right tool for the job.
6. All xed and portable tools that are designed to have
guards shall have guards in place.
7. No tools shall be modied or altered in any way without
prior manufacturers’ approval.
8. Powered hand tools that incorporate a locking
mechanism on the control switch or trigger, shall allow
for a spring-loaded release of the lock by depressing the
control switch or trigger itself. A separate positive on/off
switch is prohibited.
9. Pneumatic tools should always be considered over non-intrinsically safe powered tools in classied areas where
hydrocarbons are present.
10. Non-sparking hand tools such as non-ferrous / brass
should always be considered over ferrous, spark
producing tools in classied areas where hydrocarbons
are present.
11. Only compressed air shall be used for pneumatic tools.12. An atmospheric test must be conducted prior to using
pneumatic/hammer wrenches in a classied area. __________