BONO ENERGIA INDUSTRIAL BOILERS

RELIABLE BOILERS, RELIABLE PARTNER

Energy efficiencyBono manufactures industrial boilers with thermal efficiency up to 99%,

minimizing energy costs for our customers.

Ultra low emissionsBono complies with the strictest international requirements on pollution.

Our boilers conform to the emission limits imposed by the most recent Chinese regulations.

Wide range of fuelsBono designs combustion systems for different types of fuels, including:

bio-gas, heavy fuel oil, animal oil, vegetable oil and crude oil.

Tailor-made solutionsBono can engineer customized solutions according to specific customer

needs in terms of performance, installation and logistics.

Packaged and fire tested productsBono manufactures packaged solutions, fire tested before shipment,

reducing installation and start-up activities on site.

|| Catalogue

| 04 CANNON GROUP

|04 BONO: FROM TRADITION TOWARD EXCELLENCE

|05 BONO ENERGIA HISTORY

|06 TECHNICAL CAPABILITIES AND SERVICES

|06 CERTIFICATIONS

|07 BONO THERMAL OIL HEATERS

08MULTI-COIL THERMAL OIL HEATERS - OMV 09MULTI-TUBULAR THERMAL OIL HEATERS - OMP/HTH

|10 BONO STEAM BOILERS

11FIRE TUBE STEAM BOILERS SM/SG

12FLASH COIL STEAM GENERATORS-UM

13 WATER TUBE BOILERS

|16 OPTISPARK: BONO SMART CONTROL SYSTEM

Cannon GroupCannon is an Italian private company supplying Plastics Processing

Technologies (for polyurethanes, composites and thermoforming) and

Steam and Water Technologies (boilers and water treatment systems).

Founded in the 1960s, today Cannon operates in more than 40 countries,

with 12 manufacturing centers worldwide. It employs 1000 people and serves

more than 25.000 clients around the world.

BONO: FROM TRADITION TO EXCELLENCE Established in 1958 in Milan, BONO ENERGIA joined the Cannon Group in

1988. Today Bono is one of the leading manufacturers of steam boilers, hot

water boilers and thermal oil heaters. In more than 50 years of activity BONO

has become a trusted and reliable partner for thousands of customers

worldwide. The company focuses on energy efficiency, emissions reduction

and customized solutions for specific customer requirements.

BONO has been present in the Chinese market since the early 90s,

acquiring the Chinese Boiler Manufacture License (A class) in 1997.

BONO ENERGIA is one of three companies in Cannon’s Steam and Water

division, that also includes ARTES INGEGNERIA (water treatment systems)

and BONO SISTEMI (biomass fired boilers). The division’s manufacturing

centers are all located in Italy (Milan, Netro and Oliveto Citra).

04

1962birth of the first

thermal oil heaters 1958the first steam boiler

1963first international patent heat exchange tube with high heat transfer coefficient

1973production capability

doubled acquiring another factory

in Northern Italy

1977New manufacturing site in Southern Italy

1983international patent

for the multi-tubular thermal oil heater

1988join The Cannon Group

1997obtained the main global

sector certificates: SELO, ASME

2000Cannon Far East (CFE) and BONO Far East Representative Office are established

2006Representative Office

is opened in Russia

2014the 20th world agent meeting

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BONO HISTORY

CERTIFICATIONSOur deep knowledge of international standards, combined with our customer’s specific

needs, enables us to provide the best solutions for every boiler project.

Our products comply with SELO certification (Boiler grade A and Pressure vessels

grade D1 D2), PED (machinery and ATEX directives) and GOST-R & RTN. BONO

is able to design and manufacture boilers according to the main international codes:

ASME, EN, TDR, BS 1113.

While our customer’s satisfaction is our main goal, we also aim to reduce our impact on

the environment and protect the health and safety of our workers.

BONO achieved the Quality System Certification ISO 9001:2008 in the 90s. Today it holds

the Occupational Health & Safety Management System OHSAS 18001:2007 and the

Environmental Management System ISO 14001:2004. The company manages all these

systems with an Integrated Management System.

TECHNICAL CAPABILITIES AND SERVICES BONO’s people are the company’s strength.

More than 30 engineers provide mechanical, electrical,

automation and process design, while 15 engineers work with

our customers during all project phases. In case of special

applications, the technical department can provide finite

element analysis as well as piping stress analysis.

BONO boilers have been successfully installed in

thousands of projects worldwide. With more than 50

years of experience, our company is committed to

providing after sales services to our customers through:

1. Remote assistance and diagnostics,

with our proprietary Optispark system

2. Direct supply of original spare parts

3. Planned maintenance

4. On site training BONO THERMAL OIL HEATERS

Thermal oil heaters are the right choice when

customers require high temperatures and

thermal stability. In this field, BONO has

acquired decades of experience,

having supplied thousands of thermal

oil heaters in a wide range of industries:

Oil & Gas, Chemicals, Textiles, Packaging,

Food & Beverage etc. As opposed to most

manufacturers, BONO proposes two

technologies: multi-coil heaters (OMV)

and multi-tubular heaters (OMP, HTH)

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High temperature applications

360° Collaboration with clients

MULTI-COIL THERMAL OIL HEATERS - OMV

Technical Parameters • Thermalcapacityfrom0,2to6MW

• Fuels:naturalgas,LPG,dieseloil,heavyfueloil.

• Operatingtemperature:upto350°C.

• Heaterbodydesign:4concentriccoilscontainingupto7paralleltubes

• Verticalorhorizontalconfiguration

Product Highlights • Highthermalefficiency:multi-coilstructuredesignedtomaximizeheat

exchange.Efficiencycanbefurtherincreasedwithanairpre-heater.

• Longerthermalfluidlifetime:temperaturedifferencesbetweenbulkandfilm

areminimized,preventingoilcrackingevents.

• Lowthermalstressonpressureparts:thehomogeneousheatexchangereduces

thermalimbalancesandincreasestheoperatinglifeoftheheater.

• Easymaintenance:simpleaccesstocombustionchamberandcoilsthrough

theremovableuppercover.

Remote locations or harsh climatic conditions can pose significant challenges to the construction and operation of industrial facilities. To encounter clients’require-ments of constant availability of a thermal plant in par-ticular and difficult situations, Bono has designed and manufactured complete turnkey solutions. An exam-ple is our “full-optional” containerized thermal plant outfitted with two OMV 600 thermal oil heaters, engines, pumps and all electric aids. This containerized solu-tion has found several applications including the wood process industry in the UK and the oil & gas industry in Russia and North Africa.

Tailors in action: containerized solutions.At BONO, we collaborate with our customers to engineer hea-vily customized solutions for challenging applications. Heavy duty applications, such as crude oil pumping stations in Siberia, needs very consistent performance and reliable heaters. The limited space available in the pumping stations and the extremely remote and difficult environmental conditions were the main challenges in this project. To make it possible, we worked together with our custo-mers (two Russian engineering companies) to co-engineer the best technical solution. The result was a thermal heater designed to fit in special containers for easy shipment and installation. The new design also focuses on fast maintenance operations. All the steps, from the project design to the after-sales service, were supported by the con-tinuous assistance of the Bono Russian office.

BONO heaters can comply with the high demanding specifications of the petrochemical and plastics industries. When the production process needs very high operating temperature (up to 400°C), BONO HTH thermal oil heaters are the best solution.Two high temperature HTH heaters, with a thermal capacity of 16,3 MW each, have been installed in two plants of a Chinese PET and polyester manufacturer.A Finnish refining company also chose HTH heaters for two plants in the Netherlands and in Singapore. The heaters, with a capacity of 8.5 MW each, comply with API 560 standards.

MULTITUBULAR THERMAL OIL HEATERS - OMP/HTH

Technical Parameters • Thermalcapacityfrom1,7to40MW • Fuels:naturalgas,LPG,dieseloil,heavyfueloil,hydrogen • Operatingtemperature:upto400°C • Multi-tubulardesigncomposedofconvectiveandradiantsection.

• Integratedcombustionair-preheater

Product Highlights • Highthermalefficiency:theexcellentheatexchangeintheconvectiveandradiant sections,andtheintegratedcombustionairpre-heatercombinetoachieve anefficiencylevelofupto93%. • Refractorylimitedtotheburnerarea:thisreducesthermalinertiaduringload changesandavoidsunwantedheattransfersduringplantoutages. • Longerthermalfluidlifetime:thefluidheatsupslowlyinconvectivearea, reducingthermalshocksintheradiantsection. • Lowemissions:thelargecombustionchamberresultsinlowthermalloads. • Easymaintenance:Inspectiondoorsensureeasyaccessforcleaningandmaintenance. Automaticsootblowerscleantheconvectivesectionincasesofheavyfueloilfiring. • Customization:OMPandHTHheaterscanbeengineeredforhightemperature orlargecapacityapplications.

08 09

BONO STEAM BOILERS

BONO has been manufacturing steam

boilers since 1958, and has acquired

thousands of references around the world.

When steam plays an essential

role in clients’ production process, they can

always rely on our products.

BONO manufactures fire tube steam boilers

(SM/SG), flash coil steam boilers (UM), water

tube steam boilers (CT) and heat recovery

steam boilers (HRSG)

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FIRE TUBE STEAM BOILERS - SM/SG Technical Parameters SM Series

• • Steamproduction:from0,5t/hto6t/h • Multifuel:gasandliquids • Pressure:from10to30bar

•

•

•Product Highlights

• Highthermalefficiency:upto95%forstandardexecutions.Customizedheat recoverysystemsincreaseefficiencyupto99%withcondensationtechnologies. • Balancedheatexchange:firetubesandtubeplatesexperienceauniform thermalload,reducingthermalstressandincreasingboiler’soperatinglife. • Robustdesign:dishedtubeplates,firetubesexpandedandweldedtotheplates. • Lowemissions:NOxemissionslowerthan50mg/Nm3insomeapplications. • Easymaintenance:boiler’sinternalpartsareeasilyaccessiblewithout uninstallingtheburner. • LimiteduseofrefractoryinSGboilers:toreduceextraordinarymaintenance

Special customization

•Engineeredheatrecoverysystems•Highpressureorsuper-heatedsteamapplications

•Specialautomationsolutionsavailable

BONO worked together with a French Engineering company, assisted a Lebanese poultry processing company to dra-stically reduce its energy costs. The organic waste produ-ced from chicken processing was turned into animal oil, and BONO designed a special SG-1000 (10 t/h) boiler fired by this oil.The ash content of this fuel is particularly high, and the cu-stomer needs to clean the internal parts of the boiler every month. For this reason, the BONO SG-Model provides a simple and effective maintenance process for the customer.

Customization is the word

BONO fire tube steam boilers can be found in thousands of industrial plants, for different applications around the world. Today, the Far East is the most important growth area for our company.In Vietnam, a French pharmaceutical company has recently installed an SM-400 (a 4 t/h boiler). In Indonesia, a local food and beverage company has purchased two SM-500 (5 t/h boiler) fired by natural gas and diesel oil for their

production processes.

Tons of steam all around the world

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SG Series

•Steamproduction:from5t/hto25t/h•Multifuel:gasandliquids•Pressure:from12to30bar•Watertubewetback

Edible oil refineries need high pressure and continuous high

temperature steam for their deodorization process. BONO

UM-High Pressure flash coil steam generators can provide

steam at 200/300°C and operate up to 120 bar. The internal

16Mo3 special steel alloy coil, designed and manufactured in-

house, also assures excellent wear and fatigue resistance.

Some references of BONO’s UM-HP natural circulation ge-

nerators can be found in edible oil refineries in China, Nigeria,

Kenya and Denmark. These boilers are fuelled by natural gas

and diesel oil, with a thermal capacity of 1,75 MW and provi-

ding 4,6 t/h of steam each.

High pressure at work

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WATER TUBE BOILERS BONO’s water tube steam boilers are the

result of more than 40 years of experience in

industrial, petrochemical, power generation

and district heating applications. According to

the needs and specification of clients,

BONO’s water tube boilers can be

customized for the production of steam,

superheated steam or superheated water.

FLASH COIL STEAM GENERATORS-UM Technical Parameters • Steamproduction:from0.3to5t/h

• Fuel:Naturalgas,Dieseloil,heavyfueloil

• Pressure:fromto10barupto120bar.

• Design:verticalandhorizontalconfiguration

Product Highlights: • Highefficiency:customizedheatrecoverysystemsincreaseefficiencyabove95%.

• Veryfaststart-up:operatingconditionsachievedin2–3minutes.

• Compactsolution:verylimitedspacerequirementsforinstallation.

• Easyoperation:automaticcontrolsystemrequiresminimalactivityduring

operation.

• Easymaintenance:simpleaccesstointernalpartsthroughtheremovable

uppercover.

No need to waste heat – heat recovery boiler

Renovation ahead – auxiliary boiler

Warming Cities – superheated water generator

WATER TUBE BOILERS Technical Parameters • Steamproduction:upto200t/h

• Thermalcapacity:packagedsolutionupto40MW;fielderectedupto80MW

• Fuel:naturalgas,dieseloil,heavyfueloil

• Pressure:upto80bar

• Temperature:upto500°C

• LowNOxburner

Specific Customization: • Ultra-lowNOxburners(<50mg/Nm3),withdoubleortripleairregister

• Integratedheatrecoveryunits

BONO has supplied water tube boilers to the Chinese market since the early 90s and over the years we are able to fully understand Chinese regulations and local customer needs.For example, working side by side with our Chinese partners, Bono supplied two water-tube boilers, with a saturated steam production of 40 t/h, to a Chinese petrochemical enterprise in Puyang.

A French sugar producer awarded Bono a project for the supply of a water tube boiler with challenging requirements in terms of reliability, efficiency and emissions. The result was a site-erected water tube boiler (170 t/h) fired by four burners and fuelled with natural gas. The boiler provided superheated steam at 485 C° and respected all the emission limits imposed.

Bono in China – steam generator

Making life sweeter – superheated steam boiler

In district heating systems, heat is generated efficiently in a

central location and distributed to residential, industrial and

commercial sites. Bono worked with a leading Italian multi-

utility to supply three super-heated water generators with

a capacity of 80 MW each. The new boilers replaced older

coal fired units. According to client’s requirements Bono

offered an ultra-low NOx emission solution: 50 mg/Nm3 at

3% O2. Due to their very large size, the generators were

designed to be manufactured in modules and assembled

on site. These new generators provide auxiliary thermal

energy to the multi-utility network during peak hours.

BONO Energia supplied a waste heat recovery steam generator to a refinery in Congo, Africa. The project was managed by a large EPC contractor that was responsible of the first phase of a requali-fication project of some oil plants in Congo. BONO delivered a waste heat recovery steam generator, with capacity of 15 t/h, steam pressure of 13 bar and temperature of 230°C, feeding an RSV process (Recycle Split Vapor) used to split ethane and propane from natural gas.

When an important French power generation com-pany decided to modernize their production site in Le Havre, they chose Bono as their partner for the installation of two auxiliary water tube boilers. The required capacity was 130 t/h of super-heated steam per boiler. BONO worked together with the customer to provide a complete turn-key project: from the full engineering of the system and shop manufacturing, to on-site installation and erection, commissioning and start-up of the boilers.

14 15

Bono Optispark can be installed on either new or existing boilers

and it is suitable for any burner. It is also possible to completely

control the boiler remotely.

OPTISPARK: BONO’S SMART CONTROL SYSTEM

BONO OPTISPARK is an electronic control system, designed

and developed by BONO, for the control of industrial boilers

and boiler rooms. Optispark’s features include:

• Combustion control and optimization

• Boiler safety control

• Energy efficiency management

• Emissions control and data recording

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• Prompt response to load changes

• Information for maintenance activities

• Boiler remote control.

• Predictive maintenance.

Optispark is able to identify anomalies and critical points,

so it can quickly intervene to avoid the machine’s complete

shutdown. This allows important savings for our clients in both

emergency maintenance and plant stoppage costs.

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食品饮料 化工及制药 石油和天然气 纸浆和造纸

Cannon Far East2 Woodlands Sector 1 #03-08, Woodlands Spectrum 738068 Singapore

Singapore Phone +65 67532900 | Fax +65 6753274