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Page 1: Bohler Electrodes

Bestseller

BÖHLER

Page 2: Bohler Electrodes

22

Selection guide 3

Filler metals for mild steels

Coated electrodes 4, 5Solid wires 5, 6Submerged arc welding wires / fluxes 6Flux and metal cored welding wires 7Gas welding rod 7

Electrodes for pipeline welding 8, 9

Electrode for gouging 9

Filler metals for low alloyed steels

High strength, low temperature resistantCoated electrodes 10Solid wires 10, 11Submerged arc welding wires / fluxes 11

High temperature and creep resistantCoated electrodes 12Solid wires 13Submerged arc welding wires / fluxe 14Flux cored welding wire type E 308H 14Gas welding rods 15

Filler metals for stainless steels

Stainless, corrosion resistant and highly corrosion resistantCoated electrodes 16 – 18Solid wires 18 – 20Submerged arc welding wires / fluxes 20, 21Flux cored welding wires 22, 23

Filler metals for dissimilar jointsand special purpose

Coated electrodes 24Solid wires 25Flux cored welding wires 25

Heat resistant

Coated electrodes 26Solid wires 26

Nickel base

Coated electrodes 27Solid wires 27Flux cored welding wires 28

Addional information

Forms of supply 30Graph for weight calculations 31Selection tables 32, 33Company profile 34

Contents Key to symbols

W.-Nr. Werkstoffnummer (material number acc. to EN/DIN)

Welding positions acc. to AWS and ENPA / 1G, 1F flat positionPB / 2F horizontal positionPC / 2G horizontal vertical positionPD / 4F horizontal overhead positionPE / 4G overhead positionPF / 3G, 3F, 5G up vertical position upPG / 3G, 3F, 5G down vertical position down

dotted line = limited weldability in this positionthick marked solid line = particularly good weldability in this position

Type of current= alternating current= direct current (electrode positive)= direct current (electrode negative)= direct current (electrode positive or negative)= direct current (electrode positive) or alternating current = direct current (electrode negative) or alternating current= direct current (electrode positive or negative) or alternating current

Mechanical properties of all weld metal Re = yield strength in N/mm2 = Rp 0,2Rm = tensile strength in N/mm2

A5 = elongation in %Av = impact strength in Joule

Heat treatmentu = untreated / as weldeds = stress relievedn = normalisedv = quenched and tempereda = tempered

Approvals and approval societiesABS = American Bureau of ShippingBN = Baseler NormBV = Bureau VeritasCL = Vereniging voor Controlle op Lasgebied ControlasCWB = Canadian Welding BureauDB = German RailwaysDNV = Det Norske VeritasFI = Force Institute (Dansk Standard)GdF = Gaz de FranceGL = Germanischer LloydINSPECTA = Technical Supervisory Association, FinlandITI = Institut Technické Inspekce, Czech RepublicKTA 1408.1 = TÜV-approval acc. to KTA-Regelwerk 1408.1, GermanyLR = Lloyd’s Register of ShippingLTSS = Lithuanian Technical Supervision ServiceÖBB = Austrian RailwaysPRS = Polish Register of ShippingRINA = Registro Italiano NavaleRMR = Maritime Register of Shipping, RussiaSEPROS = Approval Society, Ukraine Statoil = Statoil, NorwayTÜV-D = Technical Supervisory Association, GermanyTÜV-A = Technical Supervisory Association, AustriaUDT = Technical Supervisory Association, PolandÜ = Übereinstimmungszertifikat acc. to Bauregelliste A, Teil 1, GermanyVNIIGAZ = Scientific & Research Institute of Natural Gases & Gas TechnologiesVNIIST = Engineering Research Company – RussiaVUZ = Vyskumny Ústav Zváracsky, SlovakiaWIWEB = Bundesamt für Wehrtechnik und Beschaffung, Germany

General remarksThis brochure contains only the most popular brands of BÖHLER WELDING CONSUMABLES. For specific applications please contact your nearest BÖHLER Supplier. Details regarding the nature and application purpose of our products are intended for the information of the user. The data concerning themechanical properties always refer to the all-weld-metal deposit in accordance with the applicable standards.In the area of the weld joint, the weld metal properties are influenced by the base metal, the welding positionand the welding parameters. A guarantee of the suitability for a specific type of application requires in eachindividual case an implicit agreement in writing. Information is subjected to change without notice.

~

4G, 4F

PD, PE

PA, PB, PC

1G, 1F, 2G, 2F

PF3G3F5G

3Gdown3Fdown

PG

Bestseller

Page 3: Bohler Electrodes

3BÖHLER Bestseller

Sel

ecti

on

gu

ide

Selection guide

Base Metals Standard Classification

Metals-No. ASTMEN AISI

Coated electrodes

Solid wires for MAG & TIG

SAW wires / fluxes Gas welding rods Flux and metal cored welding wires

Mild steels & pipe steels such asS235J2G3, S355J2G3, GE 260P255G1TH, P285NHS255NL-P355NL1ASTM: A 381, GR Y 50 / 52,A 573 Gr. 70, A 285 Gr. C, A 106 Gr. BAPI X52, X60, X70

FOX BVD 85FOX CELFOX CEL 75FOX CEL 85FOX CEL 90FOX ETIFOX EV 47FOX EV 50FOX EV 50-AFOX EV 50-WFOX EV PIPEFOX EV 60 PIPEFOX EV 70 PIPEFOX HL 180 TiFOX KEFOX MSUFOX OHVFOX SPEFOX SPEMFOX SUSPage 4, 5, 8, 9

EMK 6EMK 8EML 5

Page 5, 6

EMS 2BB 24BF 16

Page 6

BW Xll

Page 7

HL 51-FDHL 53-FDTi 52-FD

Page 7

Low alloyed and high strengthsteels, such as S355J2G3, S380NL1-S460NL2quenched & tempered fine grainedsteels ≥ 720 N/mm2 yield strength.ASTM: A 656 Gr. 1, A 572 Gr. 55

FOX EV 60FOX EV 63FOX EV 60 PIPEFOX EV 70 PIPEFOX EV 85Page 10

NiCu 1-IGNiMo 1-lGNiCrMo 2,5-lGX 70-lGX 90-IGPage 10, 11

3NiMo 1-UP3NiCrMo 2,5-UPBB24

Page 11

High temperature and creepresistant steels such as 16Mo3, 13CrMo 4-5, 10CrMo 9-10, X20CrMoV 12-1,X10CrMoVNb 9-1,ASTM: A 204 Gr. A, B a. C, A387.Gr. 11 a. 12,A 335 Gr. P 1, P 11, P 12, P 22, P 91

FOX DMO TiFOX DMO KbFOX DCMS TiFOX DCMS KBFOX CM 2 KbFOX C 9 MVFOX 20 MVWFOX CN 18/11Page 12

DM0-IGDCMS-IGCM 2-lGCM 5-IGC 9 MV-IG20 MVW-IGCN 18/11-IG

Page 13

EMS 2 MoEMS 2 CrMoCM 2-UPBB 24C 9 MV-UP/BB910

Page 14

DMODCMS

Page 15

E 308H PW-FD

Page 14

Low temperature steels such as 12Ni14ASTM: A 333 Gr. 1 a. Gr. 3,A 442 Gr. 55 a. Gr. 60

FOX 2,5 Ni

Page 10

2,5 Ni-lG

Page 11

Stainless steels such as 1.4313ACI Gr. CA6NM

FOX CN 13/4

Page 16

CN 13/4-lG

Page 18

CN 13/4-UPBB 203Page 20

CN 13/4-MC

Page 22

Corrosion resistant steels such as 1.4301, 1.4306, 1.4541, 1.4550,1.4571, 1.4580AISI 304 LAISI 347AISI 316 LAISI 316 CbAISI 316 Ti

FOX EAS 2FOX EAS 2-AFOX EAS 2-VDFOX EAS 4 MFOX EAS 4 M-AFOX EAS 4 M-VDFOX SAS 2FOX SAS 2-AFOX SAS 4FOX SAS 4-APage 16, 17

EAS 2-lGEAS 2-lG (Si)EAS 4 M-IGEAS 4 M-IG (Si)SAS 2-lGSAS 2-lG (Si)SAS 4-lGSAS 4-lG (Si)

Page 18, 19

EAS 2-UPEAS 4 M-UPSAS 2-UPSAS 4-UPBB 202

Page 20, 21

EAS 2-FDEAS 2 PW-FDEAS 4 M-FDEAS 4 PW-FDSAS 2-FDSAS 2 PW-FDSAS 4-FDSAS 4 PW-FD

Page 22, 23

Highly corrosion resistantsteels such as1.4438, 1.4539, 1.4462UNS S 31803, AISI 317 L, UNS N 08904

FOX ASN 5FOX ASN 5-AFOX CN 20/25 MFOX CN 20/25 M-AFOX CN 22/9 NFOX CN 22/9 NBPage 17, 18

ASN 5-lGASN 5-lG (Si)CN 20/25 M-IGCN 20/25 M-IG (Si)CN 22/9 N-IG

Page 19, 20

ASN 5-UPBB 203CN 22/9 N-UPBB 202

Page 21

E 317 L-FDE 317 L PW-FDCN 22/9 N-FDCN 22/9 PW-FD

Page 23

Nickel base alloys such as NiCr 15 Fe, Incoloy 800, NiCr21 Mo,NiCr22Mo9Nb, 1.4529UNS N06625, Inconel 600

FOX NIBAS 70/15FOX NiCr 70/15FOX NIBAS 70/20FOX NiCr 70 NbFOX NIBAS 625 FOX NiCr 625Page 27

NIBAS 70/20-lGNiCr 70 Nb-lGNIBAS 625-lGNiCr 625-lG

Page 28

NIBAS 70/20-FD

Page 28

Heat resistant steels such as1.4762, 1.4828, 1.4841AISI 314, AISI 310, AISI 305

FOX FAFOX FFBFOX FFB-APage 26

FA-IGFFB-IG

Page 26

Special applicationsDissimilar jointsCladdingArmour plates

FOX A 7FOX A 7-AFOX CN 19/9 MFOX CN 23/12-AFOX CN 23/12 Mo-AFOX CN 29/9FOX CN 29/9-AFOX CN 29/9 SUPRAFOX RDAPage 24

A 7-lGA 7 CN-IGCN 19/9 M-IGCN 23/12-lG

Page 25

A 7-FDA 7 PW-FDCN 23/12-FDCN 23/12 PW-FDCN 23/12 Mo-FDCN 23/12 Mo PW-FD

Page 25

Gouging and bevelling FOX NUTPage 9

Page 4: Bohler Electrodes

Filler metals for mild steels

FOX ETI

E 420 RR 12E 6013

C 0.07Si 0.4Mn 0.5

Re 460 N/mm2

Rm 520 N/mm2

A5 26%Av 65 J

50 J…0 °C

TÜV-DTÜV-A,FI, LR,

ABS, BV,DNV, GL,

UDT, LTSS,SEPROS

1.52

2.53.245

Heavy rutile coated electrode giving fine performance in all positions except vertical down. Extremely smooth beads, easy slag removal; suitable for AC/DC and small transformers.

Co

ated

ele

ctro

des

Base MetalsStandard ClassificationENASTM

BÖHLER BrandENAWS/ASME

Analysisof all WeldMetal(TypicalValues%)

Mechanical properties of all Weld Metal (TypicalValues)

Approvals Characteristics and Applications

Welding parameters and sizes

Wel

ding

po

siti

on

Typ

e o

f cu

rren

t

ø m

m

Am

per

age

A

S275JR, S235J0G3-S355J0G3,P235GH, P265GH, P255NH,P355T1, P235T2-P355T2,P235G1TH, P255G1TH, L210,L360NB, L290MB,S235JRS1-S235J0S1, S235JRS2-S235J0S2

ASTM e. g.A 106 Gr. A a. B, A 936 Gr. 50A 283 Gr. D, A 607 Gr. 45A 285 Gr. A, B a. C

40 - 6045 - 8060 - 11090 - 140110 - 190170 - 240

FOX KEE 38 0 RC 11E 6013

C 0.06Si 0.3Mn 0.5

Re 430 N/mm2

Rm 490 N/mm2

A5 26%Av 75 J

50 J…-10 °C

LR, UDT,SEPROS

22.53.24

Heavy rutile coated contact electrode engineered for fine performance in all positionsincluding vertical down.Excellent striking and restriking characteristics, sound penetration, flat beads; popular with general fabricators.

S275JR, S235J0G3-S355J0G3, P235GH, P265GH, P255NH,P355T1, P235T2-P355T2,P235G1TH, L210-L360NB,S235JRS1-S235J0S1, S235JRS2-S235J0S2

ASTM e. g.A 106 Gr. A a. B, A 936 Gr. 50A 283 Gr. D, A 607 Gr. 45A 285 Gr. A, B a. C

45 - 8060 - 10090 - 130110 - 170

FOX MSU

E 38 0 RC 11E 6013

C 0.05Si 0.3Mn 0.4

Re 430 N/mm2

Rm 490 N/mm2

A5 26%Av 75 J

58 J…-10 °C

TÜV-D, Ü,DB, ÖBB,BV, DNV,GL, LR,

ABS, CL,RMR,

SEPROS

2.53.24

Medium thick rutile coatedelectrode designed to operate in all welding positions without the need to change current settings. Very stable arc, good gap bridgingability, popular in shipbuilding.

S275JR, S235J0G3-S355J0G3,P235GH, P265GH, P255NH,P235T1, P355T1, P235T2-P355T2,P235G1TH, P255G1TH, L210-L360NB, L290MB, S235JRS1-S235J0S1, S235JRS2-S235J0S2

ASTM e. g.A 106 Gr. A a. B, A 936 Gr. 50A 283 Gr. D, A 607 Gr. 45A 285 Gr. A, B a. C

70 - 10090 - 130

140 - 180

FOX OHV

E 38 0 RC 11E 6013

C 0.06Si 0.4Mn 0.6

Re 460 N/mm2

Rm 520 N/mm2

A5 25%Av 75 J

47 J…-10 °C

TÜV-D, Ü,TÜV-A, FI,ÖBB, DB,DNV, LR,UDT, ABS,

LTSS, SEPROS

22.53.245

Medium thick rutile coated electrode. Most popular E 6013type. All welding positions, AC/DC, also for small trans-formers, very good operating characteristics, flexible coating,good for tack welding, suitablefor galvanized components.

S275JR, S235J0G3-S355J0G3,P235GH, P265GH, P255NH,P235T1, P355T1, P235T2-P355T2,P235G1TH, P255G1TH, L210-L360NB, L290MB, S235JRS1-S235J0S1, S235JRS2-S235J0S2

ASTM e. g.A 106 Gr. A a. B, A 570 Gr. 45A 283 Gr. D, A 607 Gr. 45A 285 Gr. A, B a. C

45 - 8060 - 10090 - 130110 - 170170 - 240

FOX SPE

E 38 2 RB 12E 6013 (mod.)

C 0.08Si 0.2Mn 0.5

Re 420 N/mm2

Rm 500 N/mm2

A5 28%Av 90 J

60 J…-20 °C

TÜV-D, Ü,TÜV-A,

ÖBB, DB,UDT, LTSS,

SEPROS

22.53.245

Heavy rutile basic coated electrodeoffering fine performance in all positions except vertical down; designed to produce first class X-Ray quality welds, mainly in tube constructional work for root and filler passes. Impactstrength down to -20 °C.

S275JR, S235J2G3-S355J2G3,S235JRS2-S235J2S2, P235GH, P265GH, P255NH, P355T1, P235T2-P355T2, P235G1TH, P255G1TH, L210-L360NB,L290MB-L360MB, S235JRS1-S235J1S

ASTM e. g.A 106 Gr. A a. B, A 570 Gr. 45A 283 Gr. D, A 607 Gr. 45A 285 Gr. A, B a. C

45 - 7560 - 10090 - 140110 - 190170 - 250

FOX SPEM

E 38 2 RB 12E 6013 (mod.)

C 0.08Si 0.2Mn 0.6

Re 450 N/mm2

Rm 540 N/mm2

A5 27%Av 70 J

≥ 47 J…-20 °C

TÜV-D, TÜV-A, ÖBB,

DB, Ü,SEPROS

2.53.245

Heavy rutile basic coated electrodeoffering fine performance in all positionsexcept vertical down; designed toproduce first class X-Ray qualitywelds, mainly in tube constructio-nal work for root and filler passes.Impact strength down to -20 °C.Exceeds the FOX SPE electrode in tensile strength due to the increased Mn-content of the deposit.

S275JR, S235J2G3-S355J2G3,P235GH, P265GH, P255NH,P295GH, P355T1, P235T2-P355T2, P235G1TH, P255G1TH,L210-L360NB, L210MB-L360MB,S235JRS-S235J2S1, S235JRS2-S235J2S2, S255N-S355N

ASTM e. g.A 106 Gr. A a. B, A 570 Gr. 45A 283 Gr. D, A 607 Gr. 45A 285 Gr. A, B a. C

70 - 90110 - 140140 - 190200 - 250

FOX SUS

E 42 0 RR 12E 6013

C 0.07Si 0.5Mn 0.6

Re 430 N/mm2

Rm 510 N/mm2

A5 27%Av 75 J

45 J…-10 °C

TÜV-D, Ü,DB, GL,

ÖBB,BV, DNV,LR, ABS,

CL, SEPROS

22.53.245

Heavy rutile coated electrode giving fine performance in all positions exceptvertical down. Soft arc, well shaped beads, excellent restriking characteristics, easy slag removal.

S275JR, S235J0G3-S355J0G3,P235GH, P265GH, P255NH, P295GH, P235T1, P355T1, P235T2-P355T2, P235G1TH, P255G1TH, L210-L360NB,L290MB, S235JRS1-S235J0S1, S235JRS2-S235J0S2

ASTM e. g.A 106 Gr. A a. B, A 936 Gr. 50A 283 Gr. D, A 607 Gr. 45A 285 Gr. A, B a. C

60 - 8080 - 100

120 - 150160 - 200220 - 250

4

Page 5: Bohler Electrodes

Co

ated

ele

ctro

des

So

lid w

ires

, MA

G &

TIG

FOX HL 180 Ti

E 38 0 RR 74E 7024

C 0.07Si 0.5Mn 0.8

Re 440 N/mm2

Rm 510 N/mm2

A5 27%Av 85 J

50 J…-10 °C

TÜV-A,FI, DNV,ABS, LR, GL, RMR,

UDT, RINA,

SEPROS

3.245

Rutile/iron powder electrode yielding 180%metal recovery. Very long weldablelength. Self detaching slag, smooth weldsfree of undercuts. Excellent striking characteristics, suitable for contact welding.Preferable for long fillet welds.

Base MetalsStandard ClassificationENASTM

BÖHLER BrandENAWS/ASME

Analysisof all WeldMetal(TypicalValues%)

Mechanical properties of all Weld Metal (TypicalValues)

Approvals Characteristics and Applications

Welding parameters and sizes

Wel

ding

po

siti

on

Typ

e o

f cu

rren

t

ø m

m

Am

per

age

A

S235JR, S275JR, S235J0G3,S275J0G3, S355J0G3, P235GH,P265GH, S255N, P295GH,S235JRS1-S235J0S1,S235JRS2-S235J0S2

ASTM e. g.A 570 Gr. 45A 283 Gr. D, A 607 Gr. 45A 285 Gr. A, B a. C

120 - 180160 - 230200 - 330

FOX EV 47

E 38 4 B 42 H5E 7016-1 H4R

C 0.06Si 0.5Mn 0.7

Re 460 N/mm2

Rm 530 N/mm2

A5 27%Av 190 J

90 J…-40 °C

TÜV-D, Ü,TÜV-A,RINA,

ÖBB, DB,ABS, DNV,LR, VUZ, BV, RMR,UDT, GL,

LTSS,SEPROS,ISPESL

2.53.245

Basic coated electrode for making high qualitywelds (about 110%metal recovery) in all positions except vertical down. Deposit exhibitsunique ductility and crack resistance. Low hydrogen content (HD ≤ 5 ml/100 g).Suitable for rigid weldments and heavycross sections.

S235JR-E295, S235J2G3-S355J2G3, C22, P235T1-P275T1,P235T2, P275T2, L210-L320,L290MB-L320MB, P235G1TH,P255G1TH, P235GH, P265GH,P295GH, S235JRS1-S235J4S,S355G1S-S355G3S, S255N-S355N, P255NH-P355NH,S255NL-S355NL, GE200-GE240

ASTM e. g.A 285 Gr. A, B a. C, A 668 Gr. A, BA 570 Gr. 45, A 516 Gr. 55 A 572 Gr. 42-50

80 - 110100 - 140130 - 180180 - 230

FOX EV 50

E 42 5 B 42 H5E 7018-1 H4R

C 0.07Si 0.5Mn 1.1

Re 490 N/mm2

Rm 560 N/mm2

A5 27%Av 190 J

100 J…-50 °C

TÜV-D, Ü,TÜV-A,

RINA, FI,ÖBB, DB,

ABS, DNV,LR, UDT, RMR, BV,LTSS, GL,SEPROS, ITI, CL,ISPESL,

VUZ, PDO

22.53.2456

Basic coated electrode engineered for highquality welds (about 110 % metal recovery) inall positions except vertical down. Also suitablefor the welding of low purity higher carbonsteel. Excellent impact strengths at lowtemperature. Outstanding positional welding characteristics. Low hydrogen content (HD ≤ 5 ml/100 g). The electrodecoating is resistant to moisture absorption. CTOD tested at -10 °C. HIC and SSC approved.Most popular E 7018-1 electrode.

S235JR-E335, S235J2G3-S355J2G3,C22, P235T1-P355T1, P235T2,P355T2, L210-L360NB L290MB-L320MB, P235G1TH, P255G1TH,P235GH, P265GH, P295GH,S235JRS1-S235J4S, S355G1S-S355G3S, S255N-S355N,P255NH-P355NH, S255NL-S355NL, GE200-GE260, GE300

ASTM e. g.A 285 Gr. A, B a. C; A 516 Gr. 55A 570 Gr. 45, A 572 Gr. 42-50A 515 Gr. 70, A 668 Gr. BA 907 Gr. 30-40, A 936 Gr. 50

50 - 7080 - 110

100 - 140130 - 180180 - 230240 - 290

FOX EV 50-A

E 42 3 B 12 H10 E 7016

C 0.05Si 0.6Mn 1.0

Re 440 N/mm2

Rm 550 N/mm2

A5 28%Av 180 J

≥47 J…-30 °C

TÜV-D,DB, ÖBB

2.53.245

Rutile basic double coated electrode for positional welding on DC+ and AC.Excellent for root passes and fillet weldsdue to fast travel speeds. HD ≤ 10 ml/100 g.

S235J2G3-S355J2G3, S235JR-E295, C22, P235T1-P355T1,P235T2-P355T2, L210-L360NB,L290MB-L360MB, P235G1TH,P255G1TH, P235GH, P265GH,S255N, P295GH, S235JRS1-S235J3S, S355G1S-S355G3S,S255N-S355N, P255NH-P355NH,GE200-GE260

ASTM e. g.A 285 Gr. A, B a. CA 516 Gr. 55, A 515 Gr. 60-70A 570 Gr. 45, A 572 Gr. 42-50

60 - 90100 - 150140 - 190190 - 250

FOX EV 50-W

E 42 4 B 12 H5E 7016-1 H4 R

C 0.07Si 0.5Mn 1.1

Re 460 N/mm2

Rm 560 N/mm2

A5 28%Av 200 J

120 J…-40°C

TÜV-D,CL, GL, FI, UDT,

LTSS,SEPROS,

PDO

22.53.245

Basic coated electrode. Designed for rootpass welding on DC negative polarity aswell as for welding of pipes on DC+ or AC. HD ≤ 5 ml/100 g. FOX EV 50-W shows outstanding welding characteristics and goodimpact properties down to -46 °C. Its thin flux coating allows excellent manipulation and accessibility.

40 - 6055 - 8580 - 140110 - 180180 - 230

EML 5

W 46 5 W2SiER 70 S-3

S235J2G3-S355J2G3, P235G1THP255G1TH, L210, L290MB,P235GH, P265GH, P295GH,P310GH, P255NH, S255N-S385N,P255NH-P385NH, S235JRS1-S235J4S, S355G1S-S355G3S,GE200-GE260

ASTM e. g.A 285 Gr. A, B a. C, A 515 Gr. 60-70, A 516 Gr. 55, A 570 Gr. 30-45,A 572 Gr. 42-50, A 668 Gr. B, A 656 Gr. 50-60, X 42-X 60

Base MetalsStandard ClassificationENASTM

BÖHLER BrandENAWS/ASME

AverageAnalysis of Wire %

Mechanical properties of all Weld Metal (Typical Values)

Approvals Characteristics and Applications

Form of Supply

Rod

s10

00 m

mm

WeldingProcess

Sp

oo

ls, Ø

mm

TIG

Arg

on

Arg

on

S 1

-S 3

Mix

ture

Gas

CO

2

MAG

TIG welding rod for high requirements of weld metal impact strength down to -50 °C.Also for components subjected to galvanisingafter welding. Very popular rod for high integrity welds.

C 0.10Si 0.6Mn 1.2

1.62.02.43.0

TÜV-D, TÜV-A,DB, CL,

UDT, ÖBBStatoil, ITI, Ü

•Re 500 N/mm2

Rm 600 N/mm2

A5 26%Av 220 J

≥47 J…-50 °C

5BÖHLER Bestseller

S235JR-E335, S235J2G3-S355J2G3,C22, P235T1-P355T1, P235T2, P355T2, L210-L360NB, L290MB,P235G1TH, P255G1TH, P235GH,P265GH, P295GH, S235JRS1-S235J4S, S355G1S-S355G3S, S255N-S355N, P255NH-P355NH, S255NL-S355NL, GE200-GE260, GE300

ASTM e. g.A 285 Gr. A, B a. CA 515 Gr. 60-70, A 516 Gr. 55A 907 Gr. 30-40, A 577 Gr. 30-45

Page 6: Bohler Electrodes

Filler metals for mild steels

EMK 6

W 42 5 W3Si 1ER 70 S-6WSG 2

G 38 4 M (C) G3 Si 1ER 70 S-6

C 0.1Si 0.9Mn 1.4

Re 430 N/mm2

Rm 540 N/mm2

A5 27%Av 160 J

70 J…-40 °C≥ 47 J…-50 °C

Re 440 N/mm2

Rm 530 N/mm2

A5 30%Av 160 J

80 J…-40 °C

Re 440 N/mm2

Rm 540 N/mm2

A5 29%Av 120 J

50 J…-40 °C

TÜV-D,TÜV-A,UDT, LTSS,

SEPROS

TÜV-D, Ü,TÜV-A,

DB, ÖBB,CWB, GL, ABS, LR, FI, DNV,

UDT, LTSS,SEPROS

Böhler EMK 6 is a copper-coated solid wire suited for GMAW and TIG welding.The MAG wire provides excellent welding, wetting and feeding characteristics.

For robotic welding or the T.I.M.E.-process werecommend BÖHLER EMK 6 TOP, a non coppercoated version of the solid wire BÖHLER EMK 6. It is designed for extremely high wire feed rates up to 30 m/minute. Its bright and corrosion protected wire surface ensures trouble-free wire feeding, lowest possible cleaning and maintenance of the wire liner becausethere are no copper residues and thus guarantees the best possible efficiency and operating capacity of robotic applications.

0.81.01.21.6

1.62.02.4

S235J2G3-S355J2G3, E360,P235T1-P355T1, P235G1TH,P255G1TH, P235GH, P265GH, P295GH, P310GH, P255NH, S235JRS1-S235J4S, S355G1S-S355G3S, S255N-S460N, P255NH-P460NH, GE200-GE260

ASTM e. g.A 285 Gr. A, B a. CA 515 Gr. 60-70, A 516 Gr. 55A 570 Gr. 30-45, A 572 Gr. 42-50A 668 Gr. A, BA 656 Gr. 50-60, X 42-X 60

EMK 8

G 46 4 M (C) G4Si1ER 70 S-6

C 0.07Si 1.0Mn 1.7

Re 470 N/mm2

Rm 600 N/mm2

A5 26%Av 120 J

50 J…-40 °C

Re 470 N/mm2

Rm 580 N/mm2

A5 29%Av 110 J

50 J…-40 °C

TÜV-D, Ü,DNV, GL,LR, DB,

ÖBB, UDT,SEPROS,

ABS

Solid wire for MAG welding. Provides unique welding and feeding characteristics similar to BÖHLER EMK 6, but should be used where higher strengths are demanded.

0.81.01.2

S235JR-S335JR, S235J2G3-S335J2G3, P235T1-P335T1, P235T2-P355T2, P235GH, P265GH, S255N, P295GH, P310GH, S235JRS1-S235J4S,S255N-S380N

ASTM e. g.A 285 Gr. A, B a. CA 515 Gr. 60-70, A 516 Gr. 55A 570 Gr. 30-45, A 572 Gr. 42-50A 668 Gr. A, BA 656 Gr. 50-60, X 42-X 56

S235JR-S335JR, S235J0G3-S335J0G3, P235T1-P335T1,P235T2- P355T2, P235GH,P265GH, S255N, P295GH,P310GH, S235JRS1-S235J0S,S255N-S380N

ASTM e.g.A 36 Gr. all A 106 Gr. A, B, A 214 A 242 Gr. 1-5, A 266 Gr. 1, 2, 4;A 283 Gr. A, B, C, D A 285 Gr. A, B, CA 299 Gr. A, B, A 328, A 366 A 515, Gr. 60, 65, 70 A 516 Gr. 55, A 556 Gr. B2A A 570 Gr. 30, 33, 36, 40, 45 A 572 Gr. 42, 50, A 606 Gr. all A 607 Gr. 45, A 656 Gr. 50, 60 A 668 Gr. A, B, A 907 Gr. 30, 33, 36, 40A 841, A 851 Gr. 1, 2A 935 Gr. 45, A 936 Gr. 50API 5L X42 - X52

Wire:EMS 2

Flux:BB 24

S 2EM 12 K

SA FB 1 65 DC H5S 38 6 FB S 2F7A8-EM 12 KF48A6-EM 12 K

C 0.07Si 0.25Mn 1.05

Re 440 N/mm2

Rm 520 N/mm2

A5 33%Av 185 J

140 J…-60 °C

TÜV-D, ITI, UDT

WireKTA

1408.1,TÜV-D,

TÜV-A, Ü,ÖBB, DB, SEPROS

SAW wire/flux combinations. BB24 is a fluoride-basic, agglomerated flux. Its metallurgicalbehaviour is neutral, designed to produceconsistently good mechanical propertieswith high impact values at low test temperatures. Smooth beads with goodwetting characteristics as well as easy slagremoval and low hydrogen content(≤ 5 ml/100 g) are appreciated by all users.

Density ~ 1.0 kg/dm3. Basicity 2,6.

BF 16 is a fused acid Si and Mn alloying flux withhigh current carrying capacity on both AC and DC. Density ~ 1.5 kg/dm3. Basicity 0.7.

In combination with the wire EMS 2 it gives fine performancein universal applications for mild steel constructural work of thinner walled (≤ 20 mm) components.

BF 16 is very homogeneous and not susceptible to moisture.

2.02.53.0

Wire:EMS 2

Flux:BF 16

S 2EM 12 K

SF MS 1 78 ACMS 38 0 MS S 2F6A0-EM 12 KF43A2-EM12 K

C 0.04Si 0.5Mn 1.3

Re 400 N/mm2

Rm 500 N/mm2

A5 29%Av 90 J

60 J…0 °C

2.02.53.03.24.0

TÜV-A,UDT

WireKTA

1408.1,TÜV-D,

TÜV-A, Ü,ÖBB, DB, SEPROS

So

lid w

ires

, MA

G &

TIG

Su

bm

erge

d a

rc w

eld

ing

wir

es/f

luxe

s

Base MetalsStandard ClassificationENASTM

BÖHLER BrandENAWS/ASME

AverageAnalysis of Wire %

Mechanical properties of all Weld Metal (Typical Values)

Approvals Characteristics and Applications

Form of Supply

Rod

s10

00 m

mm

WeldingProcess

Sp

oo

ls, Ø

mm

TIG

Arg

on

Arg

on

S 1

-S 3

Mix

ture

Gas

CO

2

S235J2G3-S355J2G3, E360,P235T1-P355T1, P235G1TH,P255G1TH, P235GH, P265GH, P295GH, P310GH, P255NH, S235JRS1-S235J4S, S355G1S-S355G3S, S255N-S385N, P255NH-P420NH, GE200-GE260

ASTM e. g.A 285 Gr. A, B a. CA 515 Gr. 60-70, A 516 Gr. 55A 570 Gr. 30-45, A 572 Gr. 42-50A 668 Gr. A, BA 656 Gr. 50-60, X 42-X 56

MAG

Base MetalsStandard ClassificationENASTM

BÖHLER BrandENAWS/ASME

Analysisof all WeldMetal(TypicalValues%)

Mechanical properties of all Weld Metal (Typical Values)

Approvals Characteristics and Applications

Form of Supply

See

Pag

e 30

ø

mm

6

Page 7: Bohler Electrodes

HL 51-FD

T 46 4 MM 2 H5E 70 C-6M H4

C 0.07Si 0.7Mn 1.5

Re 490 N/mm2

Rm 610 N/mm2

A5 27%Av 130 J

90 J…-40 °C

TÜV-D, Ü,GL, DNV,DB, LR, ÖBB,

SEPROS, ABS

1.21.6

Metal cored high efficiency welding wire forautomatic and semi-automatic joint welding of mild and fine-grained constructional steels.Deposition rates of up to 9 kg/h. Steady spray transfer with minimum spatter formation. Very little oxide formationpermits the welding of several layers withoutthe need for interlayer cleaning. HD ≤ 5 ml/100 g. Ideal for fillet welds.Provides 20%better productivity thanMAG solid wire welding.

Base MetalsStandard ClassificationENASTM

BÖHLER BrandENAWS/ASME

Analysisof all WeldMetal(TypicalValues%)

Mechanical properties of all Weld Metal (Typicalvalues)

Approvals Characteristics and Applications

Welding parameters and sizes

Wel

ding

po

siti

on

Typ

e o

f cu

rren

t

ø m

m

Sh

ield

ing

Gas

S235J2G3-S355J2G3, GE200,GE240, GE260, S235JRS1-S235J4S,AH, DH, EH, S255N-S380N,P235GH, P265GH, S255N,P295GH, S235G2T, S255GT,S355GT, L210-L360NB,P235G1TH, P255G1TH

ASTM e. g.A 285 Gr. A, B a. CA 515 Gr. 60-70, A 516 Gr. 55A 570 Gr. 30-45, A 572 Gr. 42-50A 668 Gr. A, BA 656 Gr. 50-60, X 42-X 60

Argon+ 15-25%

CO2

HL 53-FD

T 46 6 1 Ni MM 2 H5E 70 C-GM H4

C 0.06Si 0.5Mn 1.2Ni 1.0

Re 510 N/mm2

Rm 560 N/mm2

A5 27%Av 180 J

80 J…-60 °C

1.21.6

Metal cored welding wire for single and multipass welding providing a ductileweld metal with < 1%Ni for good CVNtoughness down to -50 °C. Developed for applications involving thick plates,high restraint and/or low-temperaturetoughness requirements, as in offshore construction and heavy machinery fabrication. HD ≤ 5 ml/100 g. Primarily used for multi-layer butt and fillet welds in the downhand and horizontal/vertical positions.

S235-S355J2G3, GE200, GE240, GE260, S235JRS1-S235J4S, AH, DH, EH, S255N-S380N, S275ML-S420ML, P235GH, P265GH, S255N, P295GH, P355GH,S235G2T, S255GT, S355GT, L210-L360NB, X 42-X 60,P235G1TH, P255G1TH

ASTM e. g.A 285 Gr. A, B a. CA 515 Gr. 60-70, A 516 Gr. 55A 570 Gr. 30-45, A 572 Gr. 42-50A 668 Gr. A, BA 656 Gr. 50-60, X 42-X 60

Argon+ 15-25%

CO2

Ti 52-FD

T 42 2 PC 1 H5T 46 2 PM 1 H10E 71-T 1 H4E 71T-1M H8

C 0.06Si 0.5Mn 1.2Ti +

Re 490 N/mm2

Rm 580 N/mm2

A5 26%Av 180 J

90 J…-40 °C(80%Ar/20%CO2)

Re ≥ 420 N/mm2

Rm ≥ 510 N/mm2

A5 ≥ 22%Av 170 J

80 J…-40 °C(100%CO2)

TÜV-D, TÜV-A,

GL, DNV,ABS, LR, UDT, BV

1.21.6

All-position rutile flux cored wire for 100%CO2 and Ar/CO2 gas. This wireoffers complete welder appeal. It operates in the spray arc transferwithout any spatter formation, providesan easy slag removal, smooth beadswith good side plate wetting, can bewelded in any position with the sameparameters (ø 1.2 mm) and is very easy to operate. In addition vertical up welding with 230 amps ensures a veryhigh productivity and considerable time and cost savings.

S235J2G3-S355J2G3, GE200,GE240, GE260, S235JRS1-S235J2S, S255N-S355N, P235GH, P265GH,S255N, P295GH, S235G2T, S255GT, S355GT, L210-L360NB,P235G1TH, P255G1TH

ASTM e. g.A 285 Gr. A, B a. CA 515 Gr. 60-70, A 516 Gr. 55A 570 Gr. 30-45, A 572 Gr. 42-50A 668 Gr. A, BA 656 Gr. 50-60, X 42-X 56

Argon+ 15-25%

CO2

or

100%CO2

BW XII

O IIIR 60-GG III

C 0.08Si 0.1Mn 1.1Ni 0.4

Re ≥ 275 N/mm2

Rm ≥ 410 N/mm2

A5 ≥ 14%Av ≥ 47 J

TÜV-D,ÖBB, DB,UDT, Ü

2.02.53.0

Gas welding rod, nickel alloyed. Easy to operate due to very easy weld pool and slag control and good gap bridging ability. Weld pools are not susceptible to overheating when welding with a too hot flame.

Mild steelswith relevant strength properties

ASTM e. g.A 283 Gr. B, C, D A 515 Gr. 60A 285 Gr. B

Base MetalsStandard ClassificationENASTM

BÖHLER BrandENAWS/ASME

AverageAnalysis of Wire %

Mechanical properties of all Weld Metal (Typical Values)

Approvals Characteristics and Applications

Form of Supply

Rod

s 10

00 m

mm

Flu

x an

d m

etal

co

red

wel

din

g w

ires

Gas

wel

din

g ro

d

7BÖHLER Bestseller

Page 8: Bohler Electrodes

Electrodes for pipeline welding

FOX CEL

E 38 3 C 21E 6010

C 0.12Si 0.14Mn 0.5

Re 450 N/mm2

Rm 520 N/mm2

A5 26%Av 110 J

45 J…-40 °C

TÜV-D, FI,TÜV-A,

UDT, CL,Statoil, PDO,

VNIIST,SEPROS,ISPESL, DNV

2.53.245

BÖHLER FOX CEL is a cellulose coated all positional pipe welding electrode designed especially for vertical down root pass welding on DC negative polarity and for subsequent passes on DC positive polarity. As well as its excellent welding and gap bridging characteristics FOX CEL offers a weld deposit with outstanding impact strength valuesand thus offers the benefit of still more safety in field welding of pipelines. For vertical up welding of root passes on DC positive polarity we recommend the use of BÖHLER FOX CEL +. HIC and SSC approved.

Base MetalsStandard ClassificationENASTM/API

BÖHLER BrandENAWS/ASME

Analysisof all WeldMetal(TypicalValues%)

Mechanical properties of all Weld Metal (TypicalValues)

Approvals Characteristics and Applications

Welding parameters and sizes

Wel

ding

po

siti

on

Typ

e o

f cu

rren

t

ø m

m

Am

per

age

A

S235JR, S275JR, S235J2G3, S275J2G3, S355J2G3, P235GH,P265GH, P355T1, P235T2-P355T2, L210NB-L415NB,L290MB-L415MB, P235G1TH,P255G1THRoot pass up to L555NB, L555MB

API Spec. 5 L:A, B, X 42, X 46, X 52, X 56,Root pass up to X 80 as well as root runs for higher strengthpipeline steels.

50 - 9080 - 130

120 - 180160 - 210

FOX CEL 75

E 42 3 C 25E 7010-P1

C 0.14Si 0.14Mn 0.7

Re 480 N/mm2

Rm 550 N/mm2

A5 23%Av 100 J

45 J…-40 °C

TÜV-A,FI, CL, UDT

3.245

Cellulose coated electrodes for vertical down welding of higher strength pipesteels. Especially recommended for hot passes, filler and cap layers. BÖHLER FOX CEL 75, FOX CEL 85 as well as FOX CEL 90 are designed to meet individual yield and tensile strength of the different high strength pipe steels.Consistently high quality product as well as outstanding low temperaturetoughness values together with superior operating characteristics ensure that the high demands in pipeline welding are satisfied. BÖHLER cellulose coated electrodes are amongst the most popular products worldwide for pipeline welding.

FOX CEL 75 and FOX CEL 85 are HIC and SSC approved.

S235JR, S275JR, S235J2G3,S275J2G3, S355J2G3, P235GH,P265GH, L210-L415NB, L290MB-L415MB, P355T1, P235T2-P355T2, P235G1TH, P255G1THRoot pass up to L480MB

API Spec. 5 L: Grade A, B, X 42,X 46, X 52, X 56, X 60,Root pass up to X 70** suitable for root passes

80 - 130120 - 180160 - 210

FOX BVD 85

E 465 1 Ni B 4 5 H5E 8018-G

C 0.04Si 0.4Mn 0.9Ni 0.9

Re 510 N/mm2

Rm 560 N/mm2

A5 27%Av 170 J

65 J…-50 °C

TÜV-D,CL, UDT,SEPROS,

GdF

3.24

4.5

Basic coated electrode for vertical down welding of filler and cover passes. The weld deposit shows an ideal combination of high strength and cryogenic toughness down to -50 °C. Special design and development work has enabled this electrode to provide exceptional striking characteristics and the avoidance of start porosity on cover (cap) passes. Due to this and the good welding characteristics this special basic electrode offers easy handling even under field conditions (HD ≤ 5 ml/100 g). The deposition rate is 80 - 100%higher than vertical up welding. HIC and SSC approved.

S235J2G3-S355J2G3, L290NB-L450NB, L290MB-L450MB, P235GH-P295GH

API Spec. 5 L:A, B, X 42, X46, X 52, X 56, X 60, X 65

110 - 160180 - 210200 - 240

FOX CEL 85

E 464 1 Ni C 25E 8010-P1

C 0.14Si 0.1Mn 0.7Ni 0.6

Re 490 N/mm2

Rm 570 N/mm2

A5 23%Av 110 J

70 J…-40 °C

TÜV-D,TÜV-A, FI,UDT, ABS, CL, ISPESL,SEPROS,

GdF, PDO

3.245

L415NB-L485NB, L415MB-L485MB

API Spec. 5 L:X 56, X 60, X 65, X 70

80 - 130120 - 180160 - 210

FOX CEL 90

E 503 1 Ni C 25E 9010-G

C 0.17Si 0.15Mn 0.9Ni 0.8

Re 610 N/mm2

Rm 650 N/mm2

A5 21%Av 100 J

40 J…-40 °C

TÜV-D,TÜV-A,

CL, Statoil,ISPESL,

UDT, GdF,SEPROS,VNIST

45

L450MB, L485MB, L555MB

API Spec. 5 L:X 65, X 70, X 80

120 - 180160 - 210

FOX EV PIPE

E 42 4 B 12 H5E 7016-1 H4 R

C 0.06Si 0.6Mn 0.9Ni 0.17

Re 470 N/mm2

Rm 560 N/mm2

A5 29%Av 170 J

60 J…-40 °C

TÜV-D,CL, LTSS,VNIIST,SEPROS,

UDT, VNIIGAZ

22.53.24

Special coated electrode for vertical up welding of root passes on DC negative polarity. Offers outstanding operating characteristics, good mechanical properties, low hydrogen content (≤ 5 ml/100 g) and is ready for use due to its packaging in hermetically sealed tins.

P235GH, P265GH, P295GH,P235T1, P275T1, P235G2TH,P255G1TH, S255N-S420N*,S255NL1-S420NL1, L290NB-L360NB, L290MB-L415MB,L450MB**-L555MB**X 42, X46, X52, X56, X60, X65-X80**

*Stress relieved up to S380N/S380NL1**only for root passes subsequent passeswith BÖHLER FOX CEL 90 or BÖHLER FOX BVD 90

ASTM e. g.A53 Grade A-B, A106 Grade A-C,A179, A192, A210 Grade A-1

30 - 6030 - 8560 - 140110 - 180

**

8

Co

ated

ele

ctro

des

fo

r p

ipel

ines

Page 9: Bohler Electrodes

Electrode for gouging

9BÖHLER Bestseller

Ele

ctro

de

for

gou

gin

g

Base MetalsStandard ClassificationENASTM/API

BÖHLER BrandENAWS/ASME

Analysisof all WeldMetal(TypicalValues%)

Mechanical properties of all Weld Metal (TypicalValues)

Approvals Characteristics and Applications

Welding parameters and sizes

Wel

ding

po

siti

on

Typ

e o

f cu

rren

t

ø m

m

Am

per

age

A

FOXNUT

– – –3.24.0

Special coated gouging electrode. Use for gouging and grooving,removal of unsound weld metal or cracks prior to repair welding.Provides high travel speeds in allpositions and is suitable for variousbase metals.

Base MetalsStandard Classification

BÖHLER BrandENAWS/ASME

Analysisof all WeldMetal(TypicalValues%)

Mechanical properties of all Weld Metal (TypicalValues)

Approvals Characteristics and Applications

Welding parameters and sizes

Wel

ding

po

siti

on

Typ

e o

f cu

rren

t

ø m

m

Am

per

age

A

180 - 240250 - 320

FOX EV 60 PIPE

E 50 4 1 Ni B 1 2 H5E 8016-G H4 R

C 0.07Si 0.6Mn 1.2Ni 0.9

Re 550 N/mm2

Rm 590 N/mm2

A5 26%Av 170 J

110 J…-40 °C

–2.53.245

Basic coated electrode excellent suited for vertical up welding of root passes usingD.C. negative polarity as well as for filler and cover passes for pipes, tubes and plates on D.C. positive polarity, or even A.C. The electrode offers considerable time savings against AWS E 8018 type electrodes when welding root passes due to increased travel speeds. Good impact properties down to -40 °C, low hydrogen content (HD < 5 ml/100%), as well as packaging in hermetically sealed tins are further features for the user.

S235J2G3-S355J2G3, L210NB-L450NB, L210MB-L450MB,P235GH-P295GH, E295, E335,S355J2G3, C35-C45, P310GH,S380N-S460N, P380NH-P460NH,S380NL-S460NL, S380NL1-S460NL2, GE260-GE300

API Spec. 5L: A, B, X 42, X 46, X 52, X 56, X 60, X 65

ASTM e. g.A516 Gr. 65, A572 Gr. 55, 60, 65,A633 Gr. E, A612, A618 GR. 1,A537 Gr. 1-3

40 - 9060 - 130110 - 180180 - 230

FOX EV 70 PIPE

E 55 4 Z (Mn 2NiMo) B 1 2 H5E 9016-G H4 R

C 0.06Si 0.5Mn 1.7Ni 2.2Mo 0.3

Re 620 N/mm2

Rm 680 N/mm2

A5 20%Av 140 J

70 J…-40 °C

–2.53.24

Basic coated electrode excellent suited for vertical up welding of root passes usingD.C. negative polarity as well as for filler and cover passes for pipes, tubes and plates on D.C. positive polarity, or even A.C. The electrode offers considerable time savings against AWS E 8018 (AWS E 9018) type electrodes when welding root passes due to increased travel speeds. Good impact propertiesdown to -40 °C, low hydrogen content(HD < 5 ml/100%), as well as packaging in hermetically sealed tins are further features for the user.

L450MB, L485MB, L555MB

API Spec. 5L: X 65, X 70, X 80

40 - 9060 - 130110 - 180

Page 10: Bohler Electrodes

Filler metals for low alloyed steels

10

FOX EV 60

E 4661 Ni B 42 H5E 8018-C3 H4 R

C 0.07Si 0.4Mn 1.15Ni 0.9

Re 510 N/mm2

Rm 610 N/mm2

A5 27%Av 180 J

110 J…-60 °C

TÜV-D,TÜV-A, DNV,

UDT, LTSS,Statoil,ISPESL,

SEPROS,RMR

2.53.245

Basic coated low hydrogen electrode (HD ≤ 5 ml/100 g), Ni-alloyed, excellent operating characteristics in all positions, particularly high toughness properties down to -60 °C.Metal recovery about 115%.

Base MetalsStandard ClassificationENASTM

BÖHLER BrandENAWS/ASME

Analysisof all WeldMetal(TypicalValues%)

Mechanical properties of all Weld Metal (TypicalValues)

Approvals Characteristics and Applications

Welding parameters and sizes

Wel

ding

po

siti

on

Typ

e o

f cu

rren

t

ø m

m

Am

per

age

A

E295, E335, S355J2G3, C35-C45,L210-L360NB, L210MB-L360MB,P310GH, S380N-S460N,P380NH-P460NH, S380NL-S460NL, S380NL1-S460NL2,GE260-GE300

ASTM e. g.A 572 Gr. 55-65A 516 Gr. 65, A 633 Gr. E, A 537 Gr. 1-3, A 618 Gr. I

80 - 100110 - 140140 - 180190 - 230

FOX EV 63

E 50 4 B 42 H5E 8018-G H4 R

C 0.06Si 0.7Mn 1.7

Re 580 N/mm2

Rm 630 N/mm2

A5 26%Av 170 J

90 J…-40 °C

TÜV-D, Ü,TÜV-A,

ÖBB, DB,RMR, UDT,

SEPROS

2.53.245

Basic coated low hydrogen electrodewith increased Mn content for un- andlow alloyed steels of higher strength. The weld metal is very ductile and cracking resistant. HD ≤ 5 ml/100 g.Metal recovery about 115%.

S355J2G3, E295-E360, C35-C60,S315N-S500N, P315NH-P500NH, GE200-GE340,

Rail steels up to R0800-785 N/mm2

A 225 Gr. C, A 517 Gr. A-P

80 - 110100 - 140140 - 180190 - 230

FOX EV 85

E 69 6 Mn 2 Ni Cr Mo B 42 H5E 11018-G H4 R

C 0.05Si 0.4Mn 1.7Cr 0.4Mo 0.5Ni 2.1

Re 780 N/mm2

Rm 840 N/mm2

A5 20%Av 110 J

60 J…-60 °C

TÜV-D, ÜDB, ÖBB,

UDT,SEPROS

2.53.245

Basic coated low hydrogen electro-de for positional welding of highstrength steels with minimumyield strength of 690 N/mm2

(100 ksi) and reliable CVN toughness down to -60 °C.HD ≤ 5 ml/100 g.

Quenched and tempered fine-grained steels up to 720 N/mm2 yield strength.S620QL-S690QL S620QL1, S690QU N-AXTRA 56, 63, 70

70 - 100100 - 140140 - 180190 - 230

FOX 2,5 Ni

E 46 8 2 Ni B 42 H5E 8018-C 1 H4R

C 0.04Si 0.3Mn 0.8Ni 2.4

Re 490 N/mm2

Rm 570 N/mm2

A5 30%Av 180 J

110 J…-80 °C

TÜV-D, Ü,ÖBB, DB, ABS, BV, DNV, GL, LR, UDT,

CL, Statoil,WIWEB,SEPROS,

RINA

2.53.245

Basic coated low hydrogen electrode containing 2.5%Nifor low temperature service down to -80 °C. BÖHLER Fox 2.5 Ni is an excellent electrode for welding 2.5%Nickel steels. HD ≤ 5 ml/100 g.

70 - 100110 - 140140 - 180190 - 230

Base MetalsStandard ClassificationENASTM

BÖHLER BrandENAWS/ASME

AverageAnalysis of Wire %

Mechanical properties of all Weld Metal (Typical Values)

Approvals Characteristics and Applications

Form of Supply

Rod

s10

00 m

mm

WeldingProcess

Sp

oo

ls, Ø

mm

TIG

Arg

on

Arg

on

S 1

-S 3

Mix

ture

Gas

CO

2

MAG

NiCu 1-IG

G 42 4 M (C) G 0ER 80 S-G

C 0.1Si 0.5Mn 1.1Ni 0.9Cu 0.4

Re 500 N/mm2

Rm 580 N/mm2

A5 26%Av 130 J

≥47 J…-40 °C

DB, ÖBB, Ü, UDT

Ni Cu-alloyed MAG welding wire for weatherresistant constructional steels providing increased resistance to atmospheric corrosion.

1.01.2

•Weather resistant constructionalsteels: S235JRW, S235J2G3 Cu, S355J2G3 Cu. Base metals such as Corten A, Patinax 37, Alcodur 50, Koralpin 52

ASTM e. g.ASTM A 36, A 283 Gr. B, C

NiMo 1-IG

G 55 6 MMn3Ni1MoG 55 4 CMn3Ni1MoER 90 S-G

C 0.08Si 0.6Mn 1.8Ni 0,9Mo 0.3

Re 620 N/mm2

Rm 700 N/mm2

A5 23%Av 140 J

110 J…-40 °C≥47 J…-60 °C

ÖBB, DB,Ü, GL,

SEPROS,UDT

BÖHLER NiMo 1-IG is designed for MAG-welding of medium/high strength steels (Re ≥ 550 N/mm2). It is an optimum solution for dynamically stressed components which require very ductileand tough welding joints even at low temperature service.

1.01.2

• •Pipe and fine grained steels, quenched and tempered fine grained steels such as S460N-S500N, S460NL-S500NL,S500NC-S550NC. N-A-XTRA 56-70, BHV 70, PAS600, HSM 600, 20MnMoNi5-5

ASTM e. g.A 517 Gr. A-P, A 225 Gr. C, A 633 Gr. E, A 572 Gr. 65

X 70-IG

G 69 5 M Mn3 Ni 1 CrMoER 110 S-G

C 0.1Si 0.6Mn 1.6Cr 0.25Mo 0.25Ni 1.3V 0.1

Re 800 N/mm2

Rm 900 N/mm2

A5 19%Av 190 J

≥47 J…-50 °C

TÜV-D, Ü,TÜV-A, DB, ÖBB, UDT,ABS, BV, LR,

GL, RMR,DNV,

SEPROS

For MAG-welding of high-strength fine grained steels with a minimum yieldstrength of 690 N/mm2. As a result of the precise addition on of micro-alloying elementsX 70-lG wire yields a weld deposit featuringhigh ductility and crack resistance despite itshigh strength. Good cryogenic notched-bar impact energy down to -50 °C. BÖHLER X 70-IG is very popular with crane fabricators.

1.01.2

•High strength fine grained steelssuch as S690Q, L690M, N-A-XTRA 70, USS-T1, BH 70 V,HY 100, Pass 700, HSM 700

ASTM e. g.A514 Grade F

Co

ated

ele

ctro

des

, hig

h s

tren

gth

, lo

w t

emp

erat

ure

So

lid w

ires

, MA

G &

TIG

, hig

h s

tren

gth

, lo

w t

emp

erat

ure

Cryogenic constructional steelsand Ni-steels, cryogenic steels for ship building.12Ni14, 14Ni6, 13MnNi6-3,G12Ni14, S255N-S460N,S255NH-S460NH, S255NL-S460NL, S255NL1-S460NL1

ASTM e. g.A 633 Gr. E, A 572 Gr. 65A 203 Gr. D, A 333 a. A 334 Gr. 3A 350 Gr. LF3

Page 11: Bohler Electrodes

11BÖHLER Bestseller

Base MetalsStandard ClassificationENASTM

BÖHLER BrandENAWS/ASME

AverageAnalysis of Wire %

Mechanical properties of all Weld Metal (Typical Values)

Approvals Characteristics and Applications

Form of Supply

Rod

s10

00 m

mm

WeldingProcess

Sp

oo

ls, Ø

mm

TIG

Arg

on

Arg

on

S 1

-S 3

Mix

ture

Gas

CO

2

MAG

NiCrMo 2.5-IG

G 69 6 M Mn3 Ni 2.5 CrMoER 110 S-G

C 0.08Si 0.6Mn 1.4Cr 0.3Mo 0.4Ni 2.5

Re 810 N/mm2

Rm 910 N/mm2

A5 18%Av 120 J

≥47 J…-60 °C

DB, ABS,DNV, BV,GL, LR, ÖBB,

UDT, Ü,SEPROS

BÖHLER NiCrMo 2.5-IG is designed for MAG-welding of high-strength steels (Re ≥ 690 N/mm2) for reliableCVN toughness of the weld metal even afterstress relieving.

1.01.2

•Quenched & tempered fine grainedsteels with high requirements tolow temperature impact strength.N-A-XTRA65-70, USS-T 1 etc.

X 90-IG

G 89 6 MMn 4 Ni 2 CrMo ER 120 S-G

C 0.1Si 0.8Mn 1.8Cr 0.35Mo 0.6Ni 2.25

Re 915 N/mm2

Rm 960 N/mm2

A5 20%Av 130 J

≥47 J…-60 °C

TÜV-D, Ü,TÜV-A,

DB, UDT,SEPROS,

ÖBB

For MAG-welding of high-strength fine grainedsteels with a minimum yield strength of 890 N/mm2. As a result of the precise addition of micro-alloying elements X 90-IG wire yields a weld deposit featuring high ductility and crack resistancedespite its high strength. Good cryogenic notched-bar impact energy down to -60 °C.

1.01.2

•High strength fine-grained steels.S890Q, XABO 90, OX 1002 etc.

2.5 Ni-IG

W 46 8W 2 Ni 2 (TIG)G 46 8 MG 2 Ni 2 (MAG)G 46 6 CG 2 Ni 2 (MAG)ER 80 S-Ni 2

C 0.1Si 0.6Mn 1.1Ni 2.5

Re 510 N/mm2

Rm 600 N/mm2

A5 26%Av 280 J

≥47 J…-80 °C

Re 510 N/mm2

Rm 600 N/mm2

A5 22%Av 170 J

≥47 J…-80 °C

TÜV-D, GL,TÜV-A, CL,UDT, BV,

Statoil,SEPROS

TÜV-D, TÜV-A, Ü,ÖBB, LR,ABS, DB,DNV, GL, UDT, BV,SEPROS

2.5%Ni-alloyed TIG and MAG welding wire for highquality welds in the construction of storage tanks andpiping systems for cryogenic applications. The welddeposit is noted for its particularly good low tem-perature and non-ageing properties down to -80 °C.

N.B.All these solid wires for MAG-welding are noted for their first class feeding and welding characteristics providing consistent high productivity and can be used for robotic welding as well.

1.01.2

2.02.43.0

•Cryogenic constructional steels and Ni-steels.

S235NL2, S255NL2, 14Ni6, 12Ni14, X12Ni5, S255NL-S460NL,S255NL1-S460NL1

ASTM e. g. A 633 Gr. EA 572 Gr. 65A 203 Gr. DA 333 a. A 334 Gr. 3 A 350 Gr. LF3

Base MetalsStandard ClassificationENASTM

BÖHLER BrandENAWS/ASME

Analysisof all WeldMetal(TypicalValues%)

Mechanical properties of all Weld Metal (Typical Values)

Approvals Characteristics and Applications

Form of Supply

See

page

30

ø m

m

Wire:3NiMo 1-UP

Flux:BB 24

SZ3Ni1Mo EF3(mod) S 50 4 FB SZ3Ni1MoF 9 A 4-EF3(mod)-F3 F 62 A 4-EF3(mod)-F3

C 0.08Si 0.45Mn 1.55Ni 0.95Mo 0.55

Re 580 N/mm2

Rm 650 N/mm2

A5 21%Av 180 J

60 J…-40 °C

TÜV-D, UDT

WireTÜV-D

SAW wire/flux combinations for joint welding of high strength steels. With minimum yield strength of 560 N/mm2 (3NiMo1-UP/BB24) and > 690 N/mm2

(3NiCrMo2.5-UP/BB24)

BÖHLER BB 24 is a fluoride-basic, agglomerated flux. Its metallurgical behaviour is neutral, designed to produce consistently good mechanical properties with high impact values at low test temperatures. Smooth beads with good wetting characteristic as well as easy slag removal and low hydrogen content (≤ 5 ml/100 g),are produced.

Density ~ 1.0 kg/dm3

Basicity 2.6

4.0Pipe steels and fine grained steelsS460N-S500N, S460NL-S500NL,S500NC-S550NC, quenched andtempered fine grained steelsS550GD-S690GD, N-A-XTRA 56-65, BHV 70, PAS 700, HSM 700, 20MnMoNi5-5

ASTM e. g.A 517 Gr. A-P, A 572 Gr. 65A 225 Gr. C, A 633 Gr. E

Wire:3NiCrMo 2,5-UP

Flux:BB 24

SZ3Ni2CrMoEM4 (mod)S 69 6 FB SZ3Ni2CrMoF11 A8-EM4(mod)-M4F76 A6-EM4(mod)-M4

C 0.06Si 0.3Mn 1.5Cr 0.5Ni 2.2Mo 0.5

Re 740 N/mm2

Rm 850 N/mm2

A5 20%Av 120 J

85 J…-40 °C

UDT3.04.0

Quenched and tempered fine grained steels with high requirements for low-temperature thoughnessN-A-XTRA65-70, USS-T 1 e.g.

Su

bm

erge

d a

rc w

eld

ing

wir

es/f

luxe

s, h

igh

str

engt

h, l

ow

tem

per

atu

re

Page 12: Bohler Electrodes

Filler metals for low alloyed steels

12

FOX DMO Ti

E Mo R 12–

C 0.06Si 0.3Mn 0.6Mo 0.5

Re 500 N/mm2

Rm 570 N/mm2

A5 23%Av 90 J

TÜV-D, Ü,TÜV-A,

CL, DNV, BV, DB, UDT, Statoil, RMR,

ÖBB, VUZ

22.53.24

Rutile coated electrode for 0.5%Moalloyed boiler and tube steels up to +550 °C* service temperature. It offers excellent striking and restriking characteristics, easy slagremoval, smooth beads, AC/DCweldability and produces first classX-ray quality welds in all positions.

Base MetalsStandard ClassificationENASTM

BÖHLER BrandENAWS/ASME

Analysisof all WeldMetal(TypicalValues%)

Mechanical properties of all Weld Metal (TypicalValues)

Approvals Characteristics and Applications

Welding parameters and sizes

Wel

ding

po

siti

on

Typ

e o

f cu

rren

t

ø m

m

Am

per

age

A

S355J2G3, E295, P255G1TH, L320-L415NB, 16Mo3, L320MB-L415MB, 16Mo3, S255N, P295GH,P310GH, P255-P355N, P255NH-P355NH

ASTM e. g.A 335, Gr. P 1, A 161-94 Gr. T 1A 182 M Gr. F 1, A 250 M Gr. T 1

60 - 8080 - 110110 - 140140 - 180

FOX DMO Kb

E Mo B 42 H5E 7018-A 1 H4R

C 0.08Si 0.4Mn 0.8Mo 0.5

Re 550 N/mm2

Rm 600 N/mm2

A5 25%Av 200 J

≥32 J…-50 °C

TÜV-D, Ü,TÜV-A, FI,ÖBB, DB,

ABS, DNV, GL, RMR,Statoil, CL,LTSS, UDT,KTA 1408.1ITI, VUZ,

KotlanadzorSEPROS

2.53.245

Basic coated low hydrogen electro-de for 0.5%Mo alloyed boiler andtube steels up to +550 °C* servicetemperature.For high quality welds of long termstressed components with reliablemechanical properties under high and low temperature conditions. HD ≤ 5 ml/100 g.Low temperature toughness proven down to -50 °C.

S355J2G3, E295, E335, P255G1TH,16Mo3, L320-L415NB, L320MB-L415MB, S255N, 16Mo3, P295GH,P310GH, 15NiCuMoNb5, 20MnMoNi4-5, 17MnMoV6-4, S255N-S500N, S255NH-S500NH,S255NL-S500NL, GE240-GE300, 22Mo4, GP240GH

ASTM e. g.A 335, Gr. P 1, A 217 Gr. WC 1A 182 M Gr. F 1, A 250 M Gr. T 1

80 - 110100 - 140130 - 180190 - 230

FOX DCMS Ti

ECrMo 1 R 12E 8013-G

C 0.06Si 0.4Mn 0.6Cr 1.1Mo 0.5

PWHT a 680 °C/2hRe 510 N/mm2

Rm 610 N/mm2

A5 21%Av 100 J

TÜV-D, Ü,TÜV-A,

ÖBB, DB,DNV, GL,ABS, CL,SEPROS,

UDT

2.53.24

Rutile coated electrode for 1%Cr 0.5%Mo alloyed boiler plate and tube steels up to +570 °C*service temperature. Easy to operate. Fully alloyed core wire.Specifically prefered for thin walledwelds and root pass welding in allpositions and first class X-ray quality.

13CrMo4-5, 15CrMo5, 16CrMoV4

ASTM e. g.A 335 Gr. P 11A 335 Gr. P 12A 193 Gr. B 7

80 - 110110 - 140140 - 180

FOX DCMS Kb

E CrMo1 B 42 H5E 8018-B 2 H4R

C 0.07Si 0.4Mn 0.8Cr 1.1Mo 0.5

PWHT a 680 °C/2hRe 530 N/mm2

Rm 630 N/mm2

A5 23%Av 160 J

TÜV-D, Ü,TÜV-A, FI,ÖBB, DB,DNV, GL, CL, LTSS,UDT, ABS, ITI, VUZ,SEPROS

2.53.245

Basic coated low hydrogen electrodefor 1%Cr 0.5%Mo alloyed boiler andtube steels up to +570 °C* service temerature. For high qualitywelds, suitable for Step-Cooling treatments, fully alloyed core wirewhich will provide reliable creeprupture properties for the wholeservice life of a boiler plant. HD ≤ 5 ml/100 g.

13CrMo4-5, 15CrMo5, 16CrMoV4,G17CrMo5-5, G22CrMo5-4Furthermore: Steels resistant tocaustic cracking, quenched andtempered steels up to 780N/mm2 tensile strength, case har-dening and nitriding steels.

ASTM e. g.A 335 Gr. P 11, A 335 Gr. P 12A 193 Gr. B 7, A 217 Gr. WC 6

80 - 110100 - 140130 - 180180 - 220

FOX CM 2 Kb

E CrMo 2B 42 H5E 9018-B 3 H4R

C 0.07Si 0.3Mn 0.8Cr 2.3Mo 1.0

PWHT a 720 °C/2hRe 510 N/mm2

Rm 640 N/mm2

A5 22%Av 180 J

TÜV-D, Ü,TÜV-A, FI,DB, DNV, CL, UDT,ABS, GL,

ÖBB, SEPROS,

VUZ

2.53.245

Basic coated electrode for 2,25%Cr 1 %Mo alloyed boiler and tubesteels up to +600 °C* service temperature. For high qualitywelds suitable for Step-Coolingtreatments, fully alloyed core wirewhich will provide reliable creeprupture properties for the wholeservice life of a boiler plant. HD ≤ 5 ml/100 g.

10CrMo9-10, 10CrSiMoV7,Cast steels: (G-17CrMo9-10), (W.-Nr. 1.7379).Heat treatable steels similar to alloy steels up to 980 N/mm2

tensile strength. Case hardening and nitriding steels: similar types.

ASTM e. g.A 335, Gr. P 22, A 217 Gr. WC 9

80 - 110100 - 140130 - 180180 - 230

FOX C9 MV

E CrMo 9 1 B 42 H5E 9015-B9

C 0.09Si 0.3Mn 0.5Cr 9.0Mo 0.9Ni 0.9V 0.2Nb 0.05

PWHT a 760 °C/2hRe 500 N/mm2

Rm 720 N/mm2

A5 19%Av 60 J

TÜV-D, CL, UDT,SEPROS

2.53.245

Basic coated electrodes.For creep resisting, heat treatable 9 and 12%Cr steels in turbine andboiler construction as well as in thechemical industry.Service temperatures up to +650 °C*.High creep rupture strength and very good toughness under long term stress. Low hydrogen content (< 5 ml/100 g).Both BÖHLER FOX C9 MV and FOX 20 MVW have a fully alloyedcore wire.

X10CrMoVNb9-1 (W.-Nr. 1.4903)

ASTM e. g.A 335 Gr. P 91A 213 Gr. T 91A 199 Gr. T 91

60 - 8090 - 120110 - 140150 - 180

FOX 20 MVW

E CrMoWV12 B 4 2 H5–

C 0.18Si 0.3Mn 0.6Cr 11.0Mo 1.0V 0.3W 0.5Ni 0.6

PWHT a 760 °C/4hRe 610 N/mm2

Rm 800 N/mm2

A5 18%Av 45 J

TÜV-D, Ü, TÜV-A, CL,DB, LTSS, UDT, KTA

1408.1,SEPROS,

ÖBB

2.53.245

X20CrMoV12-1 (W.-Nr. 1.4922)X20CrMoWV12-1 (W.-Nr. 1.4935)X22CrMoV12-1 ( W.-Nr. 1.4923)X19CrMoVNb11-1 (W.-Nr. 1.4913)(Turbotherm 20 MVNb)G-X22CrMoV12-1 (W.-Nr. 1.4931)

60 - 8090 - 120110 - 140150 - 180

FOX CN 18/11

E 19 9 B 4 2 H5E 308-15

C 0.04Si 0.3Mn 1.3Cr 19.0Ni 10.3

Re 420 N/mm2

Rm 580 N/mm2

A5 40%Av 85 J

TÜV-D, TÜV-A,

KTA 1408.1UDT,

LTSS, CL, SEPROS

2.53.24

Basic coated fully alloyed core wireelectrode with controlled ferritecontent (3-8 FN) of the weldmetal.For elevated temperature service up to +700 °C*; in case of wet corrosion up to +300 °C. If there is a requirement according to AWS E 308 H we recommend oursimilar electrode BÖHLER FOX E 308 H.

X6CrNi18-11 (W.-Nr. 1.4948)X3CrNiN18-11 (W.-Nr. 1.4949)

AISI 304HAISI 321HAISI 347H

* in long term condition

50 - 8080 - 100110 - 140

Co

ated

ele

ctro

des

, hig

h t

emp

erat

ure

, cre

ep r

esis

tan

t

Page 13: Bohler Electrodes

13BÖHLER Bestseller

Base MetalsStandard ClassificationENASTM

BÖHLER BrandENAWS/ASME

AverageAnalysis of Wire %

Mechanical properties of all Weld Metal (Typical Values)

Approvals Characteristics and Applications

Form of Supply

Rod

s10

00 m

mm

WeldingProcess

Sp

oo

ls, Ø

mm

TIG

Arg

on

Arg

on

S 1

-S 3

Mix

ture

Gas

CO

2

MAG

DMO-IG

W Mo Si (WIG)G Mo Si (MAG)ER 70 S-A1

C 0.1Si 0.6Mn 1.2Mo 0.5

Re 520 N/mm2

Rm 630 N/mm2

A5 27%Av 200 J

≥47 J…-45 °C

Re 500 N/mm2

Rm 620 N/mm2

A5 25%Av 150 J

≥47 J…-40 °C

TÜV-D, Ü,TÜV-A, FI,

DB, BV, CL,UDT, DNV,KTA 1408.1ÖBB, ITI

TÜV-D, Ü,TÜV-A, CL, FI, UDT, ITI,

SEPROS, DB, ÖBB

TIG and MAG welding wire for 0.5%Mo-alloyed boiler and tube steels as well as in pressure vessel and structural steel engineering.Recommended for service in the temperaturerange -45 °C (TIG) or -40 °C (MAG) up to +550 °C*.

BÖHLER DMO-IG is very popular due to its excellent welding, wetting and feeding characteristics.

0.81.01.2

• •

• 1.62.02.43.03.2

S355J2G3, L320-L415NB, L320 MB-L415MB, P255G1TH, P235GH, P265GH, P295GH, P310GH, P255NH, 16Mo3, 17MnMoV6-4,22NiMoCr4-7, 20MnMoNi5-5, 15NiCuMoNb5, 20MnMoNi4-5,GE240-GE300, 22Mo4, S255N-S460N, P255NH-P460NH, ageing resistant and resistant to caustic cracking

ASTM e. g.A 335, Gr. P 1, A 217 Gr. WC 1A182 M Gr. F 1, A 250 M Gr. T 1

DCMS-IG

W Cr Mo 1 Si (WIG)G Cr Mo 1 Si (MAG)ER 80 S-G

C 0.11Si 0.6Mn 1.0Cr 1.2Mo 0.5

PWHT a 680 °C/2 hRe 490 N/mm2

Rm 590 N/mm2

A5 25%Av 250 J

Re 460 N/mm2

Rm 570 N/mm2

A5 23%Av 150 J

TÜV-D, CL, TÜV-A, FI, UDT, ITI,SEPROS

TÜV-D, Ü,TÜV-A, ITI,DB, CL, FI,ÖBB, UDT,

SEPROS

TIG and MAG welding wire for 1%Cr 0.5%Mo- alloyed boiler and tube steels up to +570 °C* service temperature.Suitable for Step-Cooling treatments (TIG). The weld metal meets all prerequisites for reliable long term creep properties withoutembrittlement due to very low content of trace elements.

0.81.01.21.6

1.62.02.43.0

• •

13CrMo4-5, 15CrMo5, 16CrMoV4,G17CrMo5-5, G22CrMo5-4Furthermore: Steels resistant to caustic cracking, quenched and tempered steels up to 780 N/mm2

tensile strength, case hardening and nitriding steels.

ASTM e. g.A 335 Gr. P 11, A 335 Gr. P 12A 193 Gr. B 7, A 217 Gr. WC 6

CM 2-IG

W Cr Mo 2 Si (WIG)G Cr Mo 2 Si (MAG)ER 90 S-G

C 0.06Si 0.7Mn 1.1Cr 2.6Mo 1.0

PWHT a 720 °C/2 hRe 470 N/mm2

Rm 600 N/mm2

A5 23%Av 190 J

Re 440 N/mm2

Rm 580 N/mm2

A5 23%Av 170 J

TÜV-D,TÜV-A, CL,UDT, ITI,SEPROS,

FI

TÜV-D,TÜV-A, FI,

UDT, SEPROS

TIG and MAG welding wire for 2,25%Cr 1%Mo-alloyed boiler and tube steels up to +600 °C*service temperature.

BÖHLER CM 2-IG (TIG) meets the requirements for Step-Cooling. The weld metal meets all prerequisites for reliable long term creep properties withoutembrittlement due to very low content of trace elements.

BÖHLER CM5-IG (TIG and MAG) is designed for hot hydrogen service in pressure vessel fabricationand for the petrochemical industry.Service temperature up to +650 °C*.

0.81.01.2

1.62.02.43.0

• •

• 10CrMo9-10, 10CrSiMoV7,G-17CrMo9-10, (W.-Nr. 1.7379).High temperature steels and similar alloyed cast steels, similaralloyed case hardening steels, nitriding steels.

ASTM e. g.A 335, Gr. P 22, A 217 Gr. WC 9

CM 5-IG

W Cr Mo 5 Si (WIG)G Cr Mo 5 Si (MAG)ER 80 S-B6

C 0.08Si 0.4Mn 0.5Cr 5.8Mo 0.6

PWHT a 730 °C/2 hRe 510 N/mm2

Rm 620 N/mm2

A5 20%Av 200 J

Re 520 N/mm2

Rm 620 N/mm2

A5 20%Av 200 J

TÜV-D,TÜV-A, UDT,

SEPROS

–1.2

1.62.02.43.0

• X12CrMo5 (1.7362)G-X12CrMo5 (1.7363)

ASTM e. g.A 213, Gr. T5A 217, Gr. C5A 335, Gr. P5

C9 MV-IG

W CrMo 91ER 90 S-B9

C 0.09Si 0.3Mn 0.5Cr 9.0Mo 0.9Ni 0.9V 0.2Nb 0.05

PWHT a 760 °C/2 hRe 660 N/mm2

Rm 760 N/mm2

A5 17%Av 55 J

TÜV-D, CL,

UDT

TIG welding rods for creep resistant, quenchedand tempered 9% and 12%Cr steels in boiler fabrication and the chemical industry for service temperatures up to +650 °C*.

Deposit displays high creep rupture strength andgood toughness properties under long termstress. If there is a requirement for 9%Cr alloyed TIG welding rods which have to be Tungsten alloyed (alloy 911) as well please contact us.

TIG welding rod and MIG welding wire with controlledferrite content for service temperatures up to +700 °C*; in case of wet corrosion up to +300 °C.If there is a requirement according to AWS ER 308 Hwe recommend our product BÖHLER ER 308 H-IG,or the flux cored wire BÖHLER E 308H PW-FD.

2.02.43.0

•X10CrMoVNb9-1 (W.-Nr. 1.4903)

ASTM e. g.A 335 Gr. P 91A 213 Gr. T 91A 199 Gr. T 91

20 MVW-IG

W CrMoWV12Si

C 0.21Si 0.4Mn 0.6Cr 11.3Mo 1.0V 0.3W 0.45

PWHT a 760 °C/2 hRe 610 N/mm2

Rm 780 N/mm2

A5 18%Av 60 J

TÜV-D, Ü,TÜV-A, DB CL, UDT,

KTA 1408.1SEPROS,

ÖBB

2.02.4

•X20CrMoV12-1 (W.-Nr. 1.4922)X20Cr MoWV12-1 (W.-Nr. 1.4935)X22CrMoV12-1 (W.-Nr. 1.4923)X19CrMoVNb11-1 (W.-Nr. 1.4913)(Turbotherm 20 MVNb)G-X22CrMoV12-1 (W.-Nr. 1.4931)

CN 18/11-IG

W 19 9 H (WIG)G 19 9 H (MAG)ER 19-10 H

C 0.05Si 0.6Mn 1.4Cr 18.8Ni 9.8

Re 420 N/mm2

Rm 620 N/mm2

A5 40%Av 150 J

≥32 J…-10 °C

Re 400 N/mm2

Rm 580 N/mm2

A5 38%Av 120 J

≥32 J…-10 °C

TÜV-D,TÜV-A,

KTA 1408.1CL, UDT

TÜV-D,CL, UDT,SEPROS

1.2

2.02.43.0

• •1)

•X6CrNi18-11 (W.-Nr. 1.4948)X3CrNiN18-11 (W.-Nr. 1.4949)

AISI 304 HAISI 321 HAISI 347 H

1) Argon + max. 2.5%CO2

* in long term condition

So

lid w

ires

, MA

G &

TIG

, hig

h t

emp

erat

ure

, cre

ep r

esis

tan

t

Page 14: Bohler Electrodes

Filler metals for low alloyed steels

E 308H PW-FD

T Z 19 9 H P M(C) 1E 308 H T1-4 (1)

C 0.06Si 0.5Mn 1.1Cr 19.4Ni 10.1

Re 390 N/mm2

Rm 585 N/mm2

A5 42%Av 90 J

1.2 BÖHLER E 308H PW-FD is a rutile flux coredwelding wire with fast freezing slag providingexcellent positional welding characteristicsand fast travel speeds. It is designed forwelding of creep resistant austenitic CrNi-steels like AISI 304 H. Controlled ferrite content of 3 - 8 FN.Bimax 0.001 %. Suitable for service temperatures up to 700 °C.

Base MetalsStandard ClassificationENASTM

Metals-No. ASTM/AISIEN UNS

BÖHLER BrandENAWS/ASME

Analysisof all WeldMetal(TypicalValues%)

Mechanical properties of all Weld Metal (TypicalValues)

Characteristics and Applications

Welding parameters and sizes

Wel

ding

po

siti

on

Typ

e o

f cu

rren

t

ø m

m

Sh

ield

ing

Gas

X6CrNi18-11 (W.-Nr. 1.4948)X12CrNiTi18-9 (W.-Nr. 1.4878)

AISI 304AISI 304 HAISI 321 HAISI 347 H

Argon +15-25%

CO2

or

100%CO2

Flu

x co

red

wir

e, h

igh

tem

pera

ture

, cre

ep r

esis

tant

Sub

mer

ged

arc

wel

ding

wir

es/fl

uxes

, hig

h te

mpe

ratu

re, c

reep

res

ista

nt

14

Base MetalsStandard ClassificationENASTM

BÖHLER BrandENAWS/ASME

Analysisof all WeldMetal(TypicalValues%)

Mechanical properties of all Weld Metal (Typical Values)

Approvals Characteristics and Applications

Form of Supply

See

page

30

ø m

m

Wire:EMS 2 Mo

Flux:BB 24

S2 MoEA2

SA FB 1 65 DC H5S 46 4 FB S2 MoF8 A 4-EA2-A2F55 A 4-EA2-A2

C 0.08Si 0.25Mn 1.15Mo 0.45

Re ≥470 N/mm2

Rm ≥550 N/mm2

A5 ≥24%Av ≥140 J

≥47J…-40 °C

TÜV-D, UDT

WireTÜV-D,

TÜV-A, Ü, DB, ÖBB,

KTA 1408.1SEPROS

SAW wire/flux combination. Mainly for high temperature 0.5%Mo alloyed steels up toservice temperatures of +550 °C* but also for low temperature conditions due to good toughness behaviour of the weld metal. The recommended flux BÖHLER BB 24 reachmetallurgically Mn-neutral and produces verygood low temperature impact properties.

2.02.53.04.0

2.53.04.0

16 Mo3, P275T1-P355T1, WB25P315NH-P420NH,P310 G-H

ASTM e. g.A 335 Gr. P 1API X52-X65

Wire:EMS 2 Cr Mo

Flux:BB 24

S Cr Mo 1EB2

SA FB 1 65 DC H5F8 P 4-EB2-B2 F55 P 4-EB2-B2

C 0.08Si 0.25Mn 1.0Cr 1.0Mo 0.45

PWHT a 680 °C/2 hRe ≥460 N/mm2

Rm ≥550 N/mm2

A5 ≥22%Av ≥47 J

TÜV-D, UDT

WireTÜV-D, TÜV-A,SEPROS

SAW wire/flux combination for 1%Cr 0.5%Mo-alloyed boiler and tube steels up to +570 °C* service temperature. Suitable forStep-Cooling treatments. The weld metalmeets all pre-requisites for reliable longterm creep properties without embrittlement due to very low content of trace elements. The recommended fluxBÖHLER BB 24 reach metallurgically Mn-neutral and produces very good lowtemperature impact properties.

13CrMo4-5 (1.7335)Steels resistant to caustic cracking

ASTM e. g.A 335 Gr. P 11A 335 Gr. P 12A 193 Gr. B 7

2.53.04.0

Wire:CM 2-UP

Flux:BB 24

S Cr Mo 2EB3

SA FB 1 65 DC H5F9 P 2-EB3-B3 F55 P 0-EB3-B3

C 0.07Si 0.25Mn 0.80Cr 2.30Mo 0.95

PWHT a 720 °C/2 hRe ≥460 N/mm2

Rm ≥530 N/mm2

A5 ≥22%Av ≥47 J

TÜV-D, UDT

WireTÜV-D,TÜV-A

KTA 1408.1SEPROS

SAW wire/flux combination for 2,25%Cr 1%Mo-alloyed boiler and tube steels up to +600 °C* service temperature. Suitable forStep-Cooling treatments. The weld metalmeets all pre-requisites for reliable longterm creep properties without embrittlement due to very low content of trace elements. The recommended fluxBÖHLER BB 24 reach metallurgically Mn-neutral and produces very good lowtemperature impact properties.

10CrMo9-10 (1.7380)

ASTM e. g.A 335 Gr. P 22

2.53.0

Wire:C 9 MV-UP

Flux:BB 910

S CrMo 91 EB9

SA FB 2 55 DC H5F9 PZ-EB9-B9F62 PZ-EB9-B9

C 0.11Si 0.3Mn 0.6Cr 9.0Mo 0.8Ni 0.7V 0.2Nb 0.05

PWHT a 760 °C/2 hRe 610 N/mm2

Rm 740 N/mm2

A5 20%Av 40 J

TÜV-D,UDT, CL,SEPROS

SAW wire/flux combination for 9%Cr 1%Mo- alloyed P91 creep resistant steels and service temperatures up to +650 °C*.Wire and flux are precisely tuned to meet the highest technical standard with consistent and reliable creep propertiesand ensuring the utmost safety of the relevant high stressed components.

X10CrMoVNb9-1 (1.4903)

ASTM e. g.A 335 Gr. P 91A 213 Gr. T 91A 199 Gr. T 91

* in long term condition

Page 15: Bohler Electrodes

2.02.53.24.0

DMO

O IVR 60-G

C 0.12Si 0.15Mn 1.0Mo 0.5

Re 330 N/mm2

Rm 470 N/mm2

A5 24%Av 60 J

TÜV-D, DB, Ü,

SEPROS,ÖBB, UDT

Mo-alloyed gas welding rod. Easy weld pool andslag control. Good gap bridging ability and easy to operate.

P255G1TH, P295GH, P265GH, P285NH, 16Mo3

ASTM e. g.A 335 Gr. P 1A 570 Gr. 33-40

2.53.0

DCMS

O VR 65-G

C 0.12Si 0.15Mn 0.9Cr 1.0Mo 0.5

PWHT a 680 °C/2 hRe ≥315 N/mm2

Rm ≥490 N/mm2

A5 ≥18%Av ≥47 J

TÜV-D,UDT,

SEPROS

CrMo-alloyed gas welding rod for high temperature boiler and pipe steels up to +500 °C*. Viscous weld pool.

13CrMo4-5 (1.7335), 16Cr Mo V4

ASTM e. g.A 335 Gr. P 11 a. P 12A 217 Gr. WC 6

* in long term condition

Gas

wel

din

g ro

ds,

hig

h t

emp

erat

ure

, cre

ep r

esis

tan

t

Base MetalsStandard ClassificationENASTM

BÖHLER BrandENAWS/ASME

AverageAnalysis of Wire %

Mechanical properties of all Weld Metal (Typical Values)

Approvals Characteristics and Applications

Form of Supply

See

page

30

ø m

m

15BÖHLER Bestseller

Page 16: Bohler Electrodes

Filler metals for stainless steels

16

FOX CN 13/4

E 13 4 B 62E 410 NiMo-25

C 0.035Si 0.3Mn 0.5Cr 12.2Mo 0.5Ni 4.5

PWHT a 600 °C/2 hRe 680 N/mm2

Rm 910 N/mm2

A5 17%Av 66 J

50 J…-60°C

TÜV-D,TÜV-A,UDT, LTSS,

SEPROS

2.53.245

Basic coated electrode for weldingsimilar soft martensitic and martensitic-ferritic rolled, forged and cast steels. As a result of the optimum alloying composi-tion BÖHLER FOX CN 13/4 yields a welddeposit featuring very good ductility andCVN toughness and crack resistancedespite its high strength. Excellent operating characteristics, easy slagremoval, smooth beads and a metalrecovery of approx. 130% as well aspositional weldability up to dia. 3.2 mmare further benefits. A very popular elec-trode in the construction of hydroturbines.

Base MetalsStandard Classification

Metals-No. ASTM/AISIEN UNS

BÖHLER BrandENAWS/ASME

Analysisof all WeldMetal(TypicalValues%)

Mechanical properties of all Weld Metal (TypicalValues)

Approvals Characteristics and Applications

Welding parameters and sizes

Wel

ding

po

siti

on

Typ

e o

f cu

rren

t

ø m

m

Am

per

age

A

1.4317 ACI Gr.G-X4CrNi13-4 CA 6 NM1.4313 S41500X3CrNiMo13-41.4351X3CrNi13-4

60 - 9090 - 130

120 - 170160 - 220

FOX EAS 2

E 19 9 LB 22E 308 L-15

C 0.03Si 0.4Mn 1.3Cr 19.5Ni 10.5

Re 430 N/mm2

Rm 580 N/mm2

A5 42%Av 100 J

≥34 J…-196°C

TÜV-D, Ü,TÜV-A,

ÖBB, DB, CL, UDT,

Statoil, SEPROS

2.53.24

Basic coated stainless steel electrode.Designed to produce first class welddeposits with reliable CVN tough-ness values down to -196 °C, 100%X-Ray safety together with verygood root pass and positional wel-ding characteristics, good gap brid-ging ability, easy weld pool and slagcontrol as well as easy slag removaleven in narrow preparations resul-ting in clean bead surfaces and mini-mum post weld cleaning. An excel-lent electrode for welding on site!Fully alloyed core wire and packedinto hermetically sealed tins.

1.4306X2CrNi19-11 304 L1.4301X5CrNi18-10 3041.4541X6CrNiTi18-10 3211.4550X6CrNiNb18-10 3471.4311X2CrNiN18-10 304 LN1.4546X5CrNiNb18-10 A 320 1.4312 Gr. B 8 C a. DG-X10CrNi18-8 302

50 - 8080 - 110110 - 140

FOX EAS 2-A

E 19 9 LR 32E 308 L-17

C ≤0.03Si 0.8Mn 0.8Cr 19.8Ni 10.2

Re 430 N/mm2

Rm 560 N/mm2

A5 40%Av 70 J

≥32 J…-120°C

TÜV-D, Ü,TÜV-A,

ÖBB, DB,ABS, CL, GL, UDT,

Statoil,SEPROS,

VUZ

1.52

2.53.245

Rutile coated stainless steel electrode.An acknowledged world leader,noted for its superior welding characteristics and metallurgy. Canbe used on AC or DC. Other advan-tages include high current carryingcapacity, minimum spatter forma-tion, self releasing slag, smooth andclean weld profile, safety against for-mation of porosity due to moistureresistant coating and packaging intohermetically sealed tins.

25 - 4040 - 6050 - 9080 - 120110 - 160140 - 200

FOX EAS 2-VD

E 19 9 LR 15E 308 L-17

C ≤0.02Si 0.7Mn 0.7Cr 19.5Ni 10.5

Re 470 N/mm2

Rm 600 N/mm2

A5 36%Av 55 J

≥32 J…-120°C

UDT,SEPROS

2.53.2

Rutile-basic coated stainless steel electrode for vertical down welding.Ideal for welding thin sheet in the vertical down position. Extremely low heat input and little distortion due to the fast welding speed. An ideal product to save time and money in sheet metal fabrication.

75 - 85105 - 115

FOX EAS 4 M

E 19 12 3 LB 22E 316 L-15E 19 12 3 LB 20+EZ 19 12 3LB 20

C 0.03Si 0.4Mn 1.2Cr 18.8Mo 2.7Ni 11.5

Re 460 N/mm2

Rm 600 N/mm2

A5 38%Av 90 J

≥32 J…-120°C

TÜV-D,TÜV-A,

ÖBB, UDT,CL, DNV,

Statoil,SEPROS,

Kotlandzor

2.53.24

Basic coated stainless steel electrode.Designed to produce first classweld deposits with reliable CVNtoughness values down to -120 °C,100%X-ray safety together withvery good root pass and positionalwelding characteristics, good gapbridging ability, easy weld pool andslag control as well as easy slagremoval even in narrow prepara-tions resulting in clean bead surfa-ces and minimum post weld clea-ning. An excellent electrode forwelding on site! Fully alloyed corewire and packed into hermeticallysealed tins.

1.4583X10CrNiMoNb18-12 316 Cb1.4435X2CrNiMo18-14-3 316 L1.4436X3CrNiMo17-13-3 3161.4404X2CrNiMo17-12-2 316 Ti1.4401X5CrNiMo17-12-2 S 316531.4571X6CrNiMoTi 17-12-21.4580X6CrNiMoNb17-12-21.4409G-X2CrNiMo19-11-2

50 - 8080 - 110110 - 140

FOX EAS 4 M-A

E 19 12 3 LR 32E 316 L-17

C ≤0.03Si 0.8Mn 0.8Cr 18.8Mo 2.7Ni 11.7

Re 460 N/mm2

Rm 600 N/mm2

A5 36%Av 70 J

≥32 J…-120°C

TÜV-D, Ü,TÜV-A,

ÖBB, DB,DNV, GL, ABS, CL, LR, UDT,

Statoil,SEPROS,

VUZ

1.52

2.53.245

Rutile coated stainless steel electro-de. An acknowledged world leader,noted for its superior welding cha-racteristics and metallurgy. Can beused on AC or DC. Other advanta-ges include high current carryingcapacity, minimum spatter forma-tion, self releasing slag, smooth andclean weld profile, safety against formation of porosity due to mois-ture resistant coating and packaginginto hermetically sealed tins. Fullyalloyed core wire ensures the mostreliable corrosion resistance.

25 - 4040 - 6050 - 9080 - 120110 - 160140 - 200

FOXEAS 4 M-VD

E 19 12 3 LR 15E 316 L-17

C ≤0.03Si 0.7Mn 0.7Cr 19.0Mo 2.7Ni 12.0

Re 470 N/mm2

Rm 600 N/mm2

A5 35%Av 55 J

≥32 J…-120°C

TÜV-D,DNV, GL, UDT, CL,SEPROS,

LTSS

2.53.2

Rutile-basic coated stainless steel electrode for vertical down welding.Ideal for welding thin sheet in thevertical down position. Extremelylow heat input and little distortiondue to the fast welding speed. An ideal product to save time andmoney in sheet metal fabrication.

75 - 85105 - 115

Co

ated

ele

ctro

des

, sta

inle

ss, c

orr

osi

on

res

ista

nt

Page 17: Bohler Electrodes

17BÖHLER Bestseller

FOX SAS 2

E 19 9 Nb B 22E 347-15

C ≤0.04Si 0.4Mn 1.3Cr 19.8Ni 10.5Nb +

Re 470 N/mm2

Rm 640 N/mm2

A5 36%Av 110 J

≥32 J…-196 °C

TÜV-D, Ü,TÜV-A,

ÖBB, DB,ABS, GL,

UDT, LTSS,

SEPROS

2.53.24

Basic coated stainless steel electrode.Designed to produce first class welddeposits with reliable CVN toughnessvalues down to -196 °C, 100%X-ray safetytogether with very good root pass andpositional welding characteristics, goodgap bridging ability, easy weld pool andslag control as well as easy slag removaleven in narrow preparations resulting inclean bead surfaces and minimum post weld cleaning. An excellent electrode for welding on site!

Base MetalsStandard Classification

Metals-No. ASTM/AISIEN UNS

BÖHLER BrandENAWS/ASME

Analysisof all WeldMetal(TypicalValues%)

Mechanical properties of all Weld Metal (TypicalValues)

Approvals Characteristics and Applications

Welding parameters and sizes

Wel

din

g p

osi

tio

n

Typ

e o

f cu

rren

t

ø m

m

Am

per

age

A

1.4550 347X6CrNiNb18-10 3211.4541 A 296X6CrNiTi18-10 CF8c1.4552 304G-X5CrNiNb19-11 A 157 Gr. C 91.4301 321X5CrNi18-10 A 3201.4312 Gr. B 8 C a. DG-X10 CrNi18-8 304 LN

304 L302

1.4311X2CrNiN18-10

50 - 8080 - 110110 - 140

FOX SAS 2-A

E 19 9 Nb R 32E 347-17

C ≤0.03Si 0.8Mn 0.8Cr 19.5Ni 10.0Nb +

Re 470 N/mm2

Rm 630 N/mm2

A5 35%Av 70 J

≥32 J…-120 °C

TÜV-D, Ü,TÜV-A,

ÖBB, DB,ABS, CL,

UDT, LTSS,

VUZ, GL,SEPROS

22.53.245

Rutile coated stainless steel electrode. Anacknowledged world leader, noted for its superior welding characteristics and metallurgy. Can be used on AC or DC.Other advantages include high current carrying capacity, minimum spatter formation, self releasing slag, smooth and clean weld profile, safety against formation of porosity due to moisture resistant coating and packaging into hermetically sealed tins. Fully alloyed core wire ensures the most reliable corrosion resistance.

40 - 6050 - 9080 - 120110 - 160140 - 200

FOX SAS 4

E 19 12 3Nb B 22E 318-15

C ≤0.04Si 0.4Mn 1.3Cr 18.8Mo 2.7Ni 11.5Nb +

Re 490 N/mm2

Rm 660 N/mm2

A5 31%Av 120 J

≥32 J…-90 °C

TÜV-D, Ü,TÜV-A,

ÖBB, DB,ABS, GL,

UDT, SEPROS

2.53.24

Basic coated stainless steel electrode. Designedto produce first class weld deposits withreliable CVN toughness values down to -90 °C, 100%X-ray safety together withvery good root pass and positional welding characteristics, good gap bridging ability,easy weld pool and slag control as well aseasy slag removal even in narrow pre-parations resulting in clean bead surfacesand minimum post weld cleaning. An excellent electrode for welding on site!

1.4571X6CrNiMoTi17-12-2 316 Ti1.4580X6CrNiMoNb17-12-2 316 Cb1.4401X5CrNiMo17-12-2 3161.4581G-X5CrNiMoNb19-11-2 316 L1.4583X10CrNiMoNb18-121.4436X3CrNiMo17-13-3

50 - 8080 - 110110 - 140

FOX CN 22/9 N

E 22 9 3 NLR 32E 2209-17

C ≤0.03Si 0.9Mn 0.8Cr 23.0Mo 3.2Ni 9.0N 0.17PREN ≥35

Re 650 N/mm2

Rm 820 N/mm2

A5 25%Av 55 J

≥32 J…-20 °C

TÜV-D,TÜV-A,

DNV, CL,ABS, LRStatoil,

UDT, FI, GL, RINA,SEPROS

2.53.245

Rutile-basic coated Duplex electrode.BÖHLER FOX CN 22/9 N offers excellentpositional weldability and thus is perfectlysuited for pipe welding. Besides the goodwetting characteristics, slag removability,resistance to porosity and reliable CVNtoughness down to -20 °C it is designedwith a fully alloyed core wire providing best corrosion resistance and a very homogeneous micro structure with specified ferrite contents of 30 - 60 FN(WRC) and a PITTING RESISTANCEEQUIVALENT PREN of > 35. For wall thicknesses > 25 mm or impactrequirements down to -50 °C we recommend our basic coated electrode BÖHLER FOX CN 22/9 N-B and our similar flux cored welding wires.

1.4462X2CrNiMoN22-5-3 S 318031.4462 S 32205X2CrNiMoN22-5-3 with1.4583X10CrNiMoNb18-121.4462X2CrNiMoN22-5-3 Dissimilar joints

40 - 7570 - 120110 - 150150 - 200

FOX CN 22/9 N-B

E 22 9 3 NLB 22E 2209-15

C ≤0.03Si 0.3Mn 1.1Cr 23.0Mo 3.2Ni 8.8N 0.16PREN ≥35

Re 630 N/mm2

Rm 830 N/mm2

A5 27%Av 105 J

≥65 J…-40 °C

TÜV-D, CL, UDT

2.53.245

50 - 7580 - 110

100 - 145140 - 180

FOX SAS 4-A

E 19 12 3 Nb R 32E 318-17

C ≤0.03Si 0.8Mn 0.8Cr 19.0Mo 2.7Ni 11.5Nb +

Re 490 N/mm2

Rm 640 N/mm2

A5 32%Av 60 J

≥32 J…-60 °C

TÜV-D, Ü,TÜV-A,

CL, ÖBB, DB, UDT,

LTSS,SEPROS,

VUZ

22.53.245

Rutile coated stainless steel electrode. Anacknowledged world leader, noted for itssuperior welding characteristics and metallurgy. Can be used on AC or DC.Other advantages include high current carrying capacity, minimum spatter forma-tion, self releasing slag, smooth and cleanweld profile, safety against formation ofporosity due to moisture resistant coatingand packaging into hermetically sealed tins. Fully alloyed core wire ensures themost reliable corrosion resistance.

40 - 6050 - 9080 - 120110 - 160140 - 200

Base MetalsStandard Classification

Metals-No. ASTM/AISIEN UNS

BÖHLER BrandENAWS/ASME

Analysisof all WeldMetal(TypicalValues%)

Mechanical properties of all Weld Metal (TypicalValues)

Approvals Characteristics and Applications

Welding parameters and sizes

Wel

din

g p

osi

tio

n

Typ

e o

f cu

rren

t

ø m

m

Am

per

age

A

Co

ated

ele

ctro

des

, sta

inle

ss, c

orr

osi

on

res

ista

nt

Co

ated

ele

ctro

des

, hig

hly

co

rro

sio

n r

esis

tan

t

Page 18: Bohler Electrodes

Filler metals for stainless steels

FOX ASN 5E 18 16 5 N LB 22E 317 LN-15 (mod.)

C ≤0.04Si 0.5Mn 2.5Cr 18.5Mo 4.3Ni 17.0N 0.15PREN ≥ 36

Re 460 N/mm2

Rm 660 N/mm2

A5 35%Av 100 J

≥32 J...-269 °C

TÜV-D,TÜV-A,

GL, UDT,DNV,

SEPROS

2.53.24

BÖHLER FOX ASN 5 is a basic coatedelectrode. Its weld metal shows a stable austenitic micro structure with good pitting resistance (PREN > 35) and crevice corrosionresistance as well as an excellenttoughness behaviour down to -269°C. BÖHLER FOX ASN 5-A is a rutile-basic coated electrode providing good operating characteristics on DC andAC, easy slag removal, smooth andclean bead surfaces. It is recommeded for wall thick-nesses < 15 mm. Both electrodes are characterized by an increased Mo content (4.3%) to compensate forsegregation in high molybdenumalloyed weld metals to meet equivalent corrosion properties as the relevant base metals with 3 - 4%Mo guarantee.

Base MetalsStandard Classification

Metals-No. ASTM/AISIEN UNS

BÖHLER BrandENAWS/ASME

Analysisof all WeldMetal(TypicalValues%)

Mechanical properties of all Weld Metal (TypicalValues)

Approvals Characteristics and Applications

Welding parameters and sizes

Wel

ding

po

siti

on

Typ

e o

f cu

rren

t

ø m

m

Am

per

age

A

1.4439X2 CrNiMoN17-13-5 317LN1.4436X3 CrNiMo17-13-3 316 L1.4429X2 CrNiMoN17-13-3 316 Cb1.4583X10 CrNiMoNb18-12 316 LN1.4438X2 CrNiMo18-15-4 S 31726

50 - 8080 - 110110 - 140

FOX ASN 5-A

E 18 16 5 N LR 32E 317 LN-17(mod.)

C ≤0.03Si 0.7Mn 1.1Cr 18.0Ni 16.0Mo 4.5N 0.13PREN 36

Re 460 N/mm2

Rm 660 N/mm2

A5 32%Av 70 J

≥32 J…-120 °C

TÜV-D, UDT

2.53.24

65 - 8590 - 120110 - 150

Co

ated

ele

ctro

des

, hig

hly

co

rro

sio

n r

esis

tan

tS

olid

wir

es, M

IG &

TIG

, co

rro

sio

n r

esis

tan

t

FOXCN 20/25 ME 20 25 5Cu NLB 22E 385-15 (mod.)

C ≤0.04Si 0.4Mn 4.0Cr 20.0Mo 6.5Ni 25.0Cu 1.4N 0.14PREN ≥ 45

Re 440 N/mm2

Rm 650 N/mm2

A5 35%Av 75 J

≥32 J…-269 °C

TÜV-D,TÜV-A, UDT,Statoil,

SEPROS,Kotlandzor

2.53.24.0

Basic and rutile-basic coated electrodes.For CrNiMo steels with 4 - 5%molybdenum where very high resistanceagainst pitting and crevice corrosion isrequired. The above average-molybdenum content (6.2%) is characteristic to BÖHLER FOX CN 20/25 M-A and FOX CN 20/25 M,thus compensating for segregation inhigh molybdenum alloyed weldmetals.The pitting resistance equivalent(PREN) is ≥ 44.FOX CN 20/25 M-A should be preferably used up to wall thicknessesof 14 mm. It is designed for excellentoperating characteristics on DC/AC.

1.4539X1NiCrMoCu25-20-5 N 089041.4439X2CrNiMoN17-13-5 S 317261.4537X1CrNiMoCuN25-25-5and same alloyed high-Mo, CrNi-steels

60 - 8080 - 100

100 - 130

FOXCN 20/25 M-AE 20 25 5 Cu N LR 32E 385-17 (mod.)

C ≤0.03Si 0.7Mn 2.0Cr 20.5Mo 6.2Ni 25.0Cu 1.6N 0.17PREN ≥ 45

Re 410 N/mm2

Rm 640 N/mm2

A5 34%Av 70 J

≥32 J…-196 °C

TÜV-D,UDT,

SEPROS

2.53.24

50 - 8080 - 110

100 - 135

18

Base MetalsStandard Classification

Metals-No. ASTM/AISIEN UNS

BÖHLER BrandENAWS/ASME

AverageAnalysis of Wire %

Mechanical properties of all Weld Metal (Typical Values)

Approvals Characteristics and Applications

Form of Supply

Rod

s10

00 m

mm

WeldingProcess

Sp

oo

ls, Ø

mm

TIG

Arg

on

Arg

on

1-2%

O2

Mix

ture

Gas

CO

2

MAG

CN 13 / 4-IG

W 13 4 (WIG)G 13 4 (MAG)ER 410 NiMo(mod.)

C ≤0.02Si 0.7Mn 0.6Cr 12.3Mo 0.5Ni 4.7

PWHT a 600 °C/8 hRe 750 N/mm2

Rm 830 N/mm2

A5 21%Av 150 J

PWHT a 580 °C/8 hRe 760 N/mm2

Rm 890 N/mm2

A5 17%Av 80 J

TÜV-D,UDT,

SEPROS

UDT,SEPROS

TIG welding rod and MAG welding wire with precisely tuned alloying composition creating a weld deposit featuring verygood ductility, CVN toughness and crack resistance despite its high strength.BÖHLER CN 13/4-IG is very popular in theconstruction of hydro turbines. The prefered gas for MAG welding is 92%Argon + 8%CO2.

1.2 •

•2.02.4

1.4313X3 CrNiMo13-4 ACI 1.4351 Gr. Ca 6

NMX3 CrNi13-41.4317G-X 4 CrNi13-4

EAS 2-IG

W 19 9 LER 308 L

C ≤0.02Si 0.5Mn 1.7Cr 20.1Ni 9.8

Re 450 N/mm2

Rm 620 N/mm2

A5 38%Av 150 J

≥32 J…-269 °C

TÜV-D, Ü,TÜV-A,

ÖBB, DB,GL, DNV,CL, UDT,SEPROS

TIG welding rod of type ER 308 L. Suitable notonly for standard welding jobs but also for cryogenic applications down to -269 °C.As well as the good welding and wettingcharacteristics of EAS 2-IG corrosion resistance up to +350 °C is achieved.

•1.62.02.43.0

1.4306X2 CrNi19-11 304 L1.4301X5 CrNi18-10 3041.4541X6 CrNiTi18-10 3211.4550X6 CrNiNb18-10 3471.4311X2 CrNiN18-10 304 LN

A 320Gr. B 8 C a. D

EAS 2-IG (Si)

G 19 9 L SiER 308 L (Si)

C ≤0.02Si 0.8Mn 1.7Cr 20.0Ni 10.2

Re 420 N/mm2

Rm 630 N/mm2

A5 38%Av 110 J

≥32 J…-196 °C

TÜV-D, Ü,TÜV-A,

ÖBB, CL, DB, DNV, GL, UDT,SEPROS

MIG welding wire of type ER 308 L (Si).Designed for first class welding, wettingand feeding characteristics and excellentweld metal CVN values down to -196 °C.Resistant to intergranular corrosion up to +350 °C.

0.81.01.2

• •

Page 19: Bohler Electrodes

So

lid w

ires

, MIG

&T

IG, c

orr

osi

on

res

ista

nt

So

lid w

ires

, MIG

&T

IG, h

igh

ly c

orr

osi

on

res

ista

nt

19BÖHLER Bestseller

Base MetalsStandard Classification

Metals-No. ASTM/AISIEN UNS

BÖHLER BrandENAWS/ASME

AverageAnalysis of Wire %

Mechanical properties of all Weld Metal (Typical Values)

Approvals Characteristics and Applications

Form of Supply

Rod

s10

00 m

mm

WeldingProcess

Sp

oo

ls, Ø

mm

TIG

Arg

on

Arg

on

1-2%

O2

Mix

ture

Gas

CO

2

MAG

EAS 4 M-IG

W 19 12 3 LER 316 L

C ≤0.02Si 0.5Mn 1.7Cr 18.6Mo 2.8Ni 12.3

Re 470 N/mm2

Rm 650 N/mm2

A5 38%Av 140 J

≥32 J…-196 °C

TÜV-D, Ü,TÜV-A,

CL, DNV,GL, UDT,DB, ÖBB,SEPROS

TIG welding rod of type ER 316 L. Engineered to avery precise analysis to create a weld deposit ofhigh purity, superior hot cracking and corrosionresistance. CVN toughness down to -196 °C, resistant to intergranular corrosion up to +400 °C.

0.81.01.2

•1.62.02.43.0

1.62.02.43.0

1.4583X 10 CrNiMoNb18-12 316 Cb1.4435X2 CrNiMo18-14-3 316 L1.4436X3 CrNiMo17-13-3 3161.4404X2 CrNiMo17-12-2 316 Ti1.4401X5 CrNiMo17-12-2 S 316531.4571X6 CrNiMoTi17-12-21.4580X6 CrNiMoNb17-12-2

CN 22 / 9 N-IG

G (W) 22 9 3 NLER 2209

C ≤0.015Si 0.4Mn 1.7Cr 22.6Mo 3.2Ni 8.8N 0.15

Re 600 N/mm2

Rm 800 N/mm2

A5 33%Av 150 J

≥32 J…-60 °C

Re 660 N/mm2

Rm 830 N/mm2

A5 28%Av 85 J

≥32 J…-40 °C

TÜV-D, CL,TÜV-A, LR,DNV, UDT,

GL, ABS,Statoil

TÜV-D, CL,TÜV-A,

DNV, GL,Statoil, UDT,

SEPROS

TIG welding rod and MIG wire of type ER 2209. A precisely alloyed composition which includesan extremely low oxygen content and offers very high quality standards for ease of operation, mechanical properties and resistance to stress corrosion cracking and pitting.PREN > 35.Ferrite content 30 - 60 FN (WRC).The prefered gas for MIG welding is Argon + 20%Helium + 2%CO2.

1.01.2

1.62.02.43.2

•1)

•1.4462X2CrNiMoN22-5-3 S 318031.4462 S 32205X2CrNiMoN22-5-3 with1.4583X10CrNiMoNb18-121.4462X2CrNiMoN22-5-3 with samealloyed duplex steels as well assimilar alloyed ferritic-austeniticsteels with higher tensile strengthP235GH, P265GH, P295GH, S255N, S355N, 16 Mo 3

1) Ar + 20%- 30%He + max. 2%CO2 (or 1%O2)

EAS 4 M-IG (Si)

G 19 12 3 L SiER 316 L Si

C ≤0.02Si 0.8Mn 1.7Cr 18.4Mo 2.8Ni 11.8

Re 450 N/mm2

Rm 630 N/mm2

A5 38%Av 120 J

≥32 J…-196 °C

TÜV-D, Ü,TÜV-A,Statoil, GL, DB,

CL, ÖBB,DNV, UDT,

SEPROS

MIG welding wire of type ER 316 L (Si). Designed for first class welding, wetting and feeding characteristics as well as reliable corrosion resistance up to +400 °C and low temperature service down to -196 °C.

• •

• •

SAS 2-IG

W 19 9 NbER 347

C 0.05Si 0.5Mn 1.8Cr 19.4Ni 9.5Nb +

Re 490 N/mm2

Rm 660 N/mm2

A5 35%Av 140 J

≥32 J…-196 °C

TÜV-D, TÜV-A, CL, GL, UDT,LTSS,

SEPROS

TIG welding rod of type ER 347. Engineered to a veryprecise analysis to create a weld deposit of highpurity, superior hot cracking and corrosion resistance. CVN toughness down to -196 °C, resistant to intergranular corrosion up to +400 °C.

0.81.01.2

• 1.4550X6 CrNiNb18-10 3471.4541X6 CrNiTi18-10 3211.4552G-X 5 CrNiNb19-11 A 296

Gr. CF 8c1.4301X5 CrNi18-10 3041.4312G-X 10 CrNi18-8 A 157 Gr. C91.4546X5 CrNiNb18-10 A 320

Gr. B8 C a. D

SAS 2-IG (Si)

G 19 9 Nb SiER 347 Si

C 0.03Si 0.9Mn 1.3Cr 19.4Ni 9.7Nb +

Re 460 N/mm2

Rm 630 N/mm2

A5 33%Av 110 J

≥32 J…-196 °C

TÜV-D, TÜV-A, UDT, LTSS,

SEPROS

MIG welding wire of type ER 347 (Si). Designed for firstclass welding, wetting and feeding characteristicsas well as reliable corrosion resistance up to +400 °C and low temperature service down to -196 °C.

1.01.21.62.02.43.0

• •

SAS 4-IG

W 19 12 3 NbER 318

C 0.03Si 0.5Mn 1.7Cr 19.6Mo 2.7Ni 11.4Nb +

Re 520 N/mm2

Rm 700 N/mm2

A5 35%Av 120 J

≥32 J…-120 °C

TÜV-D, Ü,TÜV-A,

GL, ÖBB, DB, CL, UDT,

KTA 1408.1SEPROS

TIG welding rod of type ER 318. Engineered to a veryprecise analysis to create a weld deposit of highpurity, superior hot cracking and corrosion resistance. CVN toughness down to -120 °C, resistant to intergranular corrosion up to +400 °C.

0.81.01.2

• 1.4571X6 CrNiMoTi17-12-2 316 Ti1.4580X6 CrNiMoNb17-12-2 316 Cb1.4401X5 CrNiMo17-12-2 3161.4581G-X 5CrNiMoNb19-11-2 316 L1.4583X10 CrNiMoNb18-12

SAS 4-IG (Si)

G 19 12 3 Nb SiER 318 (mod.)

C 0.035Si 0.8Mn 1.4Cr 19.0Mo 2.8Ni 11.5Nb +

Re 490 N/mm2

Rm 670 N/mm2

A5 33%Av 100 J

≥32 J…-120 °C

TÜV-D, TÜV-A,

UDT, GL,SEPROS,

LTSS

MIG welding wire of type ER 318 (Si). Designed for firstclass welding, wetting and feeding characteristicsas well as reliable corrosion resistance up to +400 °C and low temperature service down to -120 °C.

Base MetalsStandard Classification

Metals-No. ASTM/AISIEN UNS

BÖHLER BrandENAWS/ASME

AverageAnalysis of Wire %

Mechanical properties of all Weld Metal (Typical Values)

Approvals Characteristics and Applications

Form of Supply

Rod

s10

00 m

mm

WeldingProcess

Sp

oo

ls, Ø

mm

TIG

Arg

on

Arg

on

S 1

-S 3

Mix

ture

Gas

CO

2

MAG

Page 20: Bohler Electrodes

Filler metals for stainless steels

Base MetalsStandard Classification

Metals-No. ASTM/AISIEN UNS

BÖHLER BrandENAWS/ASME

AverageAnalysis of Wire %

Mechanical properties of all Weld Metal (Typical Values)

Approvals Characteristics and Applications

Form of Supply

Rod

s10

00 m

mm

WeldingProcess

Sp

oo

ls, Ø

mm

TIG

Arg

on

Arg

on

S 1

-S 3

Mix

ture

Gas

CO

2

MAG

ASN 5-IG

W Z 18 16 5 NLER 317 LN (mod.)

C ≤0.02Si 0.2Mn 5.0Cr 19.0Mo 4.1Ni 16.5N 0.16

Re 440 N/mm2

Rm 650 N/mm2

A5 35%Av 120 J

≥32 J…-269 °C

TÜV-D,TÜV-A,UDT, DNV,

SEPROS

TIG welding rod and MIG wire for 3 - 4%Moalloyed CrNi-steels. The weld metal shows astable austenitic micro structure with goodpitting resistance (PREN > 35) and crevicecorrosion resistance as well as excellentCVN toughness behaviour. Both MIG andTIG wires have an increased Mo content (4.3%) to compensate for segregation whenwelding high molybdenum alloyed steels,thus producing equivalent corrosion resi-stance to the relevant base metals offering a 3 - 4%Mo guarantee.

1.01.2

•1.62.02.4

1.4439X2 CrNiMoN17-13-5 317LN1.4436X3 CrNiMo17-13-3 316 L1.4429X2 CrNiMoN17-13-3 316 Cb1.4583X10 CrNiMoNb18-12 316 LN1.4438X2 CrNiMo18-15-4 S 31726

ASN 5-IG (Si)

G Z 18 16 5 NLER 317 LN (mod.)

C ≤0.03Si 0.7Mn 7.0Cr 19.0Mo 4.3Ni 17.5N 0.16

Re 430 N/mm2

Rm 650 N/mm2

A5 35%Av 110 J

≥32 J…-196 °C

TÜV-D,GL, UDT,

DNV

• •

CN 20/25 M-IG

W Z 20 25 5 Cu NLER 385 (mod.)

C ≤0.02Si 0.7Mn 4.7Cr 20.0Mo 6.2Ni 25.4Cu 1.5N 0.12

Re 440 N/mm2

Rm 670 N/mm2

A5 42%Av 115 J

≥32 J…-269 °C

TÜV-D,TÜV-A,UDT,Statoil

TIG welding rod and MIG wire for 4 - 5%Moalloyed CrNi-steels. The weld metal shows astable austenitic micro structure with excellentpitting resistance (PREN > 45) and crevicecorrosion resistance as well as resistance to stress corrosion cracking.Both TIG and MIG wires have an increased Mo content (6.2%) to compensate for segregation when weldinghigh molybdenum alloyed steels, thus producing equivalent corrosion resistanceto the relevant base metals offering a 4 - 5%Mo guarantee.

1.01.2

• 1.62.02.4

1.4539X1NiCrMoCu25-20-5 N 089041.4439X2CrNiMoN17-13-5 S 317261.4537X1CrNiMoCuN25-25-5similar type CrNi steels with Mo content up to 5%

1) Ar +20 - 30%He + max. 2%CO2

Ar +20%He + 0.5%CO2

CN 20/25 M-IG(Si)

G Z20 25 5 Cu NL ER 385 (mod.)

C ≤0.02Si 0.7Mn 4.7Cr 20.0Mo 6.2Ni 25.4Cu 1.5N 0.12

Re 410 N/mm2

Rm 650 N/mm2

A5 39%Av 100 J

≥32 J…-196 °C

TÜV-D,TÜV-A,UDT,Statoil,

SEPROS

• •1)

Base MetalsStandard Classification

Metals-No. ASTM/AISIEN UNS

BÖHLER BrandENAWS/ASME

Analysisof all WeldMetal(TypicalValues%)

Mechanical properties of all Weld Metal (Typical Values)

Approvals Characteristics and Applications

Form of Supply

See

pag

e 30

ø m

m

Sp

oo

ls, Ø

mm

Wire:CN 13/4-UP

Flux:BB 203

S 13 4ER 410 NiMo (mod.)SA FB 2 DC

C 0.025Si 0.20Mn 0.6Cr 12.1Mo 0.5Ni 4.7

PWHT a 600 °C/2 hRe ≥600 N/mm2

Rm ≥800 N/mm2

A5 ≥15%Av ≥50 J

UDT, SEPROS

WireSEPROS

SAW wire/flux combination of type 410 NiMo.BÖHLER CN 13/4-UP in combination with flux BB 203 yields a weld deposit featuring verygood ductility and CVN toughness as wellas high crack resistance. BÖHLER BB 203 isa fluoride-basic, agglomerated flux providinggood operating characteristics, smooth beadsand a low hydrogen weld metal. Basicity 2.7. Density 1.0 kg/dm3.

3.01.4313X3 CrNiMo13-4 ACI 1.4351 Gr. Ca 6

NMX3 CrNi13-41.4317G-X 4 CrNi13-4

Wire:EAS 2-UP

Flux:BB 202

S 19 9 LER 308 L

SA FB 2 DC(Flux)

C ≤0.02Si 0.6Mn 1.3Cr 19.8Ni 9.8

Re ≥350 N/mm2

Rm ≥550 N/mm2

A5 ≥35%Av ≥80 J

≥35 J…-196 °C

TÜV-D, UDT

WireTÜV-D,TÜV-A,

KTA 1408.1 SEPROS

SAW-wire/flux combination of type 308 L.Smooth beads, easy slag removal withoutany slag residues and good welding characteristics even for fillet welds arevery much appreciated by users.Suitable for service temperatures from -196 °Cto +350 °C. BÖHLER BB 202 is a fluoride-basic,agglomerated flux, providing a low flux consumption.Basicity 2.3. Density 1.0 kg/dm3.

3.01.4306X2 CrNi19-11 304 L1.4301X5 CrNi18-10 3041.4541X6 CrNiTi18-10 3211.4550X6 CrNiNb18-10 3471.4311X2 CrNiN18-10 304 LN

A 320Gr. B 8 C a. D

Wire:EAS 4 M-UP

Flux:BB 202

S 19 12 3 LER 316 L

SA FB 2 DC(Flux)

C ≤0.02Si 0.6Mn 1.3Cr 18.3Mo 2.7Ni 12.2

Re ≥350 N/mm2

Rm ≥560 N/mm2

A5 ≥35%Av ≥80 J

≥50 J…-100 °C

TÜV-D, UDT

WireTÜV-D, Ü,

TÜV-A,KTA 1408.1DB, ÖBB,SEPROS

SAW-wire/flux combination of type 316 L.Smooth beads, easy slag removal withoutany slag residues and good welding characteristics even for fillet welds arevery much appreciated by users.Suitable for service temperatures from -120 °Cto +400 °C. BÖHLER BB 202 is a fluoride-basic,agglomerated flux, providing a low flux consumption.Basicity 2.3. Density 1.0 kg/dm3.

3.01.4583X 10 CrNiMoNb18-12 316 Cb1.4435X2 CrNiMo18-14-3 316 L1.4436X3 CrNiMo17-13-3 3161.4404X2 CrNiMo17-12-2 316 Ti1.4401X5 CrNiMo17-12-2 S 316531.4571X6 CrNiMoTi17-12-21.4580X6 CrNiMoNb17-12-2

20

So

lid w

ires

, MIG

&T

IG, h

igh

ly c

orr

osi

on

res

ista

nt

Su

bm

erge

d a

rc w

eld

ing

wir

es/f

luxe

s, c

orr

osi

on

res

ista

nt

Page 21: Bohler Electrodes

Base MetalsStandard Classification

Metals-No. ASTM/AISIEN UNS

BÖHLER BrandENAWS/ASME

Analysisof all WeldMetal(TypicalValues%)

Mechanical properties of all Weld Metal (Typical Values)

Approvals Characteristics and Applications

Form of Supply

See

pag

e 30

ø m

m

Spo

ols

, Ø m

m

Wire:SAS 2-UP

Flux:BB 202

S 19 9 NbER 347

SA FB 2 DC(Flux)

C ≤0.045Si 0.65Mn 1.3Cr 19.3Ni 9.5Nb 0.5

Re ≥420 N/mm2

Rm ≥600 N/mm2

A5 ≥30%Av ≥90 J

≥35 J…-196 °C

TÜV-D, UDT

TÜV-A,

WireTÜV-D, Ü,

TÜV-A, ÖBB, DB

KTA 1408.1SEPROS

SAW-wire/flux combination of type 347.Smooth beads, easy slag removal withoutany slag residues and good welding characteristics even for fillet welds are very much appreciated by users.Suitable for service temperatures from -196 °C to +400 °C. BÖHLER BB 202 is a fluoride-basic, agglomerated flux, providing a low flux consumption.Basicity 2.3. Density 1.0 kg/dm3.

3.01.4550X6 CrNiNb18-10 3471.4541X6 CrNiTi18-10 3211.4552G-X 5 CrNiNb19-11 A 296

Gr. CF 8c1.4301X 5 CrNi18-10 3041.4312G-X 10 CrNi18-8 A 157 Gr. C91.4546X5 CrNiNb18-10 A 320

Gr. B8 C a. D

Wire:SAS 4-UP

Flux:BB 202

S 19 12 3 NbER 318

SA FB 2 DC(Flux)

C 0.025Si 0.65Mn 1.3Cr 18.8Mo 2.7Ni 11.4Nb 0.45

Re ≥430 N/mm2

Rm ≥600 N/mm2

A5 ≥30%Av ≥80 J

≥32 J…-120 °C

TÜV-D,TÜV-A,UDT

WireTÜV-D, Ü,

TÜV-A,KTA 1408.1DB, ÖBB,SEPROS

SAW-wire/flux combination of type 318. Smooth beads, easy slag removal withoutany slag residues and good welding characteristics even for fillet welds are very much appreciated by users.Suitable for service temperatures from -120 °C to +400 °C. BÖHLER BB 202 is a fluoride-basic,agglomerated flux, providing a low flux consumption. Basicity 2.3. Density 1.0 kg/dm3.

3.01.4571X6 CrNiMoTi17-12-2 316 Ti1.4580X6 CrNiMoNb17-12-2 316 Cb1.4401X5 CrNiMo17-12-2 3161.4581G-X 5CrNiMoNb19-11-2 316 L1.4583X10 CrNiMoNb18-12

Wire:CN 22/9 N-UP

Flux:BB 202

S 22 9 3 NLER 2209

SA FB 2 DC(Flux)

C 0.015Si 0.55Mn 1.3Cr 22.5Mo 3.1Ni 8.9N 0.14PREN ≥35

Re ≥550 N/mm2

Rm ≥750 N/mm2

A5 ≥27%Av ≥100 J

≥32 J…-40 °C

TÜV-D,TÜV-A, LR, UDT, CL, GL, ABS,

DNV

SAW-wire/flux combination of type Duplex 2209.Smooth beads, easy slag removal withoutany slag residues and good welding characteristics even for fillet welds are very much appreciated by users.Suitable for service temperatures from -40 °C to +250 °C. The pitting index PREN is > 35.BÖHLER BB 202 is a fluoride-basic, agglomeratedflux, providing a low flux consumption. Basicity 2.3. Density 1.0 kg/dm3. For CVN requirements lower than -40 °C we recommend our flux BÖHLER BB 203.

3.01.4462X2CrNiMoN22-5-3 S 318031.4462 S 32205X2CrNiMoN22-5-3 with1.4583X10CrNiMoNb18-121.4462X2CrNiMoN22-5-3 with samealloyed duplex steels as well assimilar alloyed ferritic-austeniticsteels with higher tensile strength. P235GH, P265GH, P295GH, S255N, S355N, 16 Mo 3

Wire:ASN 5-UP

Flux:BB 203

S 18 16 5 NLER 317 LN (mod.)

SA FB 2 DC(Flux)

C ≤0.02Si 0.2Mn 4.5Cr 18.5Mo 4.0Ni 16.3N 0.14PREN ≥33

Re ≥420 N/mm2

Rm ≥630 N/mm2

A5 ≥35%Av ≥120 J

≥40 J…-196 °C

UDT

WireTÜV-D, Ü,

TÜV-A,KTA 1408.1DB, ÖBB,SEPROS

SAW-wire/flux combination of type 317 L modified. For CrNiMo-steels with 3 - 4%Mo. The weld metalshows a stable austenitic micro structure withgood pitting resistance (PREN > 33) and crevicecorrosion resistance as well as an excellenttoughness behaviour down to -196 °C.BÖHLER BB 203 is a fluoride-basic, agglomerated fluxproviding good operating characteristics, smooth beads and a low hydrogen weld metal. Basicity 2.7. Density 1.0 kg/dm3.

3.01.4439X2 CrNiMoN17-13-5 317 LN1.4436X3 CrNiMo17-13-3 316 L1.4429X2 CrNiMoN17-13-3 316 Cb1.4583X10 CrNiMoNb18-12 316 LN1.4438X2 CrNiMo18-15-4 S 31726

21BÖHLER Bestseller

Su

bm

erge

d a

rc w

eld

ing

wir

es/f

luxe

s, c

orr

osi

on

res

ista

nt

Page 22: Bohler Electrodes

Filler metals for stainless steels

Base MetalsStandard Classification

Metals-No. ASTM/AISIEN UNS

BÖHLER BrandENAWS/ASME

Analysisof all WeldMetal(TypicalValues%)

Mechanical properties of all Weld Metal (TypicalValues)

Approvals Characteristics and Applications

Welding parameters and sizes

Wel

ding

po

siti

on

Typ

e o

f cu

rren

t

ø m

m

Sh

ield

ing

Gas

CN 13/4-MC

T 13 4 MM2EC 410 NiMo(mod.)

C ≤0.025Si 0.7Mn 0.9Cr 12.0Ni 4.6Mo 0.6

PWHT(a) 580 °C/8HRe 760 N/mm2

Rm 900 N/mm2

A5 16%Av 65 J

≥47J…-20 °C

SEPROS1.21.6

High efficient metal cored wire for the fabrication and repair welding ofhydro turbine components made ofsoft martensitic 13%Cr, 4%Nialloyed steels and cast steels. BÖHLER CN 13/4-MC offers favourablespray arc or pulsarc characteristics,minimum spatter formation, flatand smooth bead profiles, an excellent wetting behaviour and safe penetration as well as best productivity.

1.4313X3 CrNiMo13-4 ACI 1.4351 Gr. Ca 6

NMX3 CrNi13-41.4317G-X 4 CrNi13-4

Argon + 2.5%CO2

EAS 2-FD

T 19 9 LR M (C) 3E 308 LT0-4 (1)

Ø 0.9 mmT 19 9 L P M (C) 1E 308 LT1-4 (1)

C ≤0.03Si 0.7Mn 1.5Cr 19.8Ni 10.2

Re 380 N/mm2

Rm 560 N/mm2

A5 40%Av 60 J

≥32 J…-196°C

TÜV-D, Ü,TÜV-A,

CL, UDT,DB, CWB, SEPROS,GL, ÖBB

0.91.21.6

Rutile flux cored welding wire of type308 L. This product achieves highproductivity and is easy to operateachieving excellent welding characteristics, self releasing slag,almost no spatter formation andtemper discoloration, smoothweld finish and safe penetration.Increased travel speeds as well aslittle demand for cleaning andpickling provide considerablesavings in time and money. Suitablefor service temperatures from -196 °Cto +350 °C.BÖHLER EAS 2 PW-FD is a rutile fluxcored welding wire with fast freezingslag providing excellent positionalwelding characteristics and fasttravel speeds.

1.4306X2 CrNi 19 11 304 L1.4301X5 CrNi 18 10 3041.4541X6 CrNiTi 18 10 3211.4550X6 CrNiNb 18 10 3471.4311X2 CrNiN 18 10 304 LN1.4546 302X5 CrNiNb 18-10

A 320Gr. B 8 C a. D

Argon + 15-25%

CO2

or

100%CO2

22

ø 0.9

EAS 2 PW-FD

T 19 9 LP M (C) 1E 308 LT1-4 (1)

C ≤0.03Si 0.7Mn 1.5Cr 19.8Ni 10.2

Re 380 N/mm2

Rm 560 N/mm2

A5 40%Av 70 J

≥32J…-196°C

TÜV-D, Ü, CL, UDT,

CWB,SEPROS,DB, ÖBB

1.21.6

Argon + 15-25%

CO2

or

100%CO2

ø 1.2

ø 1.6

EAS 4 M-FD

T 19 12 3 L R M(C) 3E 316 LT0-4 (1)

ø 0.9 mmT 19 12 3 L P M (C) 1E 316 LT1-4 (1)

C ≤0.03Si 0.7Mn 1.5Cr 19.0Mo 2.7Ni 12.0

Re 400 N/mm2

Rm 560 N/mm2

A5 38%Av 55 J

35 J…-120 °C

TÜV-D, ÜTÜV-A,

CL, UDT,GL, DB,CWB,

ÖBB, LR,SEPROS

0.91.21.6

Rutile flux cored welding wire of type316 L. This product achieves highproductivity and is easy to operateachieving excellent welding cha-racteristics, self releasing slag,almost no spatter formation andtemper discoloration, smoothweld finish and safe penetration.Increased travel speeds as well aslittle demand for cleaning andpickling provide considerablesavings in time and money. Suitablefor service temperatures from -120 °Cto +400 °C.BÖHLER EAS 4 PW-FD is a rutile fluxcored welding wire with fast freezingslag providing excellent positionalwelding characteristics and fasttravel speeds.

1.4583X10 CrNiMoNb 18-12 316 Cb1.4435X2 CrNiMo 18-14-3 316 L1.4436X3 CrNiMo 17-13-3 3161.4404X2 CrNiMo 17-12-2 316 Ti1.4401X5 CrNiMo 17-12-2 S 316531.4571X6 CrNiMoTi 17-12-21.4580X6 CrNiMoNb 17-12-2

Argon + 15-25%

CO2

or

100%CO2

ø 0.9

EAS 4 PW-FD

T 19 12 3 LP M (C) 1E 316 LT1-4 (1)

C ≤0.03Si 0.7Mn 1.5Cr 19.0Mo 2.7Ni 12.0

Re 400 N/mm2

Rm 560 N/mm2

A5 38%Av 65 J

≥32 J…-120 °C

TÜV-D, Ü,CL, UDT,GL, CWB,SEPROS,DB, ÖBB,

LR

1.21.6

Argon + 15-25%

CO2

or

100%CO2

ø 1.2

ø 1.6

SAS 2-FD

T 19 9 Nb RM (C) 3E 347 T0-4(1)

C ≤0.03Si 0.7Mn 1.4Cr 19.0Ni 10.4Nb +

Re 420 N/mm2

Rm 600 N/mm2

A5 35%Av 75 J

≥32 J…-196 °C

TÜV-D, SEPROS

1.21.6

Rutile flux cored welding wire of type347. This product achieves highproductivity and is easy to operateachieving excellent welding cha-racteristics, self releasing slag,almost no spatter formation andtemper discoloration, smoothweld finish and safe penetration.Increased travel speeds as well aslittle demand for cleaning andpickling provide considerablesavings in time and money. Suitablefor service temperatures from -196 °Cto +400 °C.BÖHLER SAS 2 PW-FD is a rutile fluxcored welding wire with fast freezingslag providing excellent positionalwelding characteristics and fasttravel speeds.

1.4550X6 CrNiNb18-10 3471.4541X6 CrNiTi18-10 3211.4552G-X 5 CrNiNb19-11 A 296

Gr. CF 8c1.4301X5 CrNi18-10 3041.4312G-X 10 CrNi18-8 A 157

Gr. C9A 320Gr. B 8 C a. D

Argon + 15-25%

CO2

or

100%CO2

ø 1.2

SAS 2 PW-FD

T 19 9 Nb PM (C) 1E 347 T1-4(1)

C ≤0.03Si 0.7Mn 1.4Cr 19.0Ni 10.4Nb +

Re 420 N/mm2

Rm 600 N/mm2

A5 35%Av 75 J

≥32 J…-120 °C

TÜV-D,SEPROS

1.2 Argon + 15-25%

CO2

or

100%CO2

ø 1.6

Flu

x co

red

wel

din

g w

ires

, co

rro

sio

n r

esis

tan

t

Page 23: Bohler Electrodes

Base MetalsStandard Classification

Metals-No. ASTM/AISIEN UNS

BÖHLER BrandENAWS/ASME

Analysisof all WeldMetal(TypicalValues%)

Mechanical properties of all Weld Metal (TypicalValues)

Approvals Characteristics and Applications

Welding parameters and sizes

Wel

ding

po

siti

on

Typ

e o

f cu

rren

t

ø m

m

Sh

ield

ing

Gas

23BÖHLER Bestseller

SAS 4-FD

T 19 12 3 Nb RM (C) 3E 318 T0-4(1)*

C ≤0.03Si 0.6Mn 1.3Cr 18.8Mo 2.6Ni 12.2Nb +

Re 430 N/mm2

Rm 570 N/mm2

A5 35%Av 65 J

35 J…-120 °C

TÜV-D1.21.6

Rutile, flux cored welding wire forGMAW of austenitic CrNiMo(Ti/Cb/Nb) alloyed stainless steels. Thisproduct provides high productivity andis easy to operate achieving excellentwelding characteristics, self releasingslag, almost no spatter formation andtemper discoloration, smooth weldfinish and safe penetration. Increasedtravel speeds as well as little demandfor cleaning and pickling provide considerable savings in time and money.Suitable for service temperatures downto -120 °C. Resists to intergranular corrosion up to +400 °C.

BÖHLER SAS 4 PW-FD providingexcellent positional welding cha-racteristics and fast travel speeds.

1.4583X10 CrNiMoNb 18-12 316 Cb1.4435X2 CrNiMo 18-14-3 316 L1.4436X3 CrNiMo 17-13-3 3161.4404X2 CrNiMo 17-12-2 316 Ti1.4401X5 CrNiMo 17-12-2 S 316531.4571X6 CrNiMoTi 17-12-21.4580X6 CrNiMoNb 17-12-2

Argon + 15-25%

CO2

or

100%CO2

ø 1.2

SAS 4 PW-FD

T 19 12 3 Nb PM (C) 1E 318 T1-4(1)*

C ≤0.03Si 0.6Mn 1.3Cr 18.8Mo 2.6Ni 12.2Nb +

Re 430 N/mm2

Rm 570 N/mm2

A5 35%Av 65 J

40 J…-120 °C

TÜV-D1.2 Argon + 15-25%

CO2

or

100%CO2

CN 22/9 N-FD

T 22 9 3 NLR M (C) 3E 2209 T0-4 (1)

C ≤0.03Si 0.8Mn 0.9Cr 22.7Mo 3.2Ni 9.0N 0.13PREN ≥35

Re 600 N/mm2

Rm 800 N/mm2

A5 27%Av 60 J

45 J…-40 °C

TÜV-D,UDT, CL,RINA, GL,

DNV, ABS, LR,CWB,

SEPROS

1.2 BÖHLER CN 22/9 N-FD offers many economical and quality advantages over solid wire pulse arc welding of Duplex steelsin downhand and horizontal positions. As well as high productivity and all the otheradvantages of cored welding there are anumber of additional cost effectivebenefits when welding Duplex steels:better wetting characteristics, reduceddiscolourisation from oxidised beadsurfaces which reduces grinding/ cleaning work when multipass welding.

BÖHLER CN 22/9 PW-FD is a rutile fluxcored welding wire with fast freezing slagproviding excellent positional welding characteristics and is designed to satisfy the high demands of offshorefabricators, shipyards building chemical carriers as well as the chemical/petrochemical, pulp andpaper industries.

1.4462X2CrNiMoN22-5-3 S 318031.4462 S 32205X2CrNiMoN22-5-3 with1.4583X10CrNiMoNb18-121.4462X2CrNiMoN22-5-3 as well as similar ferritic-austeniticmaterials with higher tensile strength. P235GH, P265GH, P295GH, S255N, S355N, 16 Mo 3

Argon + 15-25%

CO2

or

100%CO2

CN 22/9 PW-FD

T 22 9 3 NL PM (C) 1E 2209 T1-4 (1)

C ≤0.03Si 0.8Mn 0.9Cr 22.7Mo 3.2Ni 9.0N 0.13PREN ≥35

Re 600 N/mm2

Rm 800 N/mm2

A5 27%Av 80 J

45 J…-46 °C

TÜV-D,DNV, CL,ABS, LR,UDT, GL,

RINA, CWB

1.2 Argon + 15-25%

CO2

or

100%CO2

ø 1.6

ø 1.2

ø 1.6

E 317 L-FD

T 19 13 4 LR M 3E 317 LT0-4 (1)

C ≤0.035Si 0.7Mn 1.3Cr 18.5Ni 13.3Mo 3.4

Re 420 N/mm2

Rm 570 N/mm2

A5 32%Av 50 J

45 J…-60 °C

UDT1.21.6

Rutile flux cored welding wire of type317 L. This product achieves highproductivity and is easy to operateachieving excellent welding characteristics, self releasing slag,almost no spatter formation andtemper discoloration, smoothweld finish and safe penetration.Increased travel speeds as well as little demand for cleaning andpickling provide considerablesavings in time and money.

BÖHLER E 317 L PW-FD providing excellent positional welding characteristics and fasttravel speeds.

1.4435 317L X2 CrNiMo18-14-3 317LN1.4429 316 LX2 CrNiMoN17-13-3 316 LN1.4438 316 CbX2 CrNiMo18-15-4Weld cladding of mild steels.

1.4435 317L X2 CrNiMo18-14-3 317LN1.4429 316 LX2 CrNiMoN17-11-2 316 LN1.4436X3 CrNiMo17-13-3CrNiMo-steels with increased Mo-content, resp. for corrosionresistant claddings an mild steels.

Argon + 15-25%

CO2

or

100%CO2

E 317 L PW-FD

–E 317 LT1-4

C ≤0.035Si 0.7Mn 1.3Cr 18.5Ni 13.3Mo 3.4

Re 380 N/mm2

Rm 560 N/mm2

A5 39%Av 58 J

≥32 J…-60 °C

BV1.2 Argon + 15-25%

CO2

or

100%CO2

Flu

x co

red

wel

din

g w

ires

, co

rro

sio

n r

esis

tan

t

* wires not yet classified acc. to AWS A5.22-95

Page 24: Bohler Electrodes

Filler metals for dissimilar joints and special purpose

Base MetalsStandard Classification

BÖHLER BrandENAWS/ASME

Analysisof all WeldMetal(TypicalValues%)

Mechanical properties of all Weld Metal (TypicalValues)

Approvals Characteristics and Applications

Welding parameters and sizes

Wel

ding

po

siti

on

Typ

e o

f cu

rren

t

ø m

m

Am

per

age

A

FOX A 7FOX A 7 CN

E 18 8 Mn B 22E 307-15 (mod.)

C 0.1Si 0.7Mn 6.5Cr 18.8Ni 8.8

Re 460 N/mm2

Rm 660 N/mm2

A5 38%Av 90 J

≥32 J…-110 °C

TÜV-D,DNV, GL,

UDT, LTSS,

PRS, VUZSEPROS

2.53.2456

Basic resp. rutile basic coated stainlesssteel electrodes. Very popular for numerous applications.The weld deposit offers exceptio-nally high ductility and elongationtogether with crack resistance.There is no fear of embrittlementwhen operating between -110 °Cand +850 °C and can be PWHTwithout any problems. The depositwill work harden and offers goodresistance against cavitation.Ductility is good even after highdilution when welding problemsteels or when subjected to thermal shock or scaling. Anexcellent alloy providing cost effective performance.BÖHLER FOX A7-A is suitable for bothAC and DC.

For fabrication, -repair andmaintanance!Dissimilar joints, tough buffer andintermediate layers prior to hardfacing, 14%manganese steels, 13 - 17%Cr heat resistant steels,armour plates, high carbon andquenched & tempered steels, surfacing of gears, valves, turbineblades etc.

55 - 7580 - 100

100 - 130140 - 170160 - 200

FOX CN 19/9 M

E 20 10 3 R 32E 308 Mo-17(mod.)

C 0.04Si 0.8Mn 1.0Cr 20.2Mo 3.2Ni 10.3N 0.09

Re 520 N/mm2

Rm 700 N/mm2

A5 30%Av 70 J

≥32 J…-80 °C

TÜV-D, Ü,DB, GL,ABS, LR,

ÖBB, UDT

2.53.245

Rutile coated electrode of type 308 Mo (mod.). Designed for dissimilar joints and weld cladding.It offers a lower Cr and ferritecontent than a 309 Mo L welddeposit with the result that carbondiffusion and Cr-carbide formationis reduced after PWHT and lowerferrite contents can be achieved inthe second layer of 316 L weldcladdings.

High-strength, mild steels and low-alloyed constructional steels,QT-steels and armour platesamong themselves or among eachother; non-alloy as well as alloyedboiler or constructional steels with highalloy stainless Cr- and Cr-Ni-steels; austenitic manganesesteels and dissimilar.

50 - 8575 - 115110 - 160160 - 200

FOX A 7-A

EZ 18 9 Mn Mo R 32E 307-16 (mod.)

C 0.1Si 1.2Mn 4.2Cr 19.5Ni 8.5Mo 0.7

Re 520 N/mm2

Rm 720 N/mm2

A5 35%Av 75 J

≥32 J…-100 °C

TÜV-DUDT,

SEPROS

2.53.245

60 - 8080 - 110110 - 140140 - 170

FOX CN 23/12-A

E 23 12 LR 32E 309 L-17

C 0.02Si 0.7Mn 0.7Cr 23.0Ni 12.5

Re 440 N/mm2

Rm 570 N/mm2

A5 40%Av 60 J

≥32 J…-60 °C

TÜV-D, DB,UDT, ABS, TÜV-A, Ü, GL, DNV,SEPROS,

BV, LR, CL,VUZ, ÖBB

2.53.245

Rutile coated stainless steel electrodes of type 309 L, 309 Mo L.An acknowledged world leader,noted for its superior welding characteristics and metallurgy.Can be used on AC or DC. Otheradvantages include high currentcarrying capacity, minimum spat-ter formation, self releasing slag,smooth and clean weld profile,safety against formation of porosity due to the moisture resistant coating and its packaginginto hermetically sealed tins.

For welding stainless to mild steel and low alloy steel, for surfacing of mild steel and for root pass welding of clad steel and the first layer of corrosion resistant claddings on mild and low alloyed steels.

60 - 8080 - 110110 - 140140 - 180

FOX CN 23/12 Mo-A

E 23 12 2 LR 32E 309 Mo L-17(mod.)

C 0.02Si 0.7Mn 0.8Cr 23.0Mo 2.7Ni 12.5

Re 580 N/mm2

Rm 720 N/mm2

A5 27%Av 55 J

45 J…-20 °C

TÜV-D,TÜV-A, CL,UDT, LTSS,DNV, RINA,ABS, VUZ,

SEPROS, LR

22.53.245

45 - 6060 - 8080 - 120

100 - 160140 - 220

FOX CN 29/9

E 29 9 R 12E 312-16 (mod.)

C 0.11Si 1.0Mn 0.7Cr 29.0Ni 10.2

Re 620 N/mm2

Rm 770 N/mm2

A5 25%Av 30 J

ÖBB, DB,UDT, Ü,SEPROS

2.53.24

Rutile-basic, resp. rutile coated electrodes of type 312.

Two REPAIR & MAINTENANCEelectrodes that offer outstandingoperating characteristics and weldmetals of high strength combinedwith high crack resistance whenwelding problem steels.

For problem steels with highstrength. Joining of dissimilarmaterials, tool steels, heat treatable or quenched and tempered steels, spring steels,high carbon steels etc.

60 - 8080 - 110110 - 140

FOX RDA

––

–1.52.0

Special coated stainless steel electrode for welding of rule diesteel in leather industries.Provides easy striking andre-striking, excellent weldingcharacteristics as well as veryductile & crack resistant joint welds on rule die steels.

Rule die steels. 40 - 6050 - 80

FOX CN 29/9-A

E 29 9 R 32E 312-17 (mod.)

C 0.11Si 0.9Mn 0.7Cr 28.5Ni 9.5

Re 650 N/mm2

Rm 810 N/mm2

A5 24%Av 30 J

DB, UDT,Ü, ÖBB, SEPROS

2.53.245

60 - 8080 - 110110 - 140140 - 180

Co

ated

ele

ctro

des

, dis

sim

ilar

join

ts &

sp

ecia

l pu

rpo

se

24

Page 25: Bohler Electrodes

25BÖHLER Bestseller

Base MetalsStandard Classification

BÖHLER BrandENAWS/ASME

AverageAnalysis of Wire %

Mechanical properties of all Weld Metal (Typical Values)

Approvals Characteristics and Applications

Form of Supply

Rod

s 10

00 m

mm

WeldingProcess

Sp

oo

ls, Ø

mm

TIG

Arg

on

Ar+

max

. 2.5

%C

O2

Ar+

max

. 1%

O2

CO

2

MAG

A 7 CN-IG

W 18 8 MnER 307 (mod.)

C 0.08Si 0.9Mn 7.0Cr 19.2Ni 9.0

Re 460 N/mm2

Rm 660 N/mm2

A5 38%Av 120 J

≥32J…-110 °C

TÜV-D, DNV, GL,

UDT

BÖHLER A7 CN-IG (TIG) and the MIG wire A7-IGare very popular stainless steel wires for numerousapplications. The weld deposit offers exceptionallyhigh ductility and elongation together with crackresistance. There is no fear of embrittlementwhen operating between -110 °C and +850 °C and can be PWHT withoutany problems. The deposit will work harden andoffers good resistance against cavitation. Ductilityis good even after high dilusion when weldingproblem steels or when subjected to thermalshock or scaling. An excellent alloy providingcost effective performance.

•1.62.02.43.0

0.81.01.2

1.01.2

For fabrication, repair andmaintanance!Dissimilar joints, tough buffer and intermediate layers prior to hardfacing, 14%manganese steels, 13 - 17%Cr heat resistant steels, armour plates, high carbon and quenched & tempered steels, surfacing of gears, valves, turbine blades etc.Also available as SMA-wire/flux combination A7 CN-UP/BB 203.

CN 19/9 M-IG

G (W) 20 10 3ER 308 Mo (mod.)

C 0.06Si 0.7Mn 1.3Cr 20.0Ni 10.0Mo 3.3

Re 550 N/mm2

Rm 750 N/mm2

A5 35%Av 150 J

≥32J…-80 °C

Re 520 N/mm2

Rm 720 N/mm2

A5 32%Av 140 J

≥32J…-60 °C

TÜV-D, DNV

TÜV-D, ÜDNV, DB,

ÖBB

TIG rod and MIG welding wire of type 308 Mo (mod).Designed for dissimilar joints and weld cladding.It offers a lower Cr and ferrite content than a 309 Mo L weld deposit with the result that carbon diffusion and Cr-carbide formation isreduced after PWHT and lower ferrite contents can be met in the second layer of 316 L weld claddings.

• 1.62.02.4

High-strength unalloyed and alloyed constructional - heat treatable - and armour steelsamong themselves and to eachother. Unalloyed as well as alloyedboiler steels or constructionalsteels with high alloyed Cr- andCrNi-steels. Austenitic manganesesteels among themselves and with other grades of steels.

A 7-IG

G 18 8 MnER 307 (mod.)

C 0.08Si 0.9Mn 7.0Cr 19.2Ni 9.0

Re 430 N/mm2

Rm 640 N/mm2

A5 36%Av 110 J

≥32J…-110 °C

TÜV-D, DB, UDT, Ü, ÖBB,SEPROS

• •

• •

0.81.01.2

CN 23/12-IG

G (W) 23 12 LER 309 L

C ≤0.02Si 0.5Mn 1.7Cr 24.0Ni 13.2

Re 440 N/mm2

Rm 590 N/mm2

A5 34%Av 150 J

≥32J…-120 °C

Re 420 N/mm2

Rm 570 N/mm2

A5 32%Av 130 J

≥32J…-80 °C

TÜV-D, TÜV-A, CL,UDT, GL,SEPROS

TÜV-D, DB,TÜV-A, CL, ÖBB, UDT,

Ü, GL, DNV,SEPROS

TIG rod and MIG welding wire of type 309 L.Standard alloy for welding dissimilar joints.Designed for first class welding, wetting and feeding characteristics as well as good safetyafter dilution when welding dissimilar joints.Suitable for service temperatures between -120 °C (-80 °C) to +300 °C.

• 1.62.02.4

Dissimilar joints between highalloyed Cr- and CrNi- steels toun- and low alloyed steels.Furthermore for weld cladding.

Also available as SMA-wire/flux combinationCN 23/12 UP/BB 202.

• •

So

lid w

ires

, MIG

&T

IG, d

issi

mila

r jo

ints

& s

pec

ial p

urp

ose

Flu

x co

red

wel

din

g w

ires

, dis

sim

ilar

join

ts &

sp

ecia

l pu

rpo

se

Base MetalsStandard Classification

BÖHLER BrandENAWS/ASME

Analysisof all WeldMetal(TypicalValues%)

Mechanical properties of all Weld Metal (TypicalValues)

Approvals Characteristics and Applications

Welding parameters and sizes

Wel

ding

po

siti

on

Typ

e o

f cu

rren

t

ø m

m

Sh

ield

ing

Gas

A 7-FD

T 18 8 MnRM (C) 3E 307 T0-G

C 0.1Si 0.8Mn 6.8Cr 19.0Ni 9.0

Re 420 N/mm2

Rm 630 N/mm2

A5 39%Av 60 J

≥32 J…-100 °C

–1.21.6

Rutile flux cored welding wire of Type E 307.These products achieve high productivityand are easy to operate achieving excel-lent welding characteristics, self releasingslag, almost no spatter formation andtemper discolouration, smooth weld finishand safe penetration. The weld depositoffers exceptionally high ductility andelongation together with crack resistance.There is no fear of embrittlement whenoperating between -100 °C and +850 °Cand can be PWHT without any problems.

For fabrication, -repair and maintanance!Dissimilar joints, tough buffer andintermediate layers prior to hardfacing, 14%manganese steels,13 - 17%Cr heat resistant steels,armour plates, high carbon andquenched & tempered steels, surfacing of gears, valves, turbineblades etc.

Argon + 15-25%

CO2

A 7 PW-FD

T 18 8 MnPM (C) 2E 307 T1-G

C 0.1Si 0.8Mn 6.8Cr 19.0Ni 9.0

Re 420 N/mm2

Rm 630 N/mm2

A5 39%Av 60 J

≥32 J…-100 °C

1.2

ø 1.2

ø 1.6

CN 23/12-FD

T 23 12 L R M (C) 3E 309 LT0-4 (1)

ø 0.9 mmT 23 12 L P M (C) 1E 309 LT1-4 (1)

C ≤0.03Si 0.7Mn 1.4Cr 22.8Ni 12.5

Re 400 N/mm2

Rm 540 N/mm2

A5 35%Av 60 J

45 J…-60 °C

TÜV-D, Ü,TÜV-A, GL,

CL, DB,UDT, CWB,

ÖBB, LR,SEPROS

TÜV-D, Ü,UDT, ABS,

SEPROS, LR,CWB, CL,DB, ÖBB

0,91.21.6

Rutile flux cored welding wire of type 309 L and 309 Mo L.These products achieve high productivityand are easy to operate achieving excellent welding characteristics, selfreleasing slag, almost no spatter formation and temper discolouration,smooth weld finish and safe penetration.Increased travel speeds as well as littledemand for cleaning and pickling provideconsiderable savings in time and money.Suitable for service temperatures from -60 °C to +300 °C.BÖHLER CN 23/12 Mo-FD can also be used for 316 L weld cladding of un- or low alloyed base metals with very economic results. BÖHLER CN 23/12 (Mo) PW-FD are a rutile flux cored welding wire with fast freezingslag providing excellent positional welding characteristics and fast travelspeeds.

Dissimilar joints between highalloyed Cr- and CrNi- steels toun- and low alloyed steels.Furthermore for weld cladding.

Argon + 15-25%

CO2

or 100%CO2

Argon + 15-25%

CO2

or 100%CO2

CN 23/12 PW-FD

T 23 12 LPM (C) 1E 309 LT1-4 (1)

C ≤0.03Si 0.7Mn 1.4Cr 22.8Ni 12.5

Re 400 N/mm2

Rm 540 N/mm2

A5 35%Av 65 J

50 J…-60 °C

1.21.6

ø 0.9

ø 1.2

ø 1.6

CN 23/12 Mo-FD

T 23 12 2 L R M (C) 3E 309 LMoT0-4 (1)

ø 0.9 mmT 23 12 2 L P M (C) 1E 309 LMoT1-4 (1)

C ≤0.03Si 0.6Mn 1.4Cr 22.7Mo 2.7Ni 12.3

Re 500 N/mm2

Rm 700 N/mm2

A5 30%Av 55 J

37 J…-60 °C

TÜV-D, Ü,TÜV-A, CL,ÖBB, DB, UDT, GL, DNV, LR,

ABS, RINA,SEPROS

TÜV-D, UDT,

SEPROS

0,91.21.6

Dissimilar joints between highalloyed Cr- and CrNi(Mo)- steels to un- and low alloyed steels.Furthermore for Mo containingweld claddings.

Argon + 15-25%

CO2

or 100%CO2

Argon + 15-25%

CO2

or 100%CO2

CN 23/12 Mo PW-FD

T 23 12 2 LPM (C) 1E 309 LMoT1-4 (1)

C ≤0.03Si 0.7Mn 1.4Cr 22.7Mo 2.7Ni 12.3

Re 530 N/mm2

Rm 720 N/mm2

A5 32%Av 65 J

50 J…-60 °C

1.2

ø 0.9

ø 1.2

ø 1.6

Page 26: Bohler Electrodes

Heat resistant

Base MetalsStandard Classification

Metals-No. ASTM/AISIEN UNS

BÖHLER BrandENAWS/ASME

Analysisof all WeldMetal(TypicalValues%)

Mechanical properties of all Weld Metal (TypicalValues)

Approvals Characteristics and Applications

Welding parameters and sizes

Wel

ding

po

siti

on

Typ

e o

f cu

rren

t

ø m

m

Am

per

age

A

FOX FA

E 25 4 B 22

C 0.1Si 0.5Mn 1.2Cr 25.0Ni 5.4

Re 520 N/mm2

Rm 680 N/mm2

A5 22%Av 45 J

UDT,SEPROS

2.53.24

Basic coated electrode for heat resistant steels and servicetemperatures up to +1100 °C.An excellent product when increased resistance againstreducing and oxidizing, sulphurcontaining gases is required.Can also be used for the capping ofjoint welds which have been carried out with higher nickel alloyed fillermetals (e.g. FOX FF-A, FOX FFB)where better joint toughness is required.

ferritic-austenitic1.4821X20CrNiSi 25 4 3271.4823*)

G-X40CrNiSi 27 4 A 297 HCferritic-perlitic1.4713X10CrAI71.4724X10CrAI131.4742X10CrAI181.4762X10CrAI251.4710*)

G-X30CrSi61.4740*)

G-X40CrSi17 *) limited weldability

50 - 75 80 - 105

100 - 130

FOX FFB

E 25 20 B 22E 310-15 (mod.)

C 0.11Si 0.6 Mn 3.5Cr 26.0Ni 20.5

Re 420 N/mm2

Rm 600 N/mm2

A5 36%Av 100 J

TÜV-D,UDT, Statoil,

SEPROS

2.53.245

For similar heat resisting, hot rolled, and forged steels and castings. Scaleresistant up to +1200 °C. BÖHLERFOX FFB with a basic low hydrogen coating is recommended particularly for heavy walled components and production welding of matching steel castings.BÖHLER FOX FFB-A with arutile-basic coating and AC weldability is recommended forthinner walled plates and tubes.

austenitic1.4841X15CrNiSi25-20 3141.4845X12CrNi25-21 3101.4828X15CrNiSi20-12 3051.4840G-X15 CrNi25-201.4846G-X40 CrNi25-21 A 287 HJ1.4826G-X40 CrNiSi22-9 A 297 HFferritic-perlitic1.4713X10CrAl71.4724X10CrAl131.4742X10CrAl181.4762X10CrAl251.4710X30CrSi61.4740G-X40CrSi17

50 - 7580 - 110110 - 140140 - 180

FOX FFB-A

E 25 20 R 32E 310-16

C 0.12Si 0.5Mn 2.2Cr 26.0Ni 20.5

Re 430 N/mm2

Rm 620 N/mm2

A5 35%Av 75 J

Statoil, UDT,

SEPROS,VUZ

22.53.24

40 - 6050 - 8080 - 110110 - 140

Co

ated

ele

ctro

des

So

lid w

ires

Base MetalsStandard Classification

Metals-No. ASTM/AISIEN UNS

BÖHLER BrandENAWS/ASME

AverageAnalysis of Wire %

Mechanical properties of all Weld Metal (Typical Values)

Approvals Characteristics and Applications

Form of Supply

Rod

s10

00 m

mm

WeldingProcess

Sp

oo

ls, Ø

mm

TIG

Arg

on

Arg

on

S 1

-S 3

Mix

ture

Gas

CO

2

MAG

FA-IG

G (W) 25 4

C 0.08Si 0.8Mn 1.2Cr 25.7Ni 4.5

Re 540 N/mm2

Rm 710 N/mm2

A5 22%Av 70 J

Re 520 N/mm2

Rm 690 N/mm2

A5 20%Av 50 J

UDT

UDT

TIG welding rod and MIG wire. For heat resistantsteels and service temperatures up to +1100 °C. An excellent product when increased resistance against reducing and oxidizing, sulphur containing gases is required.Also for the capping of joints which have beenwelded with higher nickel alloyed filler metals (e.g. FF-IG, FFB-IG) where better joint toughness is required.

• •

2.4

1.01.2

ferritic-austenitic1.4821X20CrNiSi 25 4 3271.4823*)

G-X40CrNiSi 27 4 A 297 HCferritic-perlitic1.4713X10CrAI71.4724X10CrAI131.4742X10CrAI181.4762X10CrAI251.4710*)

X30CrSi61.4740*)

G-X40CrSi17 *) limited weldability

FFB-IG

G (W) 25 20 MnER 310 (mod.)

C 0.12Si 0.9Mn 3.2Cr 25.0Ni 20.5

Re 420 N/mm2

Rm 630 N/mm2

A5 33%Av 85 J

Re 400 N/mm2

Rm 620 N/mm2

A5 38%Av 95 J

UDT,SEPROS

UDT,SEPROS

TIG welding rod and MIG wire of type ER 310.Resistant to scaling up to +1200 °C. BÖHLERFFB-IG has a Mn-content which is above themaximum limit of AWS ER 310 to providemuch better hot cracking resistance of thefully austenitic weld metal than a similar AWScorresponding type (Mn < 2.5%) can provide.

• •

1.62.02.4

0.81.01.2

austenitic1.4841X15CrNiSi25-20 3141.4845X12CrNi25-21 3101.4828X15CrNiSi20-12 3051.4840G-X15 CrNi25-201.4846G-X40 CrNi25-21 A 287 HJ1.4826G-X40 CrNiSi22-9 A 297 HFferritic-perlitic1.4713X10CrAl71.4724X10CrAl131.4742X10CrAl181.4762X10CrAl251.4710X30CrSi61.4740G-X40CrSi17

26

Page 27: Bohler Electrodes

Nickel base

Base MetalsStandard Classification

Metals-No.EN

BÖHLER BrandENAWS/ASME

Analysisof all WeldMetal(TypicalValues%)

Mechanical properties of all Weld Metal (TypicalValues)

Approvals Characteristics and Applications

Welding parameters and sizes

Wel

ding

po

siti

on

Typ

e o

f cu

rren

t

ø m

m

Am

per

age

A

FOXNIBAS 70/15

FOXNiCr 70/15*)

EL-NiCr 16 FeMnE NiCrFe 3

C 0.025Si 0.4Mn 6.0Cr 16.0Ni ≥67.0Nb 2.2Fe 6.0Co ≤0.08Ta ≤0.08

Re 400 N/mm2

Rm 670 N/mm2

A5 40%Av 120 J

80 J…-196 °C

TÜV-D, UDTFOX

NiCr70/15KTA 1408.1

TÜV-D

2.53.24

For high quality welding of nickelbase alloys, high temperature andcreep resisting steels, heat resisting and cryogenic materials,dissimilar joints and low alloy problem steels. Suitable in pressure vessel fabrication for-196 °C to +650 °C, scaling resistance temperature of +1200 °C(S-free atmosphere). Electrode and weld metal meet highest quality requirements.

FOX NIBAS 70/15 corresponds to AWS-standard.

FOX NIBAS 70/20 corresponds to DIN-standard.

2.4640 Ni Cr 15 Fe2.4817 LC-NiCr 15 Fe2.4867 NiCr 6015Inconel 600, Inconel 600 LNickel and Nickel alloys, low-temperature steels up to X8Ni9,unalloyed and alloyed, high-temperature, creep resisting,high-alloy Cr- and CrNiMo-steels,particularly for joint welding ofdissimilar steels, and nickel tosteel combinations. Also recommended for Incoloy 800.

45 - 7570 - 10595 - 130

FOXNIBAS 625

FOXNiCr 625*)

EL-NiCr 20 Mo 9 NbE Ni Cr Mo 3

C 0.025Si 0.4Mn 0.7Cr 22.0Mo 9.0Ni >60.0Nb 3.3Fe 0.5Co ≤0.05Ti <0.4Al ≤0.4PREN ≥52

Re 530 N/mm2

Rm 800 N/mm2

A5 40%Av 80 J

45 J…-196 °C

TÜV-D, TÜV-A,Statoil,

UDT, LTSS,SEPROS

FOXNiCr625TÜV-D

2.53.24

For high quality welding of highmolybdenum nickel base alloys as well as CrNiMo-steels with highmolybdenum content (e.g. 6%Mo steels).Also recommended for hightemperature and creep resistingsteels, heat resisting and cryogenic materials, dissimilarjoints and problem steels.Suitable in pressure vessel fabrication for -196 °C up to +550 °C, scalingresistance temperature of +1200 °C(S-free atmosphere). Electrode and weldmetal meet highest quality requirements.The pitting resistance equivalent (PREN) is 52.

2.4856NiCr 22 Mo 9 Nb (Inconel 625)2.4816NiCr 15 Fe (Inconel 600)2.4858NiCr 21 Mo1.4529X1NiCrMoCuN25-20-71.5662X8Ni91.4876X10 NiCrAlTi 3220 (Incoloy 800)1.4876X10 NiCrAlTi 3220HJoining dissimilar steels: X8Ni9-X10CrNiMoNb18-12NiCr 22 Mo 9 Nb with abovenamed materials. Joint welds oflistet materials with S 355N, 16 Mo 3, X8 Ni9, ASTM A 553 Gr. 1

45 - 6065 - 9590 - 120

FOXNIBAS 70/20

FOXNiCr 70 Nb*)

EL-NiCr 19 NbENiCrFe 3 (mod.)

C 0.025Si 0.4Mn 5.0Cr 19.0Mo ≤1.2Ni ≥67.0Nb 2.2Fe 3.0Co ≤0.08Ti ≤0.5

Re 420 N/mm2

Rm 680 N/mm2

A5 40%Av 120 J

80 J…-196 °C

TÜV-D,UDT, VUZ,

TÜV-A,SEPROS

Statoil, LTSS,Kotlandzor

FOXNiCr70Nb

TÜV-D, KTA 1408.1

2.53.245

40 - 7070 - 10590 - 125

120 - 160

Base MetalsStandard Classification

Metals-No. ASTM/AISIEN UNS

BÖHLER BrandENAWS/ASME

AverageAnalysis of Wire %

Mechanical properties of all Weld Metal (Typical Values)

Approvals Characteristics and Applications

Form of Supply

Rod

s10

00 m

mm

WeldingProcess

Sp

oo

ls, Ø

mm

TIG

Arg

on

Arg

on

S 1

-S 3

Mix

ture

Gas

CO

2

MAG

NIBAS 70/20-IG

NiCr 70 Nb-IG*SG-Ni Cr 20 NbER Ni Cr 3

C ≤0.03Si ≤0.3Mn 3.0Cr 20.0Nb 2.5Fe ≤1.7Ni ≥67.0Ti +

Re 440 N/mm2

Rm 680 N/mm2

A5 42%Av 190 J

100 J…-196 °C

Re 420 N/mm2

Rm 680 N/mm2

A5 40%Av 160 J

80 J…-196 °C

TÜV-D,TÜV-A,Statoil,

SEPROSNiCr

70 Nb-IGTÜV-D,

KTA 1408.1

TÜV-D,TÜV-A,Statoil,

SEPROSNiCr

70 Nb-IGTÜV-D

TIG welding rod and MIG wire of type ER NiCr 3.For high quality welding of nickel base alloys,high temperature and creep resisting steels,heat resisting and cryogenic materials, dissimilar joints and low alloy problemsteels. Suitable in pressure vessel fabrication from -196 °C to +550 °C and scaling resistancetemperature of +1200 °C (S-free atmosphere).Wire and weld metal meet highest quality requirements.

•1)

1.62.02.4

0.81.01.2

2.4640 Ni Cr 15 Fe2.4817 LC-NiCr 15 Fe2.4867 NiCr 6015Inconel 600, Inconel 600 LNickel and Nickel alloys, low-temperature steels up to X8Ni9,unalloyed and alloyed, high-temperature, creep resisting,high-alloy Cr- and CrNiMo-steels, particularly for joint welding of dissimilar steels, andnickel to steel combinations. Also recommended for Incoloy 800.

NIBAS 625-IG

NiCr 625-IG*)SG-Ni Cr21 Mo 9 NbER Ni Cr Mo 3

C ≤0.02Si ≤0.2Mn ≤0.3Cr 21.5Mo 9.0 Ni ≥60.0Nb 3.6Fe ≤2.0

Re 540 N/mm2

Rm 800 N/mm2

A5 38%Av 160 J

130 J…-196 °C

Re 510 N/mm2

Rm 780 N/mm2

A5 40%Av 130 J

80 J…-196 °C

TÜV-D,TÜV-A,Statoil,

SEPROSNiCr 625-IG

TÜV-D

TÜV-D,TÜV-A,Statoil,

SEPROS, UDT

NiCr 625-IGTÜV-D

TIG welding rod and MIG wire of type ER NiCrMo 3.For high quality welding of high molybdenum nickel base alloys as well asCrNiMo-steels with high molybdenum content (e. g. > 6%Mo < steels).Suitability in pressure vessel fabrication from -196 °C up to +550 °C and scaling resistance temperature of +1200 °C (S-free atmosphere).Wire and weld metal meet highest quality requirements. The pitting resistance equivalent(PREN) is 52.

•1)

1.62.02.4

1.01.2

2.4856NiCr 22 Mo 9 Nb (Inconel 625)2.4816NiCr 15 Fe (Inconel 600)2.4858NiCr 21 Mo1.4529X1NiCrMoCuN25-20-71.5662X8Ni91.4876X10 NiCrAlTi 3220(Incoloy 800)1.4876X10 NiCrAlTi 3220HJoining dissimilar steels:X8Ni9-X10CrNiMoNb18-12NiCr 22 Mo 9 Nb with abovenamed materials. Joint welds of listet materials with S 355N, X8 Ni9, 16 Mo 3,ASTM A 553 Gr. 11) Argon + 40%Helium* product name in Germany

27BÖHLER Bestseller

Co

ated

ele

ctro

des

So

lid w

ires

, MIG

& T

IG

Page 28: Bohler Electrodes

Nickel base

Base MetalsStandard Classification

Metals-No. ASTM/AISIEN UNS

BÖHLER BrandENAWS/ASME

Analysisof all WeldMetal(TypicalValues%)

Mechanical properties of all Weld Metal (Typical Values)

NIBAS 70/20-FD

PrEN 14172 Ni 6082 NiCr 20 Mn 3 Nb

AWS A5.34 ENiCr-3T0-4

C 0.03Si 0.4Mn 3.0Cr 20.0Nb 2.5Fe ≤2.0Ni ≥67.0

Re 400 N/mm2

Rm 650 N/mm2

A5 39%Av 135 J

110 J…-196°C

TÜV-D Nickel base rutile flux cored welding wire. Provides good weldingcharacteristics, self releasing slag, smooth weld finish and safe penetration. Increased travel speeds and little demandfor cleaning offer considerable savingsin time and money.

Suitable in pressure vessel fabricationfrom - 196 °C to + 550 °C. Scaling resistant up to 1200 °C (s-free-atmosphere). Wire and weld metal meet highest quality requirements.

1.21.6

2.4640 Ni Cr 15 Fe2.4817 LC-NiCr 15 Fe2.4867 NiCr 6015Inconel 600, Inconel 600 LNickel and Nickel alloys, low-temperature steels up to X8Ni9,unalloyed and alloyed, high-temperature, creep resisting, high-alloy Cr- and CrNiMo-steels,particularly for joint welding of dissimilar steels, and nickel to steel combinations. Also recommended for Incoloy 800.

1)Argon + 15 - 25%CO2

28

Flu

x co

red

wel

din

g w

ires

Approvals Characteristics and Applications

Welding parameters and sizes

Wel

ding

po

siti

on

Typ

e o

f cu

rren

t

ø m

m

Sh

ield

ing

Gas

Argon + 15-25%

CO2

Page 29: Bohler Electrodes

29BÖHLER Bestseller

Notes

Page 30: Bohler Electrodes

30

Spool types for submerged arc welding wires

Forms of supply of coated electrodes

Packaging of TIG and gas welding rods

EN ISO 544 Outside Internal External kgdiameter diameter width wired1 d2 b

B 300 300 180 103 15/16/18

EN ISO 544 Outside Spindle External Tapped hole kgdiameter hole width diameter distance wire

from centerd1 d3 b d4 e1

S 100 100 16.5 45 – – 1.0

S 200 200 50.5 55 10 44.5 5

S 300 300 51.5 103 10 44.5 15

Plastic spool

Wire net weight per spool: un-/low alloyed solid wires 18 kgstainless steel solid - and flux cored wires 15 kgun-/low alloyed cored welding wires 16 kg

Bulk spool (sheet metal)

ECO-DRUM ECO-MULTI

d3

d2 d1

b1

BÖHLER Outside Internal Spindle Width kgEN ISO 544 diameter diameter hole external wire

diameterd1 d2 d3 b1

S 760 760 430 40.5 290 300

650

300

900

tension ring

top cover

Bulk pack for 250 kg of un-, lowand high alloyed GMAW-wire in robotic quality. Qutstanding for welding robots and other mechanized welding stations.

For 250 kg of un-, low and high alloyedGMAW-wires in robotic quality. ECO-MULTI’s are re-useable and will reducewaste disposal expense and/or storagespace as empty units can be stacked.

Bulk pack for 400 kg un-, low and high alloyed SAW-wire.

BÖHLER Outside Internal External kgdiameter diameter width wired1 d2 b

B 390 280 70 26I 430 310 100 30S 390 300 70 23PRG 80* 390 310 80 21PRG 100* 430 310 100 25* coiled on a cardboard former

Coils

BÖHLER Outside Internal External kgdiameter d diameter d width b wire

K 415-100 415 300 100 25

K 435-70* 435 300 70 25

Wire basket spool

* K 435-70 is the standard spool for stainless steel SAW wires

In bags of 25 kg (BF 16, BB 24, BB 25, BB 33 M)In tins of 30 kg (BB 202, BB 203, BB 910)

Un- and low alloyedelectrodes: 4 boxes per carton

Coated electrodes forpipeline welding: In hermetically sealed tins.

Net weight approx. 9.5 kg. 2 tins per carton.

Stainless steel electrodes: With only few exceptions BÖHLER stainlesssteel electrodes are packed intohermetically sealed tins.Net weight per tin approx. 3.5 to 5 kg.3 tins per carton.

The BÖHLER tin guarantee:

• Completely dry and factory fresh electrodes.• Electrodes can be used direct from the tin without any rebaking.• The weld metal will not show any porosity caused by moisture.• Electrodes are 100%protected during transport and have an

unlimited storage time.• The BÖHLER tin can be scrapped or recycled.• The BÖHLER tin provides improved quality assurance and saves costs.

Similar advantages are available for all other BÖHLER electrodes in Vacuum packs which are offered on special request for an extra charge.

Un- and low alloyed rods are supplied in 25 kg packs or in 3 x 5 kg cartons.Stainless steel welding rods in 20 kg packs (4 x 5 kg per pack)

For individual requirements regarding packaging of BÖHLER Welding consumables please contact us.

Individual forms of supply

520

810

800

530

d1

d3

b

b

d1 d2

b

Forms of supplyF

orm

s o

f su

pp

ly

CARDBOARD-DRUM

Packaging of submerged arc fluxes

b

d2d1

d1

b

d2

Wire basket spool for GMAW wiresd2

d1

d2

d1 b

d1b

d1

b1

d2

d3

tension ring

top cover300

900

650

800

520 530

810

d3

Page 31: Bohler Electrodes

31BÖHLER Bestseller

10987

6

5

4

3

2

1.5

1.00.90.80.7

0.6

0.5

0.4

0.3

0.2

0.15

0.100.090.080.07

0.06

0.05

0.04

0.03

0.02

0.011 2 3 4 5 6 7 8 9 10 12 15 18 20 22 25 30 35 40 45 50

Wei

ght

of w

eld

met

al (

kg/m

)

Thickness of weld (mm)

V-butt 70°V-butt 60°

V-butt 50°DV-butt 70°DV-butt 60°DV-butt 50°

The figures include 1.5 mm excess weld metal

Fillet weld 120°

Fillet weld 90°

Fillet weld 60°

Wei

ght

calc

ula

tio

n

Typical weights of different joints welds

Page 32: Bohler Electrodes

Coated electrodes

MAG wiresTIG rodsFlux cored wiresSAW wires andfluxes

CN

13/4

-MC

, CN

13/4

-IG, C

N 13

/4-U

P/BB

203

KW

10-

IG

CA

T 4

30 L

Cb-

IG, C

AT

439

L T

i-IG

KW

A-IG

, SK

WA

-IG, S

KW

A-U

P/BB

202

SKW

AM

-IG, S

KW

AM

-UP/

BB 2

02EA

S 2-

IG/E

AS

2-IG

(Si

), EA

S 2-

UP/

BB 2

02EA

S 2-

FD, E

AS

2 PW

-FD

EAS

4M-IG

, EA

S 4M

-IG (

Si),

EAS

4M-F

D,

EAS

4 PW

-FD

, EA

S 4M

-UP/

BB 2

02

SAS

2-IG

, SA

S 2-

IG (

Si),

SAS

2-U

P/BB

202

SAS

2-FD

, SA

S 2

PW-F

D

SAS

4-IG

, SA

S 4-

IG (

Si),

SAS

4-U

P/BB

202

SAS

4-FD

, SA

S 4

PW-F

DE

317L

PW

-FD

, E 3

17L-

FD

ASN

5-IG

, ASN

5-IG

(Si),

ASN

5-U

P/BB

202

EASN

2 S

i-IG

CN

20/

25M

-IG, C

N 2

0/25

M-IG

(Si

)

CN

22/

9N-IG

, CN

22/

9N-U

P/BB

202

CN

22/

9 N

-FD

, CN

22/

9 PW

-FD –

FOX

CN

20/

25M

, FO

X C

N 2

0/25

M-A

FOX

CN

22/

9 N

FOX

CN

22/

9 N

-BFO

X N

IBA

S 70

/15,

FO

X N

iCr

70/1

5

FOX

NIB

AS

70/2

0, F

OX

NiC

r 70

Nb

FOX

NIB

AS

625,

FO

X N

iCr

625

FOX

FA

FOX

FF,

FO

X F

F-A

FOX

FFB

, FO

X F

FB-A

FO

X A

73, F

OX

A7-

A3

– FOX

CN

23/

12-A

FOX

CN

23/

12 M

o-A

FOX

CN

19/

9MFO

X C

N 2

9/9(

A)

FOX

CN

13/

4, F

OX

CN

13/

4 SU

PRA

FOX

KW

10

– FOX

SK

WA

FOX

SK

WA

M

FOX

EA

S 2,

FO

X E

AS

2-A

FOX

EA

S 2-

VD

FOX

EA

S 4M

, FO

X E

AS

4M-A

FOX

EA

S 4M

-VD

, FO

X E

AS

4 M

-TS

FOX

SA

S 2

FOX

SA

S 2-

AFO

X S

AS

4FO

X S

AS

4-A

– FOX

ASN

5, F

OX

ASN

5-A

FOX

EA

S 2

Si

NIB

AS

70/2

0-FD

, NIB

AS

70/2

0-IG

NIB

AS

625-

IG/N

iCr

625-

IG

FA-IG

FF-IG

FFB-

IG

A7-

IG/A

7CN

-IG, A

7 C

N-U

P/BB

203

A 7

-FD

, A 7

PW

-FD

CN

23/

12-IG

, CN

19/

9 M

-IG, C

N 2

3/12

-FD

CN

23/

12 P

W-F

D, C

N 2

3/12

Mo-

FD

CN

23/

12 M

o PW

-FD

, CN

23/

12-U

P/BB

202 –

Werkstoff-No AISI/UNS

1.4000 403/S 40300

1.4001 429/S 42900

1.4002 405/S 40500

1.4003 -

1.4006 410/S 41000

1.4008 CA 15

1.4016 430/S 43000

1.4021 420/S 42000

1.4024 410

1.4057 431/S 43100

1.4113 434/S 43400

1.4120 -

1.4301 304/S 30400

1.4303 305 L/S 30503

1.4306 304 L/S 30403

1.4308 -

1.4311 304 LN/S 30453

1.4313 S 41500

1.4317 CA 6 NM

1.4361 -

1.4401 316/S 31600

1.4404 316 L/S 31603

1.4406 316 LN/S 31653

1.4408 -

1.4429 316 LN/S 31653

1.4435 317 L/S 31603

1.4436 316/S 31600

1.4438 317 L/S 31703

1.4439 317 LN/S 31726

1.4462 S 31803

1.4500 -

1.4505 -

1.4506 -

1.4510 430 Ti/S 43036

1.4511 -

1.4512 409/S 40900

1.4529 N 08925

1.4536 -

1.4539 N 08904

1.4541 321/S 32100

1.4550 347/S 34700

1.4571 316 Ti/S 31635

1.4580 316 Cb/S 31640

1.4581 -

1.4583 316 CB

1.4586 -

1.4713 -

1.4724 405

1.4742 -

1.4762 446/S 44600

1.4821 327

1.4828 309/S 30900

1.4841 314/S 31400

1.4845 310/S 31008

1.4861 -

1.4864 330/N 08330

1.4865 -

1.4876 HB 163/alloy 800

1.4878 321 H/S 32109

2.4816 N 06600/alloy 600

2.4856 N 06625/alloy 625

2.4858 N 08825/alloy 825

Base metals

1

1

1

2

Sel

ecti

on

gu

ide

for

stai

nle

ss a

nd

co

rro

sio

n r

esis

tan

t B

ÖH

LE

R w

eld

ing

con

sum

able

s

1

1

1

1

1

Page 33: Bohler Electrodes

DM

O-IG

, D

MO

EMS

2 M

o/B

B 2

4N

iMo1-

IG3N

iMo1-

UP/B

B24

DC

MS-

IG, D

CM

SEM

S 2

CrM

o/B

B24 –

DM

V 8

3-IG

CM

2-IG

CM

2-U

P/B

B24

CM

5-IG

CM

5-U

P/B

B24

CM

9-IG

C9

MV

-IG

, C

9 M

V-U

P/B

B91

0

C9

MV

W-IG

, C

9 M

VW

-UP/B

B91

0

20 M

VW

-IG

, 20

MV

W-U

P/B

B24

CN

18/11

-IG, E

308

H P

W-F

D, C

N 18

/11-U

P/BB

202

CN

16/

13-IG

NIB

AS

70/2

0-IG

NIB

AS

70/2

0-FD

FOX

DM

O K

bFO

X D

MO

Ti

FOX

EV

65

FOX

EV

70

Mo

FOX

DC

MS

Kb

FOX

DC

MS

Ti

FOX

DC

MV

FOX

DM

V 8

3 K

bFO

X C

M 2

Kb

– FOX

CM

5 K

b– FO

X C

M 9

Kb

FOX

C9

MV

FOX

C9

MV

WFO

X 2

0 M

VW

FOX

CN

18/

11, FO

X E

308

HFO

X C

N 1

6/13

FOX

NIB

AS

70/2

0FO

X N

IBA

S 70

/15

● Analogous or similar filler metals.

● Dissimilar or higher alloyed filler metals (service conditions must be taken into consideration).

■ Preferable for corrosion resistant surfacing and cladding on un or low alloyed base metals.

▲ For dissimilar joint welds between un- and low alloyed steels with high alloyed CrNi/CrNiMo- or ferritic Cr-steels.Approved up to service temperatures of +300 °C and 30 mm wall thickness in the as welded condition.Otherwise we recommend FOX NIBAS 70/20, FOX NiCr 70 Nb or NIBAS 70/20-IG, NiCr 70 Nb-IG resp. For cladding of un or low alloyed steels (service temperatures as before) as well as for buffer layers prior to hardfacing.Also for repair and joint welding of difficult to weld steels with higher carbon contents or ferritic-martensitic Cr-steels.

▲ For joint welding of steels and cast steels with limited weldability and higher strength properties.Also for buffer layers prior to hardfacing and wear resistant build up welding.

1 Tougher austenitic weld metal. Attack of S-containing media or requirement of matching colour of weld metal may callfor the use of filler metals of analogous composition for the final layer.

2 At service temperatures above +400 °C please contact us.

3 Also for dissimilar joint welds of austenitic manganese steels, higher carbon steels,heat resisting Cr-steels or for buffer layers prior to hardfacing.

Coated electrodes

TIG rods

MAG wires

Flux cored wires

SAW wires/fluxes

Gas welding rods

Werkstoff-No ASTM, AISI, UNS

1.0405 A 106, Gr. A

1.0461 A 516, Gr. 55

1.0481 A 106, Gr. C

1.0482 A 515, Gr. 70

1.5415 A 335, Gr. P1

1.7335 A 335, Gr. P11, P12

1.7715 A 405, Gr. P24

1.7380 A 335, Gr. P22

1.0619 A 216, Gr. WCA-C

1.5419 A 217, Gr. WC1

1.7357 A 217, Gr. WC6

1.7706 I 21610

1.7379 A 217, Gr. WC9

1.7218 A 519, Gr. 4130

1.7273 –

1.7362 A 335, Gr. P5

1.7386 A 335, Gr. P9

1.6368 –

1.6311 A 508, Cl. 3

1.7733 A 389, Gr. C 23

1.8070 A 389, Gr. C 24

1.7375 –

1.6369 –

1.6310 A 533, Gr. BCI. 1

1.0569 A 516, Gr. 70

1.4903 A 335, Gr. P91

1.4905 A 335, Gr. P911

1.4922 0.20%C, 12%Cr, 1%Mo + V

1.4923 0.22%C, 12%Cr, 1%Mo + V

1.4926 –

1.4931 0.22%C, 12%Cr, 1%Mo + V

1.4935 0.20 % C, 12 % Cr, 1 % Mo + V + W

– 0.20 % C, 12 % Cr, 1 % Mo + V + Cb

1.4948 AISI 304 H

1.4949 AISI 304 LN

1.4878 AISI 321 H

1.4961 0.08 % C, 16 % Cr, 13 % Ni + Cb

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33BÖHLER Bestseller

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Profile

BÖHLER SCHWEISSTECHNIK AUSTRIA GMBH in Kapfenberg is an enterprise of the Böhler Uddeholm AG, in Vienna,in its Welding Consumables Division with a workforce of 1500 and sales of 70 000 tons of welding consumables worth260 million Euros annually; it sells its products worldwide in conjunction with its own corporate partners as well as withexternal partners. Production facilities are located in Austria, Belgium, Germany, Italy, Turkey, Mexico and Brazil.

Pioneers

BÖHLER SCHWEISSTECHNIK was already a force to be reckoned with at the emergence of arc welding in industrial production. Since 1927 the company has contributed to an increase in user productivity with its numerous process andmaterial developments. That alone provides a sense of security.

Innovation

The experience that the company has gained throughout the years, the personal commitment and the technical know-ledge of the staff are a guarantee for progress. Actively conducting research and coordinating further education helpsBÖHLER SCHWEISSTECHNIK set a decisive impulse for developing pioneering solutions.

Cooperating with knowledge

BÖHLER SCHWEISSTECHNIK participates in cooperation with international research projects and is a member of all of the relevant committees. This close cooperation with leading technical universities guarantees the customer products in which the latest scientific findings have been implemented.

Technology

At BÖHLER SCHWEISSTECHNIK consistent product quality is guaranteed on modern production units and by means of optimized production processes.

The environment

Environmental protection enjoys particular status at BÖHLER SCHWEISSTECHNIK. Exact attention is paid to environ-mentally sound aspects in the production processes as well as with regard to newly developed products. All of this takesplace in accordance with the certification in compliance with EN ISO 4001.

Company Profile

34

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Page 36: Bohler Electrodes

forwarded by:

Böhler SchweißtechnikAustria GmbHBöhler-Welding-St. 18605 Kapfenberg / AUSTRIATel.: ++43 (0) 3862-301-0Fax: ++43 (0) 3862-301-95193E-mail: [email protected]://www.boehler-welding.com

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