bohler electrode

BÖHLER WELDING

BESTSELLER

www.boehler-welding.com

BÖHLER WELDING

From the very beginning of welding technology, BÖHLERWELDING has been one of the leading developers,manufacturers and suppliers of welding consumablesworld-wide. The brand BÖHLER WELDING offers theentire range of consumables for joint welding.

Ever since 1926 customers and partners in more than 100 countries all over the world have put their trust inour products and solutions. The technical knowledgeglobally gained on site during these eight decades makesBÖHLER WELDING the preferred partner of leadingenterprises in the most demanding industrial sectors. Ourexperienced application consultants will be pleased todevelop together with you the technically and economi-cally optimum solution for your individual requirements.

It goes without saying that our extensive product rangeis constantly aligned to the current industrialspecifications. As one of the pioneers, we are alreadytoday working in close cooperation with our customersand partners on the innovative products and solutions ofthe future.

If this brochure does not answer all your questions, we are at your disposal and will be pleased to adviseyou.

For more detailed information about the listed weldingconsumables and/or our entire range, please refer toour BÖHLER WELDING manual or visit us on theinternet at www.boehler-welding.com


For high demanding industries

AutomotiveWelding consumables of BÖHLER WELDING are used in numerous demandingareas of the automobile industry, e.g. in auto body construction, production ofaxles and in the manufacture of exhaust systems. Our new generation of metalcored wires has already been successfully applied by notable branch leaders andenables the highest process reliability while at the same time minimising scraprates and rectification costs.

Chemical and petrochemical processing industryOver 180 top quality high-alloyed welding consumables made by BÖHLERWELDING are available for plant construction. Decades of first-hand experiencein development, manufacture and applications provides users with the assuranceof the highest metallurgical standards, consistently high product quality andexcellent welding characteristics. Reliable resistance to corrosion and ageing ensures safe and enduring operationof the plants.

PipelineThe laying of pipelines through varying climatic zones and terrain demands a highlevel of engineering ingenuity. BÖHLER WELDING faces this task in close collaboration with the leading pipe-laying companies and offers a unique product portfolio for the pipeline industry.The toughness of the weld metal, which is decisive for safety, is of primaryconcern. Over 100,000 km of pipeline successfully laid worldwide with weldingconsumables made by BÖHLER WELDING confirm the trust placed in ourproducts.

Steel construction and special designsFor metallurgically demanding structures in bridges and steel construction as wellas in the field of fine-grained steels for crane and vehicle manufacture, theproven quality of BÖHLER WELDING is akey to reducing manufacturing costsand ensuring structural safety. The excellent welding characteristics are valued by welders all over the world.

Thermal powerThe demands for higher efficiency with improved economy and a simultaneouslyreduced environmental impact continually spurs the development of newmaterials for thermal power plants. BÖHLER WELDING develops these hightemperature and creep resistant filler metals working closely with leading steelproducers and power station operators worldwide.

HydropowerFor the construction of Francis, Kaplan and Pelton turbines, BÖHLERWELDING offers high-quality, specialised welding consumables, which areoptimally suited for type 316L stainless steel as well as for 13%Cr-4%Ni alloys.For the associated pressure pipelines we also offer a wide product range whichmeets the strictest safety requirements while also ensuring excellentmechanical properties.

© L

urgi

AG

© S

teag


4

Selection guide

Mild steelsRe ≤ 355 N/mm2

Special applications18Cr 8Ni Mn

23Cr 12Ni L

FOX A 7

FOX CN 23/12-A

A 7-FDA 7 PW-FDCN 23/12-FDCN 23/12 PW-FD

A 7 CN-IG

CN 23/12-IG

A 7-IGA 7-MCCN 23/12-IGCN 23/12-MC

A 7 CN-UP+BB 203

CN 23/12-UP+BB 202

Heat resistant steels21Cr 33Ni Mn

22Cr 12Ni25Cr 20Ni

N08810/800H309310

FOX CN 21/33 MnFOX FF, FOX FF-AFOX FFBFOX FFB-A

CN 21/33 Mn-IGFF-IGFFB-IG

CN 21/33 Mn-IGFF-IGFFB-IG

Creep resistant steels0.5Mo

1Cr 0.5Mo

21/4Cr 1Mo9Cr 1Mo +V(W)

Nickel-base alloysAlloy 600

Alloy 625Alloy 617

N06600

N06625N06617

FOX NIBAS 70/20

FOX NIBAS 625FOX NIBAS 617

NIBAS 70/20-FDNIBAS 70/20 Mn-FDNIBAS 625 PW-FD

NIBAS 70/20-IG

NIBAS 625-IGNIBAS 617-IG

NIBAS 70/20-IG

NIBAS 625-IGNIBAS 617-IG

NIBAS 70/20-UP+BB 444

NIBAS 625-UP+BB 444NIBAS 617-UP+BB 444

BB 305, 306, 400

Welding process

Base metalsASTM (examples)

SMAW FCAW GTAW (GW) GMAW SAW

FOX EV 60FOX 2.5 NiFOX EV 63FOX EV 70FOX EV 85FOX alform 700

Ti 60-FD

High strength steelsRe ≤ 460 N/mm2

Re ≤ 500 N/mm2

Re ≤ 550 N/mm2

Re ≤ 690 N/mm2

Re ≤ 890 N/mm2

Weather-resistant steels

A572 Gr. G5

SA508 CI.2A302 Gr. A-DUSS-T1

HY-100

Corten

2.5 Ni-IG

alform 700-MC alform 700-IG X 70-IGalform 900-IGX 90-IGNiCu1-IG

2.5 Ni-IG

3 NiMo 1-UP+BB 243 NiCrMo 2.5 UP+BB 24alform 700-UP+ alform BB 700

FOX DMO TiFOX DMO KbFOX DCMS TiFOX DCMS KbFOX CM 2 KbFOX C 9 MV

FOX P 92

DMO Ti-FD

DCMS Ti-FDCM 2 Ti-FDC 9 MV Ti-FD

P 92 Ti-FD

DMO-IG (DMO)

DCMS-IGCM 2-IGC 9 MV-IG

P 92-IG

P/T1

P/T11

P/T22P/T91

P/T92

DMO-IG

DCMS-IGCM 2-IGC 9 MV-IGC 9 MV-MC

EMS 2 Mo+BB 24

EMS 2 CrMo+BB 24CM 2-UP+BB 24C 9 MV-UP+BB 910

P 92-UP+BB 910

FOX OHVFOX ETIFOX KEFOX EV 50FOX EV 50-A

Ti 52-FD EML 5 EMK 6EMK 8HL 51-FD

EMS 2+BB 24EMS 3+BB 24

Sa106A+B

Our complete product range of welding consumables can be found in our handbook or at www.boehler-welding.com

766666

6 677

77

11

101010101012

10

121211121111

11

1111

12

13

141516

131314141515

16

13

141516

16

13

14151516

13

141516

16

1717181819192020

2222

17

18

19

20

21

2122

17

18

19

20

22

17

18

19

20

2121

22

17

18

19

20

21

22

23232424

23

24

23

24

23232424

23

24

25252526

252526

252526

272728

27

2828

27

2829

27

2829

27

2829

29

Page

Page

Page

Page

Page

Stainless steels19Cr 9 Ni L

19Cr 9Ni 3 Mo L

19Cr 9Ni Nb

19Cr 12Ni 3Mo Nb

13Cr 4Ni

20Cr 25Ni 5Mo CuNL22Cr 5Ni

304L

316L

347

316 Ti

S41500

904LS31803

FOX EAS 2-A

FOX EAS 4 M-A

FOX SAS 2-A

FOX SAS 4-A

FOX CN 13/4

FOX CN 20/25 MFOX CN 22/9 N

EAS 2-FDEAS 2 PW-FDEAS 4 M-FDEAS 4 PW-FDSAS 2-FDSAS 2 PW-FDSAS 4-FDSAS 4 PW-FD

CN 22/9 N-FDCN 22/9 PW-FD

EAS 2-IG

EAS 4 M-IG

SAS 2-IG

SAS 4-IG

CN 22/9 N-IG

EAS 2-IG (Si)

EAS 4 M-IG (Si)

SAS 2-IG (Si)

SAS 4-IG (Si)

CN 13/4-IGCN 13/4-MC

CN 22/9N-IG

EAS 2-UP+BB 202

EAS 4 M-UP+BB 202

SAS 2-UP+BB 202

SAS 4-UP+BB 202

CN 13/4-UP+BB 203

CN 22/9 N-UP+BB 202

Sub-arc welding flux


5BÖHLER WELDING Bestseller

Selection guide for pipelines

Low strength pipe steels

API

EN

A, B

X42 - X52

X56 - X60

L210

L290MB-L360MB

L385M-L415MB

FOX CEL

FOX CEL

FOX CELFOX CEL 70-PFOX CEL 75FOX CEL 80-PFOX CEL 85

FOX CEL

FOX CEL

FOX CELFOX CEL 70-PFOX CEL 75FOX CEL 80-PFOX CEL 85

BVD 85

FOX BVD 85

FOX BVD 85

FOX BVD 85

FOX BVD 85

FOX BVD 85

FOX EV PIPE

FOX EV PIPEFOX EV 60 PIPE


FOX EV PIPE



SG 3-PSG 8-P

SG 3-PSG 8-P

SG 3-PSG 8-P

SG 3-PSG 8-P

Pipeshield 71 T8-FD

Pipeshield 71 T8-FD

Pipeshield 71 T8-FD

Pipeshield 71 T8-FD

High strength pipe steels

API

EN

X65

X70

X80

L450MB

L485MB

L555MB

FOX CELFOX CEL 80-PFOX CEL 85

FOX CELFOX CEL 80-PFOX CEL 85FOX CEL 90

FOX CELFOX CEL 90

FOX CELFOX CEL 80-PFOX CEL 85

FOX CELFOX CEL 80-PFOX CEL 85FOX CEL 90

FOX CELFOX CEL 90

FOX BVD 85

FOX BVD 90

FOX BVD 90

FOX BVD 85

FOX BVD 90

FOX BVD 90

FOX EV 60 PIPE

FOX EV 70 PIPE

FOX EV 70 PIPE

FOX EV 60 PIPE

FOX EV 70 PIPE

FOX EV 70 PIPE

SG 3-PSG 8-P

SG 8-PNiMo 1-IG

NiMo 1-IG

SG 3-PSG 8-P

SG 8-PNiMo 1-IG

NiMo 1-IG

Ti 70 PIPE-FDPipeshield 71 T8-FD

Ti 70 PIPE-FDPipeshield 81 T8-FD

Pipeshield 71 T8-FD

Pipeshield 81 T8-FD

Steel typesAPIEN

CEL BVD Pipe

Electrodes Wire Flux-cored wire

Page

Page

Page

Page

Page

8

8

88888

8

8

88888

8

8

8

8

8

8

9

99

99

9

99

99

888

8889

89

888

8889

89

8

8

8

8

8

8

9

9

9

9

9

9

99

99

9

99

99

9

99

99

9

9

9

9

9

9

99

99

99

99


6

Mild steels

SMAW Re 460 N/mm2

Rm 520 N/mm2

A5 25%Av 75 J

2.02.53.24.05.0

TÜV-D, DB, ÖBB, TÜV-A ABS, DNV, LR, LTSS, SEPROZ, CE

Rutile-cellulosic covered electrode with very good weldability in allpositions, including vertical down.

Universal electrode, especially suitable for small transformers. Flexiblecoating, very stable arc. Multi-purpose application in steel construction,boiler and tank fabrication, vehicle manufacture and shipbuilding.

FOX OHV

EN ISO 2560-A: E 38 0 RC 11

AWS A5.1: E6013

BÖHLER

StandardENAWS

Weldingprocess

Typicalmechanicalproperties

Ø

mm

Characteristics and applicationsApprovals

SMAW Re 460 N/mm2

Rm 520 N/mm2

A5 26%Av 65 J

1.52.02.53.24.05.0

TÜV-D, TÜV-A,ABS, BV, DNV,GL, LR, LTSS,SEPROZ, CE

Rutile covered electrode with excellent weldability in all positions exceptvertical down.

For industry, handwork and hobbies. Especially smooth seams, releasingslag. Excellent restriking properties and easy handling.

FOX ETI

EN ISO 2560-A: E 38 0 RC 11

AWS A5.1: E6013

SMAW Re 430 N/mm2

Rm 490 N/mm2

A5 26%Av 75 J

2.02.53.24.0

LR, SEPROZ, ÖBB

Rutile-cellulosic covered electrode with good weldability in all positions,including vertical down. Preferred for building fitters and assembly work.

Excellent welding and flow behaviour. Good striking and restrikingcharacteristics, reliable penetration, flat beads.

FOX KE

EN ISO 2560-A: E 38 0 RC 11

AWS A5.1: E6013

SMAW Re 490 N/mm2

Rm 560 N/mm2

A5 27%Av 190 J

100 J…-50°C

2.02.53.24.05.06.0

TÜV-D, DB, ÖBB, TÜV-A, ABS, BV, DNV, LR, GL RMR,RINA, LTSS, VUZ,SEPROZ, PDO,CRS, CE, NAKS

Basic covered electrode for high-quality welds. Excellent strength andtoughness properties down to -50°C. Weld metal recovery approx. 110%.Good weldability in all positions except vertical down.

Very low hydrogen content in the weld metal (according AWS conditions HD ≤4 ml/100 g).

FOX EV 50

EN ISO 2560-A: E 42 5 B 42 H5

AWS A5.1: E7018-1H4R

SMAW Re 440 N/mm2

Rm 550 N/mm2

A5 28%Av 180 J

2.53.24.05.0

TÜV-D, DB, ÖBB, CE

Basic double-coated electrode with extraordinarily good weldability in allpositions except vertical down.

Due to very well controlled arc, especially suitable for out-of-positionwelding.

FOX EV 50-A

EN ISO 2560-A: E 42 3 B 12 H10

AWS A5.1: E7016

GTAW Re 500 N/mm2

Rm 600 N/mm2

A5 26%Av 220 J

1.62.02.43.0

TÜV-D, DB, ÖBB, TÜV-A,Statoil, CE

The GTAW welding rod is suitable for thin-walled plate and pipe as wellas root pass welds. The low Si content makes this welding rod especiallysuitable for joint welds that are subjected to enamelling or galvanising.

EML 5

EN ISO 636-A: W 46 5W2Si

AWS A5.18: ER70S-3

GMAW Re 440 N/mm2

Rm 530 N/mm2

A5 30%Av 160 J

0.81.01.21.6

TÜV-D, DB, ÖBB, TÜV-A, ABS, CWB, DNV, GL, LR,LTSS, SEPROZ, CE

Universally applicable copper-coated solid wire with a practically spatter-free metal transfer for either CO2 or gas mixtures.

EMK 6

EN ISO 14341-A: G 42 4 M G3Si1G 42 4 C G3Si1

AWS A5.18: ER70S-6



Mild steels

GMAW Re 470 N/mm2

Rm 600 N/mm2

A5 26%Av 120 J

0.81.01.2

TÜV-D, DB, ÖBB, ABS, DNV,GL, LR, SEPROZ,CE, NAKS

Copper-coated solid wire with universal application in storage tanks, andfor boiler and structural work.

Practically spatter-free metal transfer using either gas mixtures or CO2.

EMK 8

EN ISO 14341-A: G 46 4 M G4Si1G 46 4 C G4Si1

AWS A5.18: ER70S-6

BÖHLER

StandardENAWS

Welding process


Ø

mm


SAW Re 440 N/mm2

Rm 520 N/mm2

A5 33%Av 185 J

140 J…-60°C

2.02.53.03.24.0

TÜV-A

Wire: TÜV-D,KTA 1408.1 , DB,ÖBB, TÜV-A,SEPROZ, CE

The SAW wire BÖHLER EMS 2 is universally applicable in shipbuilding,steel construction as well as for boiler and storage tanks.

It is also suitable for joint welds of standard and fine-grainedconstructional steels.

Wire: EMS 2

EN 756: S2

AWS A5.17: EM12K

Flux: BB 24

EN 760: SA FB 1 65 DC H5

SAW Re 455 N/mm2

Rm 550 N/mm2

A5 32%Av 180 J

160 J…-40°C

4.0 Wire: TÜV-D,KTA 1408.1, DB,ÖBB, TÜV-A,SEPROZ, CE

The solid SAW wire BÖHLER EMS 3 is universally applicable inshipbuilding, steel construction as well as for boiler and storage tanks.

It is also suitable for joint welds of standard and fine-grainedconstructional steels.

Wire: EMS 3

EN 756: S3

AWS A5.17: EH10K

Flux: BB 24

EN 760: SA FB 1 65 DC H5

FCAW Re 500 N/mm2

Rm 580 N/mm2

A5 26%Av 180 J

1.01.21.6

TÜV-D, DB, ABS, GL, LR,DNV, BV, CRS, CE

Rutile flux-cored wire with fast-freezing slag system. Excellent welding properties in all positions.

Excellent mechanical properties, easy slag removability and low spatterloss. Highest productivity with significant savings in time and economicalaspects when used for positional welding.

Ti 52-FD

EN ISO 17632-A:T 46 4 P M 1 H10T 42 2 P C 1 H5

AWS A5.20: E71T-1MJH8

GMAW Re 500 N/mm2

Rm 610 N/mm2

A5 27%Av 130 J

1.01.21.6

TÜV-D, DB, ABS, BV, DNV,GL, CE, LR

Metal cored high-efficiency wire for automatic and semiautomatic weldson unalloyed standard and fine-grained steels at operating temperaturesfrom -40 to +450°C.

The specially adapted flux mixture enables very high efficiency anda deposition rate of up to 9 kg/h.

HL 51-FD

EN ISO 17632-A:T 46 4 M M 1 H5

AWS A5.18:E70C-6MH4


8

Pipelines

BÖHLER

StandardENAWS

Welding process


Ø

mm


SMAW Re 510 N/mm2

Rm 560 N/mm2

A5 27%Av 170 J

65 J…-50°C

3.24.04.5

TÜV-D, GdF,SEPROZ, CE

Basic covered vertical down electrode for high-quality weld joints on largepipelines as well as in structural work. In pipeline construction, suitablefor filler and cap welding.

Vertical down welding enables an as much as 100% higher deposition rateas compared to vertical up welding. This applies to all BÖHLER BVD electrodes!

FOX BVD 85

EN ISO 2560-A: E 46 5 1Ni B 45

AWS A5.5: E8045-P2E8018-G

SMAW Re 600 N/mm2

Rm 650 N/mm2

A5 27%Av 170 J

80 J…-50°C

3.24.04.5

TÜV-D, GdF,Statoil, GdF,SEPROZ, CE,NAKS, VNIIST

Basic covered vertical down electrode for high-quality weld joints on largepipelines as well as in structural work. In pipeline construction, suitablefor filler and cap welding.

Especially crack-resistant weld metal with excellent toughness.

FOX BVD 90

EN 757: E 55 5 Z2Ni B 45

AWS A5.5: E9018-GE9045-P2 (mod.)

SMAW Re 450 N/mm2

Rm 520 N/mm2

A5 26%Av 110 J

45 J…-40°C

2.53.24.05.0

TÜV-D, TÜV-A,DNV, Statoil,SEPROZ, PDO, VNIIST (ø 3.2 - 4.0 mm), GdF, CE

Cellulosic covered electrode for vertical down welding of the root, hotpasses, filler and cap passes on large pipelines. Great economy as compared to vertical up welding, also in combinationwith basic vertical down electrodes.

Particularly suitable for welding of root passes on minus polarity.

FOX CEL

EN ISO 2560-A: E 38 3 C 21

AWS A5.1: E6010

SMAW Re 480 N/mm2

Rm 550 N/mm2

A5 23%Av 100 J

45 J…-40°C

3.24.05.0

TÜV-A High-strength cellulosic covered electrode for vertical down weldingof large pipelines. Great economy as compared to vertical up welding.

BÖHLER cellulosic covered electrodes are used first and foremost forhot pass, filler and cap welding.

FOX CEL 75

EN ISO 2560-A: E 42 3 C 25

AWS A5.5: E7010-P1

SMAW Re 490 N/mm2

Rm 570 N/mm2

A5 23%Av 110 J

3.24.05.0

TÜV-D, TÜV-A ,ABS, GdF,SEPROZ, PDO, CE

High-strength cellulosic covered electrode for vertical down weldingof large pipelines.

BÖHLER cellulosic covered electrodes offer excellent economycompared to vertical up welding.

FOX CEL 85

EN ISO 2560-A: E 46 4 1Ni C 25

AWS A5.5: E8010-P1

SMAW Re 610 N/mm2

Rm 650 N/mm2

A5 21%Av 90 J

45 J…-40°C

4.05.0

TÜV-D, TÜV-A,GdF, Statoil,SEPROZ, VNIIST, CE

High-strength cellulosic covered electrode for vertical down weldingof large pipelines, especially X70 and X80 steels.

FOX CEL 90

EN ISO 2560-A: E 50 3 1Ni C 25

AWS A5.5: E9010-P1E9010-G

SMAW Re 475 N/mm2

Rm 550 N/mm2

A5 23%Av 100 J

3.24.05.0

TÜV-D, CE High-strength cellulosic covered electrode for vertical-down welding oflarge pipelines.

BÖHLER FOX CEL 70-P provides a more intensive arc and a more fluidweld metal compared to BÖHLER FOX CEL 75.

FOX CEL 70-P

EN ISO 2560-A:E 42 3 C 25

AWS A5.5: E7010-P1

SMAW Re 490 N/mm2

Rm 570 N/mm2

A5 23%Av 90 J

45 J…-40°C

3.24.05.0

TÜV-D, CE High-strength cellulosic covered electrode for vertical-down welding oflarge pipelines.

BÖHLER FOX CEL 80-P provides a more intensive arc and a more fluidweld metal compared to BÖHLER FOX CEL 85.

FOX CEL 80-P

EN ISO 2560-A:E 46 3 1Ni C 25

AWS A5.5: E8010-P1



Pipelines

BÖHLER

StandardENAWS

Welding process


Ø

mm


SMAW Re 550 N/mm2

Rm 590 N/mm2

A5 29%Av 170 J

2.53.24.05.0

VNIIGAZ BÖHLER FOX EV 60 PIPE is a basic covered electrode which hasexcellent welding characteristics for pipe vertical up welds of root passeswith negative polarity as well as filler and cap passes with positive polarity,or even AC. BÖHLER FOX EV 60 PIPE offers considerable time savingsagainst AWS E 8018 type electrodes when welding root passes due toincreased travel speeds.

FOX EV 60 PIPE

EN ISO 2560-A: E 50 4 1Ni B 12 H5

AWS A5.5: E8016-GH4R

GMAW Re 510 N/mm2

Rm 640 N/mm2

A5 25%Av 120 J

55 J…-50°C

0.91.01.2

TÜV-D, CE, NAKS

BÖHLER SG 3-P is a micro-alloyed solid wire designed for the automated gas-shielded arc welding of pipelines.

Due to the precise addition of micro-alloying elements it offers very goodlow temperature impact strength to -50°C, as well as excellent ductilityand cracking resistance.

SG 3-P

EN ISO 14341-A: G3Si1 EN ISO 14341-A: G 46 5 M G3Si1G 42 4 C G3Si1

AWS A5.18: ER70S-G

GMAW Re 620 N/mm2

Rm 700 N/mm2

A5 23%Av 140 J

≥47 J…-60°C

(0.9)1.01.2

TÜV-D, DB, ÖBB, GL,SEPROZ, CE

Copper-coated wire for the gas-shielded arc welding of high-strength,quenched and tempered fine-grained constructional steels.

Due to the precise addition of micro-alloying elements, very good lowtemperature impact strength to -60°C, as well as excellent ductility andcracking resistance, can also be obtained when using BÖHLER NiMo1-IG.

NiMo 1-IG

EN ISO 16834-A: G Mn3Ni1Mo EN ISO 16834-A: G 55 6 M Mn3Ni1MoG 55 4 C Mn3Ni1Mo

AWS A5.28: ER90S-G

FCAW-S Re 435 N/mm2

Rm 535 N/mm2

A5 28%Av 200 J

150 J…-30°C

2.0 – BÖHLER Pipeshield 71 T8-FD is a self shielded flux-cored wire designedfor semiautomatic vertical-down welding of pipelines and low-alloyed steelconstructions.

Pipeshield 71 T8-FD

AWS A5.29: E71T8-Ni1E71T8-K6

SMAW Re 470 N/mm²Rm 560 N/mm²A5 29%Av 170 J

55 J…-46°C

2.02.53.24.0

TÜV-D, DB, LTSS,SEPROZ, VNIIST,VNIIGAZ, CE

BÖHLER FOX EV PIPE is a basic covered electrode which has excellentwelding characteristics for pipe vertical up welds of root passes withnegative polarity as well as filler and cap passes with positive polarity, oreven AC. BÖHLER FOX EV PIPE offers considerable time savings againstAWS E 7018 type electrodes when welding root passes due to increasedtravel speeds.

FOX EV PIPE

EN ISO 2560-A: E 42 4 B 12 H5

AWS A5.1:E7016-1H4R


55 J…-46°C

2.53.24.0

- BÖHLER FOX EV 70 PIPE is a basic covered electrode which hasexcellent welding characteristics for pipe vertical up welds of root passeswith negative polarity as well as filler and cap passes with positive polarity,or even AC. BÖHLER FOX EV 70 PIPE offers considerable time savingsagainst E 9018 type electrodes when welding root passes due to increasedtravel speeds.

FOX EV 70 PIPE

EN 757: E 55 4 Z Mn2NiMo B 12 H5

AWS A5.5:E9016-GH4R

GMAW Re 500 N/mm²Rm 590 N/mm²A5 24%Av 150 J

80 J…-50°C

0.91.01.2

DNV BÖHLER SG 8-P is a micro-alloyed wire designed for the automated gas-shielded arc welding of pipelines. The precise addition of micro-alloyingelements results in a weld metal with excellent low temperature impactstrength to -50°C as well as excellent ductility and cracking resistance.

SG 8-P

EN ISO 14341-A: G3Ni1EN ISO 14341-A: G 42 5 M G3Ni

AWS A5.28:ER80S-G

FCAW-S Re 540 N/mm2

Rm 610 N/mm2

A5 25%Av 170 J

120 J…-30°C

2.0 – BÖHLER Pipeshield 81 T8-FD is a self shielded flux-cored wire designedfor semiautomatic vertical-down welding of pipelines and low-alloyed steelconstructions.

Pipeshield 81 T8-FD

AWS A5.29: E81T8-Ni2E81T8-G

FCAW Re ≥550 N/mm2

Rm 640-820 N/mm2

A5 ≥18%Av ≥47 J…-40C

1.2 – Micro-alloyed rutile flux-cored wire for single- and multi-pass weldingof carbon-manganese steels and high-strength steels using AR-CO2shielding gas.

Ti 70 PIPE-FD

EN ISO 18276-A: T 55 4 Mn1Ni P M 1 H5

AWS A5.29: E91T1-GM


High strength steels

10

SMAW Re 510 N/mm2

Rm 610 N/mm2

A5 27%Av 180 J

110 J…-60°C

2.53.24.05.0

TÜV-D, TÜV-A,DNV, RMR,Statoil, LTSS,SEPROZ, CRS, CE

Ni-alloyed, basic covered electrode with excellent mechanical properties,most notably greater toughness and cracking resistance for high-strength,fine-grained constructional steels.

Suitable for a temperature range of -60°C to +350°C. Very low hydrogen content (according AWS condition HD ≤ 4 ml/100 g).

FOX EV 60

EN ISO 2560-A: E 46 6 1Ni B 42 H5

AWS A5.5: E8018-C3H4R

BÖHLER

StandardENAWS

Welding process


Ø

mm


SMAW Re 580 N/mm2

Rm 630 N/mm2

A5 26%Av 170 J

90 J…-40°C

2.53.24.05.0

TÜV-D, DB, ÖBB, TÜV-A,RMR, SEPROZ, CE

Basic covered electrode for unalloyed and low-alloy steels of higherstrength and a carbon content of up to 0.6%. Also suitable for rail jointwelding.

Very low hydrogen content in the weld metal (HD ≤ 4 ml/100 g).

FOX EV 63

EN ISO 2560-A: E 50 4 B 42 H5

AWS A5.5: E8018-GH4R

SMAW Re 650 N/mm2

Rm 700 N/mm2

A5 24%Av 160 J

70 J…-60°C

3.24.0

TÜV-D, SEPROZ, CE

MoNi-alloyed, basic covered electrode with a high degree of toughnessand cracking resistance for high-strength, fine-grained constructionalsteels.

Suitable for the temperature range of -60°C to +350°C.Very low hydrogen content in the weld metal (HD ≤ 4 ml/100 g).

FOX EV 70

EN 757: E 55 6 1NiMo B 4 2 H5

AWS A5.5: E9018-GH4RE9018-D1H4R (mod.)

SMAW Re 780 N/mm2

Rm 840 N/mm2

A5 20%Av 110 J

60 J…-60°C

2.53.24.05.0

TÜV-D, DB, ÖBB, SEPROZ, CE

Mn-Ni-Mo-alloyed, basic covered electrode with a high degree oftoughness and cracking resistance for high-strength, fine-grainedconstructional steels.


FOX EV 85

EN 757: E 69 6 Mn2NiCrMo B 42 H5

AWS A5.5: E11018-GH4RE11018MH4R (mod.)

SMAW Re 490 N/mm2

Rm 570 N/mm2

A5 30%Av 180 J

110 J…-80°C

2.53.24.05.0

TÜV-D, DB, ÖBB, ABS,BV,WIWEB, DNV, GL, LR,RINA,Statoil,SEPROZ, CE

Ni-alloyed, basic covered electrode for unalloyed and Ni-alloyed fine-grained constructional steels. Tough, crack-resistant weld metal.

Low temperature toughness down to -80°C. Very low hydrogen content in the weld metal (HD ≤ 4 ml/100 g).

FOX 2.5 Ni

EN ISO 2560-A: E 46 8 2Ni B 42 H5

AWS A5.5: E8018-C1H4R

GMAW Re 510 N/mm2

Rm 600 N/mm2

A5 22%Av 170 J

≥47 J…-80°C

1.01.2

TÜV-D, DB, ÖBB, TÜV-A, ABS, BV, DNV,GL, LR, SEPROZ,CE

A 2.5% Ni-alloyed copper-coated solid wire for the gas-shielded arcwelding of fine-grained constructional steels and nickel steels.

Low temperature toughness down to -80°C.

2.5 Ni-IG

EN ISO 14341-A: G2Ni2EN ISO 14341-A: G 46 8 M G2Ni2G 46 6 C G2Ni2

AWS A5.28: ER80S-Ni2


High strength steels


GMAW Re 800 N/mm2

Rm 900 N/mm2

A5 19%Av 190 J

≥47 J…-50°C

1.01.2

TÜV-D, DB, ÖBB, TÜV-A, GL, SEPROZ, CE, ABS, BV,DNV, LR, RMR

Copper-coated solid wire for welding of high-strength, quenched andtempered fine-grained constructional steels with a minimum yield strengthof 690 N/mm2.Good low temperature impact strength down to -50°C.

X 70-IG

EN ISO 16834-A: G Mn3Ni1CrMo EN ISO 16834-A: G 69 5 M Mn3Ni1CrMo

AWS A5.28: ER110S-G

BÖHLER

StandardENAWS

Welding process


Ø

mm


GMAW Re 915 N/mm2

Rm 960 N/mm2

A5 20%Av 130 J

≥47 J…-60°C

1.01.2

TÜV-D, DB, ÖBB, TÜV-A, GL, SEPROZ, CE

Copper-coated solid wire for welding of high-strength, quenched andtempered fine-grained constructional steels with a minimum yield strengthof 890 N/mm2.

Good low temperature impact strength down to -60°C.

X 90-IG

EN ISO 16834-A: G Mn4Ni2CrMo EN ISO 16834-A: G 89 6 M Mn4Ni2CrMo

AWS A5.28: ER120S-G

GMAW Re 500 N/mm2

Rm 580 N/mm2

A5 26%Av 130 J

≥47 J…-40°C

1.01.2

DB, ÖBB, CE Ni-Cu alloyed wire, copper-coated, for metal/gas-shielded arc welding onweather-resistant steels, constructional steels and special steels.

Due to the copper alloying, the weld metal features higher resistance toatmospheric corrosion.

NiCu 1-IG

EN ISO 14341-A: G 42 4 M G0G 42 4 C G0

AWS A5.28: ER80S-G

SAW Re 580 N/mm2

Rm 650 N/mm2

A5 21%Av 180 J

60 J…-40°C

4.0 TÜV-D

Wire: TÜV-D, CE, NAKS

Wire/flux combination for the welding of high-strength, quenched andtempered constructional steels. The flux reacts metallurgically Mn-neutral.

The weld metal exhibits good toughness properties at low temperatures.Low hydrogen content in the weld metal (according to AWS conditions HD ≤ 5 ml/100 g).

Wire: 3 NiMo 1-UP

EN 14295: S 3Ni1Mo

AWS A5.23: EF3 (mod.)

Flux: BB 24

EN 760: SA FB 1 65 DC H5

GTAW Re 510 N/mm2

Rm 600 N/mm2

A5 26%Av 280 J

80 J…-60°C

2.02.43.0

TÜV-D, TÜV-A,BV, GL, Statoil,SEPROZ, CE

A 2.5% Ni-alloyed GTAW welding rod, copper-coated, for welding ofcold-resistant, fine-grained constructional steels and alloyed steels.

Low temperature toughness down to -80°C.

2.5 Ni-IG

EN ISO 636-A: W2Ni2EN ISO 636-A: W 46 8W2Ni2

AWS A5.28: ER80S-Ni2


Rm ≥560 N/mm2

A5 ≥20%Av ≥120 J

≥47 J…-60°C

1.2 – This rutile flux-cored wire offers easy all-position weld ability anddependable mechanical properties down to -60°C.

The fast freezing slag provides a well-supported weld pool, allowingwelding currents up to 250 A in positional welding.

Ti 60-FD

EN ISO 17632-A:T 50 6 1Ni P M 1 H5

AWS A5.20:E81T1-Ni1MJH4

SAW Re 740 N/mm2

Rm 850 N/mm2

A5 20%Av 120 J

85 J…-40°C

3.04.0

– Wire/flux combination particularly suitable for high-strength, fine-grainedconstructional steels. The combination exhibits good cryogenic toughness.

The combination is ideally suited for multi-pass welding of thick plates.

Wire: 3 NiCrMo 2.5-UP

EN 14295: S 3Ni2.5CrMo

AWS A5.23: EM4 (mod.)

Flux: BB 24

EN 760: SA FB 1 65 DC H5


12

High strength steels, alform welding system

BÖHLER

StandardENAWS

Welding process


Ø

mm


SMAW Re 780 N/mm2

Rm 840 N/mm2

A5 20%Av 110 J

60 J…-60°C

2.53.24.05.0


Mn-Ni-Mo-alloyed, basic covered electrode with a high degree oftoughness and cracking resistance for high-strength, fine-grainedconstructional steels.


FOX alform 700

EN 757: E 69 6 Mn2NiCrMo B 42 H5

AWS A5.5: E11018-GH4RE11018MH4R (mod.)

GMAW Rp0.2 790 N/mm2

Rm 880 N/mm2

A5 16%Av 90 J

47 J…-50°C

1.01.2

– Medium alloyed solid wire for gas metal arc welding of quenched andtempered fine grained steels. Optimized and proofed welding results canbe expected with the appropriate steel alform 700 M.

alform 700-IG

EN ISO 16834-A: G 79 5 M Mn4Ni1.5CrMo

AWS A5.28: ER110S-G


Rm 832 N/mm2

A5 18.4%Av 145 J

63 J…-60°C

1.2 – Metal-cored wire for welding of high-strength, thermomechanicallytreated fine-grained constructional steels with a minimum yield strength of 690 MPa. The flux-cored wire ensures lowest hydrogen values of 2-3 ml/100 g.

alform 700-MC

EN ISO 18276-A: T 69 5 Mn2NiCrMo M M 1 H5

AWS A5.28: E120C-K4 H4

SAW Rp0.2 720 N/mm2

Rm 830 N/mm2

A5 17%Av 120 J

47 J…-60°C

3.04.0

– Medium alloyed sub-arc wire/flux combination for welding of quenchedand tempered fine grained steels.

Optimized and proofed welding results can be expected with theappropriate steel alform 700 M.

Wire: alform 700-UP

EN ISO 26304-ASZ3Ni2.5CrMo

AWS A5.23: EG

Flux: alform BB 700

EN 760: SA FB 1 65 AC H3


Rm 950 N/mm2

A5 15%Av 90 J

47 J…-60°C

1.01.2

– Medium alloyed solid wire for gas metal arc welding of quenched andtempered fine grained steels. Optimized and proofed welding results canbe expected with the appropriate steel alform 900 M x-treme.

alform 900-IG

EN ISO 16834-AG 89 6 M Mn4Ni2CrMo

AWS A5.28: ER120S-G



Creep resistant steels

SMAW Re 510 N/mm2

Rm 590 N/mm2

A5 26%Av 170 J

2.53.24.05.0

TÜV-D, DB,KTA 1408.1, ÖBB,TÜV-A, ABS,DNV, GL, RMR,Statoil, LTSS, VUZ, SEPROZ,CRS, CE, NAKS

Basic covered electrodes for high-quality welds on high temperatureboiler and pipe steels, preferred for 16Mo3.

Approved for long-term use at operating temperatures to +550°C. Very low hydrogen content (according to AWS conditions,HD ≤ 4 ml/100 g)

FOX DMO Kb

EN ISO 3580-A: E Mo B 4 2 H5EN ISO 2560-A: E 46 5 Mo B 4 2 H5

AWS A5.5: E7018-A1H4R

BÖHLER

StandardENAWS

Welding process


Ø

mm


GMAW Re 500 N/mm2

Rm 620 N/mm2

A5 25%Av 200 J

0.81.01.2

TÜV-D, DB, ÖBB, TÜV-A, SEPROZ, CE,NAKS

Solid wire, copper-coated, for welding in the construction of boilers,pressure tanks, pipelines, cranes and steel construction. High-quality, verytough and crack-resistant weld metal, resistant to ageing.

Low temperature toughness down to -40°C. Approved for long-term useat operating temperatures to +550°C.

DMO-IG

EN ISO 21952-A: G MoSi

AWS A5.28: ER70S-A1 (ER80S-G)

GTAW Re 520 N/mm2

Rm 630 N/mm2

A5 27%Av 200 J

1.62.02.43.03.2

TÜV-D, DBKTA 1408.1, ÖBB, TÜV-A, BV, DNV, CRS,CE, NAKS

GTAW welding rod, copper-coated, for welding in the constructionof boilers, pressure tanks, pipelines, cranes and steel construction forsteelwork. High-quality, very tough and crack-resistant weld metal,resistant to ageing.

Approved for long-term use at operating temperatures from -30°C to +550°C.

DMO-IG

EN ISO 21952-A: W MoSiEN ISO 636-A: W2Mo (for stick)

AWS A5.28: ER70S-A1 (ER80S-G)

GW Re 330 N/mm2

Rm 470 N/mm2

A5 24%Av 60 J

2.02.53.24.0


Copper-coated, Mo-alloyed gas welding rod, preferred for pipe weldswith higher testing requirements.

Approved for long-term use at operating temperatures to +500°C.

DMO

EN 12536: O IV

AWS A5.2: R60-G

FCAW Re 540 N/mm2

Rm 600 N/mm2

A5 23%Av 120 J

1.2 TÜV-D, CE BÖHLER DMO Ti-FD is a flux-cored wire for welding in the constructionof boilers, pressure tanks, pipelines and for steel construction, preferablyfor high temperature steel grades with 0.5% Mo.

Due to the fast freezing slag, the flux-cored wire is especially suitable forpositional welding.

DMO Ti-FD

EN ISO 17634-A: T MoL P M 1

AWS A5.29: E81T1-A1M

SMAW Re 500 N/mm2

Rm 570 N/mm2

A5 23%Av 90 J

2.02.53.24.0

TÜV-D, DB, ÖBB, TÜV-A, BV, DNV, RMR,Statoil, VUZ, CE

Rutile covered electrode with very good welding characteristics andexcellent slag removability. Easy handling in all positions except verticaldown. Preferred for 16Mo3.

Approved for long-term use for temperatures to +550°C.

FOX DMO Ti

EN ISO 3580-A: E Mo R 1 2EN ISO 2560-A: E 38 A Mo R 1 2

SAW Re 470 N/mm2

Rm 550 N/mm2

A5 24%Av 140 J

2.02.53.04.0

TÜV-D

Wire: TÜV-D,KTA 1408.1, DB,ÖBB, TÜV-A,SEPROZ, CE,NAKS

The wire/flux combination is suitable for higher-strength, fine-grainedconstructional steels and high temperature steels in the construction ofboilers, storage tanks and pipelines.


Wire: EMS 2 Mo

EN 756: S2Mo

AWS A5.23: EA2

Flux: BB 24

EN 760: SA FB 1 65 DC H5


14


BÖHLER

StandardENAWS

Welding process


Ø

mm


SMAW Re 510 N/mm2

Rm 610 N/mm2

A5 21%Av 100 J

2.53.24.0

TÜV-D, DB, ÖBB, TÜV-A, ABS, DNV, GL,SEPROZ, CE

Rutile covered electrode, core wire alloyed, with very good weldingcharacteristics and good slag removability. Very good weldability in all positions except vertical down. Preferred for 13CrMo4-5.

Approved for long-term use for temperatures to +570°C.

FOX DCMS Ti

EN ISO 3580-A: E CrMo1 R 1 2

AWS A5.5: E8013-GE8013-B2 (mod.)

SMAW Re 530 N/mm2

Rm 630 N/mm2

A5 23%Av 160 J

2.53.24.05.0

TÜV-D, DB, ÖBB, TÜV-A, ABS, DNV, GL,LTSS, VUZ,SEPROZ, CE

Basic covered electrode, core wire alloyed, for high-quality welds onboiler and pipe steels or steels of similar quality. Preferred for 13CrMo4-5.

Approved for long-term use at operating temperatures to +570°C.Suitable for step-cooling applications (Bruscato ≤ 15 ppm).

FOX DCMS Kb

EN ISO 3580-A: E CrMo1 B 4 2 H5

AWS A5.5: E8018-B2H4R

GMAW Re 460 N/mm2

Rm 570 N/mm2

A5 23%Av 150 J

0.81.01.21.6

TÜV-D, DB, ÖBB, TÜV-A,SEPROZ, CE

Solid wire, copper-coated, for welding in the construction of boilers,pressure tanks, pipelines, as well as for welding work on quenched andtempered or case-hardened steels. Preferred for 13CrMo4-5.


DCMS-IG

EN ISO 21952-A: G CrMo1Si

AWS A5.28: ER80S-GER80S-B2 (mod.)

GTAW Re 490 N/mm2

Rm 590 N/mm2

A5 25%Av 250 J

1.62.02.43.0

TÜV-D, TÜV-A,SEPROZ, CE

GTAW welding rod, copper-coated, for welding in the construction ofboilers, pressure tanks, pipelines, as well as for welding work onquenched and tempered or case-hardened steels. Preferred for 13CrMo4-5.

Approved for long-term use at operating temperatures to +570°C.Suitable for step-cooling applications (Bruscato ≤ 15 ppm).

DCMS-IG

EN ISO 21952-A: W CrMo1Si



Rm ≥550 N/mm2

A5 ≥20%Av ≥47 J

1.2 TÜV-D, CE BÖHLER DCMS Ti-FD is a low-alloy, slag-forming flux-cored wire withrutile filling for welding in the construction of boilers, vessels and pipesystems, preferably for creep resistant steels with 1% chrome- and 0.5%molybdenum-alloy.

Due to the fast-freezing slag, the flux-cored wire is especially suitablefor positional welding.

DCMS Ti-FD

EN ISO 17634-A: (T CrMo1 P M 1)

AWS A5.29: E81T1-B2M

SAW Re 470 N/mm2

Rm 550 N/mm2

A5 22%Av 47 J

2.53.04.0

TÜV-D

Wire: TÜV-D,TÜV-A, SEPROZ,CE

This filler metal is suitable for creep resistant steels used in boiler, vesselsand tube steels. Approved for long-term use at operating temperatures to+570°C, Bruscato ≤ 15 ppm.

Wire: EMS 2 CrMo

EN ISO 24598-A: S CrMo1

AWS A5.23: EB2

Flux: BB 24

EN 760: SA FB 1 65 DC H5




SMAW Re 510 N/mm2

Rm 640 N/mm2

A5 22%Av 180 J

2.53.24.05.0

TÜV-D, DB, ÖBB, TÜV-A, ABS, DNV, GL,VUZ, SEPROZ, CE

Basic covered electrode, core wire alloyed, for components subject tohigh temperatures in the construction of boilers, apparatus and tubesteels, as well as in the petroleum industry, e.g. in cracking plants. Preferred for 10CrMo9-10.


FOX CM 2 Kb


AWS A5.5: E9018-B3H4R

BÖHLER

StandardENAWS

Welding process


Ø

mm


GMAW Re 440 N/mm2

Rm 580 N/mm2

A5 23%Av 170 J

0.81.01.2

TÜV-D, TÜV-A,DB, SEPROZ, CE

Solid wire, copper-coated, for welding in the construction of boilers,vessels plates and tube steels, as well as in the petroleum processingindustry, e.g. in cracking plants. Preferred for 10CrMo9-10.


CM 2-IG

EN ISO 21952-A: G CrMo2Si


GTAW Re 470 N/mm2

Rm 600 N/mm2

A5 23%Av 190 J

1.62.02.43.0


GTAW welding rod, copper-coated, for welding in the construction of boiler, vessels and tube steels, as well as in the petroleum processingindustry, e.g. in cracking plants. Preferred for 10CrMo9-10.


CM 2-IG

EN ISO 21952-A: W CrMo2Si


FCAW Re 600 N/mm2

Rm 700 N/mm2

A5 19%Av ≥70 J

1.2 – BÖHLER CM 2 Ti-FD filler metal is a low-alloy, slag-forming flux-coredwire with rutile filling for welding in the construction of boilers, vesselsand tube steels, preferably for creep resistant steels with 2.25% chrome-and 1% molybdenum-alloy (e.g. 10CrMo9 10).

Due to the fast-freezing slag, the flux-cored wire is especially suitable forpositional welding.

CM 2 Ti-FD

EN ISO 17634-A: T ZCrMo2 P M 1


SMAW Re ≥550 N/mm2

Rm ≥680 N/mm2

A5 ≥17%Av ≥47 J

2.53.24.05.0

TÜV-D, SEPROZ,CE

Basic covered electrode, core wire alloyed, for creep-resistant, quenchedand tempered 9-12% chrome steels, especially T91 and P91 steels inturbine and boiler fabrication as well as in the chemical industry.


FOX C 9 MV


AWS A5.5: E9015-B9

GMAW Re 660 N/mm2

Rm 760 N/mm2

A5 18%Av 55 J

1.01.2

– Solid wire electrode for creep-resistant, quenched and tempered 9-12% chrome steels, especially T91 and P91 steels in turbine and boiler fabrication as well as in the chemical industry.


C 9 MV-IG

EN ISO 21952-A: G CrMo91

AWS A5.28: ER90S-B9

SAW Re ≥470 N/mm²Rm ≥ 550 N/mm²A5 ≥22%Av ≥47 J

2.53.04.0

TÜV-D

Wire:TÜV-D, KTA1408.1, TÜV-A,SEPROZ, CE

This filler metal is suitable for identical and similar steels in theconstruction of steam boilers, pressure tanks and tube steels; particularly for cracking plants in the petroleum industry.

Wire: CM 2-UP

EN ISO 24598-A: SCrMo2

AWS A5.23:EB3

Flux: BB 24

EN 760:SA FB 1 65 DC H5


16


BÖHLER

StandardENAWS

Welding process


Ø

mm


GTAW Re 660 N/mm2

Rm 760 N/mm2

A5 18%Av 90 J

2.02.43.0

TÜV-D, CE GTAW welding rod for creep-resistant, quenched and tempered 9-12% chrome steels, especially T91 and P91 steels in turbine and boiler fabrication as well as in the chemical industry.


C 9 MV-IG

EN ISO 21952-A: W CrMo91

AWS A5.28: ER90S-B9

FCAW Re 580 N/mm2

Rm 720 N/mm2

A5 17%Av 35 J

1.2 – BÖHLER C 9 MV Ti-FD is a slag-forming, flux-cored wire with rutile-basicfilling for welding creep-resistant, quenched and tempered 9-12% chromesteels, especially T91 and P91 steels in turbine, boiler and tube steels aswell as in foundry engineering.

Due to a fast-freezing slag, also suitable for positional welding.

C 9 MV Ti-FD

EN ISO 17634-A: T ZCrMo9VNb P M 1


GMAW Re 650 N/mm2

Rm 760 N/mm2

A5 18%Av 55 J

1.2 – Metal cored wire for creep-resistant, quenched and tempered 9-12% chrome steels, especially T91 and P91 steels in turbine and boilerconstruction as well as in the chemical industry.

C 9 MV-MC

EN ISO 17634-B: TS 69T15-1G-9C1MV

AWS A5.28: E90C-B9

SAW Re 610 N/mm2

Rm 740 N/mm2

A5 20%Av ≥47 J

2.53.0

TÜV-D, SEPROZ, CE

The wire/flux combination is suitable for joint welding and cladding of creep-resistant 9% chrome steels, especially P 91 in accordance with ASTM A335.


Wire: C 9 MV-UP

EN ISO 24598-A: S CrMo91

AWS A5.23: EB9

Flux: BB 910

EN 760: SA FB 2 55 DC H5

SMAW Re 690 N/mm2

Rm 810 N/mm2

A5 19%Av 55 J

3.24.0

TÜV-D, SEPROZ, CE

BÖHLER FOX P 92 is basic covered Cr-Mo-Ni-V-W-Nb stick electrodespecially developed for the welding of the creep resistant steel 9%Cr-1.5%W-Mo-Nb-V-N (NF 616, P 92).


FOX P 92

EN ISO 3580-A: E ZCrMoWVNb 9 0.5 2 B 4 2 H5

AWS A5.5: E9015-B9 (mod.)E9015-G

SAW Re 660 N/mm2

Rm 780 N/mm2

A5 20%Av 60 J

3.0 TÜV-D, CE The wire/flux combination is suitable for joint welding and cladding ofcreep resistant, 9% chrome steels, especially P 92 (NF616) in accordancewith ASTM A335.


Wire: P 92-UP

EN ISO 24598-A: S ZCrMoWVNb9 0.5 1.5

AWS A5.23: EB9 (mod.)

Flux: BB 910

EN 760: SA FB 2 55 DC H5

GTAW Re 710 N/mm2

Rm 820 N/mm2

A5 19%Av 77 J

2.02.4

TÜV-D, CE GTAW welding rod for creep-resistant, 9% chrome steels, especially P 92in accordance with ASTM A 335.


P 92-IG

EN ISO 21952-A: W ZCrMoWVNb9 0.5 1.5

AWS A5.28: ER90S-B9 (mod.)

FCAW Re 620 N/mm²Rm 750 N/mm²A5 17%Av 30 J

1.2 – BÖHLER P 92 Ti-FD is a slag-forming, flux-cored wire with rutile-basicfilling for welding creep-resistant, quenched and tempered 9-12% chromesteels, especially T92/P92 steels in turbine, boiler and pipelineconstruction as well as in foundry engineering.

P 92 Ti-FD

EN ISO 17634-A: T ZcrWMo9VNb P M 1

AWS A5.29:E91T1-GM


Stainless steels


BÖHLER

StandardENAWS

Welding process


Ø

mm


SMAW Re 430 N/mm2

Rm 560 N/mm2

A5 40%Av 70 J

1.52.02.53.24.05.0

TÜV-D, DB, ÖBB, TÜV-A, ABS, GL, Statoil,VUZ, SEPROZ,CE

Low carbon, core wire alloyed, austenitic, rutile covered electrode.Application in all industry branches where identical steel types arewelded, including higher-carbon varieties, as well as ferritic 13% chrome steels.

The electrode offers particularly excellent welding characteristics. The very good positional weldability and the self-releasing slag areeconomically significant arguments that favour this electrode. Intergranularcorrosion resistant up to +350°C.

FOX EAS 2-A

EN 1600: E 19 9 L R 3 2

AWS A5.4: E308L-17

GTAW Re 450 N/mm2

Rm 620 N/mm2

A5 38%Av 150 J

75 J…-269°C

1.62.02.43.0

TÜV-D, DB, ÖBB, TÜV-A,DNV, GL,SEPROZ, CE

Application in all industry branches where identical steel types arewelded, including higher-carbon varieties, as well as ferritic 13% chromesteels, e.g. in the construction of chemical apparatus and storage tanks, inthe chemical, pharmaceutical and cellulose industries, among many others.

Suitable for cryogenic applications down to -269°C.

EAS 2-IG

EN ISO 14343-A: W 19 9 L

AWS A5.9: ER308L

GMAW Re 420 N/mm2

Rm 630 N/mm2

A5 40%Av 70 J

0.81.01.2


Solid wire for application in all industry branches where identical steeltypes are welded, as well as ferritic 13% chrome steels, e.g. in theconstruction of chemical apparatus and storage tanks, in textile andcellulose manufacturing, dyework factories, among many others. Good wetting and feeding characteristics.

CVN toughness down to -196°C.

EAS 2-IG (Si)

EN ISO 14343-A: G 19 9 L Si

AWS A5.9: ER308LSi

FCAW Re 380 N/mm2

Rm 560 N/mm2

A5 40%Av 60 J

35 J…-196°C

0.91.21.6

TÜV-D, DB, ÖBB, TÜV-A,CWB, GL,SEPROZ, CE,NAKS (ø 1.2 mm)

Strip-alloyed, flux-cored wire with rutile-containing filling for welding ofaustenitic CrNi steels, primarily in flat and horizontal welding positions.The ease of handling and high deposition rate of BÖHLER EAS 2-FDmeans greater productivity with excellent welding characteristics, self-releasing slag, low spatter formation and seam oxidation, smooth seamfinish with good bead wetting and uniformly reliable penetration.

The weld metal is suitable for temperatures down to -196°C andintergranular corrosion resistant up to +350°C.

EAS 2-FD

EN ISO 17633-A: T 19 9 L R M (C) 3EN ISO 17633-A: T 19 9 L P M (C) 1 (for ø 0.9 mm)

AWS A5.22: E308LT0-4E308LT0-1AWS A5.22: E308LT1-4/-1 (for ø 0.9 mm)

FCAW Re 380 N/mm2

Rm 560 N/mm2

A5 40%Av 70 J

1.21.6

TÜV-D, DB, ÖBB, CWB, GL,SEPROZ, CE

BÖHLER EAS 2 PW-FD is optimised especially for positional welding. The fast-freezing slag supports the weld pool and enables particularlyeconomical welding in all positions. The chemical and mechanicalproperties correspond to those of BÖHLER EAS 2-FD.

EAS 2 PW-FD

EN ISO 17633-A: T 19 9 L P M 1T 19 9 L P C 1

AWS A5.22: E308LT1-4E308LT1-1

SAW Re ≥350 N/mm2

Rm ≥550 N/mm2

A5 ≥35%Av ≥80 J

≥35 J…-196°C

3.0 TÜV-D

Wire:TÜV-D, KTA 1408.1, DB, TÜV-A, CE,SEPROZ

Wire/flux combination for single- and multi-pass welds on austenitic CrNi steels. This combination features a smooth seam finish, easy slagremovability and excellent welding characteristics.

Can be used for operating temperatures from -196°C up to +350°C.

Wire: EAS 2-UP

EN ISO 14343-A: S 19 9 L

AWS A5.9: ER308L

Flux: BB 202

EN 760: SA FB 2 DC


18

Stainless steels

BÖHLER

StandardENAWS

Welding process


Ø

mm


SMAW Re 460 N/mm2

Rm 600 N/mm2

A5 36%Av 70 J

1.52.02.53.24.05.0

TÜV-D, DB, ÖBB,TÜV-A, ABS,DNV, GL, LR,Statoil, VUZ,SEPROZ, CE

Low carbon, core wire alloyed, austenitic, rutile covered electrode.Application in all industry branches where identical steel types arewelded, including higher-carbon varieties, as well as ferritic 13% chromesteels.

The electrode offers particularly excellent welding characteristics.The very good positional weldability and the self-releasing slag areeconomically significant arguments that favour this electrode. Intergranularcorrosion resistant up to +400°C.

FOX EAS 4 M-A

EN 1600: E 19 12 3 L R 3 2

AWS A5.4: E316L-17

GTAW Re 470 N/mm2

Rm 650 N/mm2

A5 38%Av 140 J

1.62.02.43.0


Application in all industry branches where identical steel types arewelded, including higher-carbon varieties, as well as ferritic 13% chromesteels, e.g. in the construction of chemical apparatus and storage tanks, inthe chemical and pharmaceutical industries, for the manufacturing ofcellulose, artificial silk and textiles, among many other branches.

Low temperature service down to -196°C.

EAS 4 M-IG

EN ISO 14343-A: W 19 12 3 L

AWS A5.9: ER316L

GMAW Re 450 N/mm2

Rm 630 N/mm2

A5 38%Av 120 J

≥80 J…-196°C

0.81.01.2

TÜV-D, DB, ÖBB, TÜV-A,DNV, GL, Statoil,SEPROZ, CE

Solid wire electrode for application in all industry branches whereidentical steel types are welded, as well as ferritic 13% chrome steels, e.g. in the construction of chemical apparatus and storage tanks, in textileand cellulose manufacturing, dyework factories, beverage production,synthetic resin plants, among many others. Due to Mo additives, alsosuitable for chloride-containing media.

Low temperature service down to -196°C.

EAS 4 M-IG (Si)

EN ISO 14343-A: G 19 12 3 L Si

AWS A5.9: ER316LSi

FCAW Re 400 N/mm2

Rm 560 N/mm2

A5 38%Av 55 J

35 J…-120°C

0.91.21.6

TÜV-D, DB, ÖBB, TÜV-A,CWB, GL,LR, SEPROZ, CE, DNV

Strip-alloyed, flux-cored wire electrode with rutile-containing filling forwelding of austenitic CrNiMo steels, primarily in flat and horizontalwelding positions. The ease of handling and high deposition rate ofBÖHLER EAS 4 M-FD means greater productivity with excellent weldingcharacteristics, self-releasing slag, low spatter formation and seamoxidation, smooth seam finish with good bead wetting and uniformlyreliable penetration.

The weld metal is suitable for temperatures down to -120°C andintergranular corrosion resistant down to +400°C.

EAS 4 M-FD

EN ISO 17633-A: T 19 12 3 L R M (C) 3EN ISO 17633-A: T 19 12 3 L P M (C) 1 (for ø 0.9 mm)

AWS A5.22: E316LT0-4E316LT0-1AWS A5.22: E316LT1-4/-1 (for ø 0.9 mm)

FCAW Re 400 N/mm2

Rm 560 N/mm2

A5 38%Av 65 J

1.21.6

TÜV-D, DB, ÖBB, CWB, LR, GL,SEPROZ, CE, DNV

BÖHLER EAS 4 PW-FD is optimised especially for positional welding. The fast-freezing slag supports the weld pool and enables particularlyeconomical welding in all positions. The chemical and mechanicalproperties correspond to those of EAS 4 M-FD.

Intergranular corrosion resistant down to +400°C.

EAS 4 PW-FD

EN ISO 17633-A: T 19 12 3 L P M 1T 19 12 3 L P C 1

AWS A5.22: E316LT1-4E316LT1-1

SAW Re ≥350 N/mm2

Rm ≥560 N/mm2

A5 ≥35%Av ≥80 J

≥32 J…-120°C

3.0 TÜV-D

Wire: TÜV-D,KTA 1408.1, DB,ÖBB, TÜV-A,SEPROZ, CE

Wire/flux combination for single- and multi-pass welds on austeniticCrNiMo steels. This combination features a smooth seam finish, easy slagremovability as well as good welding characteristics.


Wire: EAS 4 M-UP

EN ISO 14343-A: S 19 12 3 L

AWS A5.9: ER316L

Flux: BB 202

EN 760: SA FB 2 DC


Stainless steels


BÖHLER

StandardENAWS

Welding process


Ø

mm


SMAW Re 470 N/mm2

Rm 620 N/mm2

A5 35%Av 70 J

2.02.53.24.05.0

TÜV-D, DB, ÖBB, TÜV-A, ABS, GL, LTSS,VUZ, SEPROZ,CE, NAKS

Stabilised, core wire alloyed, austenitic, rutile covered electrode.Application in all industry branches where identical steel types arewelded, as well as ferritic 13% chrome steels.The electrode offers particularly excellent welding characteristics. The very good positional weldability and the self-releasing slag areeconomically significant arguments that favour this electrode.

Intergranular corrosion resistant up to +400°C.

FOX SAS 2-A

EN 1600: E 19 9 Nb R 3 2

AWS A5.4: E347-17

GTAW Re 490 N/mm2

Rm 660 N/mm2

A5 35%Av 140 J

≥32 J…-196°C

1.62.02.43.0

TÜV-D, TÜV-A,GL, LTSS,SEPROZ, CE, NAKS

Application in all industry branches where identical steel types arewelded, as well as ferritic 13% chrome steels, e.g. in the construction ofchemical apparatus and storage tanks, in textile and cellulosemanufacturing, dyework factories, among many others.

Low temperature service down to -196°C and intergranular corrosionresistant up to +400 °C.

SAS 2-IG

EN ISO 14343-A: W 19 9 Nb

AWS A5.9: ER347

GMAW Re 460 N/mm2

Rm 630 N/mm2

A5 33%Av 110 J

≥32 J…-196°C

0.81.01.2

TÜV-D, TÜV-A,GL, LTSS,SEPROZ, CE, NAKS

Application in all industry branches where identical steel types arewelded, including higher-carbon varieties, as well as ferritic 13% chromesteels, e.g. in the construction of chemical apparatus and storage tanks, inthe chemical, pharmaceutical and cellulose industries, among many others. Excellent gliding ability and feed characteristics.

Low temperature service down to -196°C and intergranular corrosionresistant up to +400°C.

SAS 2-IG (Si)

EN ISO 14343-A: G 19 9 Nb Si

AWS A5.9: ER347Si

FCAW Re 420 N/mm2

Rm 600 N/mm2

A5 35%Av 75 J

≥32 J…-196°C

1.21.6

TÜV-D, SEPROZ, CE

Strip alloyed, flux-cored wire electrode with rutile-containing filling forwelding of stabilised, austenitic CrNi steels. Application in all industrybranches where identical steel types are welded, as well as ferritic 13%chrome steels. Typical areas of application are in the construction ofchemical apparatus and storage tanks, textile and cellulose manufacturing,dyework factories, among many others.

Suitable for service temperatures down to to -196°C and intergranularcorrosion resistant up to +400°C.

SAS 2-FD

EN ISO 17633-A: T 19 9 Nb R M 3T 19 9 Nb R C 3

AWS A5.22: E347T0-4E347T0-1

FCAW Re 420 N/mm2

Rm 600 N/mm2

A5 35%Av 75 J

1.2 TÜV-D, SEPROZ, CE

BÖHLER SAS 2 PW-FD is optimised especially for positional welding. The supporting effect of the fast-freezing slag enables positional weldingwith high amperage at high welding speeds. The areas of application, as well as the chemical and mechanical properties, correspond to those of BÖHLER SAS 2-FD.

For service temperatures down to -120°C and intergranular corrosionresistant up to +400°C.

SAS 2 PW-FD

EN ISO 17633-A: T 19 9 Nb P M 1T 19 9 Nb P C 1

AWS A5.22: E347T1-4E347T1-1

SAW Re ≥420 N/mm2

Rm ≥600 N/mm2

A5 ≥30%Av ≥80 J

≥35 J…-196°C

3.0 TÜV-D, TÜV-A


Wire/flux combination for single- and multi-pass welds on stabilised,austenitic CrNi steels. This combination features a smooth seam finish,easy slag removability without adhering slag as well as good weldingcharacteristics, even for fillet welds. Lower hydrogen content of HD ≤ 5 ml/100 g in the weld metal.


Wire: SAS 2-UP

EN ISO 14343-A: S 19 9 Nb

AWS A5.9: ER347

Flux: BB 202

EN 760: SA FB 2 DC


20

Stainless steels

BÖHLER

StandardENAWS

Welding process


Ø

mm


SMAW Re 490 N/mm2

Rm 640 N/mm2

A5 32%Av 60 J

2.02.53.24.05.0

TÜV-D, DB, ÖBB, TÜV-A,LTSS, VUZ,SEPROZ, CE,NAKS

Stabilised, core wire alloyed, austenitic, rutile covered electrode.Application in all industry branches where identical steel types arewelded, as well as ferritic 13% chrome steels.The electrode offers particularly excellent welding characteristics.The very good positional weldability and the self-releasing slag areeconomically significant arguments that favour this electrode.

FOX SAS 4-A

EN 1600: E 19 12 3 Nb R 3 2

AWS A5.4: E318-17

GTAW Re 520 N/mm2

Rm 700 N/mm2

A5 35%Av 120 J

1.0*1.2*1.62.02.43.0

TÜV-D, KTA 1408.1, DB, ÖBB, TÜV-A, GL,SEPROZ, CE

Application in all industry branches where identical steel types arewelded, as well as ferritic 13% chrome steels.

Also used in the construction of chemical apparatus and storage tanks,textile and cellulose manufacturing, dyework factories, food and beverageproduction, synthetic resin plants, among many others.

SAS 4-IG

EN ISO 14343-A: W 19 12 3 Nb

AWS A5.9: ER318

GMAW Re 490 N/mm2

Rm 670 N/mm2

A5 33%Av 100 J

0.81.01.2

TÜV-D, TÜV-A, DB, ÖBB, SEPROZ,CE, NAKS

Solid wire for use in all industry branches where identical steel types arewelded, including higher-carbon varieties, as well as ferritic 13% chromesteels.

Areas of application: Construction of chemical apparatus and storagetanks, textile and cellulose manufacturing, dyework factories, food andbeverage production, synthetic resin plants, among many others.

SAS 4-IG (Si)

EN ISO 14343-A: G 19 12 3 Nb Si

AWS A5.9: ER318 (mod.)

FCAW Re 430 N/mm2

Rm 570 N/mm2

A5 35%Av 65 J

35 J…-120°C

1.21.6

– Strip alloyed, flux-cored wire with rutile-containing filling for welding of Ti- or Nb-stabilised, austenitic CrNiMo steels, primarily in level andhorizontal welding positions.

Suitable for service temperatures down to -120°C and intergranularcorrosion resistant up to +400°C.

SAS 4-FD

EN ISO 17633-A: T 19 12 3 Nb R M 3T 19 12 3 Nb R C 3

FCAW Re 430 N/mm2

Rm 570 N/mm2

A5 35%Av 65 J

1.2 – The BÖHLER SAS 4 PW-FD is optimised especially for positional welding.The supporting effect of the fast-freezing slag enables positional weldingwith high amperage at high welding speeds. The areas of application, aswell as the chemical and mechanical properties, correspond to those ofBÖHLER SAS 4-FD.

Intergranular corrosion resistant up to +400°C.

SAS 4 PW-FD

EN ISO 17633-A: T 19 12 3 Nb P M 1T 19 12 3 Nb P C 1

SAW Re ≥430 N/mm2

Rm ≥600 N/mm2

A5 ≥30%Av ≥80 J

≥32 J…-120°C

3.0 TÜV-D, TÜV-A,


Wire/flux combination for single- and multi-pass welds on stabilised,austenitic CrNiMo steels. This combination features a smooth seam finish,easy slag removability as well as good welding characteristics.

Can be used at operating temperatures from -120°C up to +400°C.

Wire: SAS 4-UP

EN ISO 14343-A: S 19 12 3 Nb

AWS A5.9: ER318

Flux: BB 202

EN 760: SA FB 2 DC


Stainless steels


BÖHLER

StandardENAWS

Welding process


Ø

mm


SMAW Re 890 N/mm2

Rm 1090 N/mm2

A5 12%Av 32 J

2.53.24.05.0

TÜV-D, LTSS,SEPROZ, CE

Basic covered electrode for corrosion-resistant, martensitic andmartensitic-ferritic rolled, forged and cast steels of identical type.Application in the construction of hydro turbines, compressors and steampower stations. Resistant to water vapour, steam and sea wateratmospheres.

Low hydrogen content of HD ≤ 5 ml/100 g in the weld metal.

FOX CN 13/4

EN 1600: E 13 4 B 6 2

AWS A5.4: E410NiMo-15

GMAW Re 950 N/mm2

Rm 1210 N/mm2

A5 12%Av 36 J

1.2 TÜV-D, SEPROZ, CE

Solid wire for corrosion-resistant, martensitic and martensitic-ferriticrolled, forged and cast steels of identical type.

Application in the construction of hydro turbines, compressors and steampower stations. Resistant to water vapour, steam and sea wateratmospheres.

CN 13/4-IG

EN ISO 14343-A: G 13 4

AWS A5.9: ER410NiMo (mod.)

SAW Re ≥600 N/mm2

Rm ≥800 N/mm2

A5 ≥15%Av ≥50 J

3.0 SEPROZ, CE

Wire: SEPROZ

Wire/flux combination for corrosion-resistant, martensitic andmartensitic-ferritic rolled, forged and cast steels of identical type.Application in the construction of hydro turbines, compressors and steampower stations. Resistant to water vapour, steam and seawater atmospheres.

Low hydrogen content of HD ≤ 5 ml/100 g in the weld metal.

Wire: CN 13/4-UP

EN ISO 14343-A: S 13 4

AWS A5.9: ER410NiMo (mod.)

Flux: BB 203

EN 760: SA FB 2 DC

GMAW Re 800 N/mm2

Rm 990 N/mm2

A5 12%Av 40 J

1.21.6

SEPROZ Metal cored wire for corrosion-resistant, soft martensitic and martensitic-ferritic rolled, forged and cast steels of identical type. Application in theconstruction of hydro turbines and compressors.BÖHLER CN 13/4-MC exhibits very good toughness properties of theheat-treated weld metal, as well as a very low hydrogen content in theweld metal (under AWS conditions HD max. 4 ml/100 g) and excellentfeeding characteristics.

CN 13/4-MC

EN ISO 17633-A: T 13 4 MM 2

AWS A5.9: EC410NiMo (mod.)

SMAW Re 440 N/mm2

Rm 650 N/mm2

A5 ≥35%Av ≥75 J

2.53.24.0

TÜV-D, TÜV-A, Statoil,SEPROZ, CE

Core wire alloyed, rutile-containing basic covered electrode of type 904 Lwith higher Mo content and a very high pitting index (PREN ≥45) of theweld metal for the corrosion potential (acc. to %Cr+3.3x%Mo+30x%N).Special application in the production of sulphuric and phosphoric acid inthe cellulose industry, in desulphurisation plants as well as in the fertilizerand petrochemical industries, in fatty acid processing, acetic and formicacid production, sea water desalination, as well as heat exchangersoperated with sea water or brackish water.

Also availabe as GTAW welding rod and solid wire.

FOX CN 20/25 M

EN 1600: E 20 25 5 Cu N L B 2 2

AWS A5.4: E385-15 (mod.)


22

Stainless steels

BÖHLER

StandardENAWS

Welding process


Ø

mm


SMAW Re 650 N/mm2

Rm 820 N/mm2

A5 25%Av 55 J

2.53.24.05.0

TÜV-D, TÜV-A,ABS, DNV, GL,LR, RINA, Statoil,SEPROZ, CE

Core wire alloyed, rutile covered electrode for welding of ferritic-austenitic duplex steels, e.g. 1.4462, UNS 31803. Areas of applicationprimarily in offshore technology and the chemical industry.

In addition to increased strength and toughness, the high proportion of ferrite in the weld metal also makes it highly resistant to stresscorrosion cracking.

FOX CN 22/9 N

EN 1600: E 22 9 3 N L R 3 2

AWS A5.4: E2209-17

GTAW Re 600 N/mm2

Rm 800 N/mm2

A5 33%Av 150 J

1.62.02.43.2

TÜV-D, TÜV-A,ABS, DNV, GL,LR, Statoil, CE

GTAW welding rod for welding ferritic-austenitic duplex steels. Inaddition to improved strength and toughness characteristics, a purposefuladjustment of the composition also gives the weld metal excellentresistance to stress corrosion cracking and pitting.

CN 22/9 N-IG

EN ISO 14343-A: W 22 9 3 N L

AWS A5.9: ER2209

FCAW Re 600 N/mm2

Rm 800 N/mm2

A5 27%Av 60 J

1.2 TÜV-D, ABS,CWB, DNV, GL, LR, RINA,SEPROZ, CE, DB

BÖHLER CN 22/9 N-FD is a strip alloyed, flux-cored wire with a rutile-containing filling for welding duplex steel, primarily in flat and horizontalwelding positions.

Easy handling and a high deposition rate with little refinishing requiredleads to a very economical result.

CN 22/9 N-FD

EN ISO 17633-A: T 22 9 3 NL R M 3T 22 9 3 NL R C 3

AWS A5.22: E2209T0-4E2209T0-1

FCAW Re 600 N/mm2

Rm 800 N/mm2

A5 27%Av 80 J

1.2 TÜV-D, ABS,CWB, DNV, GL, LR, RINA,SEPROZ, CE

BÖHLER CN 22/9 PW-FD is a strip alloyed, flux-cored wire electrodewith a rutile-containing filling for positional welding on duplex steels for chemical apparatus and plant construction, in the chemical industry,for storage tanks as well as for tanker ships for transporting chemicalsand in the offshore industry.

Positional welding for this duplex quality also yields excellent depositionrates. The supporting effect of the slag enables positional welding withhigh amperage at high welding speeds.

CN 22/9 PW-FD

EN ISO 17633-A: T 22 9 3 NL P M 1T 22 9 3 NL P C 1

AWS A5.22: E2209T1-4E2209T1-1

SAW Re ≥550 N/mm2

Rm ≥750 N/mm2

A5 ≥27%Av ≥100 J

3.0 TÜV-D, TÜV-A,ABS, DNV, GL,LR, CE

Wire/flux combination for single- and multi-pass welds of duplex steels(1.4462 / UNS S31803).

This combination features a smooth seam finish, easy slag removability as well as good welding characteristics. Areas of application include chemical apparatus construction, the pulp and paper industry, power station construction as well as on- andoffshore industry uses.

Wire: CN 22/9 N-UP

EN ISO 14343-A: S 22 9 3 N L

AWS A5.9: ER2209

Flux: BB 202

EN 760: SA FB 2 DC

GMAW Re 660 N/mm²Rm 830 N/mm²A5 28%Av 85 J

≥32 J…-40°C

1.01.2

TÜV-D, TÜV-A,DB, DNV, GL,Statoil, SEPROZ,CE

Solid wire for welding ferritic-austenitic duplex steels. In addition toimproved strength and toughness characteristics, a purposeful adjustmentof the composition also gives the weld metal excellent resistance to stresscorrosion cracking and pitting.

CN 22/9 N-IG

EN ISO 14343-A: G 2 9 3 NL

AWS A5.9:ER2209


Special high-alloy applications


BÖHLER

StandardENAWS

Welding process


Ø

mm


SMAW Re 460 N/mm2

Rm 660 N/mm2

A5 38%Av 90 J

2.53.24.05.06.0

TÜV-D, DNV, GL,LTSS, VUZ, PRS,SEPROZ, CE

Core wire alloyed, basic covered electrode for welding of dissimilar jointsor difficult-to-weld steels and 14%-Mn steels. Tough intermediate layersfor hard claddings. Universally applicable filler metal.

FOX A 7

EN 1600: E 18 8 Mn B 2 2

AWS A5.4: E307-15 (mod.)

GMAW Re 430 N/mm2

Rm 640 N/mm2

A5 36%Av 110 J

≥32 J…-110°C

0.81.01.21.6

TÜV-D, DB, ÖBB, SEPROZ,CE, NAKS (ø 0.8; 1.0 mm)

Special solid wire for welding of dissimilar joints or difficult-to-weld steelsand 14%-Mn steels. All-purpose filler metal with many uses.Characteristics of weld metal: Cold-work hardening ability, very goodresistance to cavity formation, crack resistant, thermal shock resistant,scaling resistant up to 850°C, impervious to sigma-phase embrittlementabove +500°C. Service temperatures down to -110°C.

A 7-IG

EN ISO 14343-A: G 18 8 Mn


GTAW Re 460 N/mm2

Rm 660 N/mm2

A5 38%Av 120 J

≥32 J…-110°C

1.62.02.43.0

TÜV-D, DNV, GL, DB, CE, NAKS

GTAW welding rod for welding of dissimilar joints or difficult-to-weldsteels and 14%-Mn steels.

Characteristics of weld metal:Cold-work hardening ability, very good resistance to cavity formation,crack resistant, thermal shock resistant, scaling resistant up to 850°C,impervious to sigma-phase embrittlement above +500°C. Servicetemperatures down to -110°C.

A 7 CN-IG

EN ISO 14343-A: W 18 8 Mn


GMAW Re 400 N/mm2

Rm 600 N/mm2

A5 42%Av 70 J

1.21.6

TÜV-D, DB, CE The ease of handling and high deposition rate of BÖHLER A 7-MC meansgreater productivity with excellent welding characteristics, low spatterformation, smooth seam finish, good bead wetting and uniformly reliablepenetration.

These properties and the wide offering of parameters enable a broadrange of applications from the thinnest sheets to armour-cased plates.

A 7-MC

ENISO 17633-A: T 18 8 Mn MM1

AWS A5.9: EC307 (mod.)

FCAW Re 420 N/mm2

Rm 630 N/mm2

A5 39%Av 60 J

≥32 J…-100°C

1.21.6

TÜV-D, CE Flux-cored wire with rutile-containing filling for primarily flat andhorizontal welding positions. Very universally applicable flux-cored wire.Characteristics of weld metal: Cold-work hardening ability, very goodresistance to cavity formation, crack resistant, thermal shock resistant,scaling resistant up to 850°C, impervious to sigma-phase embrittlementabove 500°C, service temperature down to -100°C.

A 7-FD

EN ISO 17633-A: T 18 8 Mn R M 3T 18 8 Mn R C 3

AWS A5.22: E307T0-G

FCAW Re 420 N/mm2

Rm 630 N/mm2

A5 39%Av 65 J

1.2 TÜV-D, CE, NAKS

BÖHLER A 7 PW-FD is a strip alloyed, flux-cored wire with rutile slagcharacteristics and consequently good positional welding characteristics.The supporting effect of the fast-freezing slag enables positional welding.

The characteristics of the weld metal are the same as those of BÖHLER A7-FD.

A 7 PW-FD

EN ISO 17633-A: T 18 8 Mn P M 2T 18 8 Mn P C 2

AWS A5.22: E307T1-G

SAW Re ≥390 N/mm2

Rm ≥620 N/mm2

A5 ≥36%Av ≥95 J

≥40 J…-100°C

3.0 Wire: TÜV-D, CE For joint welds between CrNi steels and unalloyed steels, cladding ofsurfaces on mountings and cladding on cogging, billet and profiled rolls.

Characteristics of weld metal: Cold-work hardening ability, very goodresistance to cavity formation, crack resistant, thermal shock resistant,scaling resistant to +850°C, impervious to sigma-phase embrittlementabove +500°C. Service temperature down to -100°C.

Wire: A 7 CN-UP

EN ISO 14343-A: S 18 8 Mn


Flux: BB203

EN 760: SA FB 2 DC


24

Special high-alloy applications

BÖHLER

StandardENAWS

Welding process


Ø

mm


SMAW Re 440 N/mm2

Rm 570 N/mm2

A5 40%Av 60 J

≥32 J…-60°C

2.53.24.05.0

TÜV-D, DB, ÖBB, TÜV-A, ABS, BV, DNV,GL, LR, VUZ,SEPROZ, CE

Core wire alloyed, low carbon, austenitic, rutile covered electrode.Increased ferrite content (FN~17) in the weld deposit for safe and crackresistant dissimilar joints.

Suitable for service temperatures from -60°C up to +300°C.

FOX CN 23/12-A

EN 1600: E 23 12 L R 3 2

AWS A5.4:E309L-17

GMAW Re 420 N/mm2

Rm 570 N/mm2

A5 32%Av 130 J

≥32 J…-80°C

0.81.01.2


Solid wire with increased ferrite content (FN~16) in the weld metal. Highcracking resistance for difficult-to-weld materials, as well as for welding ofdissimilar joints.


CN 23/12-IG

EN ISO 14343-A:G 23 12 L

AWS A5.9: ER309L

GTAW Re 440 N/mm2

Rm 590 N/mm2

A5 34%Av 150 J

≥32 J…-120°C

1.62.02.4

TÜV-D, TÜV-A,GL, SEPROZ, DB, CE

GTAW welding rod with increased ferrite content (FN~16) in the weldmetal. High cracking resistance for difficult-to-weld materials, as well asfor welding of dissimilar joints.


CN 23/12-IG

EN ISO 14343-A: W 23 12 L

AWS A5.9: ER309L

GMAW Re 400 N/mm2

Rm 540 N/mm2

A5 32%Av 90 J

70 J…-120°C

1.21.6

– Metal cored wire for welding of dissimilar joints between high-alloy Cr and CrNi(Mo) steels and unalloyed or low-alloy steels.

BÖHLER CN 23/12-MC features very good welding, wetting and wire-feed characteristics, as well as high metallurgical reliability aftermixing of different materials.


CN 23/12-MC

EN ISO 17633-A: T 23 12 L MM1

AWS A5.9: EC309L

FCAW Re 400 N/mm2

Rm 540 N/mm2

A5 35%Av 60 J

45 J…-60°C

0.91.21.6

TÜV-D, DB, ÖBB, TÜV-A,CWB, GL, LR,SEPROZ, CE,RINA, DNV

Strip alloyed, flux-cored wire with rutile-containing filling for welding of dissimilar joints between high-alloy Cr and CrNi(Mo) steels withunalloyed or low-alloy steels as well as for weld claddings in primarily flat and horizontal welding positions.


CN 23/12-FD

EN ISO 17633-A: T 23 12 L R M (C) 3EN ISO 17633-A: T 23 12 L P M (C) 1 (for ø 0.9 mm)

AWS A5.22: E309LT0-4(1)AWS A5.22: E309LT1-4/-1 (for ø 0.9 mm)

FCAW Re 400 N/mm2

Rm 540 N/mm2

A5 35%Av 65 J

1.21.6

TÜV-D, DB, ABS, LR, GL,CWB, SEPROZ,ÖBB, CE, DNV,RINA

BÖHLER CN 23/12 PW-FD is a strip alloyed, flux-cored wire with rutileslag characteristics for positional welding of dissimilar joints between high-alloy Cr and CrNi(Mo) steels and unalloyed or low-alloy steels. The supporting effect of the fast-freezing slag enables excellent positionalwelding characteristics.


CN 23/12 PW-FD

EN ISO 17633-A: T 23 12 L P M 1T 23 12 L P C 1

AWS A5.22: E309LT1-4E309LT1-1

SAW Re ≥350 N/mm2

Rm ≥600 N/mm2

A5 ≥35%Av ≥100 J

3.0 DNV

Wire: TÜV-D, CE

This wire/flux combination for single- and multi-pass welds featuresa smooth seam finish, easy slag removability as well as good weldingcharacteristics for fillet welds. High cracking resistance for difficult-to-weld materials, as well as forwelding of dissimilar steels.

Suitable for service temperatures up to +300°C.

Wire: CN 23/12-UP

EN ISO 14343-A: S 23 12 L

AWS A5.9: ER309L

Flux: BB 202

EN 760: SA FB 2 DC


Heat resistant steels


BÖHLER

StandardENAWS

Welding process


Ø

mm



Rm ≥600 N/mm2

A5 25%Av 70 J

2.53.24.0

TÜV-D, CE Basic covered electrode for joint welding and cladding of identical orsimilar type heat-resistant steels and steel casting grades.

Typical alloy for the welding of pyrolysis furnance tubes in thepetrochemical industry.

FOX CN 21/33 Mn

EN 1600: E Z21 33 B 4 2

–

GMAW Re ≥400 N/mm2

Rm ≥600 N/mm2

A5 ≥17%Av ≥50 J

1,01.2

– Solid wire for joint welding and cladding of identical or similar type heat-resistant steels and steel casting grades.

Typical alloys for the welding of pyrolysis furnance tubes in thepetrochemical industry.

CN 21/33 Mn-IG

EN ISO 14343-A: G Z21 33 MnNb

–

GTAW Re ≥400 N/mm2

Rm ≥600 N/mm2

A5 ≥17%Av ≥50 J

2.02.43.2

TÜV-D, CE GTAW welding rod for joint welding and cladding of identical or similartype heat-resistant steels and steel casting grades.

Typical alloys for the welding of pyrolysis furnance tubes in thepetrochemical industry.

CN 21/33 Mn-IG

EN ISO 14343-A: W Z21 33 MnNb

GMAW Re 480 N/mm2

Rm 620 N/mm2

A5 34%Av 110 J

1.01.2

TÜV-A, SEPROZ Solid wire for heat-resistant rolled, forged and cast steels of identical typeas well as for heat-resistant ferritic CrSiAl steels, e.g. in annealing andhardening shops, in steam boiler construction, in the petroleum andceramic industries.

Scaling resistant up to +1.000°C.

FF-IG

EN ISO 14343-A: G 22 12 H


GTAW Re 500 N/mm2

Rm 630 N/mm2

A5 32%Av 115 J

1.62.02.4

TÜV-A, SEPROZ GTAW welding rod for heat-resistant rolled, forged and cast steels of identical type as well as for heat-resistant ferritic CrSiAl steels, e.g. in annealing and hardening shops, in steam boiler construction, in the petroleum and ceramic industries. Austenitic weld metal with about 8% ferrite content.


FF-IG

EN ISO 14343-A: W 22 12 H


SMAW Re 420 N/mm2

Rm 600 N/mm2

A5 36%Av 100 J

2.53.24.05.0

TÜV-D, Statoil,SEPROZ, CE

Core wire alloyed, basic covered electrode for heat-resistant rolled,forged and cast steels of identical type, e.g. in annealing and hardeningshops, in steam boiler construction, in the petroleum and ceramicindustries.Joint welds on heat-resistant CrSiAl steels subject to sulphurous gasesmust be welded with BÖHLER FOX FA as the final pass.


FOX FFB

EN 1600: E 25 20 B 2 2

AWS A5.4: E310-15 (mod.)


2.53.24.0


Core wire alloyed, basic covered electrode for heat-resistant rolled,forged and cast steels of identical type as well as for heat-resistant ferriticCrSiAl steels.


FOX FF

EN 1600: E 22 12 B 2 2

AWS A5.4:E309-15


2.53.24.0


Core wire alloyed, rutile covered electrode for heat-resistant rolled,forged and cast steels of identical type as well as for heat-resistant ferriticCrSiAl steels, e.g. in annealing and hardening shops, in steam boilerconstruction, in the petroleum and ceramic industries.


FOX FF-A

EN 1600: E 22 12 R 3 2

AWS A5.4:E309-17


26

Heat resistant steels

BÖHLER

StandardENAWS

Weldingprocess


Ø

mm


GTAW Re 420 N/mm2

Rm 630 N/mm2

A5 33%Av 85 J

1.62.02.4

SEPROZ GTAW welding rod for heat-resistant rolled, forged and cast steelsof identical type, e.g. in annealing and hardening shops, in steam boilerconstruction, in the petroleum and ceramic industries. Fully austeniticweld metal. Preferred in the case of aggressive oxidizing, nitrogen-containing or low-oxygen gases.


FFB-IG

EN ISO 14343-A: W 25 20 Mn


GMAW Re 400 N/mm2

Rm 620 N/mm2

A5 38%Av 95 J

0.81.01.2

SEPROZ Solid wire for heat-resistant rolled, forged and cast steels of identical type,e.g. in annealing and hardening shops, in steam boiler construction, in thepetroleum and ceramic industries. Fully austenitic weld metal.Preferred in the case of aggressive oxidizing, nitrogen-containing or low-oxygen gases.


FFB-IG

EN ISO 14343-A: G 25 20 Mn


SMAW Re 430 N/mm2

Rm 620 N/mm2

A5 35%Av 75 J

2.02.53.24.0

Statoil, VUZ,SEPROZ

Core wire alloyed, rutile covered electrode for heat-resistant rolled steelsof identical type, e.g. in annealing and hardening shops, in steam boilerconstruction, in the petroleum and ceramic industries.


FOX FFB-A

EN 1600: E 25 20 R 3 2

AWS A5.4: E310-16


Nickel-base alloys


BÖHLER

StandardENAWS

Welding process


Ø

mm


SMAW Re 420 N/mm2

Rm 680 N/mm2

A5 40%Av 120 J

80 J…-196°C

2.53.24.05.0

TÜV-D, TÜV-A,Statoil, LTSS, VUZ, SEPROZ,CE, NAKS, KTA 1408.1

Core wire alloyed special stick electrode with special basic covering, forhigh-quality welding of nickel-based alloys, high temperature and creep-resistant steels, heat- and cold-resistant materials, as well as low-alloydifficult-to-weld steels and dissimilar joints. Also for ferrite-austenite connections at operating temperatures ≥ 300°Cor where post weld heat treatments are required.

Suitable in pressure tank construction for -196°C up to +650°C,otherwise scaling resistant up to +1.200°C (sulphur-free atmospheres).

FOX NIBAS 70/20DE: FOX NiCr 70 Nb

EN ISO 14172: E Ni 6082(NiCr20Mn3Nb)

AWS A5.11: ENiCrFe-3 (mod.)

GTAW Re 440 N/mm2

Rm 680 N/mm2

A5 42%Av 190 J

100 J…-196°C

1.62.02.4

TÜV-D, TÜV-A,Statoil, NAKS,SEPROZ, CE

GTAW welding rod for high-quality joint welding of nickel-based alloys,high temperature and creep-resistant materials, heat- and cold-resistantmaterials, as well as low-alloy, difficult-to-weld steels and dissimilar joints.Also for ferrite-austenite connections at operating temperatures≥ +300°C or where post weld heat treatments are required.


NIBAS 70/20-IGDE: NiCr 70 Nb-IG

EN ISO 18274: S Ni 6082(NiCr20Mn3Nb)

AWS A5.14: ERNiCr-3

GMAW Re 420 N/mm2

Rm 680 N/mm2

A5 40%Av 160 J

80 J…-196°C

0.81.01.2

TÜV-D, TÜV-A,Statoil, NAKS,SEPROZ, CE

GMAW wire for high-quality welding of nickel-based alloys, hightemperature and creep-resistant materials, heat- and cold-resistantmaterials, as well as low-alloy, difficult-to-weld steels and dissimilar joints.Also for ferrite-austenite connections at operating temperatures≥ +300°C or where post weld heat treatments are required.


NIBAS 70/20-IGDE: NiCr 70 Nb-IG


AWS A5.14: ERNiCr-3

FCAW Re 400 N/mm2

Rm 650 N/mm2

A5 39%Av 135 J

110 J…-196°C

1.21.6

TÜV-D, CE Flux-cored wire containing a filling with rutile and basic content forprimarily flat and horizontal welding positions. The ease of handling andhigh deposition rate means greater productivity with excellent weldingcharacteristics, self-releasing slag, low spatter formation and seamoxidation, smooth seam finish with good wetting and safe penetration.Suitable for high-quality joint welding of nickel-based alloys, hightemperature and creep-resistant materials, heat- and cold-resistantmaterials, as well as low-alloy, difficult-to-weld steels and dissimilar joints.Also for ferrite-austenite connections at operating temperatures≥ +300°C or where post weld heat treatments are required. Suitable in pressure tank construction for -196°C up to +550°C,otherwise scaling resistant up to +1.200°C (sulphur-free atmospheres).

NIBAS 70/20-FD

EN ISO 14172: Type: Ni 6082(NiCr20Mn3Nb)

AWS A5.34: ENiCr3T0-4

SAW Re >380 N/mm2

Rm >580 N/mm2

A5 >35%Av >80 J

80 J…-196°C

2.4 TÜV-D, CE Suitable for high-quality joint welding of nickel-based alloys, hightemperature and creep-resistant materials, heat- and cold-resistantmaterials, as well as low-alloy, difficult-to-weld steels and dissimilar joints.Also for ferrite-austenite connections at operating temperatures≥ +300°C or where post weld heat treatments are required.

Suitable in pressure tank construction for -196°C up to +550°C,otherwise scaling resistant up to 1.200°C (sulphur-free atmospheres).

BÖHLER BB 444 is an agglomerated, fluoride-basic welding flux with highbasic slag characteristic.

Wire: NIBAS 70/20-UP


AWS A5.14: ERNiCr-3

Flux: BB 444

EN 760: SA-FB 2 AC

FCAW Re 380 N/mm²Rm 640 N/mm²A5 41%Av 130 J

115 J…-196°C

1.2 – Flux-cored wire containing a filling with rutile and basic content forprimarily flat and horizontal welding positions. The low-carbon Ni-Cr-Mn-Nb alloy has excellent resistance to heatcracking. Suitable for joint welding and cladding of nickel-based materialsof identical type as well as for dissimilar joints of carbon with CrNi steelsand for claddings on unalloyed and low-alloy steels. The wire is also suitable for welding cold-resistant nickel-steels. The weldmetal is suitable for temperatures from -196°C up to +650°C; scalingresistant up to +1.200°C.

NIBAS 70/20 Mn-FD

EN ISO 14172: Type: Ni 6082(NiCr20Mn3Nb)

AWS A5.34:ENiCr3T0-4 (mod.)


Nickel-base alloys

28

BÖHLER

StandardENAWS

Welding process


Ø

mm


GTAW Re 540 N/mm2

Rm 800 N/mm2

A5 38%Av 100 J

130 J…-196°C

1.62.02.4

TÜV-D, TÜV-A,Statoil, SEPROZ,CE

GTAW welding rod for high-quality joint welds of high Mo-alloy, nickel-based alloys (e.g. alloy 625 and alloy 825) as well as CrNiMo steels witha high Mo content (e.g. 6% Mo steels). In addition, this type is also suitablefor high temperature and creep-resistant steels, heat- and cold-resistantmaterials, dissimilar joints and low-alloy, difficult-to-weld steels. Suitable in pressure tank construction for -196°C up to +550°C,otherwise scaling resistant up to +1.200°C (sulphur-free atmosphere).

NIBAS 625-IGDE: NiCr 625IG-A

EN ISO 18274: S Ni 6625(NiCr22Mo9Nb)

AWS A5.14: ERNiCrMo-3

GMAW Re 510 N/mm2

Rm 780 N/mm2

A5 40%Av 130 J

80 J…-196°C

1.01.2

TÜV-D, TÜV-A,Statoil, SEPROZ,CE

GMAW wire for high-quality joint welds of high Mo-alloy, nickel-basedalloys (e.g. alloy 625 and alloy 825) as well as CrNiMo steels with a highMo content (e.g. 6% Mo steels). In addition, this type is also suitable forhigh temperature and creep-resistant steels, heat- and cold-resistantmaterials, dissimilar joints and low-alloy, difficult-to-weld steels. Suitable in pressure tank construction for -196°C up to +550°C,otherwise scaling resistant up to +1.200°C (sulphur-free atmosphere).

NIBAS 625-IGDE: NiCr 625IG-A



FCAW Re 500 N/mm2

Rm 740 N/mm2

A5 40%Av 90 J

80 J…-196°C

1.2 TÜV-D, CE Flux-cored wire for high-quality joint welds of high Mo-alloy, nickel-basedalloys (e.g. alloy 625 and alloy 825) as well as CrNiMo steels with a highMo content (e.g. 6% Mo steels). In addition, this type is also suitable forhigh temperature and creep-resistant steels, heat- and cold-resistantmaterials, dissimilar joints and low-alloy, difficult-to-weld steels. Suitable in pressure tank construction for -196°C up to +550°C,otherwise scaling resistant up to +1.200°C (sulphur-free atmosphere).

NIBAS 625 PW-FD

EN ISO 14172: Type: Ni 6625(NiCr22Mo9Nb)

AWS A5.34:ENiCrMo3T1-4

SAW Re ≥420 N/mm2

Rm ≥700 N/mm2

A5 ≥40%Av ≥80 J

2.4 TÜV-D, CE Wire/flux combination suitable for high-quality joint welds of 6% Mo-alloysuper-austenitic steels such as S31254, N08926, N08367 and nickel-basedalloys (e.g. alloy 625 and alloy 825).

BÖHLER BB 444 is an agglomerated, fluoride-basic welding flux with highbasic slag characteristics.

Wire: NIBAS 625-UP



Flux: BB 444

EN 760: SA-FB 2 AC

SMAW Re 530 N/mm2

Rm 800 N/mm2

A5 40%Av 80 J

45 J…-196°C

2.53.24.0

TÜV-D, TÜV-A,Statoil, NAKS,LTSS, SEPROZ, CE

Core wire alloyed, special stick electrode with special basic covering forhigh-quality joint welds of high Mo-alloyed, nickel-based alloys (e.g. alloy625 and alloy 825) as well as CrNiMo steels with a high Mo content(e.g. 6% Mo steels). In addition, this type is also suitable for hightemperature and creep-resistant steels, heat- and cold-resistant materials,dissimilar joints and low-alloy, difficult-to-weld steels. Suitable in pressuretank construction for -196°C up to +550°C, otherwise scaling resistant upto +1.200°C (sulphur-free atmospheres).

FOX NIBAS 625DE: FOX NiCr 625

EN ISO 14172: E Ni 6625(NiCr22Mo9Nb)

AWS A5.11: ENiCrMo-3


Rm ≥700 N/mm2

A5 ≥35%Av ≥100 J

2.53.24.0

TÜV-D, CE Basic covered electrode for joint welding on ultra heat-resistant and similar-type nickel-based alloys, creep-resistant austenite steels and cast alloys.

Also available as GTAW welding rod, solid wire and wire/fluxcombination.

FOX NIBAS 617

EN ISO 14172: E Ni 6117(NiCr22Co12Mo)

AWS A5.11: ENiCrCoMo-1 (mod.)


Sub-arc welding flux

Nickel-base alloys


BÖHLER

StandardENAWS

Welding process


Ø

mm


BÖHLER

StandardENAWS

Welding process


GTAW Re ≥450 N/mm²Rm ≥700 N/mm²A5 ≥30%Av ≥60 J

2.02.4

TÜV-D, CE GTAW rod primarily for joint welding on ultra heat-resistant and similar-type nickel-based alloys, creep-resistant austenite steels and cast alloys.The weld metal resists heat cracking and can be used at operatingtemperatures up to +1.000°C.

Scaling resistant up to +1.100°C in oxidizing or carbon-diffusingatmospheres, e.g. gas turbines.

NIBAS 617-IG

EN ISO 18274: S Ni 6617(NiCr22Co12Mo9)

AWS A5.14:ERNiCrCoMo-1

SAW TÜV-D: P 24-UP

Agglomerated flux for joint welding of low alloyed and creep resistantsteels. It is suited for direct and alternating current. The flux is suited forbutt welding in two-run technique and for sheet thickness up to 10 mmfor fillet welding. It is especially suited for welding tube walls. Suited sub-arc wires: BÖHLER EMS 2, EMS 2 Mo, EMS 2 CrMo, CM 2-UP, P 23-UP und P 24-UP. Outstanding good slag detachability.

BB 305

EN 760: SA AR 1 76 AC H5

Wire: P 24-UP

SAW TÜV-D: EMS 2,EMS 2 Mo

Agglomerated flux designed for joining applications on structural- and pipe steels. It is suited for direct and alternating current. It can be usedfor single- and multi-wire welding with high welding speed using the two-run technique as well as for fillet welding. Very good slag removability.

BB 306

EN 760: SA AR 1 77 AC H5

Wire: EMS 2, EMS 2 Mo

SAW TÜV-D: EMS 2, EMS2 Mo,DB (51.014.03/03)

Agglomerated flux designed for joining and surfacing applications withgeneral-purpose structural steels, fine grained structural steels, boiler and pipe steels. The flux is characterized by its low silicon and moderatemanganese pickup. It can be used on DC and AC. Its good weldingcharacteristics and the technological properties of the weld metalproduced with different wires permit universal use.

BB 400

EN 760: SA AB 1 67 AC H5

Wire: EMS 2, EMS 2 Mo, EMS 3

GMAW Re ≥400 N/mm²Rm ≥700 N/mm²A5 ≥40%Av ≥100 J

1.01.2

TÜV-D, CE Solid wire electrode primarily for joint welding on ultra heat-resistant andsimilar-type nickel-based alloys, creep-resistant austenite steels and castalloys. The weld metal resists heat cracking and can be used at operatingtemperatures up to +1.000°C.

Scaling resistant up to +1.100°C in oxidizing or carbon-diffusingatmospheres, e.g. gas turbines.

NIBAS 617-IG



SAW Re ≥420 N/mm²Rm ≥700 N/mm²A5 ≥35%Av ≥80 J

2.0 – Wire/flux combination for similar-type nickel-based alloys, creep-resistantaustenite steels and cast alloys such as alloy 617, N06007, 2.4663.

Scaling resistant up to 1.100°C in oxidizing or carbon-diffusingatmospheres e.g. gas turbines.

NIBAS 617-UP



Flux: BB 444

EN 760:SA FB 2 AC


References

© B

SGA

© B

SGA

© B

SGA

© B

SGA

Kaplan bulb nose for a hydropower plantBÖHLER Ti 52-FD

Styrian pipeline “Südschiene”BÖHLER FOX CEL, BÖHLER FOX CEL 80-P

Cooling tower complex, Deir Ali Gas Plant Project,BÖHLER FOX EV 50

Shipbuilding & repairs, BÖHLER Ti 52-FD,BÖHLER FOX HL 180 Ti


The specifications in regard to the type and application of our productsare only for the user’s information. The data specified for the mechanicalproperties always refer to the weld metal alone under observance of theapplicable standards. In the weld joint, the weld metal properties areinfluenced, among other factors, by the parent metal, the welding position

and the welding parameters. A guarantee of suitability for a certain typeof application requires an explicit written agreement in each individualcase.

Subject to modifications.

Additional information

Other brochures about BÖHLER WELDING welding consumables are available inseveral languages for selected industries and applications. You will receive more information from the BÖHLER WELDING sales partners or on the internet atwww.boehler-welding.com/english/brochures.htm


Your partner:

BSG

A 0

4/20

12

EN

G 0

Böhler Schweißtechnik Austria GmbHBöhler-Welding-St. 18605 Kapfenberg / AUSTRIA

+43 (0) 3862-301-0+43 (0) [email protected]


Published by BÖHLER WELDING


bohler electrode

Documents