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Lawrence Theunissen Manager Application Development Biopolymer Symposium San Antonio (TX) October 17, 2012 Biosuccinium™, enabling sustainable polymer solutions

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Page 1: Biosuccinium™, enabling sustainable polymer solutionsassobioplastiche.org/.../Theunissen-Lawrence.pdf · sustainable polymer solutions. 1 CONFIDENTIAL Reverdia: Powered by DSM +

Lawrence TheunissenManager Application Development

Biopolymer SymposiumSan Antonio (TX)October 17, 2012

Biosuccinium™, enabling sustainable polymer solutions

Page 2: Biosuccinium™, enabling sustainable polymer solutionsassobioplastiche.org/.../Theunissen-Lawrence.pdf · sustainable polymer solutions. 1 CONFIDENTIAL Reverdia: Powered by DSM +

1 CONFIDENTIAL

Reverdia: Powered by DSM + Roquette

Complimentary Competencies Create

a Single Force for Market Success

• Ranked among top global manufacturers of renewable raw materials (starch) for food ingredients & bio-based products

• Biorefinery experts

• €2.5 billion Euros turnover

• 6600 people in more than 100 countries worldwide

• Member of UN Global Compact

• Life Science andMaterial Sciencecompany

• Biotechnology leader

• 22,000 employees in 200 locations across all continents

• Annual net sales of around €9 billion

• Top ranking Dow Jones Sustainability Index

Page 3: Biosuccinium™, enabling sustainable polymer solutionsassobioplastiche.org/.../Theunissen-Lawrence.pdf · sustainable polymer solutions. 1 CONFIDENTIAL Reverdia: Powered by DSM +

2 CONFIDENTIAL

Reverdia Mission

Reverdia is dedicated to be the global leaderin the market for sustainable succinic acid,

focusing on market development by establishing partnerships with direct and

indirect customers, building on customer needs and Reverdia strengths

Page 4: Biosuccinium™, enabling sustainable polymer solutionsassobioplastiche.org/.../Theunissen-Lawrence.pdf · sustainable polymer solutions. 1 CONFIDENTIAL Reverdia: Powered by DSM +

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Global Megatrends

Drive the Need for Products Made from Green Materials

SustainabilityRenewability

• Long-term maintenance of planet’s well being

• Drives the growth of jobs & the economy

Decreasing Oil Dependency

• Scarcity

• Price volatility

• Energy security

• Consumer demand for sustainability

• Governmental regulation on climate change

Environmental Concern

Page 5: Biosuccinium™, enabling sustainable polymer solutionsassobioplastiche.org/.../Theunissen-Lawrence.pdf · sustainable polymer solutions. 1 CONFIDENTIAL Reverdia: Powered by DSM +

4 CONFIDENTIAL

Commercialization Strategy

TECHNOLOGY

World Class Sustainable

BUSINESS MODEL

Manufacture and Sales

MARKET DEVELOPMENTCustomer

Partnerships

Page 6: Biosuccinium™, enabling sustainable polymer solutionsassobioplastiche.org/.../Theunissen-Lawrence.pdf · sustainable polymer solutions. 1 CONFIDENTIAL Reverdia: Powered by DSM +

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Emerging Value Chain for Sustainable Materials

Biosuccinium™, a bio-based alternative for fossil-based raw materials

Current Technology: Industry based on fossil-based raw materials

Oil

Fossil based- Succinic acid- Adipic acid

+ others

Fossilbased

materialsEnd-user products

BiomassBiosuccinium

+ other raw materials

(Partly)Bio-basedMaterials

End-user products

New Technology: Biosuccinium replaces fossil based raw materials

Page 7: Biosuccinium™, enabling sustainable polymer solutionsassobioplastiche.org/.../Theunissen-Lawrence.pdf · sustainable polymer solutions. 1 CONFIDENTIAL Reverdia: Powered by DSM +

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Large CO2 reduction potential using Biosuccinium™

In polymer-related applications BioSuccinium™ typically replaces:

fossil based succinic acidreduced carbon footprintIncreased biocontent

fossil based adipic acidstrongly reduced carbon footprint Increased biocontent

Biosuccinium™, a bio-based alternative for fossil-based raw materials

-2-10123456789

10

Biosuccinium™ PotentialProcess

Fossil-basedAdipic Acid

Biosuccinium™ CurrentProcess

-1

0

1

2

3

Biosuccinium™ PotentialProcess

Fossil-basedSuccinic Acid

Biosuccinium™ CurrentProcess

9

0,9-0,8

0,9

-0,8

2,3

• Calculated Cradle-to-Gatefor Biosuccinium and Adipic Acid

Page 8: Biosuccinium™, enabling sustainable polymer solutionsassobioplastiche.org/.../Theunissen-Lawrence.pdf · sustainable polymer solutions. 1 CONFIDENTIAL Reverdia: Powered by DSM +

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Biosuccinium™Portfolio of Products and Applications

Packaging Industrial Sports and Footwear

PBS– Food packaging– Cutlery and

utensils– Disposable cups

and lids– Shopping bags

PU foams– InsulationTPU

– Building and construction

– Mining equipmentPlasticizersPigmentsResins

– Coatings– Composites

TPU and PU– Footwear– Outdoor garmentSpandex / Elastane

– ApparelPBS

– Packaging – Buttons– Plastic parts

Non-wovens and Fibers Automotive Agricultural

PBS– Diapers – Hygiene products– Fishing lines and

nets

PU foams– SeatsTPU

– Interior and sealing

PBS– Interior

PBS– Mulch films– Plant pots

TPU = thermoplastic polyurethane; PU = polyurethanes; PBS = polybutylene succinate: new biopolymer; Spandex / Elastane = elastic fibers

Page 9: Biosuccinium™, enabling sustainable polymer solutionsassobioplastiche.org/.../Theunissen-Lawrence.pdf · sustainable polymer solutions. 1 CONFIDENTIAL Reverdia: Powered by DSM +

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Application of Biosuccinium™ in biodegradable polyesters

PBS-X actually represents a family of copolymers, based on combinations of– succinic acid,– adipic acid, and– terephtalic acid

By varying the type and content of co-monomer a range of properties can be obtained

PBS-(X) – A family of Biosuccinium™ based co-polyesters

Page 10: Biosuccinium™, enabling sustainable polymer solutionsassobioplastiche.org/.../Theunissen-Lawrence.pdf · sustainable polymer solutions. 1 CONFIDENTIAL Reverdia: Powered by DSM +

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High level comparison (copolymer ratio 50/50)

PBS-(X) – A family of Biosuccinium™ based co-polyestersPBS

PBSA PBST

PBAT PBT

-

yesyes

yes no

yes

Biodegradable

PBS

PBSA PBST

PBAT PBT

650330

50 2000

350

E-modulus

PBS

PBSA PBST

PBAT PBT

%

5022

0 0

20

% biobased

PBS

PBSA PBST

PBAT PBT

°C

11550

113 225

138

Melt temperature

MPa

Page 11: Biosuccinium™, enabling sustainable polymer solutionsassobioplastiche.org/.../Theunissen-Lawrence.pdf · sustainable polymer solutions. 1 CONFIDENTIAL Reverdia: Powered by DSM +

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Influence of copolymer composition on biodegradability

Source: Poly(butylene-succinate) and its copolymers: Research, development and industrializationJun Xu and Bao-Hua Guo, Tsinghua University, Beijing, China

Institute of Polymer Science & Engineering, Department of Chemical Engineering,

PBS

PBS

PBSA-10

PBSA-20

PBSA-15

PBS-5

PBST-10

PBST-20

Page 12: Biosuccinium™, enabling sustainable polymer solutionsassobioplastiche.org/.../Theunissen-Lawrence.pdf · sustainable polymer solutions. 1 CONFIDENTIAL Reverdia: Powered by DSM +

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Conclusions

Biosuccinium™ based family of (co)polyesters are a versatile addition to the biopolymer toolbox– Properties can be tuned within a relatively wide range– Already today a significant biobased content, with significant future

potential to increase (ie bio-BDO)

Although known for a long time in scientific , the materials (and some of it’s suppliers) are relatively new to the commercial industrial scene

Reverdia has relationships to these suppliers, and can establish connections where desired

Page 13: Biosuccinium™, enabling sustainable polymer solutionsassobioplastiche.org/.../Theunissen-Lawrence.pdf · sustainable polymer solutions. 1 CONFIDENTIAL Reverdia: Powered by DSM +

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Thank you for your attention

Lawrence Theunissen, Manager Application [email protected]

www.reverdia.com

World’s 1st commercial bio-succinic acid plant Cassano, Italy; start-up Q4-2012