belt drives unit handling 80s – 216s - trak-on.ru · belt drives unit handling 80s – 216s...

B E L T D R I V E SU N I T H A N D L I N G8 0 S – 2 1 6 S

Europe/Nordic

DenmarkInterroll Nordic A/SHammerholmen 2-6DK-2650 Hvidovre/DenmarkTel. +45 36 88 33 33Fax +45 36 88 33 [email protected]

FinlandTel. +358 9 54 94 94 00Fax +358 9 54 94 94 16

IcelandTel. +354 510 4100Fax +354 510 4110

NorwayTel. +47 32 88 26 00Fax +47 32 88 26 10

SwedenTel. +46 35 227077Fax +46 35 227078

Western/Southern Europe

FranceInterroll France SAS7 Avenue de la DécouverteB.P. 77017F-21070 Dijon CedexTel. +33 380 60 09 20Fax +33 380 60 09 [email protected]

ItalyRulli Rulmeca S.p.A.Via A. Toscanini, 1I-24011 Almè (Bg)Tel. +39 035 4300111Fax +39 035 [email protected]

PortugalRulmeca Interroll de Portugal LdaApartado 69, Centro CivicoP-6201-909 CovilhãTel. +351 275 330 780Fax +351 275 330 [email protected]

SpainInterroll España S.A.C.I. Santiga C/Puig dels Tudons 5E-08210 Barbera del VallésTel. +34 93 729 96 50Fax +34 93 718 96 [email protected]

United KingdomInterroll Ltd.Brunel RoadEarlstrees Industrial EstateGB-Corby, Northants NN17 4UXTel. +44 1536 200 322Fax +44 1536 748 [email protected]

Central Europe

GermanyInterroll Fördertechnik GmbHHöferhof 16Postfach 2251/2252D-42914 WermelskirchenTel. +49 2193 23 0Fax +49 2193 23 [email protected]

AustriaTel. +49 2193 23 187Fax +49 2193 23 164

BelgiumTel. +49 2193 23 131Fax +49 2193 23 164

LuxembourgTel. +49 2193 23 190Fax +49 2193 23 164

NetherlandsTel. +49 2193 23 151Fax +49 2193 23 164

SwitzerlandTel. +49 2193 23 190Fax +49 2193 23 164

Eastern Europe

GermanyInterroll Fördertechnik GmbHHöferhof 16Postfach 2251/2252D-42914 WermelskirchenTel. +49 2193 23 126Fax +49 2193 23 [email protected]

HungaryTel. +36 23 337 891Fax +36 23 337 892

PolandTel. +48 22 861 95 00Fax +48 22 861 95 15

SlovakiaTel. +421 2 4363 8102Fax +421 2 4342 7294

SloveniaTel. +386 1 56 56 370Fax +386 1 56 56 372

Czech RepublicInterroll CZ S.R.O.Ulice G.Simka 3147CZ-69003 BreclavTel. +420 627 330 210Fax +420 627 330 [email protected]

RussiaInterroll FAA GmbHLeninskij Prospekt 95A117313 MoscowTel. +7 (095) 132 37 74Fax +7 (502) 224 81 [email protected]

TurkeyRoller Makina San. Ve. Tic. Ltd.Sti.Inönü Cad. Dümen Sok. No. 9Ormo Han 80090 Taksim IstanbulTel. +90 212 245 10 40Fax +90 212 245 10 [email protected]

Near East

IsraelComTrans Engineering Ltd.5 Hahoma StreetRishon le-Zion 75655Tel. +972 3 961 96 36Fax +972 3 961 96 [email protected]

Africa

South AfricaInterroll SA Pty. Ltd.P.O. Box 327Isando 1600ZA-GautengTel. +27 11 974 1901Fax +27 11 974 [email protected]

North & South America

CanadaInterroll Canada Ltd.1201, Gorham StreetCDN-NewmarketOntario L3Y 7V1Tel. +1 905 727 33 99Fax +1 905 727 32 [email protected]

USAInterroll Corporation3000 Corporate DriveUSA-Wilmington, NC 28405Tel. +1 910 799 11 00Fax +1 910 392 38 [email protected]

ArgentinaInterroll South AmericaCalle 117, No. 3591B1650NRU San MartinProvincia de Buenos AiresTel. +54 11 4753 8005Fax +54 11 4754 [email protected]

1101

/GB

460

0/P

P

B E L T D R I V E S

BrasilInterroll BrasilAv. Portugal 918CEP 06651-970Itapevi - SPTel. +55 11 4143 7704Fax +55 11 4141 28 [email protected]

Asia

JapanInterroll Japan Co. Ltd. Tokyo Genboku Kaikan 10F 5-30-13 Toyo, Koto-Ku Tokyo 135-0016 Tel. +81 3 5617 8071 Fax +81 3 5617 8072 [email protected]

KoreaInterroll (Korea) Co. Ltd.Room 301, Dongsan Bldg, 333-60Shindang-Dong, Choong-kuSeoulTel. +822 2 231 1900Fax +822 2 254 36 [email protected]

SingaporeInterroll (Asia) Pte. Ltd.11 Kian Teck Drive 628828 Republic of Singapore Tel. +65 266 63 22 Fax +65 266 68 49 [email protected]

ThailandInterroll (Thailand) Co. Ltd. 41/6 Moo 6, Bangchalong,Bangplee Samutprakarn 10540 Tel. +66 2 337 0188 91 Fax +66 2 337 01 92 [email protected]

Australia & New Zealand

AustraliaABC Components Pty. Ltd.70 Keon ParadeKeon Park 3073MelbourneTel. +61 3 9460 2155Fax +61 3 9460 [email protected]

New ZealandABC Conveying Systems42 Parkway DriveMairangi BayNZ-Auckland 10Tel. +64 9 478 6150Fax +64 9 479 [email protected]

www.interroll.comSee inside for Optional Extras

227595_BeltDr80-216_Umschl_GB 30.11.2001 11:53 Uhr Seite 1

www.interroll.com

Mounting Brackets 59 – 60

Information Required for Orders 62

Applications in Special Environmental Conditions 63 – 64

Power Calculations 65

Important Information 66 – 67

Installation & Maintenance 68 – 71

Connection Diagrams 72 – 75

Oil Types & Contents for Horizontal and Vertical Applications 76 – 77

After Sales Service 78

Optional Extras Back Cover

Applications: X-Ray (front cover, inside) · Meat Factory (page 3 and back cover) · Portable Conveyor (page 6) · Fish Processing (page 38) · Modular Belt (page 52) · Airport (page 61) · Check-out Stands (pages 80 – 81)

Table ofContents

Type Diameter Power Nominal Speed at Torque Belt Pull Max. allowable Radial Standard RL Electrical Connections PageFull Load at 50 Hz Load (T1+T2) Terminal Box Cable

General Description 2

Features & Benefits of Interroll Belt Drives 4 – 5

Types of Interroll Belt Drives 80S 81mm 0.025 – 0.085 kW 0.08 – 0.88 m/s 3.5 – 21.5 Nm 88 – 538 N 1500 – 2000 N 270 – 962 mm N/A Standard 7 – 12

113S 113 mm 0.04 – 0.18 kW 0.07 – 1.06 m/s 3.1 – 43.3 Nm 55 – 764 N 1500 – 2700 N 262 – 1112 mm N/A Standard 13 – 18

113E 113 mm 0.18 – 0.33 kW 0.13 – 1.82 m/s 4.8 – 66.5 Nm 85 – 1177 N 3000 – 4500 N 300 – 1112 mm Option Standard 19 – 24

138S 138 mm 0.18 – 0.33 kW 0.16 – 2.22 m/s 4.0 – 66.5 Nm 58 – 964 N 2500 – 4200 N 300 – 950 mm Standard Option 25 – 30

138E 138 mm 0.10 – 0.75 kW 0.05 – 1.25 m/s 29. – 156. Nm 414 – 2255 N 4742 N 300 – 1800 mm Standard Option 31 – 37

165S 165 mm 0.10 – 0.75 kW 0.06 – 1.60 m/s 29. – 143. Nm 353 – 1733 N 4742 N 300 – 1800 mm Standard Option 39 – 44

165E 165 mm 0.11 – 1.50 kW 0.06 – 2.00 m/s 28. – 284. Nm 348 – 3478 N 9330 N 350 – 1800 mm Standard Option 45 – 51

216S 216 mm 0.11 – 1.10 kW 0.08 – 2.50 m/s 30. – 237. Nm 281 – 2197 N 9330 N 350 – 1800 mm Standard Option 53 – 58

Specifications Belt Drive type

80S 113S 113E 138S 138E 165S 165E 216S

1-phase 3-phases 1-phase 3-phases 1-phase 3-phases 1-phase 3-phases

Total stainless TS0 X X X X X X X Xsteel option TS7N – regreasable X X X

TS9/TS11– regreasable X

Black rubber lagging X X X X 3 mm 3 mm X X X X– Type IR/BR/SBR, hardness 60, max. max. max. max. max. max.

shore “A” ± 5 3 mm 3 mm 3 mm 3 mm 0.18 kW 0.18 kW

White rubber lagging (FDA). X X X X 3 mm 3 mm X X X XOil, fat & grease resistant– Type NBR, hardness 57, max. max. max. max. max. max.

shore “A” ± 5 3 mm 3 mm 3 mm 3 mm 0.18 kW 0.18 kW

Non-slip friction tape on centre of shell – 100 mm X X X X X X

Single phase motors X X X X X X X Xmax. max. max. max. max. max. max. max.

0.085 kW 0.15 kW 0.20 kW 0.20 kW 0.55 kW 0.55 kW 1.10 kW 1.10 kW

Electromagnetic brake X X X XRL dimensions increases by (mm) 50 50 50 50

Mechanical backstop X X X X X

Modified for vertical mounting X X X X X X X X X X X X

Allowable ambient temperatures+10°C +40°C Std. Std Std. Std. Std. Std.–25°C +20°C X X X

0°C +40°C Std. Std.–10°C +20°C X X X X–25°C +40°C Std. Std. Std. Std.

Insulation class H with synthetic oil X X X X

Special motors for applications without belt contact X X X X X X X X

FDA & USDA food grade approved oil & grease Std.TS0 Std.TS0 Std.TS0 Std.TS0 Std.TS0 Std.TS0 Std.TS0 Std.TS0 X X X X

Low noise drives for noise sensitive areas X X X X

Thermal protector X Std. X Std. Std. Std. Std Std. X X Std. Std.

Parallel shell X X X X X X X X X X X X

IP66/67 aluminium terminal box X X Std. Std. Std. Std. Std. Std.

IP66/67 powder coated food grade approved terminal box X X X X X X X X

IP66/67 degree of protection X Std. X Std. Std. Std. Std. Std. Std. Std. Std. Std.

IP64 degree of protection Std. Std.

Extension cables + connector when length ≥3050 mm X X X X X X X X

Screened cables – a MUST together with Frequency Converters X X X X X X X X X X X X

2 speed motors X X X X

Euro-voltage (230V/400V 50Hz; 3-phase)with ±10% tolerance – DIN IEC 38 Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std.

Dual voltage connection – NOT on 2 speed motors X X X X

Wide range voltage Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std.

Special voltages X X X X X X X X X X X X

CSA approved motors X X X X

UL/Canadian Standards recognized motors X X X X X X X X

Optional Extras

X = Optional extrasStd. = Fitted as standard

227595_BeltDr80-216_Umschl_GB 30.11.2001 11:53 Uhr Seite 2

1

The Key toEfficient MaterialHandling

The issue of material flow, and especiallyof unit handling, is of vital importancewithin today’s fast-paced business envi-ronment.

To give its customers competitive advan-tages, Interroll has made it one of its corecompetences to design, develop andproduce components for conveyor andlogistical systems.

Worldwide the products of the InterrollGroup play a pivotal role in helping com-panies meet the new challenges of unithandling. A well diversified range ofInterroll Belt Drives offers engineers andtechnicians the means of solving virtuallyany unit handling problem.

Because the best solutions always resultfrom close cooperation, Interroll’s Busi-ness Unit “Drives and Rollers” is fullycommitted to its customers and theirneeds. This is why Interroll has been ableto gain the trust of a demanding clienteleworldwide.

Built extremely compact and totallyenclosed, our belt drives are consideredamong the most reliable worldwide com-bining top performance with low pur-chasing, installation and maintenancecosts.

Interroll Belt Drives, unique in conceptand design, are cutting-edge solutionswhich contribute to the overall efficiencyand quality of customer applications inunit handling throughout the world.

Interroll Drives and Rollers.A Business Unit of the Interroll Worldwide Group.

www.interroll.com

227595_BeltDr80-216_innen.GB 27.11.2001 17:10Uhr Seite 1

2

GeneralDescriptionof InterrollConveyorBelt Drives

The Interroll Belt Drive was first producedin 1953 specifically for conveyor beltapplications. The aim was to produce an extremelycompact, totally enclosed and highly effi-cient belt conveyor drive resistant todust, water, oil, grease or other harmfulsubstances – which would be quick andsimple to install and would require virtu-ally no maintenance.These aims were achieved and today theInterroll Belt Drive is considered to beone of the most reliable and effective beltconveyor drives available throughout theworld.The belt drive is in simplistic terms ahighly efficient geared motor drive, whichis totally enclosed in a steel cylindricaltube, referred to as the “shell”.The shell, usually crowned to ensurecentral belt tracking, is fitted with bearinghousings incorporating precision bear-ings, oil seals and it rotates on a shaft.The motor stator is fixed to the shaft orshafts and the power cable passesthrough one end of the shaft or shafts,eliminating the need for slip rings andbrushes.The squirrel cage motor manufactured inlaminated steel is machined concentric tohigh tolerances and designed to give200% starting torque for 3-phase ver-sions. The rotor pinion is coupled directlyto the gearbox.The gearbox transmits the drive directlyto the shell bearing housing through ageared rim and provides high efficiency

from the electrical motor to the surface ofthe shell with very little frictional losses.The belt drive is oil filled. The oil actsboth as lubricant and coolant wherebythe heat is dissipated through the shelland conveyor belt.

The Interroll Belt Drive is supplied asstandard with:• Machined mild steel crowned shell.• Electric motor manufactured in accor-

dance with IEC 34-1 (EN60034-1) (VDE 0530).

• Class F insulation according to IEC 34-1 (EN60034-1) (VDE 0530).

• Most international voltages.• Wide range voltage available for all belt

drives in this catalogue.• Factory oil filled and tested.• IP66/67 (EN60034-5) enclosure is stan-

dard for all 3-phase motors in this cata-logue.

• CE marking according to directive73/23/EEC relating to electrical equip-ment.


3


4

Features andBenefits ofInterrollBelt Drives

Purpose-built designThe Interroll Belt Drive has been specifi-cally designed for belt conveyors andother material handling equipment.

Totally enclosedThe motor, gearbox and bearings aretotally enclosed and sealed inside a steelshell; therefore they are unlikely to faildue to harmful environmental conditionssuch as water, dust, grit, chemicals,grease, oil, etc.

Space-saving designBecause the drive unit and bearings aremounted inside the belt drive shell, ittakes up much less room than a conven-tional drive. No need for costly extras likechains, v-belts, couplings, bearings, sup-port structure and special guarding.

SafetyThe Interroll Belt Drive is probably one of the safest drives available because thedrive is completely enclosed and theexternal shafts are always stationary. The only moving external parts are thebelt drive shell and bearing housings.

Low purchasing and installation costThe Interroll Belt Drive is quite often less expensive than a conventional drivebecause it has fewer parts, whichreduces conveyor design and parts pur-chasing costs. It is also much quickerand easier to install – certainly less thana quarter of the time needed to fit anexposed system.

Low maintenance costsThe end user also benefits from theInterroll Belt Drive, because it requires nomaintenance other than the recom-mended oil change every 10,000 hours.In other words, there are almost 5 yearsbetween oil changes based on an8 hour/day 5 day working week. The BeltDrive versions 80S and 113S, however,are lubricated for life.

EfficiencyThe Interroll Belt Drive usually has amuch higher efficiency from electricalmotor to shell (drum surface) than con-ventional drives, because it has fewerfrictional losses, and therefore efficienciesof up to 97% can be achieved.

CleanlinessBecause the Interroll Belt Drive is totallyenclosed, it cannot contaminate food-stuffs, electrical components, plasticsand other such materials that must bekept perfectly clean during handling.


5

Aesthetic appearanceIf installed correctly the Interroll Belt Drivealways looks good. Due to its compactsize and smooth lines quite often thedrive is out of sight, because it is hiddenwithin the conveyor frame.

Weight saving and distributionOften the Interroll Belt Drive is lighter thanconventional drives and often it is possi-ble to reduce the cost of the conveyorstructure, because the weight is evenlydistributed within the conveyor frame.

Fewer partsAn Interroll Belt Drive consists of thedrive and two fixing brackets! Conven-tional drives can require up to 8 or moreseparate components, most of whichhave to be purchased from differentsuppliers or manufactured specially.

Low noiseThanks to the totally sealed enclosureand high quality gears the Interroll BeltDrive runs almost at a whisper – a veryimportant fact in today’s modern factoryenvironments.

Features andBenefits ofInterrollBelt Drives


6


7

Belt Drive 80SFor years, this product has because of itsstrength, reliability and no maintenancerequirements, been widely accepted insupermarket checkout counters, packag-ing machines and within distribution andautomation industries.The Belt Drive 80S with a crowned shelldiameter of only 81 mm (nominally), amin. Roller Length – RL of 270 mm anda belt pull of up to 538 N is the perfectsolution for such applications.With 12 different nominal speed optionsand with an extraordinary low noise per-formance the Belt Drive 80S suits therequirements within automated assemblylines and wherever operators are workingnext to the conveyor lines.The Belt Drive 80S as 3-phase has stan-dard IP66/67 enclosure and is availablein complete stainless steel execution forwash down applications.

Optional extras:See page 8 and back cover.

Specifications of standard Belt Drive 80S

• Crowned 81 mm mild steel shell treatedwith anti-rust oil

• Die cast aluminium bearing housings• Die cast aluminium shaft end caps • 3-phase motor with thermal protector• AC induction motor with motor winding

insulation class F• Double shaft sealing system – degree

of protection IP64 (EN60034-5) on 1-phase drives

• Triple shaft sealing system – degree of protection IP66/67 (EN60034-5) on 3-phase drives

• Voltage: Most common voltages avail-able. Please specify!

• Wide range voltage available• 3-phase induction motor with one rated

voltage – either low or high voltage.Star/delta connection not possible.

• Available in both 50 & 60 Hz• Cable outlet designed for straight or

angle connection• Cable length minimum 1.10 m outside

shaft• Lifetime lubricated for maintenance free

operation• Up to 10 start/stops per minute –

higher cycle times available on request.• Maximum RL 962 mm• Non standard RL lengths available• No maintenance• No oil change• Standard version to be installed in

horizontal position only

TS0 – Food grade technicalspecifications of Belt Drive 80S

• Shell in stainless steel – AISI 304• Max RL 962 mm • Stainless steel covered – AISI 304 –

bearing housings • Stainless steel shaft end caps –

AISI 304• Degree of protection IP66/67

(EN60034-5)• Straight cable outlet with O-ring seal • FDA & USDA food grade recognized oil

and grease

• Please refer to page ■59 for brackets• Please refer to pages ■■63 – 64 for

environmental conditions and to pages■■66 – 67 for important information


8

Specifications Belt Drive type80S

1-phase 3-phases

Total stainless steel option – TS0 X X

Black rubber lagging X X– Type IR/BR/SBR, hardness 60, max. max.

shore “A” ± 5 3 mm 3 mm

White rubber lagging (FDA). X XOil, fat & grease resistant max. max.– Type NBR, hardness 57, shore “A” ± 5 3 mm 3 mm

Non-slip friction tape on centre of shell – 100 mm X X

Single phase motors Xmax.

0.085 kW

Mechanical backstop X

Modified for vertical mounting X X

Allowable ambient temperatures +10 °C +40 °C Std. Std.–25 °C +20 °C X

Special motors for applications without belt contact X

FDA & USDA food grade approved oil & grease Std.TS0 Std.TS0

Thermal protector X Std.

Parallel shell X X

IP66/67 degree of protection X Std.

IP64 degree of protection Std.

Extension cables + connector when length ≥3050 mm X X

Screened cables – a MUST together with Frequency Converters X X

Euro-voltage (230V/400V 50Hz; 3-phase) with ±10% tolerance – DIN IEC 38 Std. Std.

Wide range voltage Std. Std.

Special voltages X X

UL/Canadian Standards recognized motors X X

Optional ExtrasBelt Drive 80S



9

Belt Drive 80S� 81 mm

1/3

ØB

ØA

ØD

ØE

G

C1/3

RLEL

AGL

1/3G

C

A B C D E F G RL EL AGLWidth mm mm mm mm mm mm mm mm mm mm

RL 270 – 612 81 80 20 35 45 21 3 – RL +6 RL +46

RL > 612 – 962 83 81 – – – – – – – –

1/3

ØB

ØA

ØD

ØE

G

C1/3

RLEL

AGL

1/3G

C

Standard

Idler pulley

Stainless steel, TS0.Cable straight.

F

* Allow 2.2 mm for cable protrusion.

*


10

Motor

0.050/0.068 2

3

2

0.100.120.150.160.180.220.240.270.600.720.88

17.214.311.510.89.67.87.26.43.02.52.1

430358288270240195180160756353

280

280

2000

1500

5.0 5.4 5.8 6.1 6.5 6.8 7.2 9.6 9.9 10.5 11.1 11.7 12.2 12.8

Belt Drive 80S – � 81 mm – 3-phase

Nomi- Torque Belt Mini- Max. Standard IP66/67nal pull mum radial Weight in kg for standard width

Power No. of Gear belt RL loadpoles stages speed T1 + T2 RL in mm

at fullload50 Hz

kW/HP m/s Nm N mm N 312 362 412 462 512 562 612 662 712 762 812 862 912 962

0.075/0.102 2

3

2

0.120.150.160.180.220.240.270.600.720.88

21.517.216.114.311.710.89.64.63.83.1

5384304033582932702401159578

280

280

2000

1500

5.0 5.4 5.8 6.1 6.5 6.8 7.2 9.6 9.9 10.5 11.1 11.7 12.2 12.8

0.085/0.115 2

3

2

0.150.160.180.220.240.270.600.720.88

19.518.316.313.312.210.85.24.33.5

48845840833330527013010888

280

280

2000

1500

5.0 5.4 5.8 6.1 6.5 6.8 7.2 9.6 9.9 10.5 11.1 11.7 12.2 12.8

Idler Pulley 80S255

see Radialload for beltdrives

2.5 2.9 3.2 3.5 3.8 4.2 4.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0


11

Motor

0.025/0.034 4 3 0.08 10.8 270 295 5.3 5.7 6.1 6.4 6.8 7.1 7.5 9.9 10.2 10.8 11.4 12.0 12.5 13.1

0.050/0.068 2

3

2

0.100.120.150.160.180.220.240.270.600.720.88

17.214.311.510.89.67.87.26.43.02.52.1

430358288270240195180160756353

270

270

2000

1500

4.8 5.2 5.6 5.9 6.3 6.6 7.0 9.4 9.7 10.3 10.9 11.5 12.0 12.6

0.075/0.102 2

3

2

0.120.150.160.180.220.240.270.600.720.88

21.517.216.114.311.710.89.64.63.83.1

5384304033582932702401159578

280

280

2000

1500

5.0 5.4 5.8 6.1 6.5 6.8 7.2 9.6 9.9 10.5 11.1 11.7 12.2 12.8


Nomi- Torque Belt Mini- Max. Standard IP64 / Options: IP66/67nal pull mum radial Weight in kg for standard width


at fullload50 Hz

kW/HP m/s Nm N mm N 312 362 412 462 512 562 612 662 712 762 812 862 912 962

0.085/0.115 2

3

2

0.150.160.180.220.240.270.600.720.88

19.518.316.313.312.210.85.24.33.5

48845840833330527013010888

295

295

2000

1500

5.3 5.7 6.1 6.4 6.8 7.1 7.5 9.9 10.2 10.8 11.4 12.0 13.0 13.1

Idler Pulley 80S255


2.5 2.9 3.2 3.5 3.8 4.2 4.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0


12

Spare Parts ListBelt Drive 80S

Pos. Description

2 Stator shield, front3 Stator shield, back6 Geared rim7 Geared rim8 Gearbox

12 Shell17 End housing18 Rotor pinion19 Wavy washer21 Rubber bushing22 Nipple23 Cable24 Shaft end cap (open)25 Shaft end cap (closed)26 Rear shaft51 Stator65 Lip seal67 Bearing 608 2RS68 Bearing 6003 2RS70 Washer71 Stop screw M8 x 8 mm72 Stop screw M8 x 20 mm74 Spacer

141 Oil seal251 Rotor303 Gear stage 1323 Gear stage 2

7023 22 26141 67 251 51 672 18 141 25

7424 71 21 1765 1268 3 19 323303 6 8 7468177 65 72


13

Belt Drive 113SWith a drum diameter of 113 mm, max. 3-phase power of 180 Watt, a min. RL of262 mm only, the Belt Drive 113S is aperfect drive station for small and mediumduty conveyor systems. The technopoly-mere planetary gearbox ensures veryquiet transport and makes it the perfectchoice as a drive for belt conveyors inworkstations.

The Belt Drive 113S is fully interchange-able with the Belt Drives 80S and 113Eand has standard IP66/67 enclosure in 3-phase versions, which makes it theoptimal solution as a drive in wash downapplications i.e. slaughterhouses, fishingindustry, and food processing in general.Other important applications of 113S areX-Ray & scanning equipment in airportsand super markets, recycling and pack-ing machinery, weighing machines etc.


Specifications of standard Belt Drive 113S• Crowned mild 113 mm steel shell

treated with anti-rust oil• Die cast aluminium bearing housings • Die cast aluminium shaft end caps • 3-phase motor with thermal protector• AC induction motor with motor winding

insulation class F• Double shaft sealing system – degree

of protection IP64 (EN60034-5) on 1-phase drives

• Triple shaft sealing system – degree ofprotection IP66/67 (EN60034-5) on 3-phase drives


• Wide range voltage available• 3-phase induction motor with one rated




shaft• Lifetime lubricated for maintenance free

operation• Up to 10 start/stops per minute –

higher cycle times available on request• Maximum RL 1112 with crowned shell

RL of 1162 – 2012 mm available withparallel shell and on request only

• Non standard RL lengths available • No maintenance• No oil change• To be used in horizontal position only

TS0 – Food grade technicalspecifications of Belt Drive 113S• Shell in stainless steel – AISI 304• Max RL 1112 mm• Stainless steel covered – AISI 304 –



(EN60034-5)• Straight cable outlet with O-ring seal • FDA & USDA food grade recognized oil

and grease




14


1-phase 3-phases


Black rubber lagging X X– Type IR/BR/SBR, hardness 60, max. max.

shore “A” ± 5 3 mm 3 mm

White rubber lagging (FDA). X XOil, fat & grease resistant max. max.– Type NBR, hardness 57, shore “A” ± 5 3 mm 3 mm

Non-slip friction tape on centre of shell – 100 mm X X


0.15 kW


Allowable ambient temperatures –25 °C +20 °C X X0°C +40 °C Std. Std.



Thermal protector X Std.

Parallel shell X X

IP66/67 degree of protection X Std.

IP64 degree of protection Std.









227595_BeltDr80-216_innen.GB 30.11.2001 11:47 Uhr Seite 14

15


A B C D E F G RL EL AGLmm mm mm mm mm mm mm mm mm mm

113.3 112.3 20 35 45 21 3 – RL +6 RL +46

Standard

Idler pulley

ØB

ØA

ØD

ØE

G

C

1/3RLEL

AGL

1/3 1/3 G

C

ØB

ØA

ØD

ØE

G

C

1/3RLEL

AGL

1/3 1/3 G

C


F


*


Motor

0.04/0.05

0.11/0.15

8

4

6

4

3

2

0.070.080.110.140.160.170.190.220.270.310.350.430.490.560.720.810.941.06

29.222.917.914.312.431.428.124.619.617.115.313.011.610.17.86.96.05.3

51540331525121955449543334630226922920417813812210693

282

262

297

262

2700

2000

1800

1500

–

–

8.3

7.6

8.9

8.2

9.5

8.9

10.2

9.5

10.8

10.1

11.4

10.7

12.0

11.3

12.6

12.0

13.3

12.6

14.7

14.0

15.4

14.7

16.1

15.4

19.6

18.9


Nomi- Torque Belt Mini- Max. Standard IP66/67nal pull mum radial Weight in kg for standard width


at fullload Max.50 Hz RL

kW/HP m/s Nm N mm N 262 312 362 412 462 512 562 612 662 712 762 812 862 1112

0.16/0.22 4

3

2

0.190.220.270.310.350.560.720.810.941.06

40.935.728.524.922.214.711.410.18.77.7

721629503439392260200178154136

282

2000

1500

– 8.3 8.9 9.5 10.2 10.8 11.4 12.0 12.6 13.3 14.7 15.4 16.1 19.6

0.18/0.25 4

3

2

0.270.310.350.560.720.810.941.06

32.128.025.016.612.811.49.88.7

566494441292225200173153

297

2000

1500

– 9.0 9.6 10.2 10.9 11.5 12.1 12.7 13.3 14.0 15.4 16.1 16.8 18.9

16

262


3.0 3.4 3.8 4.2 4.6 4.9 5.3 5.7 6.1 6.5 6.9 7.3 7.7 9.7

Weight increases by 0.7 kg/50 mm

Idler Pulley 113S


17

Motor

0.06/0.08 4

3

2

0.120.160.180.200.250.290.320.520.670.750.870.98

23.618.516.514.411.510.19.05.94.64.13.53.1

41632529125420317715810581726255

262

262

2000

1500

7.6 8.3 8.9 9.5 10.2 10.8 11.4 12.0 12.6 13.3 14.7 15.4 16.1 19.6


Nomi- Torque Belt Mini- Max. Standard IP64 / Option: IP66/67nal pull mum radial Weight in kg for standard width



kW/HP m/s Nm N mm N 262 312 362 412 462 512 562 612 662 712 762 812 862 1112

0.11/0.15

4

6

4

3

2

0.120.160.180.200.250.290.320.410.460.520.670.750.870.98

43.333.930.326.421.118.416.513.712.110.98.47.56.55.7

764596534466392325290241214192148132114101

282

297

282

2000

1800

1500

– 7.6 8.2 8.9 9.5 10.1 10.7 11.3 12.0 12.6 14.0 14.7 15.4 18.9

262


3.0 3.4 3.8 4.2 4.6 4.9 5.3 5.7 6.1 6.5 6.9 7.3 7.7 9.7

Weight increases by 0.7 kg/50 mm

Idler Pulley 113S


18


Pos. Description

1 Input pinion2 Gear stage I

Gear stage IIGear stage III

6 Geared rim12 Shell15 Motor data label17 End housing complete with

bearing and seal21 Rubber bushing22 Nipple23 Cable24 Shaft end cap (open)25 Shaft end cap (closed)26 Main shaft31 Coupling32 Pin51 Motor complete including rotor52 Washer54 Protection disc55 Protection sleeve61 Pin65 Lip seal70 Washer71–72 Stop screw74 Spacer76 Screw for earth wire77 Cable restrainer97 Terminal lock (plastic)

657124 21 1774 55 6197 12 65 72

2223 70 765415 26 77 51 31 25521

2 II 322 I 2 III 6 17 74


19

Belt Drive 113EThe trend in belt conveyors for heavyduty unit handling is moving towardcompact high power drives combiningmaximum reliability with minimummaintenance. The Belt Drive 113E with a combinedmetal and polymer gearbox is anenhancement of 113S in terms of powerand belt pull. With a diameter of 113 mm,an overall length between 300 and 1112 mm and a power output of 0.18 and0.33 kW in 3-phase versions, this motoris ideally suited for highly reliable applica-tions in automotive and packaging indus-tries, medium & heavy duty applicationssuch as sorter and distribution conveyors,mobile conveyor systems used in con-struction works, meat processing, distri-bution etc.The Belt Drive 113E has standard IP66/67enclosure and is available in completestainless steel for wash down applica-tions.


Specifications of standard Belt Drive 113E• Crowned mild 113 mm steel shell

treated with anti-rust oil• Die cast aluminium bearing housings• Die cast aluminium shaft end caps • 3-phase & 1-phase motors with thermal

protector• Outer dimensions to identical to 113S• AC induction motor with motor winding

insulation class F• Triple shaft sealing system – degree of

protection IP66/67 (EN60034-5)• Voltage: Most common voltages avail-

able. Please specify!• Wide range voltage available• 3-phase induction motor with one rated




shaft• One out of two oil plugs is fitted with a

magnet to filter the oil• Oil change recommended every 10,000

operational hours• Up to 10 start/stops per minute –

higher cycle times available on request• Maximum RL 1112 with crowned shell

RL of 1162-2012 mm available with parallel shell and on request only

• Non standard RL lengths available • No maintenance

• Single-phase motors are available in0.20 kW and require both start- andrunning capacitors (to be ordered sep-arately)

• To be used in the horizontal positiononly

TS0 – Food grade technicalspecifications of Belt Drive 113E• Shell in stainless steel – AISI 304 • Max RL 1112 mm • Stainless steel covered – AISI 304 –



(EN60034-5)• Straight cable outlet with O-ring seal

or aluminium terminal box or powdercoated aluminium terminal box (non-toxic coat)

• FDA & USDA food grade recognized oiland grease.




20

Specifications Belt Drive type113E

1-phase 3-phases


Black rubber lagging 3 mm– Type IR/BR/SBR, hardness 60, max.

shore “A” ± 5 0.18 kW

White rubber lagging (FDA). 3 mmOil, fat & grease resistant max.– Type NBR, hardness 57, shore “A” ± 5 0.18 kW

Non-slip friction tape on centre of shell – 100 mm X


0.20 kW


Allowable ambient temperatures +10°C +40 °C Std. Std.–10°C +20 °C X X



Thermal protector Std. Std.

Parallel shell X X

IP66/67 aluminium terminal box X X

IP66/67 degree of protection X X

IP66/67 powder coated food grade approved terminal box X X

IP64 degree of protection Std. Std.







Optional ExtrasBelt Drive113E



21

Belt Drive 113E� 113 mm

Type A B C D E F G K L M N N1 RL EL AGLmm mm mm mm mm mm mm mm mm mm mm mm mm mm mm

113E 113.3 112.5 20 35 52 21 3 20 41 24 95 14 – RL +6 RL +46

KM

L

N N1

Terminal box

*

Standard

Idler pulley

ØB

ØA

ØD

ØE

G

C

1/3RLEL

AGL

1/3 1/3 G

C

ØB

ØA

ØD

ØE

G

C

1/3RLEL

AGL

1/3 1/3 G

C


F



Motor

0.18/0.25 4

3

2

0.130.160.180.210.240.270.300.340.540.700.790.91

66.554.048.041.236.032.028.825.416.012.310.99.5

1177956850729638567510450283219194168

300

300

4500

3800

10.6 10.8 11.8 12.7 13.2 13.7 14.2 14.7 15.2 15.7 16.2 16.7 17.2 19.7

Belt Drive 113E – � 113 mm – 3-phase

Nomi- Torque Belt Mini- Max. Standard IP66/67nal pull mum radial Weight in kg for Standard width



kW/HP m/s Nm N mm N 300 312 362 412 462 512 562 612 662 712 762 812 862 1112

0.33/0.45 2

3

2

0.260.330.370.420.470.540.600.681.081.401.581.82

53.842.437.833.329.825.923.320.612.910.08.97.7

952750669589527458413364229177157136

300

300

4500

3000

10.6 10.8 11.8 12.7 13.2 13.7 14.2 14.7 15.2 15.7 16.2 16.7 17.2 19.7

22

262

see Motorradial load

3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 12.0

Weight increases by 0.5 kg/50 mm to Max. RL

Idler Pulley 113E


23

Motor

0.20/0.27 2

3

2

0.250.320.350.400.450.520.580.651.041.351.521.76

33.926.524.221.218.816.314.613.08.16.35.64.8

6004694293753332882592311441119985

300

300

4500

3000

10.6 10.8 11.8 12.7 13.2 13.7 14.2 14.7 15.2 15.7 16.2 16.7 17.2 19.7


Nomi- Torque Belt Mini- Max. Standard IP64 / Option: IP66/67nal pull mum radial Weight in kg for Standard width



kW/HP m/s Nm N mm N 300 312 362 412 462 512 562 612 662 712 762 812 862 1112

262


3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 12.0


Idler Pulley 113E


24

Spare Parts ListBelt Drive 113E

Pos. Description



6 Geared rim12 Shell15 Motor data label17 End housing complete with

bearing and seal21 Rubber bushing22 Nipple23 Cable24 Shaft end cap (open)25 Shaft end cap (closed)26 Main shaft31 Coupling32 Pin51 Motor complete including rotor52 Washer54 Protection disc55 Protection sleeve61 Pin65 Lip seal70 Washer71–72 Stop screw76 Screw for earth wire77 Cable restrainer97 Terminal lock (plastic)

115 Oil screw with magnet

657124 21 17 55 6197 12 2 II 32

2223 70 765415 26 77 51 31 25115

115

1

2 I 2 III 6 17 65 72


25

Belt Drive 138SThe Belt Drive 138S with a combinedsintered metal and polymer planetarygearbox is a cost effective drive stationfor belts requiring a drum diameterexceeding 113 mm.

With a min. RL of 300 mm and powersranging from 0.18 to 0.33 kW in 3-phaseversion, this compact belt drive is suit-able for most medium duty applicationssuch as automation systems, sorter &distribution conveyors, mobile conveyorsystem used in construction works andin the agricultural sector, airport X-rayand check-in conveyors, meat processingconveyors etc. The Belt Drive 138S hasstandard IP66/67 enclosure and is avail-able in complete stainless steel for washdown applications.



treated with anti-rust oil• Die cast aluminium bearing housings• Mild steel shaft end caps treated with

anti-rust oil • 3-phase & 1-phase motors with thermal

protector• AC induction motor with motor winding

insulation class F• Outer dimensions to identical to 138E• One out of two oil plugs is fitted with a

magnet to filter the oil• Triple shaft sealing system – degree of

protection IP66/67 (EN60034-5) • Voltage: Most common voltages avail-



• Available in both 50 & 60 Hz• Die cast aluminium terminal box• Alternatively available with cable outlet

designed for straight or angle connec-tion

• Oil change recommended every 10,000operational hours

• Up to 10 start/stops per minute –higher cycle times available on request

• RL from min. 300 mm to max. 950 mm• Non-standard RL available on request

• No maintenance• 1-phase motors are available in

0.20 kW and require start- and runningcapacitors, which must be orderedseparately

• To be used in the horizontal positiononly!

TS0 – Food grade technicalspecifications of Belt Drive 138S• Shell in stainless steel – AISI 304• Max RL 1112 mm. • Stainless steel covered – AISI 304 –



(EN60034-5)• Straight cable outlet with O-ring seal

or aluminium terminal box or powdercoated aluminium terminal box (non-toxic coat)

• FDA & USDA food grade recognized oiland grease




26


1-phase 3-phases


Black rubber lagging 3 mm– Type IR/BR/SBR, hardness 60, max.

shore “A” ± 5 0.18 kW

White rubber lagging (FDA). 3 mmOil, fat & grease resistant max.– Type NBR, hardness 57, shore “A” ± 5 0.18 kW

Non-slip friction tape on centre of shell – 100 mm X


0.20 kW


Allowable ambient temperatures +10°C +40 °C Std. Std.–10°C +20 °C X X



Thermal protector Std. Std.

Parallel shell X X

IP66/67 aluminium terminal box Std. Std.

IP66/67 powder coated food grade approved terminal box X X

IP66/67 degree of protection Std. Std.









27


Type A B C D E F G H K L M N N1 RL EL AGLmm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm

138S 138.5 137 23.5 30 52 20 5 16.5 23.5 41 24 95 14 – RL +33 RL +80

Standard with terminal box

Idler pulley

AGL

K

G

H1/21/2

ELRL

G

ØB

ØA

ØD

ØE

H C

AGL

N N1

M

L K

G

H1/21/2

ELRL

G

ØB

ØA

ØD

ØE

H C

Stainless steel, TS0Cable straight

C C

F

Option with cableCable straight or 90°


Motor

0.18/0.25 4

3

2

0.160.200.220.260.290.330.370.420.660.850.961.11

66.554.048.041.236.032.028.825.416.012.310.99.5

964783696597522464417368232178158138

300

300

4200

3500

3000

13.4 14.7 16.0 17.2 18.5 19.8 21.1 22.4 23.6 24.9 26.2 27.5 28.8 30.0


Nomi- Torque Belt Mini- Max. Standard IP66/67nal pull mum radial Weight in kg for Standard width

Power No. of Gear belt RL loadpoles stages bpeed T1 + T2 RL in mm


kW/HP m/s Nm N mm N 300 350 400 450 500 550 600 650 700 750 800 850 900 950

0.33/0.45 2

3

2

0.320.400.450.510.570.660.730.831.321.711.932.22

53.842.437.833.329.825.923.320.612.910.08.97.7

780614548483432375338299187145129112

300

300

3500

3000

2500

28

300


3.5 4 4.5 5 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0

Idler Pulley 138S



29

Motor

0.20/0.27 2

3

2

0.310.390.430.490.550.640.710.790.891.271.651.862.15

28.422.220.317.715.813.612.210.910.46.85.34.74.0

41132129425722819817715815199766858

300

300

3500

3000

2500

13.4 14.7 16.0 17.2 18.5 19.8 21.1 22.4 23.6 24.9 26.2 27.5 28.8 30.0


Nomi- Torque Belt Mini- Max. Standard IP64 / Option: IP66/67nal pull mum radial Weight in kg for Standard width



kW/HP m/s Nm N mm N 300 350 400 450 500 550 600 650 700 750 800 850 900 950

300


3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0

Idler Pulley 138S


30


Pos. Description



6 Geared rim12 Shell15 Motor data label17 End housing complete

with 6204 bearing and oil seal21 Rubber bushing22 Nipple23 Cable24 Shaft end cap (open)25 Shaft end cap (closed)26 Main shaft31 Coupling32 Pin51 Motor complete including rotor54 Protection disc55 Protection sleeve61 Pin65 Lip seal70 Washer71–72 Stop screw76 Screw for earth wire77 Cable restrainer97 Terminal lock (plastic)

115 Oil screw with magnet

657124 21 17 55 6197 12 2 III 326 115 65 72

2223 70 765415 26 77 51 31 1 2517

2 II2 I


31

Belt Drive 138EThe Belt Drive 138E, with machined heli-cal gearbox, performs with an efficiencyof 95% of nominal power, in a compactdiameter of 138 mm only. With a min. RLof 300 mm and powers ranging from0.10 to 0.75 kW this size of belt drive issuitable for most medium duty applica-tions:Food processing conveyors, assemblyline conveyors, pharmaceutical convey-ors, packaging and weighing equipment,airport check-in conveyors, meat andpoultry processing conveyors, metaldetection conveyors, post office sortingconveyors, abattoir conveyors, light agri-cultural and bulk solids handling con-veyors. The Belt Drive 138E has standardIP66/67 enclosure and is available incomplete stainless steel for wash downapplications.


Specifications of standard Belt Drive 138E

• Crowned mild 138 mm steel shelltreated with antirust wax

• Die cast aluminium bearing housing• Mild steel shaft treated with anti-rust wax• Triple shaft sealing system – degree of

protection IP66/67 (EN60034-5)• Die cast aluminium terminal box• Voltage: Most common voltages avail-


voltage – either low or high voltage.Alternatively, star/delta connection isavailable.

• Available in both 50 & 60 Hz• Outer dimensions identical to 138S• One out of two oil plugs is fitted with a

magnet to filter the oil• AC induction motor with motor winding

insulation class F• Dynamical balanced rotor• Die cast aluminium lightweight gearbox• Oil change recommended every 10,000

operational hours• Minimum RL 300 mm

(0.75 kW: minimum RL320)• Non standard RL lengths available• No maintenance• 1-phase is available in 0.20, 0.37 &

0.55 kW and will be supplied with arunning capacitor.

The start capacitor is optional, butstrongly recommended. When inquir-ing, please note that single-phasemotors without start capacitor have a starting torque of only 70% of thenominal torque (see further commentson page 68)


TSN7 – Food grade technicalspecifications of Belt Drive 138E

• Shell in stainless steel – AISI 304 • Stainless steel shafts – AISI 303• Stainless steel covered – AISI 304 –

bearing housings • Stainless steel oil plugs – AISI 304 –

with magnet• Aluminium terminal box or powder

coated aluminium terminal box (non-toxic coat). Alternatively, straightstainless steel connector – AISI 303 –both with flying lead.

• Re-greasable stainless steel seals – AISI 303

• Degree of protection IP66/67(EN60034-5)

• Option: FDA & USDA food grade rec-ognized oil and grease




32


138E

Total stainless steel option – TS7N – regreasable X

Black rubber lagging X– Type IR/BR/SBR, hardness 60,

shore “A” ± 5

White rubber lagging (FDA). XOil, fat & grease resistant– Type NBR, hardness 57, shore “A” ± 5


0.55 kW

Electromagnetic brake XRL dimensions increases by (mm) 50


Modified for vertical mounting X

Allowable ambient temperatures –25°C +40 °C Std.

Insulation class H with synthetic oil X


FDA & USDA food grade approved oil & grease X

Low noise drives for noise sensitive areas X

Thermal protector X

Parallel shell X

IP66/67 aluminium terminal box Std.

IP66/67 powder coated food grade approved terminal box X

IP66/67 degree of protection Std.

Screened cables – a MUST together with Frequency Converters X

2 speed motors X

Euro-voltage (230V/400V 50Hz; 3-phase) with ±10% tolerance – DIN IEC 38 Std.

Dual voltage connection – NOT on 2 speed motors X

Wide range voltage Std.

Special voltages X

CSA recognized motors X

Optional ExtrasBelt Drive 138E



33

Belt Drive 138E� 138 mm


Straight connector Elbow connector

ØA

RLEL C

GH

GH

AGLC

ØE

W

RLEL

N

N1

ØA

ØB

K

G

H

G

H

L AGL

M

ØE

C

K

H

U

V

S

T

H

K

R

D

F

Type Belt drive with terminal box Straight connector Elbow connectorA B C D E F G H K L M N N1 H K U V H K R S Tmm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm

138E 138.5 137 23.5 30 54 20 5 16.5 23.5 41 24 95 14 16.5 25.5 3.5 19.5 16.5 25.5 20 48 12

Idler pulley TS7N version; cylindricA B C D E F G H Wmm mm mm mm mm mm mm mm mm

UT 138E 138.5 – 23.5 30 54 20 13.5 16.5 36

Idler pulley TS7N version; cylindric


Motor

0.10/0.13 12

3

2

0.050.060.100.13

1301086550

19001567940723

0.18/0.25 8

3

2

0.080.100.130.160.20

146117907359

2115169213011058846

0.24/0.33 6

3

2

0.100.130.160.200.250.32

15612098786249

2255173514101128902705

0.37/0.50 4

3

2

0.160.200.250.320.400.500.63

1501209675604838

2173173913911087869696552

0.55/0.75 2

3

2

0.250.320.400.500.630.801.001.25

143112897257453629

2068161612931034821646517414

0.75/1.00

4

2

2

2

0.400.500.630.801.001.25

1209675604838

173913911087869696552

300

4742

14.0 14.5 15.0 16.0 17.0 18.0 19.0 20.0 21.5 23.0 24.0 25.0 26.0 27.0 28.0 29.0

320

––––––

14.5 16.5 17.5 18.5 19.5 20.5 21.5 23.0 24.5 25.5 26.5 27.5 28.5 29.5 30.5


Nomi- Torque Belt Mini- Max. Weight in kg for Standard widthnal pull mum radial

Power No. of Gear belt RL loadpoles stages speed T1 + T2 RL in mm (max. 1800)

at fullload50 Hz

kW/HP m/s Nm N mm N 300 320 350 400 450 500 550 600 650 700 750 800 850 900 950 1000

34

Idler Pulley UT 138E320 4742 10.0 10.2 10.5 11.0 11.5 13.0 13.5 14.0 15.0 16.0 17.0 18.0 20.0 21.0 22.0 23.0


35

Motor

0.20/0.27 6

3

2

0.100.130.160.200.250.32

13810787695543

2200153812501000800625

0.37/0.50 4

3

2

0.160.200.250.320.400.500.63

1501209675604838

2173173913911087869696552

0.55/0.75 4

3

2

0.250.320.320.400.630.801.00

1521199576574536

2068161612931034821646517

300 4742 14.0 14.5 15.0 16.0 17.0 18.0 19.0 20.0 21.5 23.0 24.0 25.0 26.0 27.0 28.0 29.0




at fullload50 Hz

kW/HP m/s Nm N mm N 300 320 350 400 450 500 550 600 650 700 750 800 850 900 950 1000

Idler Pulley UT 138E320 4742 10.0 10.2 10.5 11.0 11.5 13.0 13.5 14.0 15.0 16.0 17.0 18.0 20.0 21.0 22.0 23.0


36


Pos. Description

1 Front shaft3 Rear flange5 Bearing housing complete with

geared rim7 Bearing housing complete8 Gearbox

10 Terminal box – bottom part11 Terminal box cover12 Shell16 Rear shaft19 Input wheel20 Output pinion22 Geared rim23 Intermediate pinion shaft24 Intermediate wheel31 Labyrinth seal cover53 Nipple (terminal box53.1 Cable seal nipple (cable option)55 Spacer bushing56 Spacer bushing63 Ball bearing64 Needle bearing65–70 Ball bearing71 Inner race

Pos. Description

74 Locking ring84 Locking ring86 Locking ring93 Elbow or straight connector

102 Screw103 Screw110 Screw111 Screw113 Screw 114 Socket set screw115 Oil plug with magnet126 Key127 Key131 Key132 Key136 O-ring/Rubber seal138 Rubber seal139 Grease nipple140 Deflection seal

661401136 635142 22103 132 8 12 683226 204 145 12667 7160,161

16

148,111

53

11011

13810

20014653.1 71 64 240 127 19 56 6584 74 10220 102 115, 131

2-stage gearbox


37

Pos. Description

142 Double lip seal143 O-ring145 Distance washer146 Washer148 Washer150 Electromagnetic brake 150.1 Friction disc156 Rectifier (not shown)160 Oil plug161 O-ring163 O-ring


TS7N with cable connection 3-stage gearbox Electronic brake

163

161

160

TS7N

14614653.193223

Elbow connector

Pos. Description

167 Screw200 Rubber seal204 Rotor complete with pinion208 Stainless steel cover – gear end210 Fixing guard 223 Cable 226 Stator complete240 Distance ring

200

143

20831

114

93146 53.1

146

139

223

20 6471 24 55

86 69 23 70131 56210,167

113150

150.1673


38


39

Belt Drive 165SThe Belt Drive 165S design, with a diam-eter of 165 mm, is based on the samemotor & gearbox as Belt Drive 138E andis a cost effective drive station generallyused for belts requiring a drum diameterexceeding 138 mm.With a min. RL of 300 mm and powersranging from 0.10 to 0.75 kW, this size of belt drive is suitable for most mediumand heavy duty belt conveyor applica-tions e.g.: Food processing conveyors,assembly line conveyors, warehousingand vehicle loading conveyors, airportluggage handling conveyors, meat andpoultry processing conveyors, pharma-ceutical conveyors, post office sortingconveyors, abattoir conveyors, light agri-cultural and bulk solids handling convey-ors. The Belt Drive 165S has standardIP66/67 enclosure and is available incomplete stainless steel for wash downapplications.


Specifications of standard Belt Drive 165S


• Die cast aluminium bearing housing• Mild steel shaft treated with anti-rust wax• Triple shaft sealing system – degree of



voltage – either low or high voltage.Alternatively, star/delta connection isavailable.

• Available in both 50 & 60 Hz• One out of two oil plugs fitted with a

magnet to filter the oil• AC induction motor with motor winding

insulation class F• Dynamical balanced rotor• Oil change recommended every 10,000

operational hours • Die cast aluminium lightweight gearbox• Minimum RL 300 mm (0.75 kW: mini-

mum RL320)•Maximum RL 1800 mm for crowned

shells• Non standard RL lengths available• No maintenance• 1-phase is available in 0.20, 0.37 &

0.55 kW and will be supplied with arunning capacitor.

The start capacitor is optional, butstrongly recommended. When inquir-ing, please note that single phasemotors without start capacitor have a starting torque of only 70% of thenominal torque (see further commentson page 68).


TSN7 – Food grade technicalspecifications of Belt Drive 165S

• Shell in stainless steel – AISI 304 • Stainless steel shafts – AISI 303• Stainless steel covered – AISI 304 –

bearing housings• Stainless steel oil plugs – AISI 304 –

with magnet• Aluminium terminal box or powder


• Re-greasable stainless steel seals – AISI 303


• Option: FDA & USDA food grade recognized oil and grease

• Please refer to page■60 for brackets• Please refer to pages■■63 – 64 for



40


165S



shore “A” ± 5



0.55 kW




Allowable ambient temperatures –25°C +40 °C Std.





Thermal protector X

Parallel shell X





2 speed motors X




Special voltages X





41


M

N1

N ØB

ØA

ØE

RLmin = 300

GH

ELAGL

GH

CKL




K

H

U

V

ST

H

K

R

ELRL

ØA

H

ØE

GH

CC

AGL

G

W

D

F


165S 165 163.5 23.5 30 52 20 5 16.5 23.5 41 24 95 14 16.5 25.5 3.5 19.5 16.5 25.5 20 48 12


UT 165S 165 – 23.5 30 64.5 20 13.5 16.5 36




at fullload50 Hz

kW/HP m/s Nm N mm N 300 320 350 400 450 500 550 600 650 700 750 800 850 900 950 1000

Motor

0.10/0.13 12

3

2

0.060.080.100.13

1301086550

15761309788606

4742

300 16.0 16.6 17.5 19.0 20.0 21.5 23.0 24.5 26.0 27.5 29.0 30.5 32.0 33.0 34.0 35.5

320

–––––

18.0 19.0 20.5 21.5 23.0 24.5 26.0 27.5 29.0 30.5 32.0 33.5 34.5 35.5 37.0

Belt Drive 165S – � 165 mm – 3-phase*

0.18/0.25 8

3

2

0.100.130.200.25

117907359

1418970885715

0.24/0.33 6

3

2

0.160.200.250.320.40

12098786249

14551188945751594

0.37/0.50 4

3

2

0.250.320.400.500.630.80

1209675604838

14541164909727582460

0.75/1.00

4

2

2

2

0.630.801.001.251.60

9071574536

1104869696552436

0.55/0.75 2

3

2

0.320.400.500.630.801.001.251.60

143112897257453629

173313581079873691545436352

42

*1-phase: please contact Interrroll

Idler Pulley UT 165S320 4742 10.5 11.0 12.0 12.5 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.5


43


Pos. Description



10 Terminal box – bottom part11 Terminal box cover12 Shell16 Rear shaft19 Input wheel20 Output pinion22 Geared rim23 Intermediate pinion shaft24 Intermediate wheel31 Labyrinth seal cover53 Cable seal nipple (cable option)53.1 Nipple (terminal box)55 Spacer bushing56 Spacer bushing

Pos. Description

63 Ball bearing64 Needle bearing65–70 Ball bearing71 Inner race74 Locking ring84 Locking ring86 Locking ring93 Elbow or straight connector

102 Screw103 Screw110 Screw111 Screw113 Screw 114 Socket set screw115 Oil plug with magnet126 Key127 Key131 Key132 Key

148,111

53

11

138110

10

66

8471 64 240 127 5519

136 1401 142 5 63 103 22 132 8

65 74 10220014653.1

12

20

68226 204 3 67 145 126 160,161

7 16

102 115, 131

2-stage gearbox


Pos. Description

136 O-ring/Rubber seal138 Rubber seal139 Grease nipple140 Deflection seal142 Double lip seal143 O-ring145 Distance washer146 Washer148 Washer150 Electromagnetic brake 150.1 Friction disc156 Rectifier (not shown)

Pos. Description

160 Oil plug161 O-ring163 O-ring167 Screw200 Rubber seal204 Rotor complete with pinion208 Stainless steel cover – gear end210 Fixing guard 223 Cable 226 Stator complete240 Distance ring

44



200 14614653.193223

Elbow connector

163

161

160

TS7N

208

31143

200

200

93146

114

53146

139

223

20 6471 24 55

86 69 23 70131 56210,167

113150

150.1673


45

Belt Drive 165EThe Belt Drive 165E, with a diameter of165 mm, is generally used when morepower and radial load is required.With a min. RL of 350 mm and powersranging from 0.11 to 1.50 kW, this size of drum is suitable for most medium andheavy-duty belt conveyor applicationssuch as: Food processing conveyors,assembly line conveyors, warehousingand vehicle loading conveyors, airportbaggage handling conveyors, meat andpoultry processing conveyors, pharma-ceutical conveyors, post office sortingconveyors, abattoir conveyors, light agri-cultural and bulk solids handling convey-ors. The Belt Drive 165E has standardIP66/67 enclosure and is available incomplete stainless steel for wash downapplications.


Specifications of standardBelt Drive 165E


• Die cast aluminium bearing housing• Mild steel shaft treated with anti-rust

wax• Triple shaft sealing system – degree of


able. Please specify!• Wide range voltage available• Available in both 50 & 60 Hz• 3-phase & 1-phase induction motors

with thermal protector • 3-phase induction motors with dual

voltage • One out of two oil plugs fitted with a

magnet to filter the oil• Motor winding insulation class F• Dynamical balanced rotor • Oil change recommended every 10,000

operational hours • Minimum RL 350 mm • Maximum RL 1800 mm for crowned

shells • Non standard RL lengths available• No maintenance!• Single-phase motors are available in

0.37 and 1.1 kW and will be suppliedwith a running capacitor.

The start capacitor is optional, butstrongly recommended. When inquir-ing, please note that single phasemotors without start capacitor have a starting torque of only 70% of thenominal torque (see further commentson page 68).


TSN7 – Food grade technicalspecifications of Belt Drive 165E

• Shell in stainless steel – AISI 304• Stainless steel shafts – AISI 303• Stainless steel covered – AISI 304 –

bearing housings • Stainless steel oil plugs – AISI 304 –

with magnet• Die cast aluminium terminal box or

powder coated aluminium terminal box(non-toxic coat). Alternatively, straightstainless steel connector – AISI 303 –both with flying lead.

• Re-greasable stainless steel seals –AISI 303


• Option: FDA & USDA food graderecognized oil and grease

• Please refer to page■60 for brackets• Please refer to pages■■63 – 64 for



46


165E



shore “A” ± 5

White rubber lagging (FDA) XOil, fat & grease resistant– Type NBR, hardness 57, shore “A” ± 5


1.10 kW




Allowable ambient temperatures –25°C +40°C Std.





Thermal protector Std.

Parallel shell X





2 speed motors X




Special voltages X


Optional ExtrasBelt Drive 165E



47

Belt Drives 165E� 165 mm




AGLEL

RLmin = 400 (350)K

H

ØB

CH

ØE

ØA

N

L

M

N1

G G

U

V

K H

ST

K H

ØA

ØE

RL

G

HC EL

AGLC

H

G

W

D

F


165E 165 163.5 43.5 40 80 30 10 21.5 41.5 41 24 95 14 21.5 43.5 4 27 21.5 43.5 20 48 12


UT 165E 165 – 43.5 40 75 30 16.5 21.5 46


Nomi- Torque Belt Max. Weight in kg for Standard widthnal pull radial

Power No. of Gear belt loadpoles stages speed T1 + T2 RL in mm (max. 1800)

at fullload50 Hz

kW/HP m/s Nm N N 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100

Motor

0.11/0.15 12 3

0.060.080.10

14110685

172312931034

9330–––

29.0 30.5 32.0 33.0 34.0 35.0 36.5 38.0 39.0 40.0 41.5 43.0 44.0 46.0 47.0

0.37/0.50

6

4

2

2

3

0.130.160.200.250.320.400.500.630.801.00

219178142114897157453628

26752174173913911087869696552435348

9330

9330

––

26.0

30.0

28.0

31.5

29.5

33.0

31.0

34.0

32.0

35.0

33.0

36.0

34.0

37.5

35.5

39.0

37.0

40.0

38.0

41.0

39.0

42.5

40.5

44.0

42.0

45.0

43.0

47.0

45.0

48.0

46.0


0.75/1.00 4

3

2

0.200.250.320.400.500.630.801.00

284227178142114907157

347827822174173913911104869696

9330

––––––––

31.0 32.5 34.0 35.0 36.0 37.0 38.5 40.0 41.0 42.0 43.5 45.0 46.0 48.0 49.0

1.10/1.50 2

3

2

0.400.500.630.801.001.251.602.00

21116913410685685342

25852068164112931034827646517

9330

––––––––

33.0 34.5 36.0 37.0 38.0 39.0 40.5 42.0 43.0 44.0 45.5 47.0 48.0 50.0 51.0

1.50/2.00 2

3

2

0.630.801.001.251.602.00

183144115927258

2236176314101128881705

9330

––––––

34.0 35.5 37.0 38.0 39.0 40.0 41.5 43.0 44.0 45.0 46.5 48.0 49.0 51.0 52.0

48

Idler Pulley UT 165E9330 13.0 14.0 15.0 17.0 18.0 19.0 20.0 21.5 23.0 24.0 25.0 26.5 28.0 29.0 31.0 32.0


49



at fullload50 Hz

kW/HP m/s Nm N N 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100

Motor

0.37/0.50

6

4

2

2

3

0.130.160.200.250.320.400.500.630.801.00

219178142114897157453628

26752174173913911087869696552435348

9330

9330

––

26.0

30.0

28.0

31.5

29.5

33.0

31.0

34.0

32.0

35.0

33.0

36.0

34.0

37.5

35.5

39.0

37.0

40.0

38.0

41.0

39.0

42.5

40.5

44.0

42.0

45.0

43.0

47.0

45.0

48.0

46.0


1.10/1.50 2

3

2

0.400.500.630.801.001.251.602.00

21116913410685685342

25852068164112931034827646517

9330

––––––––

33.0 34.5 36.0 37.0 38.0 39.0 40.5 42.0 43.0 44.0 45.5 47.0 48.0 50.0 51.0

Idler Pulley UT 165E9330 13.0 14.0 15.0 17.0 18.0 19.0 20.0 21.5 23.0 24.0 25.0 26.5 28.0 29.0 31.0 32.0


50


Pos. Description



10 Terminal box – bottom part11 Terminal box cover12 Shell16 Rear shaft19 Input wheel20 Output pinion22 Geared rim23 Intermediate pinion shaft24 Intermediate wheel31 Labyrinth seal cover53 Cable seal nipple (cable option)53.1 Nipple (terminal box)55 Spacer bushing63 Ball bearing64 Needle bearing65–70 Ball bearing

Pos. Description

71 Inner race73 Locking ring74 Locking ring81 Locking ring84 Locking ring85 Locking ring86 Locking ring93 Elbow or straight connector

102 Screw103 Screw110 Screw111 Screw112 Socket set screw113 Screw 114 Socket set screw115 Oil plug with magnet126 Key127 Key131 Key132 Key136 O-ring/Rubber seal138 Rubber seal

138

148,111

20053.1 1 140 142 63 5 20 64 112 127 19

53110

11

13610 146 16722 103 132 8

84

210 103

65 74 12 226 204 145 67 126 1023 16 68

66 102

141 140 7 115 161

161160

2-stage gearbox


51

Pos. Description

139 Grease nipple140 Deflection seal141 Double lip seal142 Double lip seal143 O-ring145 Distance washer146 Washer148 Washer150 Electromagnetic brake 150.1 Friction disc156 Rectifier (not shown)160 Oil plug161 O-ring163 O-ring


163

161

209

160


Elbow connector

146

114208

143

146

200

93

1

53.1

31

142

139

223

65127 24 73 131 84

86 69 23 19 55 85 70 8

74

81 113 67 102 150 3

53.1

146

200

146

93

1

223

TS7N

Pos. Description

167 Screw200 Rubber seal204 Rotor complete with pinion206 Insulated sleeve for wire

protection208 Stainless steel cover – gear end209 Stainless steel cover –

oil plug end210 Fixing guard 223 Cable 226 Stator complete240 Distance ring


52


53

Belt Drive 216SThe Belt Drive 216S in diameter 216 mmwith powers ranging from 0.11 to 1.10 kWand speeds from 0.08 to 2.50 m/s istypically used for heavy-duty unit andbulk handling applications.The Belt Drive 216S is often used in cullet handling conveyors, steep inclineflexible sidewall conveyors, airport lug-gage handling conveyors, meat andpoultry processing conveyors, timber andbrick making conveyors, post office sort-ing conveyors, abattoir conveyors,sewage and sludge handling conveyors,bulk solids handling conveyors etc.



treated with antirust wax• Die cast aluminium bearing housing• Mild steel shaft treated with anti-rust

wax• Aluminium lightweight gearbox• Sealing system with 2 dust lip seals –

degree of protection IP66/67(EN60034-5)


• Die cast aluminium terminal box• Wide range voltage available• Available in both 50 & 60 Hz• 3-phase & 1-phase induction motors

with thermal protector • 3-phase induction motors with dual

voltage• One out of two oil plugs fitted with a

magnet to filter the oil• Motor winding insulation class F• Dynamical balanced rotor • Oil change recommended every 10,000

operational hours • Minimum RL 350 mm • Maximum RL 1800 mm for crowned

shells • Non standard RL lengths available• No maintenance!• 1-phase motors are available in 0.37

and 1.1 kW and will be supplied with arunning capacitor.The start capacitor is optional, butstrongly recommended. When inquir-ing, please note that single phase

motors without start capacitor have astarting torque of only 70% of the nomi-nal torque (see further comments onpage 68).


Version TS9 – Belt Drive 216S rust-free technical specifications• Stainless steel shell – AISI 304 • Stainless steel shafts – AISI 303• Industrial nickel-plated aluminium bear-

ing housings• Stainless steel oil plugs – AISI 304 –

with magnet• Stainless steel re-greasable labyrinth

seals – AISI 303• Degree of protection IP66/67

(EN60034-5) • Aluminium terminal box or powder


Version TS11• As TS9 but with mild steel shell




54


216S

Stainless steel option – TS9/TS11 – regreasable X


shore “A” ± 5



1.10 kW




Allowable ambient temperatures –25°C +40°C Std.





Thermal protector Std.

Parallel shell X





2 speed motors X




Special voltages X





55

Belt Drives 216S� 216 mm

U

V

K H

ST

K H

ØA

RL CH

ØE

HC

G

ELAGL

G

W

AGLEL

KH

ØB

C

G

H

ØE

ØA

N

L

M

N1

G

D

F

Standard drive with terminal box

Idler pulley TS9/TS11 version; cylindric

Straight Elbow connector connector


216S 216 214.5 43.5 40 105 30 8.5 21.5 41.5 41 24 95 14 21.5 43.5 4 27 21.5 43.5 20 48 12

Idler pulley TS9/TS11 version; cylindricA B C D E F G H Wmm mm mm mm mm mm mm mm mm

UT 216S 216 – 43.5 40 105 30 16.5 21.5 48


9330 1917 21 23 25 27 29 31 33 35 37 39 45 51 53 55 57



at fullload50 Hz

kW/HP m/s Nm N N 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100 1150

Motor

0.11/0.15 12 3

0.080.100.13

14111387

13061045762

9330 37.0–––

39.0 41.0 43.0 45.0 47.0 49.0 51.0 53.0 55.0 57.0 59.0 61.0 63.0 65.0 67.0

0.37/0.50

6

4

3

3

2

0.160.200.250.320.400.500.630.801.001.25

237190152124957663483830

2197168514061098879703568439352281

9330

9330

38.0

36.0

––

34.0

40.0

38.0

42.0

40.0

44.0

42.0

46.0

44.0

48.0

46.0

50.0

48.0

52.0

50.0

54.0

52.0

56.0

54.0

58.0

56.0

60.0

58.0

62.0

60.0

64.0

62.0

66.0

64.0

68.0

66.0

Belt Drive 216S – � 216 mm – 3-phase*

0.75/1.00 4

3

2

0.400.500.630.801.001.25

192153122967762

177714231135893716577

9330 39.0

––––––

41.0 43.0 45.0 47.0 49.0 51.0 53.0 55.0 57.0 59.0 61.0 63.0 65.0 67.0 69.0

1.10/1.50 2

3

2

0.630.801.001.251.602.002.50

17814111290705645

165613121042837651521419

9330 41.0

–––––––

43.0 45.0 47.0 49.0 51.0 53.0 55.0 57.0 59.0 61.0 63.0 65.0 67.0 69.0 71.0

56

*1-phase: please contact Interrroll

Idler Pulley UT 216S


57


Pos. Description



10 Terminal box – bottom part11 Terminal box cover12 Shell16 Rear shaft19 Input wheel20 Output pinion22 Geared rim23 Intermediate pinion shaft24 Intermediate wheel31 Labyrinth seal cover53 Cable seal nipple (cable option)53.1 Nipple (terminal box)55 Spacer bushing63 Ball bearing64 Needle bearing65–70 Ball bearing

Pos. Description

73 Locking ring74 Locking ring81 Locking ring84 Locking ring85 Locking ring86 Locking ring93 Elbow or straight connector

102 Screw103 Screw110 Screw111 Screw112 Socket set screw113 Screw 114 Socket set screw115 Oil plug with magnet126 Key127 Key131 Key132 Key136 O-ring/Rubber seal138 Rubber seal139 Grease nipple

138

148,111

53.1 1200

11053

11

14610 136 103

142 63 5 20 64 112 127 19 84

10322 132167 8 210

7465

66

12 226 204 145 67 126 3 16 68 1417 160

102 115

2-stage gearbox


Pos. Description

141 Double lip seal142 Double lip seal143 O-ring145 Distance washer146 Washer148 Washer150 Electromagnetic brake 156 Rectifier (not shown)

58


TS9/TS11 with cable connection 3-stage gearbox Electronic brake

Elbow connector

114

143

1

31

139

142

146

53.1

200

146

93223

65127 24 73 131 84

86 69 23 19 55 85 70 8

74

81 113 67 102 150 3

53.1

146

200

146

93

1

223

Pos. Description

160 Oil plug167 Screw200 Rubber seal204 Rotor complete with pinion210 Fixing guard 223 Cable 226 Stator complete


59

MountingBrackets for Belt Drives 80S, 113S & 113E

Belt drive bracket:Zinc plated mild steel or stainless steel

Bracket for idler pulley only (do not use for belt drives!): zinc plated mild steel or stainless steel

Belt drive bracket

D E F K R S T U Xmm mm mm mm mm mm mm mm mm

35.5 45.5 21.5 26.5 55 6.5 15 75 3

Idler pulley bracket

A B D E F G Hmin Hmax R S U W X Zmm mm mm mm mm mm mm mm mm mm mm mm mm mm

120 21 35.5 95 21.5 24.0 35 79 55 6.5 75 30 3 37


MountingBrackets for Belt Drives138S, 138E, 165S,165E & 216S

KL30 & KL40painted black

Belt drive & idler pulley brackets

Type Material Description A B D E F H U S T V I K Weightmm mm mm mm mm mm mm mm mm mm mm mm kg

138S, 138E & 165S Cast iron KL 30 180 24 30 110 20 44.5 72 11 17 12 86 57 0.7

165E & 216S Cast iron KL 40 190 40 40 110 30 50 81 14 20 22 110 77 1.6

60


61


InformationRequired for Orders

Please give the following informationwhen ordering/inquiring:• For inquiries, please specify clearly the

type of application

Belt drive• Quantity• Diameter in mm• Type of Belt Drive (80S, 113S, 113E,

138S, 138E, 165S, 165E or 216S)• Power in kW • No. of phases• Voltage and type (dual or single)• Frequency in Hz• Belt speed in m/sec• Special requirements – see “Optional

Extras” on the back cover• Face width dimension – RL in mm

Idler pulley• Quantity• Diameter in mm• Type of idler pulley• Special requirements – see “Optional

Extras” on the back cover• Face width dimension – RL in mm

Brackets• Quantity• Belt drive shaft diameter• Bracket type – see pages 60–61

Parts• Quantity• Description of belt drive or idler pulley

as above (refer to data plate)• Serial number of belt drive (see data

plate or end of shaft opposite the termi-nal box or cable entry)

• Position no. of parts – please refer tothe spare parts lists and cut awaydrawings

Important Please refer to Interroll regarding:• Belt drives connected to frequency

converters (speed controllers)• Belt drives for low noise applications –

e.g. airports, post-offices etc.• “Optional Extras” described in this

catalogue (back cover).

62


63

Applicationsin Special EnvironmentalConditions

Low ambient temperatureFor temperatures below –25°C, pleaseconsult Interroll. Special oil, special seals,anti-condensation heater required.Please consult “Optional Extras” on theback cover for oil types.

High ambient temperatureFor ambient temperatures above +40°Cplease consult Interroll.

Extremely dusty/abrasive wet/highhumidityIP66/67 sealing, special finish, i.e. stain-less steel, nickel-plating, rubber lagging,flying lead option in place of terminal box.

Food handling applicationsStainless steel versions in TS0, TS7N,TS9, TS10, TS11 or TS12 for high-pres-sure hose wash down. Food quality lag-ging being oil, fat and grease resistant.FDA, USDA, FSIA & FESD recognisedmaterials.IP66/67 regreasable seals.

Underwater applicationsWhere specified IP66/67, the Interroll BeltDrive has been tested for 30 minutesunder 1 meter of water. However, themotor is not intended for continuousunder water performance (IEC 529). If indoubt, please consult Interroll.

Frequent starts/stopsNumber of starts/stops for 3-phasemotors:Belt Drive 80S 10 per minuteBelt Drive 113S 10 per minuteBelt Drive 113E 5 per minuteBelt Drive 138S 5 per minuteBelt Drive 138E 4 per minuteBelt Drive 165S 4 per minuteBelt Drive 165E 3 per minuteBelt Drive 216S 3 per minute

For more frequent starts/stops or inconnection with single phase motors,please consult Interroll.

Indexing conveyor/decline conveyor/reversible inclined conveyorElectro magnetic brake (not available inBelt Drives 80S, 113S, 113E & 138S).

Inclined conveyor (not reversible)Mechanical backstop (not available inBelt Drives 113S, 113E & 138S).

Reversible conveyorTime delay between forward and reverse.The motor must come to a completestop before reversing. Belt Drive to beinstalled in the middle of the conveyor.


Variable speed conveyorTwo speed motor. AC frequency con-troller (variable speed drive control).

Using a belt drive without conveyorbelt or with a belt covering less than2/3 of the drum face widthUse drives only from a special range ofbelt drives developed for this purpose.Do not use standard belt drives unlessaccepted by Interroll. Insulation class H.Extra oil. Connect thermal protector. Use 3-phase motors only. Please consultInterroll.

Belt drives mounted non-horizontallySpecial execution! Please consult Inter-roll. Extra oil, grease packed top bearingand electrical outlet at the opposite endrequired.

High power rated motors. Startingunder loadStar/delta starter. Soft start electronicstarter.

Impact loadOversize belt drive. Please consult Interroll.

Handling materials with oil, greaseand fat contentStainless steel versions in TS0, TS7N or TS9, TS10, TS11 or TS12. Food quality lagging being oil, fat and greaseresistant.

Conveyors fitted with knife edges/automatic tracking devicesParallel shell belt drive. Higher power beltdrive.

Extremely low noise/vibration require-mentsBalanced shell. Anti vibration mountingbrackets etc. Please contact Interroll forspecial solution – especially where 2-polemotors are required.

High altitudes >1000 mPlease consult Interroll.

Chemical environmentsPlease consult Interroll.

Underground/mining/tunnelling appli-cations where possible dangerousatmospheric conditions apply orwhere the belt drive is to be flame-proof or intrinsically safe.Interroll Belt Drives are not intrinsicallysafe or explosion proof. Please consultInterroll.

Critical speed requirementsNormal motor speeds can deviate by±10% and more in some cases. Whereexact speeds are required, please con-sult Interroll.

64

Applicationsin Special EnvironmentalConditions


65

Power Calculationsfor InterrollBelt Drives in Unit Handling

60 Hz connectionAll data given in this catalogue is basedon connection to 50 Hz supply.If however the motor is connected to a 60 Hz supply, the speed of the motor will increase by 20%.

Example: 0.5 m/s x 60 = 0.6 m/s50

The calculation is a guide for unit handlingapplications only. For more detailed calculations, please contact your conveyorbelt supplier or local Interroll partner.

Conveying system

Roller bed conveyor

Slide bed conveyor

Duble slide bed conveyor

Force to conveymaterials horizontally

Force to conveymaterials on incline Accumulation

F0 = 0.4 · L · (2Pn + Ppr)

Force without load

Pm1

L

H

L

L

Pm1

Pm1

Pm2

F0 = 11· L · Pn · C2

F0 = 10 · L · Pn · (C2 + C4)

F1 = 0.4 · L · Pm1

F1 = 11 · L · Pm1 · C2

F1 = 10 · L · (Pm1 · C2 + Pm2 · C4)

F2 = 10 · H · Pm1

F2 = 10 · H · Pm1

F3 = 10 · L · Pm1 · C1

F3 = 10 · L · Pm1 · C1

F3 = 10 · L · (Pm1 · C1 + Pm2 · C3)F2 = 10 · H · (Pm1 – Pm2)

Double slide bed conveyor

Belt pull calculation

F = Belt pull [N]. F = F0 + F1 + F2 + F3

The belt pull [N] for the belt drives is shownin the respective tables

Pn = Belt weight per linear meter [kg/m]

Ppr = Weight of rotating parts of the belt conveyor (carrying and return section) per meter length [kg/m]

Pm1 = Weight of the conveyed product on the load section, for each meter of length of the belt conveyor [kg/m]

Pm2 = Weight of the conveyed product on the return section, for each meter of length of the belt conveyor [kg/m]

C1 = Coefficient of friction between product and belt carrying side

C2 = Coefficient of friction between belt carrying side and slider bed

C3 = Coefficient of friction between return belt and product

C4 = Coefficient of friction between return belt side and slider bed

L = Centre-to-centre length [m]

H = Height-meters [m]

F0–F3 = Force [N]

Belt pull calculations Interroll Belt Drives D&R

C2 or C4 PE Belt PP Belt POM Belt

PE slider bed 0.30 0.15 0.10

Mild steel ors/s slider bed 0.15 0.25 0.20

C1 or C3 PE Belt PP Belt POM Belt

Steel products 0.15 0.30 0.20

Glass products 0.15 0.15 0.15

Plastic products 0.10 0.15 0.15

Coefficient


Important Information

Belt pull and torqueThe speed values given in this catalogueare based on a motor which has reachedthe rated belt pull and torque.

Belt speedThe exact belt speed can deviate up to±10% of the normal belt speed shown.The exact belt speed of single phase beltdrives can deviate by +10% to –20%from the nominal belt speed shown.Exact information regarding the actualbelt speed for special applications isavailable on request. The speeds listedin this catalogue are always nominal fullload speeds.

Belt drives with mechanical backstopBelt drives fitted with mechanical back-stop are used for inclined belt conveyorsto prevent run back of the belt should apower failure occur. The backstop is builtinto the belt drive and is mounted on therotor shaft. The mechanical backstopworks in one direction only and unlessotherwise stated is supplied from factorywith a clockwise rotation when viewedfrom the terminal box end of the beltdrive.

Belt drives with electromagnetic brakeBelt drives with electromagnetic brakeare intended for use on conveyors whereautomatic braking is required in one, orboth directions.

The electromagnetic brake is a springapplied safety brake connected to therotor shaft. In a de-energised condition –power switched off – the springs pressagainst• an armature disc,• a friction lined disc and• the brake flange of the motorand the rectifier and brake coil are bothdisconnected. When power is switchedon, a magnetic field is built up. Thearmature disc is attracted (pulled) againstthe springs resulting in no frictionbetween• the armature disc,• the friction line disc and• the brake flange.The brake is now released and the rotorshaft is then able to rotate freely.A rectifier must be used.

Belt drives with special manufactureBelt drives with special power, diameters,widths, speeds, voltages or frequenciesdeviating from the standard program canbe supplied against extra charge andperhaps longer term of delivery. However,the stated minimum widths in the pro-gram cannot be reduced.

66


67

Thermal protectorThe thermal protector is a heat sensitiveswitch built into the motor winding headwhich disconnects the control powershould the motor overheat. The thermalprotector must be connected in series,with a magnetic coil/relay device andcontactor. The thermal protector willreset automatically when motor windingtemperature returns to a safe level. Thethermal protector is based on a bimetallicswitch. In the event of disconnectionplease identify the cause of overheatingbefore restarting the motor. Should thecause not be eliminated the motor mightbe damaged over time. In this case theguarantee is no longer valid.

AttentionWhen the thermal protector switch orother safety devices are activated, checkfor the cause before restarting the sys-tem. Frequent activation of the systemcan cause burnout of the windings. Insuch a case please contact Interroll.

Belt drives with rubber laggingPlain or profiled lagging is available inblack (standard) or white (food quality)colour. The lagging is normally cold vul-canised, but can be hot vulcanised forhigh power/high temperature applicationsand for belt drives with insulation class“H”. Note: All belt drive specifications are given according to the standardmotor without rubber lagging. In caseswhere the belt drive is to be rubber

lagged by the customer, it is necessaryto refer to Interroll in order to avoid heatdissipation problems and to keep guar-antee. Please also note the speed changewhen using rubber lagged pulleys.

Interroll Belt Drive – single-phase versionSingle-phase windings are manufacturedwith an auxiliary winding. The motorshould operate with a starting capacitor,a running capacitor and a relay, whichautomatically disconnects the startingcapacitor once the rated torque isreached. Belt Drives 80S and 113S oper-ate with a running capacitor only. Withouta starting capacitor, the starting torque isapprox. 70% of the nominal torque listedin the catalogue.

Certificates of approval/recognitionInterroll Belt Drives can be supplied withCSA approval (138E – 216S), UL recog-nition (80S – 138S), TÜV and FDA recog-nition. Please ask for details.

Important Information


68

Installation andMaintenance

Mounting the Interroll Belt Drive

• Before installing the Interroll Belt Drive,please ensure the data plate informa-tion is correct to your specification.

• The Interroll Belt Drive should always bemounted horizontally, parallel to theidler pulley and square to the conveyorframe. All types of brackets must befully supported by and fastened to theconveyor frame in such a way that theshaft ends do not deform. The shaftends must always be fully supported bythe brackets. Applications for non-hori-zontal installations of more than 2° forBelt Drives 80S, 113S, 113E & 138S or5° for 138E, 165S, 165E and 216Smust be referred to Interroll.

• The shafts of Belt Drives 138E, 165S,165E and 216S are stamped with theword “Up”. During installation ensurethat “Up” mark does not appear belowthe horizontal. Serious damage mayoccur if this instruction is not followed.The instruction does not apply to BeltDrives 80S, 113S, 113E and 138S.

• The mounting brackets should be fittedin such a way that they are in contactwith the shoulder of the shaft flats. Thisis to ensure that the belt drive has noaxial clearance and to limit shaft deflec-tion to a minimum.

• Where Interroll Belt Drive brackets arenot used it is essential that at least 80%of the shaft flats are supported by themounting equipment and the clearancebetween the flats and the supportshould be less than 0.4 mm.

A belt drive with frequent reversibleoperations or many starts/stops shouldbe assembled without any clearance.

• The belt drive must always be fittedwith a conveyor belt to prevent over-heating. Belt drives fitted without a beltmust be referred to Interroll. Use drivesonly from a special range of belt drivesdeveloped for this purpose. Do not usestandard belt drives unless accepted byInterroll.

• Belt drives to be installed in ambienttemperatures below –25°C and above+40°C please consult Interroll. Pleasecheck ambient temperature limits in theenclosed list of oil contents.

• Rubber lagging can, in certain circum-stances, cause overheating of the beltdrive. Please consult Interroll for adviceon the type and maximum thickness.

• According to the European CouncilDirective relating to machinery thebelt drive must not be put into oper-ation before the motor is correctlyinstalled, correctly connected to thepower supply and protected againstrotating parts by the equipmentmanufacturer.

Belt tension

The conveyor belt should not be overtensioned, but sufficiently only to pullthe belt and load without belt slip. Formaximum belt tension see the figuresincluded in the motor specifications(Max. Radial Load in N).


69


Electrical connection

• A wiring diagram is always suppliedwith the Interroll Belt Drive. Always referto the connection instructions andensure that the motor is connected asrequired for the correct mains supply.

• The belt drive must be installed togetherwith a motor protector switch or relay.The standard 3-phase motors areequipped with a thermal protector,which is fitted into the winding head.This thermal protector will open if themotor overheats. For higher thermalprotection of the motor it should beconnected to a relay or contactor. Theprotection device must be adjusted inaccordance with the present motordata and checked frequently.

• Single-phase motors should be con-nected to a starting capacitor (113E –216S) and a running capacitor. Belt Drives 80S and 113S are, however,operating with a running capacitor onlyresulting in a limited starting torque. Therunning capacitor is supplied togetherwith the Belt Drives 138E – 216S. Asto Belt Drives 80S, 113S, 113E & 138Sthe running capacitor has to be orderedseparately.

• When a backstop is fitted to the beltdrive, please ensure that the motor isconnected for the correct direction ofrotation. Otherwise serious damagescould occur to the motor. When con-nected in accordance to the delivered

connection diagram the motor will runin the free direction.

• When an electromagnetic brake is fittedto the belt drive it will be supplied witha rectifier and has to be connectedaccording to instructions. The rectifierhas an input AC-voltage and outputDC-voltage. The electromagnetic brakeis operated by direct voltage (DC).Therefore it must not be connected toan AC-voltage supply.

• The Interroll Belt Drive is designed fordirect starting. Please be aware thatwhen connecting to a soft start devicee.g. star/delta switch, the power of themotor during start will be drasticallyreduced and could cause overheatingof the motor. As a safety measure,please use the earth screw present inthe terminal box.

• If the Interroll Belt Drive with cableoption is connected to a frequencyconverter, the cable has to be screenedor covered with a screening tube/sleeveaccording to the European CouncilDirective relating to “electromagneticcompatibility” – EMC89/336/ECC.

• Connection of the belt drive must beperformed by a specialist in accordancewith the electrical regulations.If in doubt, please refer to Interroll.


70


Before starting the belt drive

• Ensure the belt drive is wired correctlyand that it is connected to the correctsupply voltage.

• Ensure that oil is present in the beltdrive.

• Ensure that the belt drive and conveyorbelt is free to rotate.

• Ensure that the belt tension is sufficientto transmit belt pull; avoid overtension.

Maintenance

• If repair or maintenance is required, thebelt drive has to be disconnected fromthe supply before the terminal box canbe opened.

Interroll Belt Drives 80S & 113S

• These belt drives are factory oil filled forlife according to list of oil contents. Nooil change or maintenance is necessarythroughout its operational life, exceptwhere fitted with regreasable seals.

All other belt drive versions

• The Interroll Belt Drives are normallymaintenance free and require no spe-cific attention during their operation.They are ready for operation immedi-ately after connection to the powerstation.

• All belt drives are factory oil filledaccording to the enclosed list of oilcontents. The first oil change is recom-mended after 10,000 operational hoursand then approximately every 10,000hours. Please note that the oil plug withmagnet must be cleaned after every oilchange.

• The oil filter/drain plugs are located onthe shell end housing (113E – 216S).When refilling with oil, please refer tothe enclosed list of oil content shown inlitres or to the belt drive data plate.


71


Interroll Belt Drives fitted with regreasable IP66/67 seals

• Regreasable IP66/67 seals must be re-greased regularly with antifrictionbearing grease in accordance with theoperating conditions. If installed inaggressive environments and in contin-uous contact with water, salt, dust etc.,or when working under full load it willbe necessary to re-grease more fre-quently. If the belt drive is cleaned bymeans of special chemical detergents,high-pressure water or steam, re-greas-ing should take place more frequentlyaccording to the operating conditionsand the cleaning process, when suchclearing removes the grease from theseals. Please note that re-greasablebelt drives are not suitable for under-water applications.

Oil characteristics

• Do not use oil containing additives,which may damage the motor insulationor seals. Furthermore, graphite, molyb-denum disulphide or other electricalconductive-based oils must not beused as they will cause damage to themotor.

Service and after sales

• Always contact your local Interroll part-ner or official distributor.


72

MOTOR

T.C.

N.C.

3 1 2 4 5 6

brown black white blue red grey yellow/green

C.

F 0(V)

MOTOR

T.C.

N.C.

3 1 2 4 5 6

blue black white brown red grey yellow/green

C.

F 0(V)

MOTOR

3 1 2 4 5

brown black white blue red yellow/green

C.

F 0 blin

dMOTOR

4 1 2 3 5

blue black white brown red yellow/green

C.

F 0 blin

d

MOTOR

1 3 4 5 2

black brown blue red white yellow/green

S T

T.C.

N.C.

R

MOTOR

3 1 4 5 2

brown black blue red white yellow/green

S T

T.C.

N.C.

R

MOTOR

T.C.

N.C.

1 3 4 2 5 6

black brown blue white red grey yellow/green

blin

d

S TR

MOTOR

T.C.

N.C.

3 1 4 2 5 6

brown black blue white red grey yellow/green

S T blin

d

R

ConnectionDiagramsfor Belt Drives80S, 113S, 113E& 138S

Cable Connection

01 1-ph-motor with thermal control (T.C.)

02 1-ph-motor

03 3-ph-motor with thermal control (T.C.) and 6-wire cable

04 3-ph-motor with thermal control (T.C.) and 7-wire cable


73

ConnectionDiagramsfor Belt Drives113E & 138S

Terminal Boxwith Wago Clamps

Y L2L1 L3 T2T1 B2

B1

MOTOR

T.C.

N.C.

1 3 4 2 5

black brown blue white red yellow/green

L1 L2 T1 T2L3

Y L2L1 L3 T2T1 B2

B1

MOTOR

T.C.

N.C.

1 3 4 2 5

black brown blue white red yellow/green

L2 L1 T1 T2L3

01 3-ph-motor with thermal control (T.C.) for one voltage – low or high

02 1-ph-motor with thermal control (T.C.)

Y NL1 L3 T2T1 B2

B1

MOTOR

T.C.

N.C.

3 1 2 4 5 6

brown black white blue red grey yellow/green

L1 N T1 T2

Y NL1 L3 T2T1 B2

B1

MOTOR

T.C.

N.C.

4 1 2 3 5 6

blue black white brown red grey yellow/green

L1 N T1 T2


74

ConnectionDiagramsfor Belt Drives138E, 165S,165E & 216S

Terminal Boxwith Wago Clamps

013-ph-motor

023-ph-motor(ELB)

031-ph-motor(ELB)

04 2-speed motor

053-ph-motorUSA

Characters in brackets for 2-st gearbox

Push in cable2

L2L1

L1 L2

L3

L3

Push down clamp1

VY

E(R

D)

RD

(YE

)U W

BU

V2

BN

Y

L2L1 L3

L2L1 L3

AC

T2T1 B2

B1

DC

V2

BN

RD

(YE

)

GY

(BK

)Y

E(R

D)

BK

(GY

)W

2V

1

U1

U2

W1

BU

3-ph-motor

T1 T2G

NG

NB

1B

2W

H

WH

U2

GY

(ELB)

YE

(RD

)R

D(Y

E)

V1

W2

U1

BK

W1

BU

WH

GN

WH

GN

T2T1 B2

B1

L2L1 L3AC

DC

Y L2L1 L3 T2T1 B2

B1

3-ph-motor (ELB) Y

Y

NL1

NL1 L3

AC

T1 T2 B1

B2

DC

Y L3

L1 N

L1 N

AC

T2T1 B2

B1

DC

YE

(RD

)Z

1

BU

BK

RD

(YE

)

U2

U1

Z2

WH

GN

GN

WH

T2T1 B1

B2

RD

(YE

)Z

2

YE

(RD

)

BUBK

U1

U2

Z1

WH

GN

WH

GN

T2T1 B2

B1

1-ph-motor (ELB) 1-ph-motor (ELB)

Y

L1 L2 L3

L2L1 L3 T1 T2 B2

B1

Y

Motor Dahlander slow speed

2UG

Y

YE

(RD

)

RD

(YE

)

1V1U 1WB

U

(T1)

(T2)

GN

GN

2V 2WB

N

BK

1UR

D

B2

L3

L3L2L1

L1 L2 T2T1 B1

(T2)

GN

GY

(BN

)

BU

1W1VY

E

2U

BN

(GY

)2V 2W

BK

(T1)

GN

YYMotor Dahlander high speedL3

L1During reconnection check star U5/V5/W5

L1

L1

L3L2

L2 L3 1 2 3 4 5 L1 51

L2

L2

L3

2 43

V1

YE

(RD

)

V2

BN

3-ph-motor USA

W5

V5

GY

(BN

)R

D(Y

E)

U1

U5

W1

BU

BN

(GY

)Y

E(R

D)

V1

GY

BK

U2

YY

W2

T2

BK

GN

GN

T1

RD

(YE

)U

1

T2G

N

W2

V2

V5 W5

BU

GY

(BN

)W

1U

2G

Y(B

N)

BN

BN

U5

BK

BK

GN

T1

3-ph-motor USA Y


75

041-ph-motor(ELB)

1-Ph-Motor (ELB)

Z1

3

L1 NDC

L1 N

1-Ph-Motor (ELB)

Z1

U1

U2

3 1 2

(T2)

B2

B1

Z2

(T1)

654 7 8 gn/ye

U1

Z2

U2

4 21

DC

gn/ye

B2

B1

(T1)

(T2)

5 6 7 8

033-ph-motor (ELB)

L3L1 L2

AC

DC

3-Ph-Motor ELB

V1

W1

U1

1 2 3

T2B2

65

B1

7 8

T1

gn/ye

023-ph-motor

L3

U1

T2 V1

T1U1

U2

W2

W1

V1

V2 W1

L3L1 L2

1 2 3 654 7 8 gn/ye

L1 L2

1 2 3

3-Ph-Motor

T2T1W2

U2

V2

864 5 7 gn/ye

3-Ph-Motor

013-ph-motor

V1

W1

L3L1 L2

U1

1 2 3 gn/ye

3-Ph-MotorConnectionDiagramsfor Belt Drives138E, 165S, 165E& 216S

Cable Connection

052-speed motor

L3L1 L2 L2L1 L3

3

1W

Motor Dahlanderhigh speed

Motor Dahlanderslow speed

1 2 3

1U 1V 1W

654 87

2W2V2U (T2)

(T1)

gn/ye 21

1U 1V

54 76

2U 2V 2W (T1)

gn/ye8

(T2)

3-ph-motor

3-ph-motor 3-ph-motor

3-ph-motor (ELB)

1-ph-motor (ELB) 1-ph-motor (ELB)


76

Oil Contentsin Litres for HorizontalApplications

Litres (L)

Type Ø 80 Ø 113 Ø 113 Type Ø 138 Ø 138 Ø 165 Ø 160 Ø 216

RL in mm 80S 113S 113E RL in mm 138S 138E 165S 165E 216S

262 0.42 300 1.10 0.7 1.5312 0.25 0.55 0.69 350 1.41 0.9 1.8 1.2 3.0

362 0.35 0.73 0.91 400 1.71 1.1 2.0 1.4 3.4412 0.44 0.89 1.12 450 2.02 1.3 2.3 1.6 3.9

462 0.54 1.01 1.27 500 2.32 1.5 2.6 1.8 4.3512 0.63 1.13 1.42 550 2.63 1.8 2.9 2.0 4.8

562 0.73 1.25 1.58 600 2.94 2.0 3.1 2.3 5.2612 0.82 1.37 1.73 650 3.24 2.2 3.4 2.5 5.6

662 0.92 1.49 1.88 700 3.55 2.4 3.7 2.7 6.1712 1.01 1.61 2.03 750 3.85 2.6 3.9 2.9 6.5

762 1.12 1.73 2.18 800 4.16 2.8 4.2 3.1 7.0812 1.20 1.85 2.33 850 4.47 3.0 4.5 3.3 7.4

862 1.30 1.97 2.48 900 4.77 3.2 4.7 3.5 7.8912 1.39 2.09 2.63 950 5.08 3.4 5.0 3.7 8.3

962 1.49 2.21 2.78 1000 3.6 5.3 3.9 8.71012 2.33 2.94 1050 3.6 5.6 4.1 9.2

1062 2.45 3.09 1100 3.8 5.8 4.4 9.61112 2.57 3.24 1150 4.0 6.1 4.6 10.0

1200 4.2 6.4 4.8 10.51250 4.4 6.6 5.0 10.9

1300 4.6 6.9 5.2 11.41350 4.8 7.2 5.4 11.8

1400 5.0 7.4 5.6 12.21450 5.1 7.7 5.8 12.7

1500 5.3 8.0 6.0 13.11550 4.8 7.7 5.8 13.6

1600 5.0 7.9 6.0 14.01650 5.1 8.2 6.2 14.4

1700 5.3 8.4 6.4 14.91750 5.5 8.7 6.6 15.3

1800 5.6 8.9 6.8 15.8

Oil Contentsin Litres for VerticalMounting

80S 0.32L Electrical connection at the top Special construction

113S, 113E 1.00L Electrical connection at the top Special construction


138E 1.4L Electrical connection at the top Special construction


165E 3.0L Electrical connection at the top Special construction



77

Oil Types and Contents

Oil type

IEC

34In

s. c

lass

Ambi

ent

Tem

pera

ture

ISO

3498

-197

9

DIN

5151

7

Cast

rol

BP ESSO

Mob

iloil

Shel

l

Texa

co

Food

Gra

de

Q8 Elf o

il

STAT

OIL

DEA

80S only 3Phase

(Option)

Standard

F

F

–25°C+20°C

+10°C+40°C

CCISOVG 15

CCISOVG 68

CLPISOVG 15

CLPISOVG 68

HyspinAWH-M 15

HyspinAWH-M 68

BartranHV 15

BartranHV 68

–

–

DTE 11

DTE 16

Tellus OilT 15

Tellus OilT 68

RANDOHDZ 15

RANDOHDZ 68

ShellHF 15

TexacoCygnus 68

Q8 Heller15

Q8 Heller68

HydroelfDS 15

HydroelfDS 68

HydraWayHV 15

HydraWayHV 68

–

–

113S Standard

(Option)

F

F

0°C+40°C

–25°C+20°C

CCISOVG 32

CCISOVG 15

CLPISOVG 32

CLPISOVG 15

HyspinAWH-M 32

HyspinAWH-M 15

BartranHV 32

BartranHV 15

–

–

DTE 13

DTE 11

Tellus OilT 32

Tellus OilT 15

RANDOHDZ 32

RANDOHDZ 15

TexacoCygnus 32

ShellHF 15

Q8 Heller32

–

HydroelfDS 32

–

HydraWayHV 32

–

–

–

113E Standard

(Option)

F

F

+10°C+40°C

–10°C+20°C

CCISOVG 32

CCISOVG 15

CLPISOVG 32

CLPISOVG 15

HyspinAWH-M 32

HyspinAWH-M 15

BartranHV 32

BartranHV 15

–

–

DTE 13

DTE 11

Tellus OilT 32

Tellus OilT 15

RANDOHDZ 32

RANDOHDZ 15

TexacoCygnus 32

ShellHF 15

Q8 Heller32

–

HydroelfDS 32

–

HydraWayHV 32

–

–

–

138S Standard

(Option)

F

F

+10°C+40°C

–10°C+20°C

CCISOVG 32

CCISOVG 15

CLPISOVG 32

CLPISOVG 15

HyspinAWH-M 32

HyspinAWH-M 15

BartranHV 32

BartranHV 15

–

–

DTE 13

DTE 11

Tellus OilT 32

Tellus OilT 15

RANDOHDZ 32

RANDOHDZ 15

TexacoCygnus 32

ShellHF 15

Q8 Heller32

–

HydroelfDS 32

–

HydraWayHV 32

–

–

138E,165S,165E,216S

Standard

(Option)

Standard

F

F

H

–25°C+40°C

–25°C+40°C

–25°C+40°C

CCISOVG 150

CCISOVG 220

CCISOVG 220

CLPISOVG 150

CLPISOVG 220

CLPISOVG 220

ALPHASP 150

ALPHA-SYNT. 150

ALPHA-SYNT. 150

ENERGOLGR-XP 150

–

–

SPARTANEP 150

SPARTANSyn. EP

220

SPARTANSyn. EP

220

MOBIL-GEAR 629

SHC 629

SHC 629

OMALA150

–

–

MEROPA150

–

–

ShellCassida*GL220

ShellCassida*GL220

ShellCassida*GL220

–

–

–

–

–

–

–

–

–

FALCONCLP150

–

–

* Cassida GL220 temperature range –30°C +40°C

80S – 138S: 2° – 90°138S – 216S: 5° – 90°For installation please contact Interroll.

Please note: the indicated oil fill quanti-ties are valid only for standard executiondrum motors. With special execution it ispossible that the oil quantities vary.

In such a case the given quantity on themotor data plate is the valid indication.Special Version

Please contact your Interroll Partner


InterrollBelt DriveAfter Sales Service

International security withnational service

Interroll is represented in more than 40countries with established after salesservice facilities throughout the world.These facilities provide fast delivery ofstandard Interroll Belt Drives and quick,efficient sales and repair services usingskilled Interroll trained fitters and largereserves of stock parts.

Interroll Belt Drive after sales serviceoffers the following benefits:• Short delivery time of finished belt

drives. • Fast efficient repair sales and replace

service. • Communication network of stock inven-

tory between Interroll companies world-wide.

• Technical backup from your localInterroll partner.

• Interroll’s main manufacturing plants are working with, or have been certifiedto quality standard ISO 9001 or ISO 9002/BS 5750 and where neces-sary, have CSA approval or UL recognition.

• After assembly, all belt drives are fullytested before leaving our factories.

78


79

Perfect Flexibility

Centre grooves and/or rubber laggingUsed for tracking conveyor belts fittedwith longitudinal profiles. The rubber lag-ging is available in normal black or whitefood quality to increase friction betweenthe shell and conveyor belt.

V-grooves – Round beltOne or more V-grooves machined in theshell end housing used for tracking con-veyor belts fitted with longitudinal profilesor for driving V-belt driven roller convey-ors. Suitable for driving round belt drivenroller conveyors, providing a compact,efficient drive system for all unit-handlingapplications.

Sprocket wheelsCan be fitted on the shell for driving ther-moplastic modular belts or flat top chainconveyors. Applications mostly in foodprocessing industry where a totallyenclosed and hygienic stainless steeldrive is required.

V-belt driven roller conveyorsThe Interroll Belt Drive is easily adaptedfor driven roller conveyors using a V-beltfor transport or accumulation systems.


80


81


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belt drives unit handling 80s – 216s - trak-on.ru · belt drives unit handling 80s – 216s...

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