bean pumps

PARTS & ACCESSORIES LIST

PN 16-0961

IMPORTANT INFORMATION

HOW TO ORDER REPAIR PARTSEach item in the Parts Manual is designated by a PART NUMBER, DESCRIPTION, AND QUANTITY REQUIRED.This information must be specified on the order form. Also it is important to include the MODEL NUMBER and SERIAL NUMBER of the unit and pump (as specified on the identification plates on unit and pump).

DISCOUNTSThe service parts price books include service parts most frequently used. Standard dealer discount applies.

SHIPPINGAll shipments will be made via motor freight or United Parcel Service (UPS) using weight and size as a guide.If other carriers are desired, such as parcel post, express, bus or air shipment, please specify on the order.All orders with special shipping service requests must be placed by fax only.

EXPEDITING FEESThe following fees apply to “RUSH ORDERS”. A rush order is any special delivery service other than normal UPS ground shipping. Orders Received Before 12:00 Noon EST $00.00 Orders Received Between 12:01-2:30 EST $20.00 Orders Received Between 2:31-4:30 EST $35.00

These fees also apply to any order request for same day standard processing services.

CORRESPONDENCE, EMERGENCY REQUESTSWhen corresponding with the factory, refer to sales order number, unit/pump model and serial number,your purchase order number and date of purchase. Emergency requests should be made by phone.

Address all parts and service requirements to:

JOHN BEAN SPRAYERSP.O. BOX 1404LAGRANGE, GA 30241

TEL: 800-241-2308 OR 706-882-8161FAX: 706-884-3268EMAIL: [email protected]

CUSTOMER SERVICEEXT. 129, 137, 141, 151

Table of Contents

Service Repair Kits

Quick Reference Guide ---------------------------------------------------------------------------------------2-5 Piston Pumps---------------------------------------------------------------------------------------------------- 6-8 Sewer Jetter Pumps-----------------------------------------------------------------------------------------------9 Centrifugal Pumps -----------------------------------------------------------------------------------------------10 Diaphragm Pumps ------------------------------------------------------------------------------------------ 11-13 Pump Parts Breakdown Piston Pumps R4---------------------------------------------------------------------------------------------------------------------14 R5A-------------------------------------------------------------------------------------------------------------------15

R5B-------------------------------------------------------------------------------------------------------------------16 61 ---------------------------------------------------------------------------------------------------------------------17 R7---------------------------------------------------------------------------------------------------------------------18 ROYAL10 (Vertical Pump 3 Cyl.) -------------------------------------------------------------------------19 R10 (Vertical Pump 2 Cyl.) -----------------------------------------------------------------------------------20 RH10 (Horizontal Pump 2 Cyl.) ----------------------------------------------------------------------------21 ROYAL 15 ----------------------------------------------------------------------------------------------------------22 J20 (4 Cyl.) --------------------------------------------------------------------------------------------------------23

R20 (3 Cyl.) -------------------------------------------------------------------------------------------------------24 R2020 (Early pump w/thru shaft 4 Cyl.) ------------------------------------------------------------------ 25 R2020 (Late pump No thru shaft 4 Cyl.) ------------------------------------------------------------------26 R25 -------------------------------------------------------------------------------------------------------------------27 125VS ---------------------------------------------------------------------------------------------------------------28 6-30-------------------------------------------------------------------------------------------------------------------29 130VD ---------------------------------------------------------------------------------------------------------------30 130VS ---------------------------------------------------------------------------------------------------------------31

130HD ---------------------------------------------------------------------------------------------------------------32 R35 -------------------------------------------------------------------------------------------------------------------33 135VDS -------------------------------------------------------------------------------------------------------------34 R55 -------------------------------------------------------------------------------------------------------------------35 ROYAL 60 ----------------------------------------------------------------------------------------------------------36 6-60-------------------------------------------------------------------------------------------------------------------37 6-60D ----------------------------------------------------------------------------------------------------------------38 6-60E-----------------------------------------------------------------------------------------------------------------39

6-60F-----------------------------------------------------------------------------------------------------------------40 L0614SC------------------------------------------------------------------------------------------------------------41 6-70-------------------------------------------------------------------------------------------------------------------42 Diaphragm Pumps AP60 & AP70------------------------------------------------------------------------------------------------------43 AP100 ---------------------------------------------------------------------------------------------------------- 44-45 AP140 ---------------------------------------------------------------------------------------------------------- 46-47 APS51 ---------------------------------------------------------------------------------------------------------------48 APS71 ---------------------------------------------------------------------------------------------------------------49

APS96 ---------------------------------------------------------------------------------------------------------------50 APS101 -------------------------------------------------------------------------------------------------------------51 APS141 -------------------------------------------------------------------------------------------------------------52 AZ55 -----------------------------------------------------------------------------------------------------------------53 AZ75 -----------------------------------------------------------------------------------------------------------------54 AZ90 -----------------------------------------------------------------------------------------------------------------55 AZ120----------------------------------------------------------------------------------------------------------- 56-57 IDS1400-------------------------------------------------------------------------------------------------------------58

IDS2000-------------------------------------------------------------------------------------------------------- 59-60 MP20-----------------------------------------------------------------------------------------------------------------61 MP40-----------------------------------------------------------------------------------------------------------------62 PA508 ---------------------------------------------------------------------------------------------------------------63 PA908 ---------------------------------------------------------------------------------------------------------------64 PA144 ---------------------------------------------------------------------------------------------------------------65 Centrifugal Pumps 2C95 -----------------------------------------------------------------------------------------------------------------66

JB1S -----------------------------------------------------------------------------------------------------------------67 JB2S -----------------------------------------------------------------------------------------------------------------68 Pumping Unit Assemblies DM 05----------------------------------------------------------------------------------------------------------------69 DM 10E--------------------------------------------------------------------------------------------------------------70 DM 20E--------------------------------------------------------------------------------------------------------------71 Sump Assemblies ----------------------------------------------------------------------------------------------------- 72-74 Relief Valves------------------------------------------------------------------------------------------------------------- 75-76

Control Valves --------------------------------------------------------------------------------------------------------76 Spray Guns-------------------------------------------------------------------------------------------------------- 77-78 Operator’s & Parts Manuals ------------------------------------------------------------------------------------79 Hoses PVC Fitted Hose -------------------------------------------------------------------------------------------------------80

Rubber Fitted Hose ---------------------------------------------------------------------------------------------------80 Unfitted Hose ----------------------------------------------------------------------------------------------------------80 Tips on Shade Tree Spraying------------------------------------------------------------------------------------81 Hose Reels & Mounting Kits ------------------------------------------------------------------------------------ 82 Spray Tip Chart--------------------------------------------------------------------------------------------------------83 Cores and Discs ------------------------------------------------------------------------------------------------------84 Capacity Chart---------------------------------------------------------------------------------------------------------85 Tanks Stainless Steel Tanks -----------------------------------------------------------------------------------------------86

Fiberglass Tanks-------------------------------------------------------------------------------------------------------86 Agitator Shafts -------------------------------------------------------------------------------------------------------87 Engines -----------------------------------------------------------------------------------------------------------------87 Gear Box ----------------------------------------------------------------------------------------------------------------88 PTO Shafts -------------------------------------------------------------------------------------------------------------88 Miscellaneous Pressure Gauges -------------------------------------------------------------------------------------------------89 Tools for Pumps, Guns, and Regulators ------------------------------------------------------------------89

Kits --------------------------------------------------------------------------------------------------------------------89 Paint ------------------------------------------------------------------------------------------------------------------89 Decals----------------------------------------------------------------------------------------------------------------89 Control Cables --------------------------------------------------------------------------------------------------------90

PISTON PUMPS (JOHN BEAN) EFFECTIVE: 20070101

QUICK REFERENCE GUIDE

Pump Model – 61 (P/N 5261391) Pump Model – R 20 (3 PISTON)

GPM-3 PSI-400 RPM-475 HP-7.8 GPM-20 PSI-700 RPM-654 HP-10 Valve Kit – 5251825 Ball Valve Kit – 5251831 Cylinder Packing Kit – 5251824 Cylinder Packing Kit – 5251832 Pump Model – R 4 Pump Model – 125 VS (P/N 5258520) GPM-4 PSI-400 RPM-528 HP-1.25 GPM-25 PSI-700 RPM-540 HP-13.8 Valve Kit – 5251825 Valve Kit – 5283588 Cylinder Packing Kit – 5251826 Cylinder Packing Kit – 5267645

Oil Type – SAE 30 Oil Capacity – 3 qts. Pump Model – R 5A (P/N 1278276) Pump Model - 130 & 135 HS,HD, VS, VD GPM-5 PSI-400 RPM-528 HP-1.4 130 HD (P/N 5257506) 130 VD (P/N 5257505) Valve Kit – 5251825 130 VS (P/N 5257577) 135 VDS (P/N 5266689) Cylinder Packing Kit – 5251829 GPM-35 PSI-700 RPM-540 HP-16.9 Valve Packing Kit – 5283588

Cylinder Packing Kit – 5283626 Oil Type (130VD,130VS, 130HD, 135VDS) – SAE 30 Oil Capacity (130VD & 130VS) – 3 qts. Oil Capacity (130HD) – 2 qts. Oil Capacity (135VDS) – 2 qts. Pump Model – R 5B (P/N 1280403) Pump Model – R 35 GPM-5 PSI-400 RPM-528 HP-1.4 GPM-35 PSI-800 RPM-625 HP-19.5

Valve Kit – 5251825 Ball Valve Kit – 5251834 Cylinder Packing Kit – 5251828 Cylinder Packing Kit – 5251836 Oil Type - SAE 30 Oil Capacity – 1 pt.

Pump Model – R 7 Pump Model – R 55 GPM-7 PSI-400 RPM-560 HP-2.5 GPM-60 PSI-800 RPM-635 HP-33 Valve Kit – 5251825 Ball Valve Kit – 5251837 Cylinder Packing Kit – 5251830 Cylinder Packing Kit – 5251838 Pump Model – R 10 (P/N 1244299) Pump Model – R 6-25 RH 10 (2 PISTON) (P/N 5251650) R 6-30 (P/N 1280684) GPM-10 PSI-500 RPM-580 HP-3.4 GPM-30 PSI-700 RPM-960 HP-14.5

Valve Kit – 5251825 Valve Kit – 5251839 Cylinder Packing Kit – 5251827 Cylinder Packing Kit – 5251832 Oil Type – SAE 30 Oil Type (6-30) – SAE 30 Oil Capacity – 1pt. Oil Capacity (6-30) – 3 qts. Pump Model – R 10 TURF (2 PISTON) (P/N 5257422) Pump Model – R 6-40, R 6-50, R 6-60 GPM-10 PSI-500 RPM-580 HP-3.4 GPM-60 PSI-800 RPM-520 HP-34 Valve Kit – 5262705 Valve Kit – 5251841

Cylinder Packing Kit – 5262704 Cylinder Packing Kit – 5251836 Pump Model – R 2020 (P/N 5284464) Pump Model – R 6-60D (P/N 1283527) J 20 (4 PISTON) GPM-60 PSI-800 RPM-1050 HP-33 GPM-20 PSI-400 RPM-560 HP-5.5 Disc Valve Kit – 5260633 Valve Kit – 5251825 (Order 2) Cylinder Packing Kit – 5260634 ( Uses P/N A268N Cylinder Packing) Cylinder Packing Kit – 5251827 (Order 2) Cylinder Packing Kit – 5267068 (Uses P/N A268T Cylinder Packing) Oil Type – SAE 30 Oil Type – SAE 30

Oil Capacity – 1 qt. Oil Capacity – 4 qts. Pump Model – R2020 TURF (4 PISTON) (P/N 5284516) GPM-20 PSI-500 RPM-580 HP-6.9 Valve Kit – 5262705 (Order 2) Cylinder Packing Kit – 5262704 (Order 2)

2

SEWER JETTER PUMPS (JOHN BEAN) EFFECTIVE: 20070101

Pump Model – R 6-60E (P/N 1283528)

GPM-75.1 PSI-1000 RPM-1275 Valve Kit – 5260633 Cylinder Packing Kit – 5251843 Pump Model – R 6-60F (P/N 5257340) GPM-65.1 PSI-2000 RPM-1650 Valve Kit – 5260633

Cylinder Packing Kit – 5259365 Pump Model – L0614 SC (P/N 5266482) Horizontal (P/N 5281983) Vertical GPM-22.3 PSI-1000 RPM-475 Valve Kit – 5283588 Packing Kit – 5267002

Oil Type – SAE 30 Oil Capacity – 2 qts. Pump Model – M0610 SC (P/N 3268875) Horizontal (P/N 5281962) Vertical GPM-17.93 PSI-4000 RPM-750 Valve Kit – NPN ( order individual parts) Packing Kit – NPN (order individual parts)

Oil Type – SAE 30 Oil Capacity – 2 qts.

3

CENTRIFUGAL PUMPS EFFECTIVE: 20070101

JOHN BEAN Pump Model – JB-1S Single Stage (P/N 1275884) GPM-100 PSI-100 RPM-3480 Service Repair Kit – 5260632

Pump Model – JB-2S Two Stage (P/N 5283572) GPM-100 PSI-200 RPM-3480 Seal Kit – 5260631 Wear Ring Kit – 5283671 Oil Type – Chevron SR1 Grease Oil Capacity – 1 lbs.

MYERS

Pump Model – 2C95 Myers Two Stage (P/N 1-0726) GPM-43 PSI-170 RPM-3450 Seal Kit – NPN (order individual parts) Bearing Kit – NPN (order individual parts) Impeller – NPN (order individual parts) Oil Type – Chevron SR1 Grease Oil Capacity – lbs.

4

DIAPHRAGM PUMPS EFFECTIVE: 20070101

COMET

Pump Model – MP 20 (P/N C6056-9) Pump Model – APS 141 (P/N C6096-5) GPM-5.5 PSI-435 RPM-550 HP-1.6 GPM-37.2 PSI-725 RPM-550 HP-17.8 Diaphragm Kit Viton – 5269529 Diaphragm Kit – 5281034 Diaphragm Kit Buna – 5269530 Valve Kit – 5281035 Relief Valve Repair Kit – 5269531 ValVe Kit – 5269532 Pump Model – MP 40 (C6059-7) Pump Model – IDS 1000 (P/N C6028-1) GPM-11 PSI-435 RPM-550 HP-3.3 GPM-26 PSI-725 RPM-550 HP-12.5

Diaphragm Kit Buna – 5269525 Valve Kit – 5270803 Relief Valve Repair Kit – 5269526 Relief Valve Repair Kit – 5270192 Valve Kit – 5269528 Pump Model – AZ 55 (P/N C6053-35) Pump Model – IDS 1400 (P/N C6030-1) AZ 75 (P/N C6054-1) GPM-35.7 PSI-725 RPM-550 HP-17 AZ55 - GPM-15 PSI-550 RPM-550 HP-7 Diaphragm Kit – 5270191 AZ75 - GPM-20 PSI-700 RPM-550 HP-9 Valve Kit – 5270190

Diaphragm Kit, Buna – 5269522 Relief Valve Repair Kit – 5270192 Valve Kit – 5269524 Relief Valve Repair Kit – 5269523 Pump Model - AP 60 (P/N C6076-6) Pump Model – IDS 2000 (P/N C6051-1) AP 70 (P/N C6078-2) GPM-55 PSI-725 RPM-550 HP-21.2 AP60 - GPM-16.5 PSI-550 RPM-550 HP-7 Diaphragm Kit – 5270194 AP70 - GPM-20 PSI-700 RPM-550 HP-9 Valve Kit – 5270193

Diaphragm Kit, Buna – 5277822 Relief Valve Repair Kit – 5270807 Valve Kit – 5277823 Relief Valve Repair Kit – 5269523

BERTOLINI Pump Model – APS 61 (P/N C6091-2) Pump Model – PA 508 (P/N 3-9921) APS 71 (P/N C6092-2) GPM-13.2 PSI-557.9 RPM-600 HP-6.2

GPM-18 PSI-580 RPM-550 HP-7.4 Oil Type – SAE 30 Diaphragm Kit – 5281030 Valve Kit – 5281031 Pump Model – AZ 90 (P/N C6036-13) Pump Model – PA 908 (P/N 3-7328) GPM-26 PSI-550 RPM-550 HP-13 GPM-23.7 PSI-657.4 RPM-550 HP-19 Diaphragm Kit – 5270187 Seal Kit – NPN (order individual parts) Valve Kit – 5269524 Valve Kit – NPN (order individual parts)

Diaphragm Kit – NPN (order individual parts) Oil Type – SAE 30 Pump Model – AP 100 (P/N C6080-5) Pump Model – PA 144 (P/N 3-7432) GPM-26 PSI-550 RPM-550 HP-13 GPM-36.96 PSI-657.4 RPM-550 HP-19 Diaphragm Kit – 5277824 Seal Kit – 6-4044 Valve Kit – 5277825 Valve Kit – 6-4045 Diaphragm Kit – 6-4046

Oil Type- SAE 30 Pump Model APS 101 (P/N C6094-19) GPM-25.6 PSI-725 RPM-550 HP-12.3 Diaphragm Kit – 5281032 Valve Kit – 5281033 Pump Model – AZ 120 (P/N C6037-13) GPM-35 PSI-725 RPM-550 HP-19 Diaphragm Kit – 5270189

Valve Kit – 5270188 Pump Model – AP 140 (P/N C6096-1) GPM-36.5 PSI-725 RPM-550 HP-19 Diaphragm Kit – 5277826 Valve Kit – 5277827

5

PISTON PUMPS EFFECTIVE: 20070101

SERVICE REPAIR KITS

PUMP MODEL-61

VALVE KIT - 5251825 4 5253499 Valve Spring & Disc Assy. S.S.

4 1219615 Seat, Valve, S.S. 6 1177394 “O” Ring, 1-

3/16 x

1/8

CYLINDER PACKING KIT - 5251824

2 1214850 Cylinder Packing, 1-1/8”, Buna-N

2 31936 Gasket, Cylinder

2 1106872 H.H.C.S. 5/16 - 18 x

5/8 S.S.

2 1101152 Wave Washer, Packing

2 1233285 Gasket, Strainer

PUMP MODEL- R-4



3/16 x

1/8


2 3267699 Cylinder Packing, 1-1/4”

2 1112014 H.H.C.S. 5/16 - 18 x

7/8 S.S.

2 1185360 “O” Ring, 3/4 x

3/32


PUMP MODEL- R-5A



3/16 x

1/8


2 1253428 Cylinder Packing, 1-3/8”,

Buna-N & Nylon

2 0-0040 Washer, Lock, 5/16

2 1267385 Washer, Packing Back Up

2 1185360 “O” Ring 3/4 x 3/32 4 1280026 Gasket, Cylinder

2 1112014 Cap Screw, 5/16-18 x 7/8 S.S

PUMP MODEL- R-5B



3/`16 x

1/8


2 1253428 Cylinder Packing, 1-3/8”, Buna-N & Nylon

2 1284516 Cap Screw, 5/16 -18 x 1-

1/2, S.S.

2 1101339 “O” Ring, 11

/16 x 1/16

4 A91684 Gasket, Cylinder

PUMP MODEL-R-7 VALVE KIT - 5251825

4 5253499 Valve Spring & Disc Assy. S.S. 4 1219615 Seat, Valve, S.S.

6 1177394 “O” Ring, 1-3/16 x

1/8

CYLINDER PACKING KIT – 5251830

2 1253428 Cylinder Packing, 1-3/8”

Buna-N & Nylon

2 1112014 Cap Screw, 5/16 - 18 x

7/8 S.S.

2 1219649 Washer, Back Up, Recessed

2 1185360 “ O” Ring, x 3/32


PUMP MODEL- R-10, RH-10 (2 PISTON) VALVE KIT – 5251825


6 1177394 “O” Ring, 1-3/16 x

1/8

CYLINDER PACKING KIT – 5251827 2 1251925 Cylinder Packing, 1-

5/8”,

Buna-N & Nylon 4 A91684 Gasket, Cylinder

2 1284516 Cap Screw, 5/16 - 18 x 1-

1/2 S.S.

2 1101339 “O” Ring, 11

/16 x 1/16

6


PUMP MODEL- R-10 TURF (2 PISTON)

VALVE KIT - 5262705 4 5253499 Valve & Spring Assy.

4 5260142 Valve Seat Raised Face 6 1177394 “O” Ring, 1-3/16 OD x

1/8


2 5257807 Packing, 1-5/8” Cobox Ny.

4 A91684 Gasket

2 1101339 “O” Ring, 11

/16 OD x 1/16 Buna-N

2 1284516 Hex Head Cap Screw, 5/16 - 18 x 1-

1/2

PUMP MODEL-R2020, J-20 (4 PISTON) VALVE KIT – 5251825 (ORDER 2)


12 1177394 “O” Ring, 1-3/16 x

1/8

CYLINDER PACKING KIT- 5251827(ORDER 2) 4 1251925 Cylinder Packing, 1-

5/8”,

Buna-N & Nylon 8 A91684 Gasket, Cylinder

4 1284516 Cap Screw, 5/16-18 x 1-

1/2, S.S.

4 1101339 “O” Ring, 11

/16 x 1/16

PUMP MODEL-R2020 TURF(4 PISTON) VALVE KIT - 5262705 (ORDER 2)

8 5253499 Valve & Spring Assy. 8 5260142 Valve Seat Raised Face

12 1177394 “O” Ring, 1-3/16 OD x 1/8

CYLINDER PACKING KIT-5262704(ORDER 2) 4 5257807 Packing, 1-

5/8” Cobox Ny.

8 A91684 Gasket 4 1101339 “O” Ring,

11/16 OD x

1/16 Buna-N

4 1284516 Hex Head Cap Screw, 5/16 - 18 x 1-

1/2

PUMP MODEL-R-20 (3 PISTON)

BALL VALVE KIT - 5251831 6 1187738 Ball Valve,

15/16 dia., S.S.

6 A5029 Valve Seat, S.S. 3 1280026 Gasket, Valve Cover

3 1280025 Gasket, Cylinder Head

CYLINDER PACKING KIT - 5251832 3 A3434N Packing, 2-

1/4, Neoprene & Fabric

3 1280025 Gasket, Cylinder Head 3 1101176 “O” Ring, Plunger Cup

PUMP MODEL- R-35

BALL VALVE KIT – 5251834 6 1187042 Ball Valve, 1-

3/16 dia., S.S.

6 1225326 Valve Seat, S.S. 3 A91684 Gasket, Valve Cover

3 A91685 Gasket, Cylinder Head

CYLINDER PACKING KIT – 5251836 3 A268N Cylinder Packing, 2-

3/4”,

Neoprene & Fabric 3 A91685 Gasket, Cylinder Head

3 1101176 “O” Ring, Plunger Cup

PUMP MODEL-R-55 BALL VALVE KIT – 5251837

6 1187049 Ball Valve, 1-5/16, S.S.

6 A91010 Seat, Valve, S.S.

3 A91017 Gasket, Valve Cover 3 A91018 Gasket, Cylinder Head

CYLINDER PACKING KIT – 5251838

3 A1066N Cylinder Packing, 3-1/4”,

Neoprene & Fabric 3 A91018 Gasket, Cylinder Head

3 A94567 Gasket, Plunger Cup

PUMP MODEL-R6-25 & R6-30 VALVE KIT - 5251839

6 1256641 Disc, Valve Assy. S.S. 3 1280026 Gasket, Valve Cover

6 A5039 Gasket, Cylinder



Neoprene & Fabric

3 1280025 Gasket, Cylinder Head 3 1101176 “O” Ring Plunger Cap

PUMP MODEL-R6-40, R6-50, R6-60

VALVE KIT – 5251841 6 1278104 Valve Assy. S.S.

3 A91684 Gasket, Valve Cover 3 A91685 Gasket, Cylinder Head



Neoprene & Fabric

3 A91685 Gasket, Cylinder Head


7


PUMP MODEL-R6-60-D

DISC VALVE KIT - 5260633 6 5255419 Valve Assy. S.S.

3 1177476 “O” Ring, Cylinder Head, Buna-N 3 1181154 “O” Ring, Valve Cover, Buna-N



Neoprene & Fabric

3 1177476 “O” Ring, Cylinder Head, Buna-N 3 1101176 “O” Ring, Plunger Cup


3 A268T Cylinder Packing, 2-3/4”,

Thiokol & Fabric 3 1177476 “O” Ring, Cylinder Head, Buna-N


PUMP MODEL-125VS

VALVE KIT-5283588 3 5283586 Valve Assy. Suction

3 5283587 Valve Assy. Discharge 3 1280024 Gasket

3 5266488 Ring Seal 3 320444 O-Ring

CYLINDER PACKING KIT-5267645

3 5259944 Cylinder Packing 1 ” Cob. Nit. & Fabric.

3 1280024 Gasket, Packing 3 1101176 O-Ring, Plunger Cup

3 5266488 Ring Seal

3 320444 O-Ring

PUMP MODEL-130 & 135 HS,HD,VS,VD VALVE PACKING KIT-5283588

3 5283586 Valve Assy. Suction 3 5283587 Valve Assy. Discharge


CYLINDER PACKING KIT-5283626 3 A3434N Cylinder Packing, 2 ”

Cob. Nit. & Fabric 6 1280024 Gasket, Cylinder

3 1101176 O-Ring, Plunger Cup

8

SEWER JETTER PUMPS EFFECTIVE: 20070101

PUMP MODEL- R6-60E VALVE KIT – 5260633

6 5255419 Valve Assy. SS 3 1181154 O-Ring Valve Cover (Ureathane)

3 1177476 O-Ring Cyl. Head (Ureathane)

CYLINDER PACKING KIT-5251843 3 5260221 Cylinder Packing 2 ”

3 1177476 O-Ring Cylinder Head 3 1101176 O-Ring Plunger Cup

PUMP MODEL-R6-60F VALVE KIT-5260633

6 5255419 Valve Assy. SS 3 1181154 O-Ring, Valve Cover

3 1177476 O-Ring Cylinder Head

CYLINDER PACKING KIT-5259365 3 A3434N Cylinder Packing 2 ”

3 1177476 O-Ring, Cylinder Head 3 1101176 O-Ring, Plunger Cup

PUMP MODEL-L0614SC VALVE KIT-5283588

3 5283586 Suction Valve

3 5283587 Discharge Valve 3 5266488 Ring Seal

3 320444 O-Ring

PACKING KIT-5267002 3 5259396 Packing Cup 1 ”

3 1280024 Gaskets 3 1101176 O-Ring

3 5266488 Ring Seal 3 320444 O-Ring

PUMP MODEL-M0610SC

VALVE KIT 6 1256641 Valve Assy, Disc

6 320481 O-Ring

PACKING KIT 3 3268970 Packing Ring 1.25 x 1.75 x .94

6 320481 O-Ring 3 5262101 Wiper Ring

9

CENTRIFUGAL PUMPS EFFECTIVE: 20070101

PUMP MODEL-JB-1S Single Stage Centrifugal

SERVICE REPAIR KIT-5260632 1 1272393 Seal Assy. Complete

1 1273676 Seal, Oil, 1-1/4, SFT

2 1273677 Seal, Oil, 1-3/8, SFT

1 1177405 “O” Ring, 3-3/4 x

1/8

1 1101099 “O” Ring, 3-1/16 x

9/10

1 1272710 Gasket, Stuffing Box

1 1101052 Cotter Pin, S.S. 1 1181027 Lock Washer

PUMP MODEL-JB-2S Two Stage Centrifugal

SEAL KIT-5260631

1 1272393 Seal Assy. Complete 1 1273676 Seal, Oil, 1-

1/4 SFT

2 1273677 Seal, Oil, 1-3/8 SFT

1 1181027 Lock Washer

1 1177405 “O” Ring, 3-3/4 x

1/8

1 1101099 “O” Ring, 3-1/16 x

9/10

1 1272710 Gasket, Stuffing Box 1 1272713 Gasket, Diffuser

1 1101052 Cotter Pin, S.S.

WEAR RING KIT - 5283671

1 1272710 Gasket: Stuff Box JB2S 1 1101052 Cotter Pin: SST

1 1272713 Gasket: Diffuser JB2S 1 P506739 Wear Ring F/Diffuser

2 P506740 Wear Ring F/Housing

PUMP-MODEL-2C95 MYERS Two-Stage Centrifugal

SEAL KIT (SPARE PARTS) 1 1-2323 Oil seal

1 1-2330 Shaft seal 1 1-2335 Paper gasket

1 1-2339 Paper gasket

BEARING KIT (SPARE PARTS) 2 1-2324 Bearing

2 1-2315 Snap ring 1 1-2328 Pump shaft

IMPELLER (SPARE PARTS) 1 1-2332 Inner Impeller

1 1-2333 Outer Impeller

10


PUMP MODEL- AZ55 & AZ75

DIAPHRAGM KIT, BUNA – 5269522

3 C1800-2 Diaphragm 3 C1210-75 “O” Ring

3 C1210-94 “O” Ring 1 C1210-34 “O” Ring

1 C1210-173 “O” Ring 1 C1210-37 “O” Ring

VALVE KIT – 5269524

6 C1220-13 Valve Assy. 3 C1210-114 “O” Ring

RELIEF VALVE REPAIR KIT – 5269523 1 C1800-40 Diaphragm

2 C1210-2 “O” Ring 1 C1210-47 “O” Ring

1 C3600-22 Valve 1 C3009-46 Valve Seat

1 C1210-46 “O” Ring 3 C1209-13 Gasket

PUMP MODEL-AP60 & AP70 DIAPHRAGM KIT, BUNA - 5277822


1 C1210-173 “O” Ring 1 C1210-233 “O” Ring

1 C1210-34 “O” Ring


6 C1220-35 Valve Assy. 6 C1210-376 “O” Ring 2 x 35mm

RELIEF VALVE REPAIR KIT – 5269523

1 C1800-40 Diaphragm 2 C1210-2 “O” Ring, Buna

1 C1210-47 “O” Ring 1 C3600-22 Valve

1 C3009-46 Valve Seat 1 C1210-46 “O” Ring

3 C1209-13 Gasket

PUMP MODEL-MP20 DIAPHRAGM KIT BUNA - 5269530


2 C1210-57 “O” Ring 1 C1210-46 “O” Ring

1 C1201-71 Gasket

1 C1800-33 Diaphragm Accumulator

RELIEF VALVE REPAIR KIT - 5269531 2 C1210-2 “O” Ring

3 C1209-13 Gasket 1 C1209-30 Valve Seat Seal

1 C3009-29 Valve Seat 1 C3600-88 Valve

1 C1216-6 Seal, Push Rod

VALVE KIT - 5269532 4 C1220-21 Valve Assy.

2 C1210-191 “O” Ring

PUMP MODEL-MP40 DIAPHRAGM KIT BUNA - 5269525

3 C1800-20 Diaphragm

3 C1210-57 “O” Ring 3 C1210-21 “O” Ring

1 C1210-37 “O” Ring 3 C1210-2 “O” Ring

RELIEF VALVE REPAIR KIT - 5269526


1 C1210-47 “O” Ring 1 C3600-22 Valve

1 C3009-43 Valve Seat 1 C1210-46 “O” Ring

3 C1209-13 Gasket

VALVE KIT - 5269528 6 C1220-21 Valve Assembly

3 C1210-191 “O” Ring

11


PUMP MODEL-APS61 & APS71

DIAPHRAGM KIT - 5281030 3 C1800-88 Diaphragm

6 C1210-47 “O” Ring

VALVE KIT - 5281031

6 C1220-35 Valve 6 C1210-110 “O” Ring

6 C1210-32 “O” Ring

PUMP MODEL-AZ90


3 C1210-75 “O” Ring 3 C1210-94 “O” Ring

VALVE KIT - 5269524


PUMP MODEL-AP100


6 C1210-33 “O” Ring

VALVE KIT - 5277825 6 C1220-24 Valve Assy.

6 C1210-98 “O” Ring

PUMP MODEL-APS 101


3 C1210-47 “O” Ring 3 C1210-33 “O” Ring


6 C1210-34 Valve 6 C1210-114 “O” Ring

6 C1210-385 “O” Ring

PUMP MODEL- AZ120

DIAPHRAGM KIT – 5270189 4 C1800-12 Diaphragm

4 C1210-75 “O” Ring 4 C1210-94 “O” Ring



PUMP MODEL-AP140


10 C1210-33 “O” Ring 2.62 X 28.25mm


10 C1220-24 Valve Assy. 10 C1210-98 “O” Ring 3.53 x 32.93mm

PUMP MODEL- APS141


5 C1210-47 “O” Ring 5 C1210-33 “O” Ring


10 C1220-34 Valve 10 C1210-114 “O” Ring

10 C1210-385 “O” Ring

PUMP MODEL-PA908

SEAL KIT (SPARE PARTS) 6 3-6143 O-ring (Valve Cover)

1 3-6132 O-ring (90 Deg. Elbow) 6 3-6866 O-ring (Valve)

1 3-6871 O-ring (Fitting for elbow) 6 3-5745 O-ring (Head)

1 3-6131 O-Ring (End plate) 1 3-6130 O-ring (End plate)

1 3-8145 O-ring (Inside oil reservoir 1 3-9738 O-ring (Used to mount the reservoir)

1 3-6132 O-ring (End plate) 1 3-6147 Seal (Crankshaft)

1 3-6908 Seal (Crankshaft)

VALVE KIT (SPARE PARTS)

6 3-8155 Valve Assy. 6 3-6143 O-ring

DIAPHRAGM KIT (SPARE PART)

3 3-5837 Diaphragm

12


PUMP MODEL-PA144

SEAL KIT - 6-4044

1 3-6147 Seal 1 3-8166 Seal

8 3-5745 O-ring 1 3-6131 O-ring

8 3-6866 O-ring 8 3-6143 O-ring

1 3-6132 O-ring 1 3-6130 O-ring

VALVE KIT – 6-4045

8 3-6866 O-Ring 8 3-8155 Valve Assy.

8 3-6143 O-ring

DIAPHRAGM KIT – 6-4046 1 3-8152 Diaphragm

8 3-5745 O-ring 4 3-5837 Piston

PUMP MODEL-IDS 1000 VALVE KIT-5270803

6 C1220-10 Valve Assy. 8 C1210-20 O-ring

3 C1210-3 O-ring

RELIEF VALVE REPAIR KIT-5270192 1 C3600-20 Valve


1 C1210-2 “O” Ring 1 C3609-47 Soc. Hd. Screw

1 C3009-42 Valve Seat

PUMP MODEL-IDS 1400

VALVE KIT-5270190

8 C1220-10 Valve Assy.

8 C1210-20 O-ring

8 C1210-3 O-ring

RELIEF VALVE REPAIR KIT-5270192

1 C3600-20 Valve


2 C1210-33 “O” Ring

1 C1210-2 “O” Ring

1 C3609-47 Soc. Hd. Screw


PUMP MODEL-IDS 2000

DIAPHRAGM KIT-5270194


VALVE KIT-5270193

12 C1220-10 Valve Assy.

12 C1210-75 O-ring

6 C1210-20 O-ring



2 C1210-33 O-ring


1 C3600-20 Valve

1 C3609-47 Soc. Hd. Screw

1 C1210-2 O-ring

13

14

R4 PUMP

EFFECTIVE: 20070101

MODEL R4 PUMP Parts Breakdown

Ref. No.

Part No.

No. Used

Description

1 0-0513 1 H.H. Cap screw ” – 13 x 1 2 1218759 1 Clamp, valve cover 3 1219614 2 Cover 4 1177394 6 “O” Ring seal assembly, Valve 5 5253499 4 Disc and spring assembly, valve

7 1219610 4 Cage, Valve 8 1219615 4 Seat, Valve 1177394 “O” Ring seal 1 3/16” O.D. 9 1106947 N/A 3 Cap Screw 3/8” -16 x 3” 10 1225965 1 Valve chamber 11 1280021 4 Gasket cylinder 12 1216829 N/A 2 Cylinder 1 ” I.D. type AB-2 13 1112014 2 Cap screw 5/16” – 18 x 7/8” -Stainless Steel

14 5257216 2 Cup Washer 15 1216827 2 Plunger Packing 1 ” (Thermoid) 1237700 N/A 2 Plunger Packing 1 ” (Thikol) 16 1185360 2 “O” Ring seal ” O.D. 17 1216380 2 Back up washer (Recessed) 18 1106922 N/A 4 Cap, screw 3/8” – 16 NC x 1 ” 19 0-0020 14 Lock washer 3/8” 20 1219648 N/A 1 Plate, Cylinder 21 1269388 1 Washer, Umbrella

1279148 1 Umbrella, black 22 1218743 2 Sleeve, crosshead 23 1216823 2 Crosshead 24 1219571 N/A 1 Pump Case 25 1-1472 1 Pipe plug ” Galv. 26 1219650 2 Pin, Wrist 27 1219371 2 Rod, Connecting 28 1220366 1 Oil slinger, Crankshaft

29 1259438 1 Crankshaft 30 1187873 2 Bearing (R-12 Series) 31 1187874 2 Oil seal 32 1118727 2 Snap ring 33 1216820 1 Base gasket 34 1219855 1 Mounting base 35 1106912 N/A 10 Cap screw 3/8” – 16 x 5/8” 36 1187316 1 Pipe plug 1/8” (Brass)

Not Shown

1220775 N/A 1 Name Plate

37 1221104 N/A 1 Pump wrench 38 1250638 1 Puller, Valve Seat 1228799 Valve Chamber Assembly

15

R5A PUMP (P/N 1278276) EFFECTIVE: 20070101

MODEL R 5A PUMP Parts Breakdown

Ref. No. Part No. Description Qty. Used 1 0-0513 Cap screw, ” – 13 x 1 ” 1 2 1255887 Clamp, valve cover 1 3 1219614 Cover, valve 2 4 1177394 O-ring, 1 3/16” OD 6 5 5253499 Disc and spring assembly 4

6 1219610 Cage, valve 4 8 1219615 Seat, valve 4 9 0-0224 Cap screw, 3/8” x 5 3 10 1225965 Valve chamber 1 1228799 Valve chamber assembly (includes

all valve parts) 1

11 1280026 Gasket, cylinder 4 12 1216832 N/A Cylinder, 1 3/8” ID, 1 7/8” OD

(ceramic)

2

13 1112014 Cap screw, 5/16” – 18 x 7/8” SS 2 14 0-0040 Lock washer, 5/16” 2 15 5257217 Washer, packing 2 16 1253428 Plunger packing (cup) 2 17 1267385 Washer, packing back-up 2 18 1185360 O-ring, ” diam. 2 19 1279148 Umbrella (plastic) 2

20 1269388 Washer, umbrella 2 21 1218743 Sleeve, crosshead (plastic) 2 22 1267613 N/A Adapter, cylinder 2 23 1278187 Case, model 5A pump 1 24 1-1472 Plug, ” 25 1216823 Crosshead 2 26 1219650 Wrist pin 2 27 1219371 Connecting rod assembly 2

28 1257438 Crankshaft, model 5A pump 1 29 1187873 Bearing 2 30 1187874 Oil seal 2 31 1118727 Snap ring 2 32 1216820 Gasket, pump base 1 33 1219855 Mounting base, pump 1 34 1106912 N/A Cap screw, 3/8” – 16 x 5/8” 10 0-0020 Lock washer, 3/8” 10 35 1187316 Plug, 1/8” pipe (brass) 1

36 1250638 Puller, valve seat 1 38 1220366 Oil slinger 1 1220775 N/A Name plate, pump (not shown) 1

16

R 5B PUMP (P/N 1280403)

EFFECTIVE: 20070101

MODEL R 5B PUMP

Parts Breakdown

Ref. No. Part No. Description Qty. Used 1 0-0513 Cap screw, ” – 13 x 1 ” 1

2 1255887 Clamp, valve cover 1 3 1219614 Cover, valve 2 4 1177394 O-ring, 1 3/16” OD 6 5 5253499 Disc and spring assembly 4 6 1219610 Cage, valve 4 8 1219615 Seat, valve 4 9 0-0224 Cap screw, 3/8” x 5 3 10 1241397 Valve chamber 1

1241402 Valve chamber assembly (includes all valve parts)

1

11 A91684 Gasket, cylinder 4 12 1249654 Cylinder, 1 3/8” ID, 2 1/8” OD

(ceramic) 2

13 1284516 Cap screw, 5/16” – 18 x 7/8” SS 2 15 5257217 Washer, packing 2 16 1253428 Plunger packing (cup) 2

17 1282558 Washer, packing back-up 2 18 1101339 O-ring, ” diam. 2 19 1279148 Umbrella (plastic) 2 20 1269388 Washer, umbrella 2 21 1218743 Sleeve, crosshead (plastic) 2 23 1278187 Case, model 5A pump 1 24 1-1471 Plug, ” black 1 25 1216823 Crosshead 2 26 1219650 Wrist pin 2

27 1219371 Connecting rod assembly 2 28 1257438 Crankshaft, model 5A pump 1 29 1187873 Bearing 2 30 1187874 Oil seal 2 31 1118727 Snap ring 2 32 1216820 Gasket, pump base 1 33 1219855 Mounting base, pump 1 34 0-0286 Cap screw, 3/8” – 16 x ” 10

0-0020 Lock washer, 3/8” 10 35 1187316 Plug, 1/8” pipe (brass) 1 36 1250638 Puller, valve seat 1 38 1220366 Oil slinger 1

17

MODEL 61 PUMP (P/N 5261391) EFFECTIVE: 20070101

MODEL 61 PUMP

Parts Breakdown

Ref. No.

Part No.

Description

1 1219596 N/A Cover plate 2 1187030 N/A Grease cup 3 1220796 Connecting rod assembly 4 1280401 N/A Crankshaft 5 0-0054 Nut, hex – 5/16”-18 6 0-0040 Lockwasher – 5/16” 7 1219595 N/A Side plate

8 1219915 N/A Bearing mounting (stamped) 9 1106872 Cap Screw, 5/16” – 18 x 5/8” 10 1219818 N/A Crankshaft bearing and self – locking 11 0-0136 Colar HHC 3/8 – 16 x 6 12 1110878 Bolt 13 0-0020 Lockwasher – 3/8” 14 0-0282 Nut, hex – 3/8” – 16 15 1219650 Pin, wrist

16 1219599 N/A Crosshead 17 1214850 Plunger packing, oil resistant Buna – N

(for general use) 17A 1225217 N/A Plunger packing, Thiokol, oil and chemical

resistant 18 1101152 Flat washer, 5/16” – cad. pl. 20 1106872 Cap screw, 5/16” – 18 x 5/8” 21 1227885 N/A Crosshead guide and cyl. Assy. (new

style replaceable ceramic sleeve)

21A 1219598 N/A Crosshead guide 21B 1118726 N/A Snap ring 21C 1222855 N/A Ceramic cylinder liner 22 31936 Cylinder gasket 23 5253298 N/A Valve chamber 24 1233285 Gasket, strainer 25 1228760 Plug 25A 1228759 N/A Screen

26 0-0513 Cap screw, ” – 13 x 1 ” 27 1218759 Clamp, valve cover 28 1219614 Cover, valve 29 1177394 “O” ring, 1 3/16” O.D. 30 5253499 Valve disc and spring assy. 31 1219610 Cage, valve 32 1219615 Seat, valve 33 1250638 Puller, valve seat

5251825 Valve, seat & “O” ring kit 5251824 Packing kit

18

R7 PUMP EFFECTIVE: 20070101

MODEL R 7 PUMP

Parts Breakdown

Ref. No.

Part No.

No. Used

Description

1 1106983 N/A 1 H.H. cap screw ” – 13 x 1 ” 2 1218759 1 Clamp, valve cover

3 1219614 2 Cover 4 1177394 6 O-ring seal 1 3/16” O.D. 5 5253499 4 Disc and spring assembly,

valve 7 1219610 4 Cage, valve 8 1219615 4 Seat, valve 1177394 4 O-ring seal 1 3/16” O.D. 9 1106947 N/A 3 Cap screw 3/8” – 16 x 4”

10 1225965 1 Valve chamber 11 1280026 4 Gasket, cylinder 12 1216832 N/A 2 Cylinder, 1 3/8” I.D. 13 1112014 2 Cap screw 5/16” – 18 x 7/8”

(Stainless Steel) 14 5257217 2 Cup washer 15 1216833 2 Plunger packing 1 3/8” 16 1185360 2 O-ring seal ” O.D.

17 1219649 2 Back up washer 18 1106922 N/A 4 Cap screw 3/8” – 16 NC x 1 19 0-0020 12 Lock washer 3/8” 20 1219648 N/A 1 Plate cylinder 21 1279148 1 Umbrella, black 1269388 1 Washer, umbrella 22 1218743 2 Sleeve, Crosshead (Brass) 23 1216823 2 Crosshead

24 1267611 1 Pump case 25 1-1472 1 Pipe plug ” galv. 26 1219650 2 Pin, wrist 27 1280908 1 Brg. Con. Rd. 28 1220366 1 Oil slinger, crankshaft 29 1244980 1 Crankshaft 30 117784 2 Bearing 31 1219669 2 Oil seal 32 1113528 2 Snap ring

33 1219606 1 Base gasket 34 1219854 N/A 1 Mounting base 35 1106912 N/A 10 Cap screw 3/8” 16 x 5/8” 36 1187316 1 Pipe plug 1/8” (Brass) Not Shown

1220775 N/A 1 Name plate

37 1221104 N/A 1 Pump wrench 38 1250638 1 Puller, valve seat

1228799 1 Valve chamber assembly

19

ROYAL 10 PUMP EFFECTIVE: 20070101

MODEL ROYAL 10 VERTICAL PUMP

Parts Breakdown

Ref. No

Part No.

Description No. Used

Ref. No

Part No.


1 #63 N/A Essex air cock 1/8” pipe 1 28 50027 N/A National oil seal 3 2 11305 N/A Case cove assy. 1 29 1283600 Packing nut 3 3 Hex cap screw 3/8” -16 x ” 14 30 Pipe plugs ” 2 4 7972 N/A Gasket for case cover 1 31 Pipe plugs ” 2 5 Cotter 3/32” x ” 6 32 A5054 Oil filler cap 1 6 18398 N/A Bearing shell (half) 6 33 12897 N/A Cover plate assy. 1 7 12879 N/A Eccentric and gear 1 34 Hex nuts 3/8” – 16 6 8 ND#1208 N/A Eccentric ball bearing 2 35 16851 N/A Valve cover clamp 3 9 A5025 Gasket 2 36 17195 N/A Valve cover stud 3/8” x 2 -1/4” 6 10 12882 N/A Eccentric bearing cap 2 37 16852 N/A Valve cover 3 11 Hex hd. Cap screw 3/8” – 16 x 1” 6 38 16859 N/A Valve cover gasket 3 12 Cap screw ” – 13 x ” 2 39 1187040 Valve ball 13/16” dia. Stn. Stl. 6 13 12885 N/A Eccentric strap assy. 3 40 7988 N/A Valve seat 6 18417 N/A Eccentric strap bolt 6 41 33902 Plunger forming cup – brass 3 18418 N/A Eccentric strap nut 6 42 8083S N/A Plunger packing – 1 ” 3 14 A5046 Bushing 3 43 8082 N/A Plunger washer 3 15 A5006 Crosshead pin 3 44 8081 N/A Plunger nut 3 16 12883 N/A Crosshead assy. 3 45 3/8” – 16 brass elastic stop nut 3 17 Allen hd. Set screw 5/16” x 5/16” 3 46 19830 N/A Cylinder lock nut 3 Allen hd. Set screw 5/16” x 5/8” 3 47 12900 N/A Cylinder gasket 3 18 18317 N/A Pump case w/ 2 bushings (A1509) 1 48 12890 N/A Cylinder 1 ” ID x 3-11/16” 3 19 50151S N/A Oil seal (national) 2 49 12904 N/A Cylinder head gasket 3 20 A1509 N/A Oilite bushing 1-1/8” x 1 ” x 2” 2 50 12886 N/A Cylinder head 3 21 12889 N/A Pinion shaft 1 51 12887 N/A Cylinder head clamp 3 22 12903 N/A Drive pin 1 52 12877 N/A Cylinder head stud 5/8” x 3 ” 6 23 Cotter 3/32” x ” 2 53 Hex nuts 5/8” -18 6 24 1288 N/A Pinion 1 25 5121 Plung. rod packing washer 3 26 5120 Plung. Rod packing 3 27 16822 N/A Packing nut follower 3


MODEL R-10 PUMP

Parts Breakdown

Item No.

Part No. Description Qty.

1 1267611 Pump case 1 2 1244980 Crankshaft (long base pumps) 1 1275026 Crankshaft (short base) 1 3 1263906 Connecting rod 2 4 1278439 HHCS ¼ - 20 x 1 lock 4 5 1280908 Bearing insert, pair 2

6 1280807 Oil slinger RH Includes: 1

7 1272419 Speed Nut 1 9 1216823 Crosshead 2 10 1219650 Wrist pin 2 11 1177804 Bearing, ball 2 12 1219669 Oil seal 2 13 1113528 Retainer ring 2 14 1219606 Gasket, mounting base 1 15 1255297 Mounting base (long base) 1 1270922 Short base 1 16 1-1465 Plug ¼ std. galv. 1 17 0-0286 HHCS 3/8 16 x ¾ 6 18 1177455 Spring washer 3/8 style 8 6 19 5262738 N/A Plate model, spec pump/spray 1 20 1187413 Screw, round head slotted #4 x 3/16 2 21 1-1471 Plug ¾ blk. Std. 1 22 1218743 Sleeve 2 23 1269388 Washer, umbrella 2 24 1279148 Umbrella 2 25 1101339 O-ring 11/16 O.D x 1/16 Buna N 2 320040 O-ring (use w/rulon packing) 2 26 1282557 Packing holder 1 5/8 cyl. 2 27 1251925 Packing 1 5/8 2 1255223 Packing, rulon 2 1255224 Washer, back up, rulon packing 2 5257807 Packing, 1 5/8 cobox, (on 5257422) 2 28 5257218 Packing washer 1 5/8 2 5257986 Packing washer (on 5257422) 2 29 1284516 HHCS 5/16-18 x 1 ½ SS 2 30 A91684 Gasket cylinder 4 31 1241364 Cylinder 1 5/8 2 32 1241397 Valve chamber 1 5257095 Valve chamber (on 5257422) 1 33 0-0224 HHCS 3/8-16 x 5 3 34 1219615 Valve seat 4 5260142 Valve seat raised face (on 5257422) 4 35 1177394 O-ring, 1 3/16 OD x 1/8 Buna N 6 36 5253499 Valve disc & spring assembly 4 37 1219610 Valve cage 4 38 1219614 Valve cover 2 39 1255887 Clamp valve cover 1 40 0-0513 HHCS ½-13 x 1 ½ 1

20

21

RH 10 PUMP (P/N 5251650) EFFECTIVE: 20070101

MODEL RH 10 HORIZONTAL PUMP

Parts Breakdown Ref. No

Part No.


1 5251279 Rear foot weldment 1 2 2219606 N/A Gasket – base 1 3 1244980 Crankshaft 1 4 1177804 Bearing 2 5 1219669 Seal 2

6 1113528 Snap ring 2 7 1280908 Bearing insert 2 8 1263906 Connecting rod assy. 2 9 1219650 Wrist pin 2 10 5251590 Crosshead 2 11 5251629 Case 1 12 5251281 Front foot 1 13 5251630 Holder seal 2 14 1283603 Seals 4

15 1269388 Washer, umbrella 2 16 1101339 O-ring 11/16 OD x 9/16 ID x 1/16 sec. 2 17 1282557 Packing holder 1 5/8 cylinder 2 18 1251925 Cup 1 5/8 2 19 5257218 Packing washer 2 19a 5257218 Stainless steel washer 2 20 1284516 Cap screw – hex hd. 5/16-18 x 1 2 21 1241364 Cylinder – 1 5/8 ceramic 2

22 A91684 Gasket - cylinder 4 23 1101262 Cap screw-hex hd. 3/8 -16 x 4 3 24 1241397 Valve chamber 1 25 1219615 Valve seat 4 26 1219610 Valve cage 4 27 1177394 O-ring-1 3/16 dia. 6 28 5253499 Valve disc assy. 4 29 1219614 Valve cover 4

30 1255887 Clamp 1 31 0-0513 Cap screw-hex head -13 x 1 1 32 0-0286 Cap screw – hex hd 3/8 – 16 x 8 33 1177455 Washer, spring 3/8 6 34 1-1471 Plug black 2 35 1177536 Air vent 1 36 0-0020 3/8 lock washer 2

22


MODEL ROYAL 15 PUMP Parts Breakdown

Part

No.

Description

Part

No.

Description

A3435 Plunger packing for 2 1/16” cylinder 1207289 Plunger washer A5000 N/A Cylinder head clamp 1187040 Valve ball, stainless steel, 13/16” dia.

A5005 Bearing cover 9066 N/A Valve seat remover A5006 Crosshead pin, 1” x 2 ”, hardened 9077 N/A Valve ball lifter A5009 Stud for cylinder head, short, ” x 6 ” 1113615 Screw for pulling bearing cap

A5011 Stud for cylinder head, short, ” x 8 3/8” 11305 N/A Inspection plate A5014 N/A Housing for ND-1208 ball bearing 16732 N/A Eccentric only A5016 Plunger nut 16733 N/A Ring gear only, 54-tooth

*A5019 N/A Eccentric strap, for roller bearing only 1283600 Packing nut A5025 Gasket for A-5014 housing 16822 N/A Packing follower A5026 Gasket for A-5005 bearing cover 16851 N/A Valve cover clamp

A5033 N/A Stud, ” x 1 ” 16852 N/A Valve cover A5035 N/A Bolt and nut for eccentric strap, 3/8” x 3”

S.A.E drilled 16859 Valve cover gasket

A5036 N/A Eccentric and gear assembly, 54-T 16867 N/A Valve manifold 1250876 Crosshead and Stainless Steel Plunger Rod

Assembly 1250876 Cylinder head

A5046 Bushing, 1 ” O.D. x 1” I.D. x 1 ” long, for crosshead pin

16869 N/A Cylinder head gasket

A5047 N/A Roller bearing (2 halves for one strap) 16876 N/A Cylinder, 2- 1/16” x

”, porcelain lined A5049 Wrench for removing plunger 16877 N/A Cylinder spacer ring A5050 N/A Wrench for plunger nut 16878 N/A Plunger cup nut

A5054 Filler cap 16879 N/A Cylinder gasket A5075 N/A Cover plate 16938 N/A Cap screw, 3/8” x 1 1/8”, drilled 5120 Packing for plunger rod 17195 N/A Valve cover stud, 3/8” x 2”

5121 Steel washer, 25/32” O.D. x 1-25/32” O.D. C60027 N/A National oil seal, ” I.D. 6491 N/A Counter shaft and 15-T Pinion ND-1206 N/A Ball bearing and race for intermediate

shaft

1279063 Cover assembly ND-1208 N/A Ball bearing and race for eccentric shaft 7972 Gasket for inspection plate *Most 1943 and later pumps are equipped

with the following Babbitt bearings and

eccentric straps: 7988 N/A Valve seat, stainless, for 13/16” ball 18710 Eccentric strap, less bearing, with bushing 8309 Bronze nut, ” -13 U.S.S 1280909 Bearing shell half

23

J20 PUMP EFFECTIVE: 20070101

MODEL J 20 PUMP Parts Breakdown

Ref. No

Part No. Description

No. Used

Ref. No


No. Used

1 0-0153 Screw, ” -13 x 1 ” 2 26 1253313 N/A Nameplate (15 gal. model) 1 2 1218759 Clamp, valve retaining 2 26A 1253314 N/A Nameplate (20 gal. model) 1 3 1177394 O-ring, 1 3/16” OD 12 27 0-0054 N/A Hex nut, 5/16” -18 14 4 1219614 Cover, valve 4 28 1106886 N/A Cap screw, 5/16”-18 x 1 ” long 2 5 1219610 Cage, valve 8 29* 1272345 Piston 4 6 5253499 Disc and spring assy., valve 8 30 1247002 N/A Shoe 4 7 1219615 Seat, valve 8 31* 1247232 Pin, ” x 2” 4 8 1-1465 Pipe plug, ”-galv. 6 32 1247209 N/A Seat, spring 1 9 1247208 Valve chamber 1 33 1247211 N/A Spring, inner 1 1247235 Valve chamber assy. 1 34 1247210 N/A Spring, outer 1 10 0-0282 Hex nut, 3/8” 16 8 35 1247213 N/A Pivot, inner 1 11 A91684 Gasket, cylinder 8 36 1247212 N/A Pin, outer 1 12 1241364 Cylinder, 1 5/8” ID (ceramic) 4 37 1246952 N/A Bar, inner 1 13 1253417 N/A Stud, 5/16” -18 x 1 5/8” stainless steel 4 38 1246951 N/A Bar, outer 1 14 0-0040 Lockwasher, 5/16” 18 39 1248591 N/A Plate and shaft 1 15 5257218 Washer, packing cup 4 40 1272561 Bearing 1 16 1251925 Plunger packing, 1 5/8” (fabric cup) 4 41 1247215 N/A Spacer, bearing 1 17 1244882 N/A Packing holder, 1 5/8” 42 1104457 N/A Bearing 1 Use: 1101339-O ring 4 43 1247012 N/A Housing, bearing 1 1282557-Pckg. holder 4 1248592 N/A Drive shaft assy. 18 1177777 Huglock nut, 5/16”-18(brass) 4 44 1247219 N/A Gasket, housing to case 1 19 1185360 O-ring, ” OD 4 45 1185189 N/A Magnetic pipe plug, 3/8” 1 20 1241404 N/A Pilot washer 4 46 1106884 N/A Cap screw, 5/16”-18 x 1 ” 10 21 1248597 N/A Wiper, piston (rubber comp.) 4 47 1177422 Seal, oil 1 22 1246719 N/A Seal, piston 4 49 1247220 N/A Base, pump 1 23 1247187 N/A Stud, 3/8”-16 x 5 ” long 4 50 1221104 N/A Wrench (pump tool) 24 1247207 N/A Case, pump 1 51 1250638 Puller, valve and seal (tool) 25 1247218 N/A Dip stick assy. Oil 1 25A 1233285 Gasket, dip stick 1

24

8

Cro

ssh

ea

d a

nd

Wrist

Pin

Ref. Part No. No. Description Qty. 1 7970 N/A Case, pump 1 2 A5054 Cap, oil filler 1 4 11305 N/A Cover, pump case 1 5 7972 Gasket, housing cover 1 6 N/A Screw, hex cap, 3/8” -16 x ” 14 7 1187039 Petcock, oil level 1 8 1187037 Plug, magnetic drain, ” 1 9 26818 N/A Eccentric shaft and gear 1 N/A Eccentric shaft and gear 10 1104450 Bearing, ball for eccentric shaft 2 11 A5014 N/A Housing, eccentric shaft brg. 2 12 1106976 N/A Screw, hex cap, ” -13 x ” 2 13 A5025 Gasket, bearing housing 2 15 1106914 N/A Screw, hex cap, 3/8” -16 x ” 12 19 32262 Shaft, counter 1 6491 N/A Shaft, counter, 20 ” long 1 20 1104444 Bearing, ball for counter shaft 2 21 A5005 Cover, counter shaft bearing 2 22 A5026 Gasket, bearing cover 2 23 1250876 Crosshead assy., plunger rod 3 24 A5006 Pin, crosshead wrist 3 25 1103473 N/A Screw, socket hd. Set 5/16” -18 x 5/8” 3 26 1103470 N/A Screw, socket hd. Set, 5/16” – 18 x ” 3 31 18710 Rod assembly, connecting 3 32 A5046 Bushing 3 33 1280909 Bearing, conn. rod 3 34 5120 Packing, plunger rod 3 35 1283600 Nut, plunger rod packing 3 36 16822 N/A Follower, packing 3 37 5121 Washer, steel, 25/32” ID x 1-25/32 OD 3 38 5257490 Seal, oil 3 40 A5033 N/A Stud, cover plate, ” x 1 ” 3 41 A5075 N/A Plate, cover 1 41A 1214260 N/A Cover, snap-on inspection - 42 1103767 N/A Nut, hex, ” -20 2 45 1272060 Cylinder, porcelain lined, 2 ” bore 3 46 A 5039 Gasket, cylinder 3 47 A 5002 Head, steel cylinder 3 48 A 5041 Gasket, cylinder hd. 2 ” ID x 3 2-13/16” OD 49 A 5000 N/A Clamp, cylinder hd. 3 50 A 5011 Stud, cylinder clamp long, ” x 8 3/8” 6 51 A 5009 Stud, valve chamber and cylinder short 2 ” x 6 5/8” 52 1109272 N/A Nut, heavy hex, ” -13 14 54 1255266 Chamber, valve 1 55 1-1476 Plug, square head blk. Pipe 1 ” 1 56 1225327 Seat, stainless steel valve, for 15/16” ball 6 57 1187738 Ball, stainless steel valve, 15/16” dia. 6 58 A5003 Cover, steel valve 3 59 1280026 Gasket, valve cover, 1 3/8” ID x 3 1 7/8” OD 60 1271716 Clamp, valve cover 3 61 A5012 Stud, valve cover clamp, ” x 2-13/16” 6 62 1109272 N/A Nut, hex,1/2”-13 E.H. 6 65 8495 Cup, brass plunger 3 66 Packing, plunger cup 3 A3434 Rubber, 2 ” (white dot) A3434T Thiokol, 2 ” (red dot) 67 1207289 Washer, plunger cup (brass) 3 68 A5016 Nut, plunger slotted 3 69 8309 Nut, bronze plunger hex, ” -13 3

R20 (3 PISTON) PUMP EFFECTIVE: 20070101

MODEL R20 (3 PISTON) PUMP

Parts Breakdown

Plu

ng

er

Pa

ckin

g

Plu

ng

er

Ro

d P

ackin

g

25

R2020 PUMP (P/N 1273560) EFFECTIVE: 20070101

MODEL R2020 PUMP- 1273560 Parts Breakdown

Item No.

Part No.

Description

Qty. Used

1 0-0513 Cap screw, ” – 13 x 1 2 2 1255887 Clamp, valve retaining 2

3 1219614 Cover, valve 4 4 1177394 O-ring 1 – 13/16” OD 12 5 1219610 Cage, valve 8 6 5253499 Disc and spring assembly, valve 8 7 1219615 Seat, valve 8 8 1-1465 Pipe plug, ” galv. 7 9 1247208 Valve chamber 1 *1247235 Valve chamber assembly 1 10 0-0224 Cap screw, 3/8” – 16 x 5 4

11 A 91684 Gasket, cylinder 8 12 1241364 Cylinder (ceramic) 4 13 1284516 Cap screw, 5/16” – 18 x 1 4 14 5257986 Washer, packing 4 15 5257807 Packing (cup) 4 16 1282557 Holder, packing 4 17 1101339 o-ring ” OD 4 18 1279148 Umbrella 4

19 1269388 Washer, umbrella 4 20 1218743 Sleeve (plastic) 4 21 1273545 Case, 2020 pump 1 21a 1-1471 Plug, oil fill (3/4” pipe) 2 22 1216823 Crosshead 4 23 1219650 Wrist pin 4 24 1263906 Conn. Rod assembly 4 1278439 Cap screw, conn. Rod (self lock) 8

25 1280908 Bearing insert (pair) 4 26 1273547 N/A Crankshaft assembly, driven 1 27 1273546 N/A Crankshaft assembly, drive 1 28 1118553 Snap ring 4 29 1101095 Seal, oil 4 30 1104508 Bearing (double-fafnir) 1 31 1104444 Bearing (single-fafnir) 3 32 5283846 Oil slinger kit 2

Includes: 320502 HHCS 10-24 x 5261980 Bolt strip 33 1273559 Gasket, pump base 1 34 1280633 Mounting base, pump 1 35 1177455 Wave lock washer, 3/8” 12 36 0-0286 Cap screw, 3/8” – 16 x ” 12 37 1101305 Magnetic drain plug, ” pipe 1 39 **1250638 Puller, valve and seat (pump tool) 1

* Valve Chamber Assembly consisting of items 1 thru 9. **Not part of pump assembly. **Note** Old crankshaft (P/N 1273546) Thickness of crankshaft journal - .8725

26

R2020 PUMP (P/N 5284464)

EFFECTIVE: 20070101

MODEL R2020 PUMP- 5284464 REPLACED 1273560 Parts Breakdown

Item No.

Part No.

Description

Qty. Used

1 0-0513 Cap screw, ” – 13 x 1 2

2 1255887 Clamp, valve retaining 2 3 1219614 Cover, valve 4 4 1177394 O-ring 1 – 13/16” OD 12 5 1219610 Cage, valve 8 6 5253499 Disc and spring assembly, valve 8 7 1219615 Seat, valve 8 8 1-1465 Pipe plug, ” galv. 7 9 1247208 Valve chamber 1

*1247235 Valve chamber assembly 1 10 0-0224 Cap screw, 3/8” – 16 x 5 4 11 A 91684 Gasket, cylinder 8 12 1241364 Cylinder (ceramic) 4 13 1284516 Cap screw, 5/16” – 18 x 1 4 14 5257986 Washer, packing 4 15 5257807 Packing (cup) 4 16 1282557 Holder, packing 4

17 1101339 o-ring ” OD 4 18 1279148 Umbrella 4 19 1269388 Washer, umbrella 4 20 1218743 Sleeve (plastic) 4 21 1273545 Case, 2020 pump 1 21a 1-1471 Plug, oil fill (3/4” pipe) 2 22 1216823 Crosshead 4 23 1219650 Wrist pin 4 24 6-8118 Conn. Rod assembly 4

1278439 Cap screw, conn. Rod (self lock) 8 25 6-8119 Bearing insert (pair) 4 26 6-8117 N/A Crankshaft assembly, driven 1 27 6-8116 N/A Crankshaft assembly, drive 1 28 1118553 Snap ring 4 29 1101095 Seal, oil 4 30 1104508 Bearing (double-fafnir) 1 31 1104444 Bearing (single-fafnir) 3

32 5283846 Oil slinger kit 2 Includes: 320502 HHCS 10-24 x 5261980 Bolt strip 33 1273559 Gasket, pump base 1 34 1280633 Mounting base, pump 1 35 1177455 Wave lock washer, 3/8” 12 36 0-0286 Cap screw, 3/8” – 16 x ” 12

37 1101305 Magnetic drain plug, ” pipe 1 39 **1250638 Puller, valve and seat (pump tool) 1 * Valve Chamber Assembly consisting of items 1 thru 9. **Not part of pump assembly. **Note** New crankshaft (P/N 6-8116)

Thickness of crankshaft journal – 1.1743

27


MODEL R 25 PUMP

Parts Breakdown

Ref. Part No. No. Description Qty. 1 1121497 Hex nut ” -13 14 2 A5000 N/A Clamp, cylinder head 3 3 A5002 Cylinder head (steel) 3 4 1237620 Gasket, cylinder head, 2 “ ID x 2 13/1” OD 3 5 A5011 Stud, cylinder clamp (long) ” x 8 3/8” 6 6 A5009 Stud, valve chamber and cylinder (short) ” x 6 5/8” 2 7 1-1476 Plug, square hd. Black pipe, 1 ” 1 8 1225327 Seat, stainless steel valve, for 15/16” ball 6 9 1187738 Ball, stainless steel valve, 15/16” dia. 6 12 1280026 Gasket, valve cover, 1 3/8” ID x 1 7/8” OD 3 13 A 5003 Valve cover (steel) 3 14 A5012 Stud, valve cover clamp, ” x 2 13/16” 6 15 1271716 Clamp, valve cover 3 16 1255266 Chamber, valve 1 17 Plug, square head black pipe 1 18 8309 Nut, bronze plunger hex, ” -13 3 19 A5016 Nut, plunger slotted 3 20 1207289 Washer, plunger cup (brass) 3 21 Packing, plunger cup 3 A3434 Rubber, 2 ” A3434N Neoprene, 2 ” (white dot) A3434T Thiokol, 2 ” (red dot) 22 8495 Cup, brass plunger 3 23 A5039 Gasket, cylinder 6 24 1209139 Cylinder 3 25 1283600 Nut, plunger rod packing 3 26 5257490 Seal, oil 3 27 16822 N/A Follower, packing nut 3 28 5120 Packing, plunger rod 3 29 5121 Washer, steel, 25/32” ID x 1 25/32” OD 3 30 1279060 N/A Case, pump 1 31 1214260 N/A Assy. Inspection plate 1 32 1106914 N/A Screw, hex cap, 3/8”-16 NC x ” 12 33 A5005 Bearing cover 2 34 A5026 Gasket 2 35 1104444 Bearing 2 36 1101151 Pan head screw, ”-20x1/2” 4 38 1265075 N/A Baffle assy. 2 39 A5054 Oil cap 1 40 1187048 Drain plug, magnetic, ”-14 2 41 A5025 Gasket, bearing housing 2 41A 1252594 Shims .005 A/R 42 1251680 N/A Bearing housing 2 43 1106976 N/A Hex hd. Cap screw ”-13 NC 2 x1/2” 2 44 32262 Pinion shaft 1 45 1250876 Cross head assy. plunger rod 3 46 A5006 Pin, cross head wrist 3 47 1103473 N/A Screw, soc. hd. set, 5/16”-18 x 5/8” 3 48 1103470 Screw, soc. hd. set, 5/16”-18 x ” 3 49 18710 Eccentric strap assy. 3 50 A5046 Bushing, conn. rod pin, 1” ID x 1 ” OD 3 51 18743 Bolts 6 52 1187174 Bearing cup 2 53 1177484 Bearing cone 2 54 1280909 Bearing, conn. rod half shell 3 55 1251679 N/A Eccentric, and gear assy. 1 56 7972 Gasket 1 57 11305 N/A Cover, pump housing 1 58 1187581 N/A Nuts, self locking hex, 7/16”-20 6 59 1106910 N/A Hex. hd. cap screw, 3/8”-16 NC x ” 14 60 1187039 Drain cock 1 61 1113615 Puller, eccentric bearing housing 62 A5050 N/A Wrench, plunger nut socket 63 A5049 Remover, plunger 64 A5051 N/A Handle, plunger remover 65 A5070 N/A Remover, valve seat 66 9077 N/A Lifter, ball valve

28

125 VS PUMP (P/N 5258520)

EFFECTIVE: 20070101

MODEL 125VS PUMP

Parts Breakdown

Item Part No. Description Qty. 1 HHCS 3/8-16 x 1-1/4 12 2 5257492 Grease Seal 1 3 5254176 Bearing Housing 1 4 320124 Cup Bearing Timken 2 5 320125 Cone Bearing Timken 2 6 5254178 Shim (used as Req’d) 6 7 5254177 Bearing Cap Gasket 2 8 5253742 Pump Case 1 9 1-1471 Plug 2 10 5255823 Sleeve 3 11 5256683 Umbrella Washer 3 12 5255826 Umbrella 3 13 1101176 O-Ring 3 14 3269025 Packing Cup 3 15 5259944 Packing 3 16 1278513 Washer 3 17 1284624 Plunger Nut 3 18 5255827 Studs 8 19 8309 Nut 3 20 1280024 Gasket Cylinder 3 21 5271698 Cylinder 1-3/4 3 **22 **5283586 Valve Assembly Suction 3 23 5260799 Plug 1” 2 24 3-5133 Nut 5/8-11 8 25 5266484 Valve Chamber 1 26 5260800 Plug 1-1/4 2 ***27 ***5283586 Valve Assembly Discharge 3 28 5259544 Crosshead Assembly 3 29 5262026 Wrist Pin 3 30 5262025 Connecting Rod

(includes Bushing, Nuts, Bolts) 3

31 5257482 Nut 6 32 5257669 Connecting Rod Bearing (pair) 3 33 5253744 Crankshaft 1 34 5256653 Housing Bearing 1 35 5257481 Bolt 6 36 5254217 Base Gasket 1 37 5257793 Mounting Base 1 38 1177455 Cup Washer 3/8 12 39 0-0286 Bolt 3/8 UNC X 3/4 HEX PLTD 12 40 1101305 Plug, Magnetic 1 41 5257289 Valve Seat 1 42 5283282 Valve Spring 1 43 5257079 Valve 1 44 5257078 Washer 1 45 3265034 Snap Ring 1 46 5257080 Seal 1 *47 A5049 Wrench Assembly 1 *48 1187151 Petcock. 1 *49 320444 O-ring 2-1/2 IO 3/32 3 50 5266488 Ring Seal 3 * Not Shown ** Complete assembly includes items 41-45 ***Complete assembly includes items 42-46

29

6-30 PUMP (P/N 1280604) EFFECTIVE: 20070101

MODEL 6-30 PUMP Parts Breakdown

Ref.

No.

Part

No.

Description

Qty.

Used

Ref.

No.

Part

No.

Description

Qty.

Used 1 1121497 Hex Nut (for covers) 14 35 A 5005 Open cap, countershaft brg. 2 2 A 5000 N/A Clamp, culinder head 3 36 A 5026 Gasket, brg. cap 2

3 A 5002 Head, cylinder 3 37 1104444 Ball bearing 2 4 A 5041 Gasket, cylinder head 3 38 32262 Pinion shaft 1 5 A 5011 Long stud, cylinder clamp 6 39 1106976 N/A Hex head screw 2

6 A 5009 Short stud 2 40 1279064 Housing, eccentric bearing 7 1100908 Pipe plug 2 41 A 5025 Gasket, brg. Housing 2 8 1256641 Valve & seat assembly (composed of

Ref. #9 thru 12)

6 42 1252594 Shim (use as required) -

9 1245786 Seat valve 6 43 1187048 Plug, magnetic (oil drain) 2 10 1250400 Disc & spring assembly, valve 6 44 1265075 N/A Baffle, upper or lower 2

11 1245793 Washer, valve 6 45 1101151 Screw, baffle retaining 4 12 3265035 Snap ring 6 46 1214260 N/A Cover, inspection 1 13 1280026 Gasket, valve cover 3 47 A 5054 Cap, oil filler 1

14 A 5003 Cover, valve 3 48 1250876 Crosshead assembly 3 15 A 5012 Stud, valve cover clamp 6 49 A 5006 Pin, crosshead wrist 3 16 1271716 Clamp, valve cover 3 50 1103470 Screw, socket head 3

17 1255266 Valve chamber 1 51 1103473 N/A Screw, socket head 3 18 1-1476 Pipe plug 1 52 18710 Connecting rod assembly 19 8309 Hex nut (bronze) 3 Includes:

20 A 5016 Slotted plunger nut (brass) 3 A 5046 Bushing, wrist pin 21 1207289 Washer, plunger cup (brass) 3 18743 Bolts (2), conn. Rod 22 A 3434 N Packing, plunger cup 3 1187581 N/A Nuts (2), hex locking

23 8495 Cup, plunger (brass) 3 53 1280909 Brg. Conn. Rod (half shell) 3 24 A 5039 Gasket, cylinder 6 54 1279071 Eccentric & gear assembly 1 25 1209139 Cylinder (ceramic) 3 55 1101242 Cone, roller brg 2 26 1101176 O-ring 3 56 1177287 Cup, roller brg. 2

27 1281655 Seal holder, packing cup 3 57 1279065 Gasket, pump case cover 1 28 1283600 Nut, plunger rod packing 3 58 1279063 Cover, pump case 1 29 1283603 Seal, oil 6 59 1106910 N/A Hex head cap screw 14

30 1283601 Packing sleeve 3 60 1187039 Pet cock (oil level test) 1 31 5120 Packing, plunger rod 3 61 A 5049 Remover, plunger cup 1 32 1283602 Washer 3

33 1279060 N/A Case, pump 1 34 1106914 N/A Hex head cap screw 12

30

130 VD PUMP (P/N 5257505)

EFFECTIVE: 20070101

MODEL 130 VD PUMP

Parts Breakdown

Item No.


No. Used

1 5253742 Pump case 1

2 5257504 Crankshaft 1 3 5254176 Bearing housing 2 4 320125 Cone 2

5 320124 Cup 2 6 5257669 Bearing, connecting rod 6 7 5254177 Gasket, bearing cap 2

8 5262026 Pin, wrist 3 9 5257492 Seal 1.62B 2 10 Hex head cap screw, 3/8 – 16 x 1 6

11 5257793 Mounting base 1 Hex head cap screw, 3/8 – 16 x 12 12 1101305 Plug, magnetic 1

13 5262025 Assembly rod, connecting 3 14 5257481 Bolt 6 15 5257482 Nut 6

16 5254242 Bushing 3 17 5259544 Assembly, crosshead 3 18 5256683 Washer, umbrella 3

19 1101176 o-ring 3 20 8495 Cup, packing 3 21 A3434N Packing , plunger 3

22 1207289 Washer, packing 3 23 A5016 Nut, plunger 3 24 8309 Nut, bronze 3

25 1-1471 Plug, 2 26** 5283626 Cylinder packing kit As required 27 1280024 Gasket, cylinder 6 28 5283587 Assembly, discharge valve 3

29 5257080 Seat Per valve-1 30 5283282 Spring Per valve-1 31 5257079 Valve Per valve-1

32 5257078 Washer Per valve-1 33 3265034 Snap ring Per valve-1 34 5283586 Assembly, suction valve 3

35 5257289 Seat Per valve-1 36 5283282 Spring Per valve-1 37 5257079 Valve Per valve-1

38 5257078 Washer Per valve-1 39 3265034 Snap ring Per valve-1 40 5283588 Valve kit assembly As required

41 5260800 Plug, 1 2 42 5255826 Umbrella 3 43 5255823 Sleeve 3

44 Nut, 5/8-11 8 45 5255827 Studs, 5/8 8 46 1209139 Cylinder , ceramic 3

47 5254217 Gasket, base 1 48 5260799 Plug, 1” 2 49 5266484 Valve chamber 1

50 5254178 Shim As required Cup washer, 3/8” 12 51 1-1465 Plug, pipe 1/4'” 4

* Not pictured, positioned on the front of the valve chamber.

** Cylinder packing kit includes: Item 19 – 1101176 “O” ring

3

Item 21 – A3434N Packing plunger 6

Item 27 – 1280024 Gasket, cylinder 6 *** Valve kit includes:

Item 27 – 1280024 Gasket, cylinder

6 Item 28 – 5257291 Assembly, discharge valve 3 Item 34 – 5257290 Assembly, suction valve 3

*Note* Crankshaft for 130 – 135 HS (keyed)-5253744

31

130 VS PUMP (P/N 5257577) EFFECTIVE: 20070101

MODEL 130VS PUMP Parts Breakdown

Item

No.

Part

No. Description No.

Used 1 3-1432 HHCS 3/8 – 16 x 1 6 2 5257492 Garlock seal 94 x

0760

1

3 5254176 Bearing housing 1 4 320124 Cup 2

5 320125 Cone 2 6 5254178 Shim (use as

required) 6

7 5254177 Bearing cap gasket 2

8 5253742 Pump case 1 9 1-1471 Plug 2 10 5255823 Sleeve 3

11 526683 Umbrella washer 3 12 5255826 Umbrella 3 13 1101176 o-ring 3

14 8495 Packing cup 3 15 A3434N Packing 3 16 1207289 Packing washer 3

17 A-5016 Nut 3

18 5255827 Studs 8

19 8309 Bronze nut 3 20 1280024 Cylinder gasket 6 21 1209139 Ceramic cylinder 3

22 5283586 Valve-suction assembly

3

23 1105556 Plug 1” 2

24 3-5133 Nut 5/8-11 8 25 5266484 Valve chamber 1 26 1187630 Plug 1 2

27 5283587 Discharge valve assembly

3

28 5254181 Crosshead 3

29 5262026 Wrist pin 3 30 5254242 Bushing 3 31 5262025 Connecting rod

(includes bushing, nuts, bolts)

3

32 5257482 Nut 6

33 5257669 Connecting rod bearing (pair)

3

34 5253744 Crank shaft 1

35 5256653 Housing bearing 1 36 5257481 Bolt 6 37 5254217 Base gasket 1

38 5257793 Mounting base 1 39 1177455 Cup washer 3/8 12 40 0-0286 HHCS 3/8 -16 x 12

41 1101305 Plug-magnetic 1

32

29

9

3

6

9

16

28

18

49

48

53

46

130 HD PUMP (P/N 5257506)

EFFECTIVE: 20070101

MODEL 130 HD PUMP Parts Breakdown

Item No.


No. Used

1 5253742 Pump case 1

2 5257504 Crankshaft-double shaft, keyed on both ends 1

3 5254176 Bearing housing 2 4 320125 Cone 2 5 320124 Cup 2 6 5257669 Bearing, connecting rod 3 7 5254177 Gasket, bearing cap 2 8 5262026 Pin, wrist 3 9 5257492 Seal 1.62B 2

Hex head cap screw, 3/8 – 16 x 1 6

10 5254214 Rear foot 1

Hex head cap screw, 3/8 – 16 x 12

11 5262025 Assembly rod, connecting 3 12 5257481 Bolt 6 13 5257482 Nut 6 14 5254242 Bushing 3 15 5254181 Crosshead assembly 3 16 1281655 Packing cup seal holder 3 17 1101176 O-ring 3 18 5254195 Oil seal holder 3 19 1283603 Oil seal 6 20 8495 Cup, packing 3 21 A3434N Packing , plunger 3 22 1207289 Washer, packing 3 23 A5016 Nut, plunger 3 24 8309 Nut, bronze 3 25 1209139 Cylinder, 2 ceramic 3 26 1280024 Gasket, cylinder 6

27** 5283626 Cylinder packing kit As required

28 5254219 Front foot 1 29 5255827 Studs 8 30 5266484 Valve chamber 1 31 5283587 Assembly, valve discharge 3 32 5257080 Seat Per valve-1 33 5283282 Spring Per valve-1 34 5257079 Valve Per valve-1 35 5257078 Washer Per valve-1 36 3265034 Snap ring Per valve-1 37 5283586 Assembly, suction valve 3 38 5257289 Seat Per valve-1 39 5283282 Spring Per valve-1 40 5257079 Valve Per valve-1 41 5257078 Washer Per valve-1 42 3265034 Snap ring Per valve-1

43*** 5283588 Valve kit assembly As required

44 1104954 Grease fitting 3 Nut, 5/8 – 11 10 45 5260800 Plug, 1 2 46 5260799 Plug, 1” 2 47 5254217 Gasket, base 1

48 5254178 Shim As required

49 1187037 Plug, magnetic 1 50 1106430 Bushing, x 1/8 1 51 1177536 Breather 1 52 1187151 Petcock, 1 53 1177455 Cup, washer 12 54 1-1465 Pipe plug, 4 * Not pictured, positioned on the front of the valve chamber. ** Cylinder packing kit includes: Item 19 – 1101176 “O” ring 3 Item 21 – A3434N Packing plunger 6 Item 26 – 1280024 Gasket, cylinder 6 *** Valve kit includes: Item 26 – 1280024 Gasket, cylinder

6

Item 31 – 5283587 Assembly,

discharge valve 3 Item 37 – 5283586 Assembly, suction valve 3

PL

UN

GE

R P

AC

KIN

G

PL

UN

GE

R R

OD

PA

CK

ING

C

RO

SS

HE

AD

AN

D W

RIS

T P

IN


MODEL R 35 PUMP

Parts Breakdown

33

Ref. Part No. No. Description Qty. 1 A80663 N/A Case, pump 1 Use: 5257698, 1250332, A91676

2 A5054 Cap, oil filler 1 4 11304 N/A Cover, pump case 1 5 A91676 Gasket, housing cover 1 6 1106976 N/A Screw, hex cap, 14 7 1187039 Petcock, oil level 1 8 1187048 Plug, magnetic drain, ” 1 9* 26809 N/A Eccentric and gear assy. 1

A91678 N/A Eccentric and gear 1 10 1104456 Bearing, ball for eccentric shaft 2 11 A80388 N/A Housing, eccentric shaft bearing 2 12 A91675 Gasket, bearing housing 2 13 1106984 N/A Screw, hex cap, ” – 13 x 1” 12 16A* 26807 N/A Gear only, counter shaft 16B* A91659 N/A Gear only, counter shaft

17* 34654 Shaft, pinion gear counter 17 A91668 N/A Shaft only, counter Use: 34654-Pinion shaft 18 1104341 N/A Key, plain parallel gear 19 A91669 N/A Spacer, pinion gear, 3-23/32” 20 1104450 Bearing, ball for counter shaft 2 21 A80795 Cover, counter shaft bearing 2

22 A91674 Gasket, bearing cover 2 23 1252939 Crosshead assy. plunger rod 3 24 A91014 Pin, crosshead wrist, 1 ” x 2 ” 3 25-26 1-7797 Screw, socket head set, 6 5/16” -18 x 5/16” 29 5266814 Rod Assembly, connecting 30 9226 Bushing, conn. rod pin 1 ” ID 3

1 ” OD x 1 ” 31 1280910 Bearing, Conn. Rod Shell Half 3 32 18744 Bolt, conn. rod cap, ” -20 3 34 5142 Packing, plunger rod packing 3 35 8568 N/A Nut, plunger rod packing 3 36 8569 N/A Follower, packing 3 37 20128 Washer, steel, 1-1/32” ID

x 2 ” OD x 1/8” 3 38 1200126 Seal, oil 3 40 A91670 N/A Stud, cover plate, ” x 1 ” 2 41 A80390 N/A Plate, cover 1 41A 1215009 N/A Cover, snap-on inspection - 42 1103885 N/A Nut, wing, ” -20 2 45 1267586 Cylinder, porcelain lined, 2 ” B 3

46 1279676 Gasket, cylinder, 2-15/16” ID x 3 ” OD 3 47 1285112 Head, cylinder 3 48* A91685 Gasket, cylinder head, 2-19/32” ID 3 3 3/8 OD 49 A80392 Clamp, cylinder head 3 50 1279602 Stud, cylinder clamp long, 6

51 A91672 Stud, valve chamber and cylinder 2 short 5/8” x 7 5/8” 52 1103778 N/A Nut, hex, 5/8” -11 14 54 A80750 N/A Chamber, valve 1 56 1225326 Seat, stainless steel valve 6 for 1-3/16” ball 57 1187042 Ball, stainless steel valve 6

1-3/16” dia. 58 A80387 Cover, steel valve 3 59 A91684 Gasket, valve cover, 1 5/8” ID 3 x 2 1/8” OD 60 A80391 N/A Clamp, valve cover 3 61 A5076 Stud, valve cover clamp, ” x 3” 6 62 100800 N/A Nut, hex, ” -13 6

65 A91663 Cup, brass plunger 3 66 Packing, plunger cup A268 Standard (plain), 2 ” 3 A268N Neoprene (white dot), 2 ” A268T Thiokol (red dot), 2 ” 67 1216753 Washer, plunger cup (brass) 3 68 A5016 Nut, plunger slotted 3 69 8309 Nut, plunger hex bronze, ” -13 3

31890 N/A Pump assy., R 35

34

2

135 V-DS PUMP (P/N 5266689)

EFFECTIVE: 20070101

MODEL 135V-DS PUMP

Parts Breakdown

*Not Shown **Complete assembly includes items 42-46. ***Complete assembly includes items 47, 43-46.

Item No.


No. Used

1 3-1432 HHCS 3/8 x 16 x 1 12 2 5257492 Grease seal 2 3 5254176 Bearing housing 2 4 320124 Cup bearing 2 5 320125 Cone bearing 2 6 5254178 Shim (use as required) 6 7 5254177 Bearing cap gasket 2 8 5253742 Pump case 1 9 1-1476 Plug 2 10 5255823 Sleeve 3 11 5256683 Umbrella washer 3 12 5255826 Umbrella 3 13 1101176 o-ring 3 14 8495 Packing cup 3 15 A3434N Packing 3 16 1207289 Washer 3 17 A5016 Plunger nut 3 18 1111642 HHCS 5/8 – 11 x 6 8 19 8309 Nut 3 20 1280024 Gasket cylinder 6 21 1209139 Cylinder 2 3 22 5283586 Valve assembly suction 3 23 1-0797 Plug 1” 2 25 5266484 Valve chamber 1 26 1-1469 Plug 1 2 27 5283587 Valve assembly discharge 3 28 5259544 Crosshead assembly 3 29 5262026 Wrist pin 3 30 5254242 Bushing 3

31 5262025 Connecting rod (includes bushing, nuts, bolts) 3

32 5257482 Nut 6 33 5257669 Connecting rod bearing (pair) 3 34 5265350 Crankshaft (splined both ends) 1 36 5257481 Bolt 6 37 5254217 Base gasket 1 38 5257793 Mounting base 1 39 1177455 Cup washer 3/8 12 40 0-0286 HHCS 3/8 – 16 x 12 41 1101305 Plug, magnetic 1

42 5257289 Valve seat, per assembly (suction) 1

43 5283282 Valve spring/per assembly 1 44 5257079 Valve/per assembly 1 45 5257078 Washer/per assembly 1 46 3265034 Snap ring/per assembly 1 47 5257080 Seat/per assembly (discharge) 1 48 *A5049 Wrench assembly 1 49 *1187151 Petcock 1 50 *5266998 N/A Bracket shroud 1

35


MODEL R 55 PUMP Parts Breakdown

Ref. No


No. Used

1 A80782 N/A Case, pump 1 2 A5054 Cap, oil filler 1 3 11303 N/A Cover, pump case 1 4 A94231 N/A Gasket, housing cover 1 5 1106910 N/A Screw, hex cap, 3/8” -16 x ” 18 6 1103995 N/A Washer, shake proof lock, 3/8” 18 7 1187039 Petcock, oil level 1 8 1187048 Plug, magnetic drain 1 9 32263 N/A Eccentric and gear 1 A94235 N/A Eccentric and gear 1 10 1104468 N/A Bearing, ball for eccentric shaft 2 11 A80784 N/A Housing, eccentric shaft bearing 2 12 1106976 N/A Screw, hex cap, ”-13 x ” 2 13 A94237 N/A Gasket, bearing housing 2 14 1106986 N/A Screw, hex cap, ”-13 x 1 ” 18 17 32261 N/A Shaft, pinion counter 1 A94229 N/A Shaft, pinion counter 18 1104450 Bearing, ball for counter shaft 2 19 A80795 Cover, counter shaft bearing 2 20 A91674 Gasket, bearing cover 2 23 A80781 N/A Crosshead only 3 24 A94241 N/A Pin, crosshead wrist, 1 ” OD x 4 1/8” long 3 25 1103466 N/A Screw, socket head ser, 5/16”-18 x 3/8” 3 26 1103470 Screw, socket head set, 5/16”-18 x1/2” 3 28 9065 N/A Ring, crosshead oil, ” x 4 ” OD 3 29 18676 N/A Rod assy., connecting 3 30 A94234 N/A Bushing, conn. rod pin 3 31 19885 N/A Bearing, conn. rod shell half 6 32 18744 Bolt, conn. rod cap 6 34 A94238 N/A Cylinder, porcelain lined, 3 ” bore 3 35 A80798 N/A Collar, cylinder 3 36 A94354 Gasket, cylinder, 3 ” ID x 4 1/8” OD 3 37 A80783 N/A Head, cylinder steel 3 38 A91018 Gasket, cylinder head, 3 3/8” ID x 4” OD 3 39 A80786 N/A Clamp, cylinder head 3 40 A94242 N/A Stud, cylinder clamp long, ” x 8 ” 6 41 A94243 N/A Stud, valve chamber and cyl. Short, ” x 6” 2 42 1103780 N/A Nut, reg. hex, ” -10 8 43 1103814 N/A Nut, hex jam, ” -10 6 44 1100908 Plug, sq. hd. Black pipe, 1 ” 1 45 A80785 N/A Chamber, valve 1 46 A91010 Set, stainless steel valve, for 1 5/16” ball 6 47 1187049 Ball, stainless steel valve, 1 5/16” dia. 6 48 A80257 Cover, steel valve 3 49 A91017 Gasket, valve cover, 1 7/8” ID x 2 ” OD 3 50 A80302 N/A Clamp, valve cover 3 51 A94296 N/A Stud, valve cover clamp, ” x 3 ” 6 52 1100800 N/A Nut, reg. hex, ”-13 6 53 1102226 N/A Screw, hex hd. Cap (stainless steel) 3

54 A94567 Gasket, crosshead plunger cup, 5/8” ID x 1

7/16” OD 3 55 A80787 N/A Cup, brass plunger 3 56 Packing, plunger cup A1066 N/A Standard (plain), 3 ” 3 A1066N Neoprene (white dot), 3 ” A1066T N/A Thiokol (red dot), 3 ” 57 A94240 Washer, plunger cup (brass) 3 58 A80258 N/A Nut, plunger slotted 3

36


MODEL ROYAL 60 PUMP Parts Breakdown

Ref. No


No. Used

Ref. No


No. Used

1 1121497 Hex nut, ”-13 26 35 1229446 N/A Retainer, cylinder 3 2 1229463 N/A Stud, manifold 12 36 1229435 N/A Case, pump 1 3 1229455 N/A Manifold, discharge 1 37 1229444 N/A Disc, plunger drip 3 4 A14X N/A Plug, drain, ” (brass) 4 38 1234462 Oil seal, crosshead 3 5 1100908 Pipe plug, 1 ” 1 39 1187019 Seal, eccentric shaft (drive end) 1 6 1247191 N/A Cage assy., valve spring 6 39A 1177243 Seal, eccentric shaft (agitator end) 1 7 1245979 N/A Spring, discharge valve 3 40 1106986 N/A Hex cap screw, ” -13 x 1 ” 6 8 1242375 Valve (disc) 6 41 0-0110 Lock washer, ” 6 9 1242374 N/A Seat, valve 6 42 1229439 N/A Cap, eccentric shaft 2 10 1181156 O-ring, valve seat-2” OD 12 43 A91675 Gasket, eccentric shaft 2 11 1245978 N/A Spring, suction valve 3 44 1187037 Magnetic pipe plug, ” 2 18 1105121 Pipe plug, 2”-galv. 3 45 A5054 Cap, oil filler 1 19 1229454 N/A Manifold, suction 1 46 1229440 N/A Crosshead and sleeve assy. 3 20 1-1471 Pipe plug, ” 1 47 1229443 N/A Pin, crosshead 3 21 A5000 N/A Clamp, cylinder head 3 48 1231340 Bushing, conn. rod 3 22 1229465 N/A Cover, (cylinder head) 3 49 1104008 Shake proof lock washer, 3/8” 3 23 1177398 O-ring, cover, 2 1/8” OD 3 50 1107203 N/A Hex cap screw, 3/8”-24 x 1” cad. plated 3 24 1229462 N/A Valve chamber stud, short 2 51 1237573 N/A Bolt, conn. rod 6 25 1229461 N/A Valve chamber stud, long 6 52 1231400 Connecting rod assy. 3 26 1229453 N/A Chamber, valve 1 53 1232782 N/A Oil dipper, conn. rod 3 27 1100080 Hex cap screw, ” -13 x 2 ”, cad. plated 3 54 1177234 N/A Nut, conn. rod bolt 6 28 A5016 Nut, plunger 3 55 1177235 N/A Lock nut, conn. rod bolt nut 6 29 1229451 N/A Plunger washer, front 3 56 1104456 Bearing, crankshaft 2 30 1250787 Cup, plunger 3 57 1237915 N/A Crankshaft 1 31 1229450 N/A Plunger washer, rear 3 58 7972 Gasket, pump case cover 1 31A 1266090 N/A Spacer, washer 3 59 11305 N/A Cover, pump case 1 32 1229449 N/A Follower, plunger washer 3 60 1106910 N/A Hex cap screw, 3/8”-16 x ” 14 33 1209426 Gasket, cylinder 6 61 1187039 Petcock 1 34 1236782 N/A Cylinder (ceramic) 3 62 A5050 N/A Wrench 1 63 A5049 Wrench 1

6-60 PUMP EFFECTIVE: 20070101

MODEL 6-60 PUMP Parts Breakdown

Ref. Part. Qty. No. No. Description 1 121499 Hex nut, 5/8” -11 8 2 A80392 Clamp, cylinder head 3 3 128512 Cylinder head 3 4 A91685 Gasket, cylinder head 3 5 1279602 Stud, cylinder clamp (long) 6 6 A91672 N/A Stud, cylinder clamp (short) 2 7 1105105 Pipe plug 2 8 1278054 Seat, valve 3 9 1278103 N/A Disc and spring assy. 3 Use: 1283376-Washer 3 1283374-Valve Disc 3 1283377-Spring 3 10 1101229 Retaining ring, 1 5/16” 3 11 A91684 Gasket, valve cover 3 12 A80387 Cover, valve 3 13 A5076 Stud, valve cover clamp 6 14 A80391 N/A Clamp, valve cover 3 15 1121497 Hex nut, ” -13 6 16 1284777 Valve chamber 1 17 1100908 Pipe plug 1 18 8309 Hex nut (brass) 3 19 A5016 Nut, plunger –slotted (brass) 3 20 1216753 Washer, plunger cup (brass) 3 21 A268N Packing, plunger cup 3 22 A91663 Cup, plunger (brass) 3 23 1279676 Gasket, cylinder 6 24 1212407 Cylinder (ceramic) 3 25 1101176 O-ring, plunger cup 3 26 A8568 N/A Nut, plunger rod packing 3 27 1177489 Seal, Oil 6 28 1266365 Sleeve, plunger rod seal 3 29 19510 Washer, plunger rod seal 3 30 1249453 N/A Case, pump 1 31 1-8609 Grease fitting, 1/8” 3 32 1215009 Inspection plate assy. 1 33 0-0513 Screw, hex head cap 12 34 A80795 Cover, c’shaft bearing 2 35 A91674 Gasket, bearing cover 2 36 1104450 Bearing, c’shaft 2 37 1101151 Screw, ”-20 x ” 4 38 1265823 N/A Baffle, upper 1 1265825 N/A Baffle, lower 1 39 A5054 Cap, oil filler 1 40 1187048 Plug, drain (magnetic) 1 41 A91675 Gasket, eccentric brg. Housing 2 41A 1252595 Shim, .005 (use as required) - 42 1248369 Housing, eccentric bearing 2 43 1106980 N/A Screw, ” -13 x ” hex hand 16 44 34654 Countershaft 1 45 1252939 Crosshead and plunger rod assy. 3 46 A91014 Pin, crosshead wrist 3 47 1-7797 Set screw, 5/16” -18 x 5/16” socket head 6 48 18711 N/A Eccentric strap assy. 3 49 9226 Bushing, strap assy. 3 50 18744 Bolt, strap assy. 6 51 1177474 Cup, roller brg. 2 52 1177473 Cone, roller brg. 2 53 1285094 Eccentric and gear assy. 1 54 1280910 Bearing, ecc. Strap (half shell) 3 55 1101270 Nut, ” – 20 6 56 A91676 Gasket, pump case cover 1 57 1250332 Cover, pump case 1 58 1187039 Petcock, oil level 1 59 1113615 Puller, ecc. Brg. Housing 1 60 A5051 N/A Handle, plunger remover 1 61 A5050 Wrench, plunger nut socket 1 62 A5049 Remover, plunger cup 1

37

38

57

58

55

6-60D PUMP (P/N 1283527)

EFFECTIVE: 20070101

MODEL 6-60D PUMP

Parts Breakdown

Ref. No.

Part No.

Description

Qty. Used

Ref. No.

Part No.

Description

Qty. Used

1 3-5133 Hex nut, 5/8” – 11 8 31 1-8609 Grease fitting, 1/8” 3

2 A80392 Clamp, cylinder head 3 32 1215009 N/A Inspection plate assembly 1 3 1283531 Cylinder head 3 33 0-0159 Screw, hex head cap 12 4 1177476 O ring, cylinder head 3 34 A80795 Cover, c’shaft bearing 2

5 5251859 Stud, cylinder clamp 9long) 6 35 A91674 Gasket, bearing cover 2 6 1248349 Stud, cylinder clamp (short) 2 36 1272558 Bearing, c’shaft 2 7 1105121 Pipe plug, 2” 3 37 1101151 Screw, ” -20 x ” 4

5255419 Valve assy. (includes 8 thru 10) 6 38 1265823 N/A Baffle, upper 1 8 5255514 N/A Seat, valve 6 1265825 N/A Baffle, lower 1 9 1283377 Spring, valve 6 39 A5054 Cap, oil filler 1

9A 5257584 N/A Washer, valve 40 1187048 Plug, drain (magnetic) 2 Use: 5260848 6 41 A91675 Gasket, eccentric brg. Housing 2 5260847 6 41A 1252595 Shim, .005 (use as required) -

9B 5259190 N/A Disc, Valve 42 1248369 Housing, eccentric brg. housing 2 Use: 5260848 6 43 1106980 N/A Screw, ” – 13 x ”-hex head 16 5260847 6 44 34654 Countershaft, pinion 1

10 320153 Retaining ring, 1 5/16” 3 45 1252939 Crosshead and plunger rod assy. 3 11 1181154 O ring, valve cover3 3 46 A91014 Pin, crosshead wrist 3 12 1283530 Cover, valve 3 47 1182554 Set screw, 5/16” – 18 x 5/16”

socket head

6

13 1248372 Stud, valve cover clamp 6 48 5266814 Connecting rod (includes Ref. # 49, 50, & 55)

3

14 1247716 Clamp, valve cover 3 49 9226 Bushing 3 15 3-5131 Hex nut, ” – 13 6 50 18744 Bolt 6 16 5257262 Valve chamber 1 51 1177474 Cup, roller bearing 2

17 1187630 Pipe plug, 1 ” 1 52 1177473 Cone, roller bearing 2 18 8309 Hex nut (brass) 3 53 1285094 Eccentric and gear assembly 1 19 A5016 Nut, plunger-slotted (brass) 3 54 1280910 Brg. Con. Rod 3

20 1216753 Washer, plunger cup (brass) 3 55 1101270 Nut, ” -20 6 21 A268N Packing, plunger cup 3 56 A91676 Gasket, pump case cover 1 22 A91663 Cup, plunger (brass) 3 57 1250332 Cover, pump case 1

23 1279676 Gasket, cylinder 6 58 1187039 Petcock, oil level 1 24 1267586 Cylinder (ceramic lined) 3 62* A5049 Remover, plunger cup 1 25 1101176 O-ring, plunger cup 3 63 1105133 Pipe plug, 2 ” 1

26 1266323 Nut, plunger rod packing 2 27 1177489 Seal, oil 6 28 1266365 Sleeve, plunger rod seal 3 29 19510 Washer, plunger rod seal 3

30 5257698 Case pump 1 *Pump tools

39

6-60E PUMP (P/N 1283528) EFFECTIVE: 20070101

MODEL 6-60E PUMP

Parts Breakdown

Ref.

No

Part

No. Description Qty.

Used

Ref.

No

Part

No.

Description

Qty.

Used 1 1121513 Hex nut, 5/8” – 11 8 31 1-8609 Grease fitting, 1/8” 3 2 A80392 Clamp, cylinder head 3 32 1215009 N/A Inspection plate assembly 1

3 1283531 Cylinder head 3 33 0-0159 Screw, hex head cap 12 4 1177476 O-ring, cylinder head 3 34 A80795 Cover, c’shaft bearing 2 5 5251859 Stud, cylinder clamp (long) 6 35 A91674 Gasket, bearing cover 2

6 1248349 Stud, cylinder clamp (short) 2 36 1272560 Bearing, c’shaft 2 7 1105121 Pipe plug, 2” 3 37 1101151 Screw, ” – 20 x ” 4 5255419 Valve assy. (includes 8 thru 10) 6 38 1265823 N/A Baffle, upper 1

8 5253514 Seat, valve 6 1265825 N/A Baffle, lower 1 9 1283377 Spring, valve 6 39 A5054 Cap, oil filler 1 9A 5257584 Washer, Valve, Stn. Stl. 40 1187048 Plug, drain (magnetic) 2

Use: 5260848 6 41 A91675 Gasket, eccentric brg. housing 2 5260847 6 41A 1252595 Shim, .005 (use as required) - 9B 5259190 Valve disc 6 42 1248369 Housing, eccentric bearing 2

Use: 5260848 6 43 1106980 N/A Screw, ” – 13 x 16 5260847 6 44 1280687 Countershaft, pinion 1 10 320153 Retaining ring, 1 5/16” 3 45 1252939 Crosshead and plunger rod assy. 3

11 1181154 O-ring, valve cover 3 46 A91014 Pin, crosshead wrist 3 12 1283530 Cover, Valve 3 47 1182554 Set screw, 5/16” – 18 x 5/16”, socket

head 6

13 1248372 Stud, valve cover clamp 6 48 5266814 Connecting rod 3 14 1247716 Clamp, valve cover 3 49 9226 Bushing 3 15 1121497 Hex nut, ” -13 6 50 18744 Bolt, strap assy. 6

16 5257262 Valve chamber 1 51 1177474 Cup, roller bearing 2 18 8309 Hex nut (brass) 3 52 1177473 Cone, roller bearing 2 19 A5016 Nut, plunger – slotted (brass) 3 53 1285094 Eccentric and gear assy. 1

20 1216753 Washer, plunger cup (brass) 3 54 1280910 Brg. Con. Rod 3 21 5260221 Packing, plunger cup 3 55 1101270 Nut, ” – 20 6

22 A91663 Cup, plunger (brass) 3 56 A91676 Gasket, pump case cover 1 23A 1284369 Ring seal 3 57 1250332 Cover, pump case 1 23B 5257921 O-ring 3 58 1187039 Petcock, oil level 1

24 1267586 Cylinder (ceramic lined) 3 62 A5049 Remover, plunger cup 1 25 1101176 O-ring, plunger cup 3 63 1105133 Pipe plug, 2 ” 1 26 1266323 Nut, plunger rod packing 3

27 1177489 Seal, oil 6 28 1266365 Sleeve, plunger rod seal 3 29 19510 Washer, plunger rod seal 3

30 5259698 Case pump (Bean logo) 1 5257698 Pump case (FMC logo) 1

40

6-60F PUMP (P/N 5257340)

EFFECTIVE: 20070101

Model 6-60F Pump

Parts Breakdown

Item Part No. No Description Qty. 1 3-5133 Hex Nut 5/8-11 10 2 5257377 Clamp, Cylinder Head 1 3 3269586 Cylinder Head 3 4 1177476 O-Ring 3-1/8 OD x 2-7/8 ID 3 5 5257378 Stud, Cylinder Clamp 8 6 1105133 Pipe Plug 2-1/2 1 7 1105121 Pipe Plug 2 3 * 5255419 Valve Assembly 6 *8 5253514 Valve Seat 6 *9 1283377 Valve Spring 6 *9a 5260848 Valve Washer, SS 6 *9b 5260847 Valve Disc 6 *10 320153 Retaining Ring 1-5/16” SS 6 11 1181154 O-Ring 2-3/8 OD x 2-1/8 ID 3 12 1283530 Valve Cover 3 13 1248372 Stud, Clamp 6 14 5258151 Clamp, Valve Cover 3 15 3-5131 Hex Nut -13 6 16 5257262 Valve Chamber 1 18 8309 Spec. Hex Nut – Bronze 3 19 A5016 Plunger Nut 3 20 1207289 Plunger Cup Washer 3 21 A3434N Plunger Packing 2-1/4” 3 22 5257337 Plunger Cup 3 24 5252520 Cylinder, Ceramic Steel Back 3 25 1101176 O-Ring ID x 5/8 OD Plunger Cup 3 26 1266323 Nut – Rod Packing 3 27 1177489 Oil Seal 6 28 1266365 Sleeve – Plunger Rod Seal 3 29 19510 Washer – Plunger Rod Seal 6 30 5257698 Pump Case 1 31 1-8609 Grease Fitting 1/8 NPT 1 32 5260567 Inspection Plate 1 33 0-0159 HHCS - 13 1-1/4 12 34 5257338 N/A Bearing Cover 1 35 A91674 Gasket 2 36 1272560 Bearing ND 5208 2 37 1100804 Pan Head Screw - 20 x 4 39 A5054 Oil Cap 1 40 1187048 Plug, 1/2” Magnetic Drain 2 41 A91675 Gasket 2 41A 1252595 Shim .005 (as Req’d) 6 42 1248369 Bearing Housing (crank) 2 43 1106980 N/A HHCS - 13 x 16 44 5257342 N/A Pinion Shaft 1 (long end shaft LH side facing fluid end) 45 1252939 Plunger Rod & Crosshead Assembly 3 46 A91014 Crosshead Pin 3 47 1182554 Set Screw 5/16 – 18 x 5/16 6 48 5266814 Connecting Rod Assembly 3 49 9226 Bushing, Strap Assembly 3 50 18744 Bolt, Strap Assembly 6 51 1177474 Bearing Cup 2 52 1177473 Bearing Cone 2 53 1285094 Crankshaft & Gear Assembly 1 54 1280910 Bearing Half Shell 3 55 1101270 Nut, - 20 Eslok 6 56 A91676 Gasket, Cover 1 57 1250332 Case Cover 1 58 1187039 Petcock 1 ** 1105526 N/A Pipe Plug 1/8 1 62 A5049 Remover, Plunger Cup 1 64 1266789 N/A Pinion Bearing, Cap 1 65 1103318 N/A 1-8 UNC x 2 Gr. 5 3 67 1105558 Coupling 1-1/4 1 68 1105902 Nipple 1-1/4 x 6 1 69 1284369 Ring Seal 3 70 5257921 O-Ring 3 71 5257339 Oil Seal 1

41

L0614SC PUMP (P/N 5266482) EFFECTIVE: 20070101

MODEL L0614SC PUMP Parts Breakdown

Item Part No. Description Qty. Item Part No. Description Qty. 1 3-1432 HHCS 3/8-16 x 12 26 5266484 Valve Chamber 1

2 5257492 Garlock Seal 94 x 0760 1 27 5260799 Plug 1” 2 3 5254176 Bearing Housing 1 28 5283587 Discharge Valve 3 4 320124 Cup Timken JM205110 1 29 5254181 Crosshead & Rod Assy. 3

5 320125 Cone Timken JM205149 2 30 5254242 Bushing 3 6 5254177 Bearing Cap Gasket 2 31 5262026 Wrist Pin 3 7 5254178 Shim (Use as Req’d) 6 32 5262025 *Connecting Rod 3

8 5253742 Pump Case 1 33 5257481 Connecting Rod Bolt 3 9 1187037 Magnetic Plug ” 1 34 5257669 Connecting Rod Bearing (pair) 3 10 1283603 Oil Seal 6 35 5253744 Crankshaft 1

11 5254219 Front Foot 1 36 5256653 Bearing Housing 1 12 5254195 Oil Seal Holder 3 37 5257482 Connecting Rod Nut 3 13 3-5133 Nut, 5/8-11 10 38 1177536 Breather 1

14 1281655 Packing Cup Seal Holder 3 39 5254217 Base Gasket 1 15 1101176 O-Ring 3 40 1187151 Petcock ” 1 16 5266446 Packing Cup 3 41 5254214 Rear Foot 1

17 5259396 Plunger Packing Set 3 42 1177455 Cup Washer 3/8” 12 18 5265448 Throat Ring 3 43 1160068 HHCS 3/8-16 x N/A 19 5266445 Plunger Nut 3 44 5266488 Ring Seal 3

20 5255827 Studs 8 45 320444 O-Ring 3 21 8309 Bronze Nut 3 46 5265449 Spring 3 22 1280024 Cylinder Gasket 3 47 5265447 Spring Compressor 3

23 5271698 Ceramic Cylinder 3 **48 1106430 Bushing x 1/8 Hex Blk. Std. 1 24 5283586 Suction Valve 3 **49 1105057 St. Ell x 45 Blk. Std. 1 25 5260800 Plug 1 2

* Connecting Rod (including bushing, nuts, & bolts) **Not shown

Ref. Part No. No. Description Qty. 1 1248342 N/A Manifold, suction 1 2 121497 Hex nut, ”-13 12 3 1248348 N/A Stud, manifold 6 4 1247720 N/A Lock, valve retaining 3 5 1247719 N/A Retainer, valve spring 3 6 1249938 Spring, suction valve 3 7 1247718 N/A Guide, suction valve 3 8 1248343 N/A Seat, suction valve 3 9 1181154 O-ring 9 10 1248344 N/A Valve, suction 3 11 1121499 Hex nut, 5/8”-11 14 12 A80392 Clamp, cylinder head 3 13 1248340 N/A Cylinder head 3 14 1177476 O ring 3 15 1248349 Stud, cylinder head (short) 2 16 1248350 N/A Stud, cylinder head (long) 6 17 1248341 N/A Valve chamber 1 18 1248372 Stud, valve clamp 6 19 1247716 Clamp, valve cover 3 20 1248338 Cover, discharge valve 3 21 1249820 N/A Spring, discharge valve 3 22 1207663 N/A Valve, discharge 3 23 1207650 N/A Seat, discharge valve 3 24 1109973 Pipe plug, ” 1 25 8309 Hex nut (brass) 3 26 A5016 Nut, plunger 3 27 1216753 Cup washer, plunger 3 28 A268 Plunger packing 3 29 A91663 Plunger cup 3 30 1247389 Gasket, cylinder 6 31 1212407 Cylinder (ceramic) 3 32 1106984 N/A Cap screw, ”-13 x 1” 12 33 A80795 Cover, pinion bearing 2 34 A91674 Gasket, pinion bearing cover 2 35 1104450 Bearing 2 36 1215009 N/A Inspection cover 1 37 5257698 Pump case 1 38 8568 N/A Nut, oil seal retaining 3 39 1177489 Oil seal 6 40 1266365 Sleeve, plunger rod seal 3 41 19510 Washer, plunger rod seal 3 42 1187048 Magnetic drain plug, ” 1 43 1106834 N/A Cap screw, ” -20 x ” 2 44 1251797 N/A Oil baffle assy., upper 1 45 1177041 N/A Shake proof lock washer, ” 3 46 0-0026 Hex nut, ”-20 3 47 1251893 N/A Baffle assy., lower 1 48 1106830 N/A Cap screw, ” -20 x ” 1 49 34654 Pinion shaft 1 50 1248369 Housing, eccentric bearing 2 51 1106976 N/A Cap screw, ” -13 x ” 16 52 1249591 N/A Shim, eccentric bearing 2 1249592 N/A Shim, eccentric bearing 2 53 1252939 Crosshead assy. 3 54 A91014 Pin, crosshead 3 55 1-7797 Set screw, 5/16” -18 x 5/16” 6 56 18744 Bolt, strap assy. 3 57 9226 Bushing, strap assy. 3 58 5266814 Strap assy. 3 59 1177474 Bearing cup 2 60 1177473 Bearing cone 2 61 1285094 Eccentric and gear assy. 1 62 1280910 Bearing shell 3 63 1101270 Nut, self locking-1/2” -20 6 64 A91676 Gasket, case cover 1 65 1250332 Cover assy., pump case 1 1256557 N/A Serial number plate 1 1187413 Rd. hd. Screw 8 x ” 2 66 1187039 Petcock, oil level 1 67 A5054 Cap, o il filler 1 68 1-1471 Pipe plug, ” (black) 3 69 1113615 Puller, eccentric brg. housing 1 70 A5050 N/A Wrench, plunger nut socket 1 71 1252300 N/A Puller, valve seat 1 72 A5049 Remover, plunger 1 A5051 N/A Handle, plunger remover 1

6-70 PUMP EFFECTIVE: 20070101

Model Royal 6-70 Pump

Parts Breakdown

42

AP60 PUMP (P/N C6076-6)

AP70 PUMP (P/N C6078-2)

EFFECTIVE: 20070101

MODEL AP60 & AP70 PUMP

Parts Breakdown

Item No. Part No. Description Qty. Item No. Part No. Description Qty. 1 C1-275 N/A Crankshaft (AP60) 1 36 C2409-61 N/A Piston C1-279 Crankshaft (AP70) Use: 2 C10-21 Spacer 2 C2409-70 – Piston 1 3 C19-83 Oil seal 1 C20-8 – Piston ring 1 4 C19-85 Oil seal 1 C3605-5 – Bolt 1 5 C205-53 Connecting rod 1 6 C400-57 Cylinder (AP60) 3 37 C2801-9 Elbow suction 1 C400-61 N/A Cylinder (AP70) 38 C2802-18 Hose barb 1 7 C402-141 Cover 1 39 C2803-108 Adapter nipple 1” has 1 8 C403-115 Pump case 1 40 C2811-9 Washer 4 9 C421-15 Oil filler neck 1 41 C2811-9 Flat washer 10.5 x 18 x 2 MM 8 10 C2000-77 N/A Hex nipple 1 42 C2826-4 Ball valve-left ” gas 1 11 C437-22 Needle bearing 1 43 C3009-115 Valve seat 6 12 C438-1 Ball bearing 1 44 C3011-21 Wrist pin 3 13 C602-29 Diaphragm nut 3 45 C3019-1 N/A Snap ring 55 1 14 C1009-95 Flange discharge 1 46 C3020-2 Snap ring 90 1 15 C1200-11 Connector nut 1 47 C3020-29 Snap ring 14 6 16 C1200-38 Connector nut 1 48 C3200-10 Plug gas 1 17 C1205-29 Valve cage 6 49 C3202-197 Valve cover 3 18 C1209-12 Gasket 13 x 20 x 1 MM 1 50 C3218-93 Valve chamber 3 19 C1209-13 Gasket 12 x 18 2 MM 1 51 C3604-23 Disc valve 6 20 C1210-11 O-ring 3.53 x 24.99 x 32.05 MM 6 52 C3605-79 N/A Screw 3 21 C1210-34 O-ring 28.17 x 35.23 x 3.53 MM 1 53 C3609-2 Soc. hd. set screw 3 22 C1210-121 O-ring 22 x 30 x 4 MM 1 54 C3609-6 Soc. hd . screw M8 x 30 mm 15 23 C1210-122 O-ring 2.62 x 44.12 x 49.36 MM 1 55 C3609-31 Soc. hd capscrew M10 x 65 12 24 C1210-173 O-ring 32.99 x 2.62 x 38.23 MM 1 56 C1219-34 Safety valve assy. 1 25 C1210-201 O-ring 1.78 x 21.95 x 25.51 MM 6 57 C2803-218 Bypass elbow 1 26 C1210-233 O-ring 1.78 x 18.77 MM 1 58 C1225-14 Accumulator 1 27 C1210-345 O-ring 1.78 x 101.32 MM 1 59 C2-25 Accumulator body 1 28 C1210-347 O-ring 1.78 x 75.92 MM 1 60 C3-27 Air chamber 1 29 C1210-349 O-ring 3.53 x 142.5 MM 1 61 C460-5 Diaphragm support 1 30 C1210-376 O-ring 2 x 35 MM 6 62 C604-15 Nut M8 x 8 x 13 8 31 C1214-14 Ball valve & hose barb 1 63 C1209-33 Gasket 6 x 13 x 1.8 mm 2 32 C1220-35 Groups valve assy. 6 64 C1800-34 Diaphragm accumulator 1 33 C1800-87 Diaphragm 3 65 C3607-25 Screw 8 34 C1802-15 Spring 6 66 C3610-33 N/A Valve crankshaft (opt. AP 60) 1 35 C2400-57 N/A Mounting foot 67 C1-295 N/A Crankshaft (opt. AP 60) 1 Use: C1-297 N/A Crankshaft (opt. AP 70) C2400-66 – Mounting foot 1 68 C1-301 N/A Crankshaft (opt. AP 60) 1 C3609-49 – Screw 1 C1-303 Crankshaft (opt. AP 70) C604-73 – Nut 1

43

44

AP 100 PUMP (P/N C6080-5)

EFFECTIVE: 20070101

MODEL AP 100 PUMP

45

AP 100 PUMP (P/N C6080-5) EFFECTIVE: 20070101

MODEL AP 100 PUMP

Parts Breakdown

Item Part Item Part No. No. Description Qty. No. No. Description Qty. 1 C1-281 N/A Crankshaft 1 44 C1220-24 Valve assy. 6 2 C2-25 Housing bottom 1 45 C1225-14 Accumulator 1 3 C3-27 Air chamber 1 46 C1800-1 Diaphragm reserv. 1 4 C10-23 N/A Spacer 100 x 88 x 8 mm 2 47 C1800-34 Diaphragm accumulator 1 5 C19-87 Oil seal 40 x 80 x 10 mm 1 48 C1800-97 Diaphragm 118 3 6 C19-89 Oil seal 55 x 72 x 8 mm 1 49 C1802-129 Spring 6 7 C20-7 Piston ring 66 x 2,5 x 2,5 mm 3 50 C1809-6 Bowl 1 8 C205-55 N/A Connecting rod 1 51 C2000-77 Nipple - 1 9 C400-63 Cylinder 66 3 52 C2400-61 N/A Mounting foot 2 10 C402-1 Cap 1 53 C2404-135 Clamp plate 3 11 C402-41 N/A Filler housing 1 54 C2409-59 Piston 2 12 C403-117 Pump case 1 55 C2801-55 Elbow 1 13 C421-1 Adaptor 1 56 C3802-20 Hose barb 2 14 C437-4 Needle bearing 60 x 78 x 40 mm 1 57 C2803-166 N/A Fitting 1 15 C438-11 N/A Bearing 55 x 100 x 21 mm 1 58 C2811-9 Washer 10,5 x 16 1 4 16 C38-49 Bearing 40 x 90 x 23 mm 1 59 C2813-67 Retainer ring 1 17 C460-5 Diaphragm support 1 60 C2813-69 N/A Retainer ring 1 18 C601-227 N/A Spacer ring 40 x 49 x 20,7 mm 1 61 C2826-5 Ball valve ” gas LH 1 19 C602-31 N/A Washer diaphragm 3 62 C2826-6 N/A Valve LH 1 20 C604-15 Nut M8 x 8 x 13 8 63 C3009-93 N/A Valve seat 6 21 C1009-97 Suction flange 1 64 C3011-8 Wrist pin 18 x 52,5 mm 3 22 C1009-99 N/A Discharge flange 1 65 C3019-18 N/A Snap ring 40 mm 1 23 C1200-38 Connector nut ” gas 2 66 C3020-2 Snap ring 90 mm 1 24 C1205-27 N/A Control kit 6 67 C3020-6 Snap ring 18 mm 1 25 C1209-13 Gasket 12 x 18 x 2 mm 2 68 C3020-7 N/A Snap ring 72 mm 6 26 C1209-33 Gasket 6 x 13 x1.8 mm 2 69 C3200-7 N/A Plug 38 gas 1 27 C1209-68 Gasket 16,6 x 22 x 2mm 1 70 C3202-119 N/A Drain plug 1 28 C1210-67 O-ring 2,62 x 55,25 , 60,49 mm 1 71 C3202-201 Valve retainer 6 29 C1210-68 O-ring 1 72 C3218-95 Valve chamber 3 30 C1210-98 O-ring 3,53 x 32, 93 x 39,99 mm 6 73 C3604-19 N/A Disc valve 6 31 C1210-110 O-ring 3,53 x 24,99 mm 1 74 C3605-5 Shoulder screw M12 x 1,5 3 32 C1210-121 O-ring 4 x 22 x 30 mm 1 75 C3607-22 HHCS M10 x 30 mm 4 33 C1210-145 O-ring 2,62 x 28,25 x 33,49 mm 6 76 C3607-25 HHCS M8 x 45 8 34 C1210-180 O-ring 3 x 29 x 35 mm 2 77 C3609-9 Screw soc. hd M10 x 35 14 35 C1210-351 O-ring 2,62 x 120,32 mm 1 78 C3609-5 N/A Screw soc. hd. M8 x 20 2 36 C1210-353 O-ring 2,62 x 145, 72 mm 1 79 C3609-1 Screw soc. hd M8 x 16 8 37 C1210-355 O-ring 2,62 x164,77 mm 1 80 C3609-21 Suc. Head screw M10 x 30 12 38 C1210-357 O-ring 2,62 x 40,95 mm 6 81 C3609-167 Screw M12 x 60 24 39 C1210-359 O-ring 3,53 x 196,4 mm 1 82 C3610-3 Valve 1 40 C1210-361 O-ring 3,53 x 98, 02 mm 1 83 C1-282 N/A Crankshaft (optional for AP 100) 41 C1214-16 Ball valve & hose barb LH 1 42 C1214-17 Ball valve & hose barb RH 1 43 C1219-34 Safety valve assy. 1

46

AP 140 PUMP (P/N C6082-5)

EFFECTIVE: 20070101

MODEL AP 140 PUMP

47

AP 140 PUMP (P/N C6082-5) EFFECTIVE: 20070101

MODEL AP 140 PUMP Parts Breakdown

Item No. Part No. Description Qty. Item No. Part No. Description Qty. 1 C1-289 N/A Crankshaft 1 39 C1219-34 Safety valve 1 2 C10-25 Connector rod 120 x 108 x 10 2 40 C1220-24 Valve assembly 10 3 C19-87 Oil seal 40 x 80 x 10 1 41 C1800-97 Diaphragm 5 4 C19-89 Oil seal 55 x 72 x 8 1 42 C1802-129 N/A Spring 10 5 C20-7 Piston ring 66 x 2,5 x 2,5 5 43 C2000-79 N/A Hex nipple 6 C205-57 Connector rod 1 Use: 7 C400-65 Cylinder 66mm 5 C2000-107 – Nipple 1 8 C402-143 Housing 2 C241-22 – oil fill cup 1 9 C403-119 N/A Pump case 1 44 C2400-63 N/A Mounting bracket 2 10 C421-17 Oil cup 2 45 C2404-139 Clamp plate 2 11 C432-31 Spring cap 1 46 C2409-59 Piston 66 mm 5 12 C437-6 Needle bearing 65 x 95 x 28 2 47 C2801-57 Bypass elbow 56 mm 1 13 C438-3 Bearing 40 x 110 27mm 1 48 C2802-2 N/A Hose barb 2 14 C438-9 N/A Bearing 55 x 120 x 29mm 1 49 C2803-168 N/A Connector 1 15 C600-51 Hex nut 2 50 C2811-9 Flat washer 12 16 C601-231 N/A Spacer ring 40 mm 1 51 C2813-71 N/A Retaining ring 2 17 C601-233 N/A Spacer ring 55 mm 1 52 C2826-5 Ball valve ” gas 1 18 C602-28 N/A Washer diaphragm 5 53 C2826-6 N/A Ball valve 1 19 C1009-101 N/A Flange 1 54 C3009-93 N/A Seat 10 20 C1009-103 Flange 1 55 C3011-8 Wrist pin 5 21 C1200-38 Connector nut 2 56 C3019-1 N/A Circlip 1 22 C1205-27 Valve cage 10 57 C3019-18 N/A Snap ring 40 mm 1 23 C1209-13 Gasket 12 x 18 x 2 mm 2 58 C3020-3 N/A Snap ring 110 mm 1 24 C1209-91 Gasket 18 x 12 x 2 mm 2 59 C3020-6 Snap ring 18 mm 10 25 C1210-4 O-ring 1,76 x 15,6 2 60 C3020-7 N/A Snap ring 72 mm 1 26 C1210-98 O-ring 3,53 x 32,93 10 61 C3200-19 N/A Plug 3/8 x 10 1 27 C1210-33 O-ring 2,62 x 28,25 10 62 C3202-201 Valve retainer 10 28 C1210-197 O-ring 2,62 x 39,34 4 63 C3202-203 Valve retainer 1 29 C1510-353 O-ring 2,62 x 145,72 1 64 C3218-95 Valve chamber 5 30 C1210-357 O-ring 2,62 x 40,95 10 65 C3604-19 N/A Disc valve 10 31 C1210-365 O-ring 2,62 x 158,42 1 66 C3605-5 Shoulder screw 5 32 C1210-367 O-ring 2,62 x 183, 82 1 67 C3607-22 HHCS M10 x 30 12 33 C1210-369 O-ring 3,53 x 117,1 1 68 C3609-1 Soc head screw M8 x 16 8 34 C1210-371 O-ring 3,53 x 215,5 1 69 C3609-9 Soc head screw M10 x 35 17 35 C1210-373 O-ring 3,53 x 73,03 2 70 C3609-21 Soc head screw M10 x 30 20 36 C412-26 Ell ” 1 71 C3609-137 Soc head screw M12 x 60 40 37 C1214-16 Ball valve & hose barb LH 1 38 C1214-17 Ball valve & hose barb RH 1

APS 51 PUMP (P/N C6090-21)

EFFECTIVE: 20070101

MODEL APS 51 PUMP Parts Breakdown

Item No.


Item No.


1 C1200-11 Connector nut M46 x 2 1 31 C3202-197 Valve cover 3 2 C2801-9 Elbow suction 1 3/8 1 32 C3609-6 Screw soc HD M8 x 30 mm 9 3 C1210-34 O-ring 28.17 x 35.23 x 3.53 mm 1 33 C3609-49 Screw soc. HD M10 150 x 120 2

4 C2803-108 Adaptor nipple 1” gas – M46 x 2 1 34 C2400-66 Mounting foot 2 5 C1210-173 O-ring 32.99 x 2.62 x 38.23 mm 1 35 C1210-44 O-ring 1 7 C1200-38 Connector nut ” 1 36 C3200-10 Plug, drain 1

8 C2802-18 Hose barb 10 mm w/ gasket C1209-8 (metal) 1 37 C205-53 Conn. rod-Set of 3 1 9 C1209-13 Gasket 12 x 18 2 mm (rubber) 1 38 C2409-67 Piston 3 10 C2826-30 Ball valve LH 3/8-1/2 gas 1 39 C20-8 Piston ring 3

11 C1214-14 Ball valve & hose barb LH 1 41 C3605-5 Bolt shoulder 3 13 C3609-6 Screw soc HD M8 x 30 mm 6 42 C602-10 Diaphragm washer 3 14 C1009-95 Flange discharge 1 43 C1800-88 Diaphragm 3

15 C1210-349 O-ring 1 44 C3011-21 Wrist pin 3 16 C1210-345 O-ring 1 45 C3020-29 Snap ring 6 17 C1210-347 O-ring 1 46 C604-73 Nut 2

18 C19-83 Oil seal 1 47 C437-22 Needle brg. 1 19 C432-31 Plug, discharge flange 1 48 C9-186 Ring 1 20 C3609-78 Screw soc HD M 10 x 70 mm 12 49 C10-21 Spacer 2 21 C2811-98 Washer 11 50 C3019-1 Circlip 1

22 C3218-103 Valve chamber 3 51 C438-1 Ball bearing 55 x 90 x 18 mm 1 23 C1210-47 O-ring 22.22 x 2.62 x 27.46 mm 6 52 C1-293 Through shaft 1 24 C1210-443 O-ring 6 53 C19-85 Oil seal 1

25 C3009-115 Valve seat 6 54 C3020-2 Snap ring 1 26 C3604-23 Disc valve 6 55 C402-141 Pump cover 1 27 C1802-15 Spring, compression 6 56 C1210-122 O-ring 1

28 C1205-29 Valve cage 6 57 C421-15 Oil fill neck 1 29 C1220-35 Valve assy. 6 58 C3609-2 Screw soc. HD M8 1.25 x 25 2 30 C1210-32 O-ring 6 59 C2811-4 Washer, flat 8.4 x 14 x 1.6 mm 2

60 C1210-233 O-ring 1 72 C403-15 Pump case 1

48

49

APS71 PUMP (P/N C6092-2) EFFECTIVE: 20070101

MODEL APS71 PUMP

Parts Breakdown

Item No.

Part No. Description. Qty.

1 C1200-11 Wing Nut 1 2 C2801-9 Suction Elbow Tail 90deg. 1 3 C1210-34 O-Ring 1 4 C2803-108 Coupling 1 5 C1210-173 O-Ring 1 6 C1219-34 Safety Valve Assy. 1 7 C1200-38 Wing Nut 1 8 C2802-18 Delivery Hose Barb 1 9 C1209-13 Gasket 1 10 C2826-30 Valve 1 11 C1214-14 Complete Valve 1 12 C2803-218 T Coupling 1 13 C3609-6 Screw M8x30 6 14 C1009-95 Manifold Flange 1 15 C1210-349 O-Ring 1 16 C1210-345 O-Ring 1 17 C1210-347 O-Ring 1 18 C19-83 Oil Seal 1 20 C3609-78 Screw 12 21 C2811-98 Washer 11 22 C3218-103 Pump Head 3 23 C1210-47 O-Ring 6 24 C1210-443 O-Ring 6 25 C3009-115 Valve Seat 6 26 C3604-23 Valve Disc 6 27 C1802-15 Valve Spring 6 28 C1205-29 Valve Cage 6 29 C1220-35 Valve Assy. Kit 6 30 C1210-32 O-Ring 6 31 C3202-197 Plug Valve Cover 3 32 C3609-6 Screw M8x30 9 33 C3609-49 Screw M10x120 2 34 C2400-66 Pump Mounting Bracket 2 35 C1210-44 O-Ring Drain Plug 1 36 C3200-10 Drain Plug 1 37 C205-53 Connecting Rod Assy. (Set Of 3) 1 38 C2409-67 Piston 3 39 C20-8 Compression Ring 3 40 C400-74 Piston Sleeve 3 41 C3605-5 Diaph.Holder Screw 3 42 C602-10 Disc 3 43 C1800-88 Diaphragm 3 44 C3011-21 Piston Pin 3 45 C3020-29 Snap Ring Piston Pin 6 46 C604-73 Nut 2 47 C437-22 Roller Bearing 1 48 C9-186 Ring 1 49 C10-21 Connecting Rod Ring 2 50 C3019-1 Snap Ring Outter 1 51 C438-1 Ball Bearing 1 52 C1-320 Crank Shaft 1 53 C19-85 Oil Seal 1 54 C3020-2 Snap Ring Inner 1 55 C402-141 Oil Filler Cap 1 56 C1210-122 O-Ring Oil Filler Cap 1 57 C421-15 Oil Filler Cup 1 58 C3609-2 Screw M8x25 2 59 C2811-4 Washer 2 60 C1210-233 O-Ring Oil Filler Cup 1 61 C601-284 Spacer 1 62 C2000-24 Nipple 1 63 C2-31 Accumulator Body 1 64 C460-5 Diaphragm Support Cup 1 65 C1800-34 Accumulator Diaphragm 1 66 C3-27 Accumulator Cap 1 67 C1209-33 Gasket 2 68 C3610-3 Air Valve 1 69 C3607-25 Hex Screw M8x45 8 70 C604-15 Nut 8 71 C1225-14 Accumulator Assy. 1 72 C403-115 Pump Crankcase 1

50

APS96 PUMP (P/N C6093-2)

EFFECTIVE: 20070101

MODEL APS96 PUMP

Parts Breakdown

Item No.


1 C19-83 Oil Seal (35x47x7) 1 2 C1210-347 O-Ring 1 3 C1210-345 O-Ring 1 4 C1210-349 O-Ring 1 5 C3609-6 Screw M8x30 6 6 C1009-95 Manifold Flange 1 7 C3200-19 Plug 1 8 C1219-34 Safety Valve Assy. 1 10 C1200-38 Wing Nut 1 11 C2802-18 Hose Barb 1 12 C1209-13 Gasket 12 13 C2826-29 Right Valve 1 14 C2803-370 Y Coupling 1 15 C1210-32 O-Ring 1 16 C2000-86 Nipple 1 17 C1210-180 O-Ring 1 18 C1200-54 Wing Nut 1 19 C2801-55 Elbow Coupling 1 20 C3609-78 Screw M10x70 16 21 C2811-98 Washer 7 22 C3218-103 Left Pump Head 2 23 C1210-47 O-Ring 8 24 C1210-443 O-Ring 8 25 C3009-115 Valve Seat 8 26 C3604-23 Valve Disc 8 27 C1802-15 Valve Spring 8 28 C1205-29 Valve Cage 8 29 C1220-29 Valve Assy. Kit 8 30 C1210-32 O-Ring 8 31 C3202-197 Plug 2 32 C3609-6 Screw M8x30 12 33 C3610-3 Air Valve 1 34 C1209-33 Gasket 2 35 C3-26 Press Accumulator Body 1 36 C1210-165 Viton O-Ring 1 37 C1210-132 O-Ring 1 38 C1800-94 Diaphragm 1 39 C460-28 Diaphragm Support Cap 1 40 C2-29 Press Accumulator Cap 1 41 C1225-13 Pressure Accumulator Assy. 1 42 C604-39 Nut 2 43 C2811-4 Washer 2 44 C1210-111 O-Ring 1 45 C3200-19 Plug 1 46 C3202-217 Plug 2 47 C2400-68 Pump Mounting Bracket 2 48 C3218-102 Right Pump Head 2 49 C402-143 Oil Filler Cap 1 50 C1210-373 O-Ring 1 51 C421-12 Oil Filler Cup 1 52 C1210-2 O-Ring 1 53 C403-127 Pump Crankcase 1 54 C438-10 Ball Bearing 1 55 C10-21 Connecting Rod Ring 2 56 C3019-1 N/A Snap Ring (Outter) 1 57 C438-1 Ball Bearing 1 58 C1-320 Crankshaft 1 59 C1210-225 O-Ring 1 60 C9-192 Ring 1 61 C19-93 Oil Seal 1 62 3020-2 Snap Ring Inner 1 63 C3020-29 Snap Ring Inner 8 64 C3011-21 Piston Pin 4 65 C1800-88 Diaphragm 4 66 C602-10 Disc 4 67 C3605-5 Diphragm Holder Screw 4 68 C400-74 Piston Sleeve 4 69 C20-8 Piston Ring 4 70 C2409-67 Piston 4 71 C205-60 Connecting Rod Assy. (Set Of 4). 1 72 C1210-44 O-Ring 1 73 C3200-10 Plug 1

51

APS101 PUMP (P/N C6094-19) EFFECTIVE: 20070101

MODEL APS101 PUMP

Parts Breakdown

Item No. Part No. Description Qty. Item No. Part No. Description Qty. 1 C402-143 Cover oil cap 1 44 C3218-99 Valve chamber 3 2 C1210-373 O-ring oil cap 1 45 C1210-33 O-ring 3 3 C1208-18 Oil filler neck w/cage (aps101 , aps121) 1 46 C3202-219 Plug 3 4 C3609-6 Screw soc hd m8 x 30mm 2 47 C3609-164 Screw m8 x 16 4 5 C2811-4 Washer 2 48 C2404-135 Clamp plate 2 6 C1210-110 O-ring 1 49 C3202-199 Plug 1 7 C403-126 Pump crankcase aps101 1 50 C1210-180 O-ring 2

8 C3607-220 Screw m10 x 30mm 4 51 C1009-97 Flange 1 9 C2400-46 Pump mounting bracket 2 52 C3609-9 Screw m10 x 35 5 10 C205-61 Connecting rod assy. 3 53 C19-89 Oil seal 1 11 C2409-68 Piston (aps101,121,141,166) 3 54 C3020-7 Snap ring 1 12 C20-1 Piston ring 3 55 C2801-55 Elbow coupling 1 13 C400-70 Piston sleeve 3 56 C1210-359 O-ring 1 14 C602-11 Diaphragm nut 3 57 C1210-353 O-ring 1

15 C2419-42 Stud diaph. 3 58 C1210-361 O-ring 1 16 C1800-12 Diaphragm 3 59 C604-15 Nut 8 17 C3011-3 Wrist pin 3 60 C3607-25 Screw m8 x 45 8 18 C3020-6 Snap ring (piston pin) 6 61 C3610-3 Air valve 1 20 C3200-7 Oil plug 1 62 C1209-33 Gasket 2 21 C3019-18 Snap ring 1 63 C3-27 Air chamber cap (accumulator) 1 22 C438-49 Bearing 40 x 90 x 23 1 64 C1800-34 Diaphragm (accumulator)

23 C3020-2 Snap ring 1 65 C460-5 Diaph. Support cap dome (accumulator) 1 24 C601-226 Spacer steel 1 66 C2-31 Body (accumulator) 1 25 C2813-75 Connecting rod washer 1 67 C2000-24 Nipple (accumulator) 1 26 C10-23 Connecting rod ring 2 68 C601-284 Spacer (accumulator) 1 27 C437-4 Needle bearing 1 69 C1200-38 Wing nut cap for hose barb 1 28 C2813-74 Connecting rod washer 1 70 C2802-20 Hose barb ”. for APS series 1 29 C1-311 Crankshaft 1 71 C1209-13 Gasket for hose barb 1

30 C438-11 Ball bearing 1 72 C2826-32 Right valve 1 31 C3609-9 Screw m10 x 35 12 73 C1214-16 Complete right valve 1 32 C2811-98 Washer 12 74 C2803-354 “T” coupling 1 33 C3202-218 Valve plug 3 75 C1009-99 N/A Flange 1 34 C1210-385 O-ring 6 76 C3609-9 Screw M10 x 35 9 35 C1205-30 Valve cage 6 77 C2826-31 Left valve 1 36 C1802-15 Valve spring 6 78 C1209-13 Gasket for hose barb 1

37 C3604-9 Valve 6 79 C2802-20 Hose barb ”. For APS series 1 38 C3009-14 Valve seat 6 80 C1200-38 Wing nut cap for hose barb 1 39 C1210-114 O-ring 6 81 C1214-17 Complete left valve 1 40 C1220-34 Valve assy. Kit 6 82 C1210-355 O-ring 1 41 C2811-25 Washer 24 83 C1210-351 O-ring 1 42 C3609-57 Screw m12 x 65 24 84 C19-87 Oil seal 40 x 80 x 10 1 43 C1210-47 O-ring 1 85 C1225-14 Accumulator assy. 1

86 C1219-34 Safety valve assy. 1

52

APS 141 PUMP (P/N 6096-5)

EFFECTIVE: 20070101

MODEL APS141 PUMP

Parts Breakdown

Item No.

Part No.

Description Qty.

1 C402-143 Oil Filler Cap 1 2 C1210-373 O-Ring Oil Filler Cap 1 3 C600-51 Special Bolt 1 4 C1209-91 Gasket 1 5 C421-17 Oil Filler Cup 1 6 C1210-40 O-Ring 1 7 C2000-79 Nipple 1 8 C3607-22 Hex Screw M10x30 12 9 C2400-63 N/A Pump Mounting Bracket 2 10 C205-62 Connecting Rod Assy. (Set Of 5) 1 11 C2409-68 Piston 5 12 C20-1 Piston Ring 5 13 C400-39 Piston Sleeve 5 14 C602-11 Disc 5 15 C2419-42 Stud Bolt 5 16 C1800-12 Diaphragm 5 17 C3011-3 Piston Pin 5 18 C3020-6 Snap Ring Inner 10 19 C3200-19 Plug 1 20 C403-125 Pump Crankcase 1 21 C438-3 Ball Bearing 1 22 C601-225 Spacer 1 23 C2813-30 Connecting Rod Washer 1 24 C10-25 Connecting Rod Ring 2 25 C1-318 Crankshaft 1 26 C437-6 Roller Bearing 2 27 C2813-70 Connecting Rod Washer 1 28 C601-224 Spacer 1 29 C438-9 N/A Ball Bearing 1 30 C3609-9 Screw M10x35 20 31 C2811-98 Washer 20 32 C3202-218 Plug 5 33 C1210-385 O-Ring 10 34 C1205-30 Valve Cage 10 35 C1802-15 Valve Spring 10 36 C3604-9 Valve Disc 10 37 C3009-14 Valve Seat 10 38 C1210-114 O-Ring 10 39 C1220-34 Valve Assy. Kit 10 40 C2811-25 Washer 40 41 C3609-57 Screw M12x65 40 42 C1210-47 O-Ring 5 43 C3218-99 Pump Head 5 44 C1210-33 O-Ring 5 45 C3202-219 Plug Valve Cover 5 46 C3609-164 Screw M8x16 4 47 C2404-139 Hose Barb Fixing Plate 2 48 C3202-203 Plug 1 49 C1210-197 O-Ring 4 50 C1009-101 Flange 1 51 C3609-9 Screw M10x35 5 52 C19-89 Oil Seal 1 53 C3020-7 Snap Ring Inner 1 54 C2801-57 Elbow Coupling 1 55 C1210-371 O-Ring 1 56 C1210-365 O-Ring 1 57 C1210-369 O-Ring 1 58 C1200-38 Wing Nut 2 59 C2802-20 Hose Barb 2 60 C1209-13 Gasket 2 61 C2826-31 Valve 2 62 C1214-16 Complete Valve 2 63 C1219-35 Safety Valve Assy. 1 64 C2803-355 Y Coupling 1 65 C1009-103 Flange 1 66 C3609-9 Screw M10x35 12 67 C432-31 Special Cap 1 68 C1210-426 O-Ring 1 69 C1210-353 O-Ring 1 70 C19-87 Oil Seal 1 71 C412-26 Elbow 1

53

AZ55 PUMP (P/N C6053-35) EFFECTIVE: 20070101

MODEL AZ 55 PUMP

Parts Breakdown

Item No.


Item No.


1 C403-74 N/A Pump case 1 33 C1210-173 O-ring 32.99 x 2.62 x 38.23 mm 1 2 C1-117 N/A Crankshaft 1 34 C2803-108 Adapter nipple 1” gas-M46 x 2 1 3 C1009-24 Flange-discharge 1 35 C1210-34 O-ring 28.17 x 35.23 x 3.53 mm 1 4 C3609-80 Screw-soc. hd M12 x 40 mm 6 36 C2801-9 Elbow-suction 35 mm 1 5 C1202-17 Retaining clip 1 37 C1200-11 Connector nut M46 x 2 1 6 C3020-9 N/A Snap ring 47 mm 1 38 C1210-75 O-ring 21 x 28 x 3.5 mm 3 7 C19-83 Oil seal 35 x 47 x 7 mm 1 39 C1210-94 O-ring 18.6 x 25 x 3.2 mm 3 8 C1210-157 O-ring 19.9 x 13.95 x 2.62 mm 1 40 C3218-56 Valve chamber 3 9 C1209-56 Gasket-discharge flange 1 41 C3609-78 Screw-soc. hd. M10 x 70 mm 12 10 C438-1 Bearing ball 55 x 90 x 18 mm 1 42 C2811-9 Flat washer 10.5 x 18 x 2 mm 8 11 C2813-35 Retaining ring bearing 1 43 C2400-38 Mounting foot 2 12 C10-18 N/A Retaining ring-connect rod 2 44 C3622-9 Setscrew-soc. hd. M12 x 25 mm 3 13 C601-122 Spacer ring-bearing 2 45 C418-26 Yoke-valve retainer 3 14 C437-74 N/A Needle bearing 50 x 62 x 40 mm 46 C3202-32 N/A Valve retainer 3 (Replaces 2 needle bearing C437-72) 47 C1210-114 O-ring 36.10 x 43.16 x 3.53 mm 3 15 C438-12 Bearing ball 35 x 80 x 21 mm 1 48 C1220-13 Valve Assy.-suction or discharge 6 16 C19-49 Oil seal 55 x 90 x10 mm 1 Consisting of #49-54: 17 C1209-58 Gasket-suction flange 1 49 C1220-13 Valve cage 1 18 C1009-23 Flange-suction 1 50 C1802-71 Spring 1 19 C3609-50 Screw-soc. hd. M10 x45 mm 4 51 C3604-9 Disc. Valve 1 20 C205-37 Connecting rod set 1 52 C3009-14 Valve seat 1 21 C2409-35 Piston 65 mm 3 53 C1210-114 O-ring 36.10 x 43.16 x 3.53 mm 1 22 C3011-8 Wrist pin 18 x 52.5 mm 3 54 C1214-16 Ball valve & hose barb assy. LH 1 23 C3020-6 Snap ring 18 mm 6 Consisting of #55-59: 24 C20-5 Guide ring 65 x 2.6 x 3 mm 3 55 C2826-5 Ball valve ” gas-LH 1 25 C400-46 N/A Cylinder 65 mm 3 56 C1209-13 Gasket 12 x 18 x 2 mm 1 26 C1800-2 Diaphragm 113 mm-Buna (Std) 3 57 C2802-20 Hose barb 13 mm (1/2”) 1 26* C1800-32 Diaphragm 113 mm-Viton (Opt.) 3 58 C1200-38 Connector nut – ” gas 1 27 C602-10 Washer-diaphragm 3 59 C1214-17 Ball valve & hose barb assy. RH 1 28 C3605-5 Shoulder screw 3 Consisting of #60,56,57,58: 29 C421-6 Oil fill housing 2 60 C2826-6 N/A Ball valve – ” gas RH 1 30 C1800-24 Cap-oil fill 2 56 C1209-13 Gasket 12 x 18 x 2 mm 1 31 C1210-37 O-ring 25 x 30 x2.5 mm 2 57 C2802-20 Hose barb 13 mm (or ”) 1 32 C604-40 Hex nut M8 x 12 x 7 mm 4 58 C1200-38 Connector nut – ” gas 1 *Option in Viton for increased chemical resistance.

54

AZ75 PUMP (P/N C6054-1)

EFFECTIVE: 20070101

MODEL AZ 75 PUMP

Parts Breakdown

Item No.


Item No.


1 C403-74 N/A Pump case 1 33 C1210-173 O-ring 32.99 x 2.62 x 38.23 mm 1 2 C1-116 N/A Crankshaft 1 3/8 male splined 1 34 C2803-108 Adapter nipple 1” gas-M46 x 2 1 3 C1009-24 Flange-discharge 1 35 C1210-34 O-ring 28.17 x 35.23 x 3.53 mm 1 4 C3609-80 Screw-soc. hd M12 x 40 mm 6 36 C2801-9 Elbow-suction 35 mm 1 5 C1202-17 Retaining clip 1 37 C1200-11 Connector nut M46 x 2 1 6 C3020-9 N/A Snap ring 47 mm 1 38 C1210-75 O-ring 21 x 28 x 3.5 mm 3 7 C19-83 Oil seal 35 x 47 x 7 mm 1 39 C1210-94 O-ring 18.6 x 25 x 3.2 mm 3 8 C1210-157 O-ring 19.9 x 13.95 x 2.62 mm 1 40 C3218-56 Valve chamber 3 9 C1209-56 Gasket-discharge flange 1 41 C3609-78 Screw-soc. hd. M10 x 70 mm 12

10 C438-1 Bearing ball 55 x 90 x 18 mm 1 42 C2811-9 Flat washer 10.5 x 18 x 2 mm 8 11 C2813-35 Retaining ring bearing 1 43 C2400-38 Mounting foot 2 12 C10-18 N/A Retaining ring-connect rod 2 44 C3622-9 Setscrew-soc. hd. M12 x 25 mm 12K 3 13 C601-122 Spacer ring-bearing 2 45 C418-26 Yoke-valve retainer 3 14 C437-74 N/A Needle bearing 50 x 62 x 40 mm 46 C3202-32 N/A Valve retainer 3

(Replaces 2 needle bearing C437-72) 47 C1210-114 O-ring 36.10 x 43.16 x 3.53 mm 3 15 C438-12 Bearing ball 35 x 80 x 21 mm SFK 6307 1 48 C1220-13 Valve Assy.-suction or discharge 6 16 C19-49 Oil seal 55 x 90 x10 mm 1 17 C1209-58 Gasket-suction flange 1 Consisting of #49-54: 18 C1009-23 Flange-suction 1 49 C1220-13 Valve cage 1 19 C3609-50 Screw-soc. hd. M10 x45 mm 4 50 C1802-71 Spring 1 20 C205-37 Connecting rod set 1 51 C3604-9 Disc. Valve 1 21 C2409-35 Piston 65 mm 3 52 C3009-14 Valve seat 1 22 C3011-8 Wrist pin 18 x 52.5 mm 3 53 C1210-114 O-ring 36.10 x 43.16 x 3.53 mm 1 23 C3020-6 Snap ring 18 mm 6 54 C1214-16 Ball valve & hose barb assy. LH 1 24 C20-5 Guide ring 65 x 2.6 x 3 mm 3 25 C400-47 Cylinder 65 mm 3 Consisting of #55-59: 26 C1800-2 Diaphragm 113 mm-Buna (Std.) 3 55 C2826-5 Ball valve ” gas-LH 1

* 26 C1800-32 Diaphragm 113 mm-Viton (Opt.) 3 56 C1209-13 Gasket 12 x 18 x 2 mm 1 27 C602-10 Washer-diaphragm 3 57 C2802-20 Hose barb 13 mm (1/2”) 1 28 C3605-5 Shoulder screw 3 58 C1200-38 Connector nut – ” gas 1 29 C421-6 Oil fill housing 2 59 C1214-17 Ball valve & hose barb assy. RH 1 30 C1800-24 Cap-oil fill 2 31 C1210-37 O-ring 25 x 30 x2.5 mm 2 Consisting of #60,56,57,58: 32 C604-40 Hex nut M8 x 12 x 7 mm 4 60 C2826-6 N/A Ball valve – ” gas RH 1

56 C1209-13 Gasket 12 x 18 x 2 mm 1 57 C2802-20 Hose barb 13 mm (or ”) 1 58 C1200-38 Connector nut – ” gas 1 *Option in Viton for increased chemical resistance.

55

AZ90 PUMP (P/N C6036-13) EFFECTIVE: 20070101

MODEL AZ90 PUMP Parts Breakdown

Item No. Part No Description Qty. Item No. Part No. Description Qty. 1 C403-56 N/A Pump case 1 46 C1208-8 Oil filler assy. 1 2 C6-1 N/A Sleeve 2 Consisting of #47-55: 3 C19-34 Seal 40 x 55 x 7 2 47 C1210-110 O-ring 1

4 C1009-4 Flange housing 1 48 C402-41 N/A Filler housing 1 5 C1201-50 Gasket 1 49 C604-15 Nut M8 x 8 x 13 1 6 C3609-9 Screw soc HD 6 50 C1210-68 O-ring 2 7 C405-41 N/A Flange-housing 1 51 C1809-6 Bowl 1 8 C1210-54 O-ring 1 52 C1210-67 O-ring 1 9 C438-49 Brg. 40 x 90 x 23 m 2 53 C421-1 Adapter 1 10 C601-84 Spacer 2 54 C1800-1 Diaphragm reserv. 1

11 C2813-30 Retaining ring 2 55 C4020-1 Cap 1 12 C10-3 N/A Spacer 2 13 C437-4 Needle brg. 1 56 C2400-10 MTG plate 2 14 C1210-109 O-ring 1 57 C3607-144 HHCS 2 15 C402-39 Flange housing 1 58 C604-38 Nut hex M10 x 17 x12.1 mm 2 16 C604-10 Hex self lock nut M6 x 10 x 6 3 59 C2807-8 Washer 2 17 C1201-51 Gasket 1

18 C1009-5 Suction flange 1 60 C1225-2 N/A Accumulator consisting of #61-67: 1 19 C3609-56 Screw soc. HD 8 61 C3-27 Air chamber 1 20 C1210-75 O-ring 1 62 C3610-3 Valve 1 21 C1-85 N/A Crankshaft 1 63 C1209-33 Gasket 2 22 C205-22 Conn. rod-Set of 3 1 64 C3610-3 Cap-air valve 1 23 C2409-13 Piston 3 65 C1800-34 Diaphragm acc. 1 24 C3011-3 Wrist pin 3 66 C3607-18 HHCS M8 x 40 8

25 C3020-6 Snap ring 18 mm 6 67 C604-15 Nut M8 x 8 x 13 8 26 C20-1 Piston ring 3 27 C2419-42 Stud diaphragm 3 68 C2403-9 N/A Clamping plate 1 28 C602-11 Diaphragm nut 3 69 C3218-33 Valve chamber 3 29* C1800-12 Buna diaphragm 3 70 C3609-57 Screw soc HD 24 30 C400-39 Cylinder 3 71 C2811-25 Flat washer - 13 x 20 x 2.5 22 72 C418-26 Yoke-valve retainer 3

31 C1214-16 Ball valve & hose barb-left 1 73 C3202-32 N/A Valve seat cap 3 Consisting of #32-35: 74 C1210-114 O-ring 3 32 C1200-38 Connector nut 1 75 C3622-9 Set screw soc HD M12 x 25 mm 3 33 C2802-20 Hose barb 1 76 C1210-75 O-ring 3 34 C1209-13 Gasket 12 x 18 x 2 mm 1 77 C1210-94 O-ring 3 35 C2826-5 Ball valve ” gas L.H. 1 78 C1220-13 Valve Assy. 6

36 C1214-17 Ball valve & hose barb RH 1 Consisting of #79-83: Consisting of #37-40: 79 C1210-114 O-ring 1 37 C1200-38 Connector nut 1 80 C3009-14 Valve seat 1 38 C2802-20 Hoe barb 1 81 C3604-9 Disc valve 1 39 C1209-13 Gasket 1 82 C18002-71 Spring 1 40 C2826-6 N/A Valve LH 1 83 C1220-13 Valve cage 1

41 C2805-6 N/A Fitting 1 84 C1202-17 Retaining clip 1 42 C1210-32 O-ring 1 43 C1209-4 N/A Gasket 1 85 C1219-7 N/A Safety Valve Assy. 1 44 C1200-4 Conn. nut 1 Consisting of #86-89: 45 C2801-11 Suction elbow 1 86 C424-9 N/A Safety valve 1 87 C2408-21 Valve stem 1 * #29 – C1800-31 Diaphragm Viton may be used. 88 C1802-46 Spring 1

89 C402-4 N/A Cap 1

55

AZ120 PUMP (P/N C6037-13)

EFFECTIVE: 20070101

MODEL AZ 120 PUMP

56

57

AZ 120 PUMP (P/N C6037-13) EFFECTIVE: 20070101

MODEL AZ 120 PUMP

Parts Breakdown

Item No. Part No. Description Qty. Item No. Part No. Description Qty. 1 C403-58 N/A Pump case 1 56 C1208-3 Oil filler assy. 1 2 C1225-3 N/A Accumulator 1 Consisting of #57-71: 3 C3-19 N/A Air chamber 1 57 C1210-2 O-ring 1 4 C3610-3 Valve 1 58 C402-26 N/A Filler housing 1 5 C1209-33 Gasket 6 x 13 x 1.8 mm 2 59 C1210-68 O-ring 1 6 C3610-3 Cap air valve 1 60 C1809-6 Bowl 1 7 C1800-34 Diaphragm acc. 1 61 C1210-67 O-ring 1 8 C3607-18 HHCS M8 x 40 mm 8 62 C421-1 Adapter 1 9 C604-15 Nut M8 x 8 x 13 8 63 C1800-1 Diaphragm reserve. 1 10 C2-23 N/A Accumulator body 1 64 C402-1 Cap 1 11 C1210-98 O-ring 1 65 C2400-26 N/A MTG plate 2 12 C1-37 N/A Crankshaft 1 66 C3607-144 HHCS 3 67 C604-38 Nut hex M10 x 17 x 12.1 mm 3 13 C6-1 N/A Sleeve 2 68 C2528-11 Bushing 1 14 C19-34 Seal 40 x 55 x 7 2 69 C1210-71 N/A O-ring 1 15 C1009-4 Flange housing 1 70 C2807-8 Washer 3 16 C1201-50 Gasket 1 71 C412-9 N/A Fitting 1 17 C3609-9 Screw soc HD 6 72 C1219-7 N/A Safety valve assy. 1 18 C405-42 Flanged housing 1 Consisting of # 73-87: 19 C1210-92 O-ring 1 73 C1219-7 N/A Safety valve 1 20 C438-3 Bearing 2 74 C2408-21 Valve stem 1 21 C2813-11 N/A Retaining ring 2 75 C1802-46 Spring 1 22 C10-4 N/A Spacer 2 76 C402-4 N/A Cap 1 23 C437-6 Needle bearing 2 77 C3218-33 Valve chamber 4 24 C1210-109 O-ring 1 78 C3609-57 Screw soc. HD 32 25 C402-39 Flange housing 1 79 C2811-25 Flat washer 30 26 C604-10 Hex self lock nut M6 x 10 x 6 3 80 C418-26 Yoke valve retainer 4 27 C1201-51 Gasket 1 81 C3202-32 N/A Valve set cap 4 28 C1009-5 Suction flange 1 82 C1210-114 O-ring 4 29 C3609-56 Screw soc. HD 8 83 C3622-9 Set screw soc HD 4 30 C1210-75 O-ring 1 84 C1210-75 O-ring 4 31 C205-23 N/A Connecting rod – set of 4 1 85 C1210-94 O-ring 18.6 x 25 x 3.2 mm 4 32 C2409-13 Piston 4 86 C3200-1 N/A Plug 1 34 C3011-3 Wrist pin 4 87 C1210-46 O-ring 1 35 C3020-6 Snap ring 18 mm 8 88 C1220-13 Valve assy. 8 36 C20-1 Piston ring 4 Consisting of #89-94: 37 C2419-42 Stud, diaphragm 4 89 C1210-114 O-ring 1 38 C602-11 Diaphragm nut 4 90 C3009-14 Valve seat 1 39 C400-36 Cylinder 4 91 C3604-9 Disc valve 1 40 C1800-12 Buna diaph. 4 92 C18002-71 Spring 1 41 C1214-16 Ball valve & hose barb left 1 93 C1220-13 Valve cage 1 Consisting of: 94 C1202-17 Retaining clip 1 42 C2826-5 Ball vale ” gas LH 1 43 C1209-13 Gasket 12 x 18 x 2 mm 1 44 C1200-38 Connector nut 1 45 C2802-20 Hose barb 1 46 C1214-17 Ball valve & hose barb RH 1 Consisting of #47-56: 47 C2826-6 N/A Valve LH 1 48 C1209-13 Gasket, 12 x 18 x 2 mm 1 49 C1200-38 Connector nut 1 50 C28020-20 Hose barb 1 51 C2805-6 N/A Fitting 1 52 C1210-32 O-ring 1 53 C1209-4 N/A Gasket 1 54 C1200-4 Conn. nut 1 55 C2801-1 Elbow suction 1

58

IDS 1400 PUMP (P/N C6030-1)

EFFECTIVE: 20070101

MODEL IDS 1400 PUMP Parts Breakdown

Item No. Part No. Description Qty. Item No. Part No. Description Qty. 1 C402-1 Oil Cap (3 1/4 Aluminum) 1 53 C1209-13 Gasket 1 2 C1800-1 Diaphragm Oil Cup 1 54 C2826-31 Left Valve 1

3 C421-1 Adaptor 1 55 C1214-16 Complete Left Valve Assy. 1 4 C1210-67 O-Ring 1 56 C2826-32 Right Valve 2 5 C1809-6 Bowl Oil Fill Assy. (Ids1400) 1 57 C1209-13 Gasket 2 6 C1210-68 O-Ring 1 58 C2802-20 Hose Barb 2 7 C402-26 N/A Filler Housing 1 59 C1200-38 Wing Nut Cap 2 8 C1210-2 O-Ring 1 60 C1214-17 Complete Right Valve Assy. 2 9 C1208-3 Oil Filler Cup Assy. 1 61 C412-26 Elbow 1

10 C403-138 Pump Crankcase 1 62 C1219-35 Safety Valve Assy. 1 11 C3020-11 Snap Ring (Inner) 1 63 C2806-17 N/A Adaptor For Relief Valve 1 12 C19-68 Oil Seal (40x60x10) 1 64 C1210-3 O-Ring 3 13 C3607-220 Hex Screw (M10x30) 6 65 C1200-5 N/A Wing Nut 1 14 C2400-11 Pump Mounting Bracket 2 66 C2801-4 N/A Suction Elbow 1 15 C1209-2 N/A Drain Plug Gasket 1 67 C1210-2 O-Ring 1 16 C3200-1 N/A Drain Plug 1 69 C2000-12 Nipple 1

17 C438-3 Ball Bearing 2 70 C1210-33 O-Ring 1 18 C2813-11 Connecting Rod Washer 2 72 C3009-42 Pressure Valve Seat 1 19 C10-4 N/A Connecting Rod Ring 2 73 C424-72 Regulation Valve Body 1 20 C437-6 Ball Bearing 2 74 C3609-47 Screw 1 21 C1-38 Crank Shaft 1 75 C3600-20 Pressure Valve 1 25 C1210-92 O-Ring 1 76 C1800-39 Regulation Valve Diaph. 1 26 C405-21 Support Cover 1 77 C424-77 Regulation Valve Body 1

27 C19-68 Oil Seal (40x60x10) 1 78 C3609-157 Screw (M8x18) 3 28 C3020-11 Snap Ring (Inner) 1 79 C3021-11 N/A Roll Pin 1 29 C3607-225 Hex Screw (M10x20) 6 80 C1600-14 N/A Lever 1 30 C205-23 Connecting Rod Assy. (Set Of 4) 1 81 C1202-2 N/A Hook 1 31 C2409-13 Piston 4 82 C1210-33 O-Ring 1 32 C20-1 Piston Ring 4 83 C15-26 Regulator Valve Rod 1 33 C400-17 Piston Sleeve 4 84 C1802-64 Spring 1 34 C1800-12 Diaphragm 4 85 C432-14 N/A Special Cap 1

35 C2419-42 Diaph. Stud Bolt 4 86 C208-2 N/A Lever 1 36 C602-11 Disc 4 87 C1802-10 Spring 1 37 C3218-9 Pump Manifold (Head) 4 88 C3605-3 Wing Nut Screw 1 38 C3609-91 Screw 32 89 C3021-11 N/A Roll Pin 1 39 C3011-3 Piston Pin 4 90 C1215-34 Press. Reg. Valve Assy. 1 40 C3020-6 Snap Ring Inner (Piston) 8 91 C3212-6 N/A Suction Hose 1 41 C3607-70 Hex Screw (M8x30) 8 93 C1200-4 Wing Nut 1

42 C3-18 N/A Press. Accumulator Cover 1 94 C2801-1 Suction Elbow Tail 1 43 C1800-34 Accumulator Diaphragm 1 95 C2804-7 Elbow Suction Coupling 4 44 C2-8 Press. Accumulator Bottom 1 96 C1210-20 O-Ring 8 45 C604-107 Nut M8 8 97 C3213-2 N/A Suction Hose 3 46 C3610-3 Air Valve (Accumulator) 1 98 C418-4 N/A U-Bolt 8 47 C1209-33 Gasket Air Valve 1 99 C3609-160 Screw 8 48 C415-9 Delivery Manifold 1 100 C1205-5 Suction/Delivery Valve Cage 8

49 C2806-13 N/A Del. Manifold Adaptor 3 101 C1802-15 Spring 8 50 C1816-30 Pressure Gauge 1 102 C3604-9 Suction/Delivery Valve 8 51 C2802-20 Hose Barb 1 103 C3009-123 Suction/Delivery Valve Seat 8 52 C1200-38 Wing Nut Cap 1 104 C1209-43 Gasket 8 105 C1220-10 Suct./Del. Valve Assy. Kit 8

59

IDS 2000 (P/N C6051-1) EFFECTIVE: 20070101

MODEL IDS 2000 PUMP

Parts Breakdown Item No.


Item No.


1 C403-75 Pump case 1 22 C1004-8 Housing flange 1 2 C19-28 Seal 1 23 C1201-4 Gasket 1 3 C1004-7 Housing flange 1 24 C19-25 Oil seal 1

4 C1210-92 O-ring 1 25 C3218-9 N/A Valve chamber 6 5 C3609-28 Soc. HD set screw 12 26 C3609-15 Soc HD set screw 48 6 C438-8 Bearing 1 27 C2400-50 Base 2 7 C1-108 Crankshaft 1 28 C3607-22 HHCS M10 x 30 mm 6 8 C2813-33 N/A Washer 1 29 C2819-1 N/A Lock washer 6 9 C437-6 Needle bearings 2 30 C1209-2 N/A Gasket 1 10 C205-10 Conn. rod set 1 31 C3200-1 N/A Plug 1 11 C10-4 N/A Conn. rod ring 2 32 C1210-2 O-ring 1

12 C2409-13 Piston 6 33 C2825-9 Reducing nipple 1 13 C3011-13 Wrist pin 6 34 C1208-3 Oil filler assembly 1 14 C3020-6 Snap ring 18 mm 12 35 C1210-2 O-ring 1 15 C20-1 Piston ring 6 36 C402-26 N/A Filter housing 1 16 C400-17 Cylinder 6 37 C1210-68 O-ring 1 17 C1800-12 Buna diaphragm 6 38 C1809-6 Bowl 1 18 C2419-42 Lock washer 6 39 C1210-67 O-ring 1 19 C602-11 Diaphragm nut 6 40 C421-1 Adaptor 1

20 C2813-34 N/A Washer 1 41 C1800-1 Diaphragm reserv. 1 21 C438-57 Bearing 1 42 C402-1 Cap 1

60

IDS 2000 PUMP (P/N C6051-1)

EFFECTIVE: 20070101

MODEL IDS 2000 PUMP Parts Breakdown (con’t)

Item No.


Item No.


1 C1220-13 Valve assembly 12 26 C1214-17 Ball valve & hose barb RH 1

2 C1209-43 Gasket 1 Consisting of: 3 C3009-14 Valve seat 1 28 C2802-20 Hose barb 1 4 C3604-9 Disc valve 1 29 C1209-13 Gasket 12 x 18 x 2 mm 1

5 C1802-15 Spring 2 30 C2826-6 N/A Valve LH 1 6 C1205-5 Valve cage 1 31 C1215-84 Control assy. 1 7 C418-4 N/A Clamp yoke 12 32 C2800-4 N/A Hoe barb 1

8 C3609-19 N/A Soc HD set screw 12 33 C1200-5 N/A Fly nut 1 9 C3212-9 Manifold 2 34 C1210-2 O-ring 1 10 C3213-4 N/A Tube 4 35 C2000-12 Hex nipple 1

11 C2804-1 Tube adaptor 6 36 C424-72 R.V. body 1 12 C1210-75 o-ring 12 37 C1209-42 N/A Gasket 1 13 C1200-4 Conn. nut 2 38 C604-50 N/A Nut 1

14 C1209-4 N/A Gasket 2 39 C1210-33 O-ring 2 15 C2801-1 Suction elbow 2 40 C3009-42 Valve seat 1 16 C3214-20 Manifold 5 41 C3600-20 Valve 1

17 C3217-37 Manifold 1 42 C1800-39 Oil cap 1 18 C1210-20 O-ring 6 43 C3609-47 Screw 1 19 C3200-5 Plug 1 44 C424-146 Body 1

20 C1816-55 Pressure gauge 1 45 C3609-23 Screw-soc. HD M8 x 18 mm 3 21 C1214-16 Ball valve & hose barb LH 2 46 C15-68 N/A R.V. Rod 1 Consisting of #22-25: 47 C1802-85 N/A Spring 1

22 C1200-38 Connector nut 1 48 C432-22 N/A Spring cap 1 23 C2802-20 Hose barb 1 49 C208-2 N/A Latch 1 24 C1209-13 Gasket 12 x 18 x 2 mm 1 50 C1802-10 Spring 1

25 C2826-5 Ball valve LH 1 51 C3605-3 Wing screw 1 52 C3021-11 N/A Pin 2 53 C1202-2 N/A Latch 1

54 C600-14 N/A Handle 1

61

MP20 PUMP (P/N C6056-9) EFFECTIVE: 20070101

MODEL MP20 PUMP

Parts Breakdown

Item No.

Part No.

Description

No. Used

Item No.

Part No.

Description

No. Used

1 C403-83 N/A Pump case 1 26 C1210-21 O-ring 15.54 x 20.78 x 2.62 mm 2 2 C3218-69 Valve chamber 2 27 C1210-57 O-ring 10.78 x 16.02 x 2.62 mm 2 3 C2811-4 Flat washer 8.4 x 14 x 1.6 mm 8 28 C1201-71 Gasket-oil filler 2 4 C3609-159 Screw-soc. hd. 8 29 C421-13 Oil filler neck 2 5 C437-26 Needle bearing 1 30 C460-11 Retainer diaphragm 1 6 C2813-47 N/A Spacer ring-bearing 1 31 C1800-33 Diaphragm-accumulator 1 7 C10-8 Retaining ring 2 32 C3-21 N/A Housing-accumulator 1 8 C800-9 N/A Eccentric crankshaft 1 33 C3610-3 Air valve assy. 1 9 C437-27 Needle bearing 40 x 447 x 20 mm 1 34 C1209-33 Gasket 6 x 13 x 1.8 mm 2 10 C2813-23 N/A Retaining ring-bearing 1 35 C3609-95 Screw-soc. hd. M10 x 50 mm 4 11 C438-37 Ball bearings 45 x 75 x 16 mm 1 36 C604-44 Nut-hex M10 x 14 x 10 mm 4 12 C19-23 Oil seal 45 x 72 x 10 mm 1 37 C1800-81 Cap-oil filler 2 13 C1602-21 N/A Key 6 x 6 x 35 mm 1 38 C1202-17 Retaining clip 1 14 C4-10 N/A Crankshaft 1 39 C1200-8 Connector nut 1 15 C1210-69 o-ring 83 x 86.6 x 1.8 mm 1 40 C2800-49 Hose barb 23 mm 1 16 C405-22 N/A Flanged housing-crankshaft retainer 1 41 C1210-46 o-ring 17.13 x 22.37 x 2.62 mm 1 17 C3607-12 N/A H.H.C.S M10 x 35 mm 4 42 C3622-17 Set screw M8 x 16 mm 2 18 C205-21 N/A Connecting rod assy. 1 43 C418-33 Yoke 2 19 C3020-20 Snap ring 4 44 C3202-81 Valve retainer 2 20 C2409-41 Piston 45 mm 2 45 C1210-191 O-ring 25 x 31 x 3 mm 2 21 C3011-13 Wrist pin 12 x 36.5 mm 2 46 C1220-21 Valve assy.- suction or discharge 4 22 C400-53 Cylinder 45 mm 2 47 C1205-21 Valve cage 1 23 C1800-20 Diaphragm-buna (std.) 2 48 C1802-34 Spring 1 23 C1800-28 Diaphragm-viton (opt) 2 49 C3604-7 Valve disc 1 24 C602-8 Washer-diaphragm 2 50 C3009-57 Valve seat 1 25 C3605-27 Shoulder screw 2 51 C1210-191 O-ring 25 x 31 x 3 mm 1

62

MP40 PUMP (P/N C6059-7)

EFFECTIVE: 20070101

MODEL MP 40 PUMP

Parts Breakdown

Item No.

Part No.

Description

No. Used

Item No.


No. Used

1 C1009-59 Flange-Discharge 1 27 C1800-20 Diaphragm-Buna (Std.) 3 2 C3609-6 Screw-Soc. Hd. M8 x 30 MM 8G 6 *27 C1800-28 Diaphragm-Viton (Opt.) 3 3 C1202-17 Retaining Clip 6 28 C602-8 Washer-Diaphragm 3 4 C1210-36 O-ring 12.76 x 18 x 2.62 mm Buna (std.) 1 29 C3605-27 Shoulder Screw 3

*4 C1210-86 O-ring 12.76 x 18 x 2.62 mm Viton (opt) 1 30 C412-6 Oil Fill Housing 1 5 C1201-73 Gasket 2 31 C1800-24 Cap-Oil Fill 1 6 C403-1 Pump Case 1 32 C1210-37 O-Ring 25 x 30 x 2.5 mm Buna 1 7 C437-22 Needle Bearing 28 x 35 mm 1 33 C3218-69 Valve Chamber 3 8 C2813-61 Retaining Ring Connect Rod 1 34 C1210-57 O-Ring 10.78 x 16.02 x 2.62 mm Buna (Std.) 3 9 C10-8 Spacing-Bearing 2 *34 C1210-154 O-ring 10.78 x 16.02 x 2.62 mm Viton (Opt.) 3

10 C437-27 Needle Bearing 40 x 47 x 20 mm 1 35 C1210-21 O-Ring 15.54 x 20.78 x 2.62 mm 3 11 C2813-51 Retaining Ring-Connect Rod 1 36 C3609-159 Screw-Soc. Hd. M8 x 50 mm 8G 12 12 C9-85 Retaining Ring 45 mm 1 37 C2811-4 Flat Washer 8.4 x 14 x 1.6 mm 4S 8 13 C9-60 Retaining Ring 76 mm 1 38 C1220-21 Valve Ass’y-Suction or Discharge 6 14 C438-37 Bearing Ball 45 x 75 x 16 mm 1 39 C1210-191 O-Ring 25 x 31 x 3 mm-Buna 1 15 C19-57 Oil Seal 50 x 72 x 10 mm 1 40 C3009-57 Valve Seat 1 16 C1210-69 O-Ring 83 x 86.6 x 1.8 mm 1 41 C3604-7 Disc. Valve 1 17 C1009-55 N/A Flange-Suction l 42 C1802-32 Spring 1 18 C3607-34 HHCS M10 x 25 mm 8 G 4 43 C1205-21 Valve Cage 1

*19 C1-169 Crankshaft 3/8 male spline 1 44 C1210-191 O-Ring 25 x 31 x 3 mm-Buna 3 *19 C1-145 Crankshaft (for Solid Shaft) 1 45 C3208-81 Valve Retainer 3 22 C205-43 Connecting Rod Set 1 46 C418-33 Yoke-Valve Retainer 3 23 C2409-41 Piston 48 mm 3 47 C3622-17 Setscrew-Soc. Hd. M8 x 16 mm 8G 3 24 C3011-13 Wrist Pin 12 x 40 mm 3 49 C2801-8 Elbow-Suction Hd. M8 x 16 mm 1 25 C3020-20 Snap Ring 12 mm 6 50 C1210-2 O-Ring 20.7 x 25.9 x 2.6 mm Buna (Std.) 1 26 C400-53 Cylinder 48 mm 3 *50 C1210-64 O-Ring 20.7 x 25.9 x 2.6 mm Viton (Opt.) 1

51 C1202-4 Retaining Clip 1 52 C604-40 Hex Nut M8 x 12 x 7 mm 2

*Optional in Viton for increased chemical resistance.

PA508 PUMP (P/N 3-9921) EFFECTIVE: 20070101

MODEL PA 508 PUMP

Parts Breakdown

Ref. No. Part No. Qty. Description Ref. No. Part No. Qty. Description 1 3-5837 2 Piston 34 1

1 2 35 3-6863 1 Elbow, plastic 1 2 35 1 2 3-6801 4 Valve Assy. 36 3-6293 1 O-Ring

3 1 37 3-5754 1 Valve 4 1 38 3-5667 1 Plug 5 3-5759 1 Membrane Accu. 39 3-5757 10 Bolt

5 1 40 3-6829 1 Ret. Ring 6 6-3759 1 Oil Reservoir 41 3-6825 1 Bearing 7 1 42

8 4 43 1 9 4 44 3-6824 1 Spacer 10 1 45 3-5691 2 Ring

11 3-6722 1 Plug Gasket 46 3-6847 1 Connecting rod 12 3-6800 4 O-Ring 47 3-5705 4 Lock ring 13 2 48 2

14 3-6981 2 O-Ring 49 3-6819 4 Piston ring 15 3-6772 2 Pump Head 50 2 16 3-5750 1 Hood Diaphragm 50 2

17 1 51 1 18 1 52 3-5836 2 Plate 19 6-1544 1 Oil Reservoir Cap, O ring 53 3-5835 2 Bolt

20 6-1543 1 Oil Reservoir Cap 54 3-5840 2 Wrist Pin 21 6-0807 1 O-Ring 55 3-6840 2 Wrist Pin 22 6-3758 1 O-Ring, Oil Reservoir 56 3-6839 1 Seal

23 1 57 1 24 3-5715 1 Rosetta Washer 58 3-5717 4 Bolt 25 2 59 3-6845 1 Cam Shaft 26 1 60 3-6154 1 Bearing

27 3-5783 1 Gasket 61 1 28 3-5720 2 Mounting 62 1 29 3-5722 8 63 1

30 8 63 1 31 2 64 3-6835 1 Cam Shaft 32 3-5727 2 Washer 65 2

33 2 66 3-5718 2 Washer 67 1 67 1

68 3-6668 1 O-Ring

63

PA908 PUMP (P/N 3-7328)

EFFECTIVE: 20070101

MODEL PA908 PUMP

Parts Breakdown

64

Ref. Part No. No. Description Qty. 1 3-6146 Bolt 12 2 3-6145 Washer 12 3 3-6144 Valve cover 6 4 3-6143 O-ring 6 5 3-6862 Nut 1 6 3-6863 Elbow 1 7 3-6132 O-ring 1 8 3-6139 Pump head 3 9 3-6866 O-ring 6 10 3-8155 Valve assembly 6 11 3-6135 Bolt 12 12 3-6137 Washer 8 13 3-6870 Fitting 1 14 3-6871 O-ring 1 15 3-5745 O-ring 6 16 3-6131 O-ring 1 17 3-6130 O-ring 1 18 3-6691 Pump cover 1 19 3-9736 Pump cover 1 20 3-8142 Reservoir cap 1 21 3-8145 O-ring 1 22 3-5667 Plug 1 23 3-8144 Reservoir glass 1 24 3-9737 Reservoir housing 1 25 3-9738 O-ring 1 26 3-6694 Bolt 6 27 3-6693 Washer 24 28 3-6132 O-ring 1 29 3-9918 Bolt 3 30 3-9739 Bolt 2 31 3-6887 Pump base 2 32 3-8143 Reservoir diaphragm 1 33 3-6889 Pump housing 3 34 3-6699 Diaphragm support 1 35 3-8152 Accumulator 1 diaphragm 36 3-9741 Pump cover 1 37 3-6692 Bolt 18 38 3-6697 Air valve 1 39 3-8151 Tee 1 40 3-5758 Relief valve 1 41 3-6677 Bolt for diaphragm 3 42 3-5836 Washer 3 43 3-5837 Diaphragm 3 44 3-5840 Wrist pin 3 45 3-5705 Snap ring 3 46 3-6147 Seal 1 47 3-6148 Bearing 1 48 3-6149 Spacer 1 49 3-6150 Retaining ring 2 50 3-6907 Connecting rod 3 51 3-9927 Seal 1 52 3-6154 Bearing 1 53 3-6910 Pump shaft 1 54 3-6911 Piston Use: 6-5044-Piston 3 6-5045-Piston sleeve 3 55 3-6912 Piston ring 3 56 3-6913 Piston sleeve 3 57 6-0324 Plug 1

51

5

2

65

PA144 PUMP (P/N 3-7432) EFFECTIVE: 20070101

MODEL PA144 PUMP Parts Breakdown

Item No.


No. Used

Item No.


No. Used

Item No.


No. Used

1 3-8142 Oil reservoir cap 1 20 3-8151 Tee 1 39 3-6146 Bolt 16 2 3-8143 Oil reservoir diaphragm 1 21 3-6696 Pump cover 1 40 3-6657 Nut 2 3 3-8144 Oil reservoir 1 22 3-6697 Air valve 1 41 3-5718 Washer 2 4 3-8145 O-ring 1 23 3-6677 Stud bolt 2 42 3-6147 Seal 1 5 3-8146 Oil reservoir housing 1 24 3-8152 Accumulator diaphragm 1 43 3-6148 Bearing 1 6 3-8147 O-ring 1 25 3-8153 Seal housing accumulator 1 44 3-8156 Seal 1 7 6-2556 Pump cover 1 26 3-5672 Valve 1 45 3-8157 Spacer 2 8 3-6692 Bolt 32 27 3-8154 Pipe fitting 1 46 3-8158 Connecting rod 4 9 3-6693 Washer 44 28 3-6701 Pump housing 1 47 3-5705 Snap ring 8 10 3-6694 Bolt 16 30 3-6137 Lock washer 12 48 3-5840 Wrist pin 4 11 3-9918 Bolt 3 31 3-8155 Valve assy. 8 49 3-8159 Piston 4 12 3-6130 O-ring 1 32 3-6139 Head 4 50 3-8160 Piston ring 4 13 3-6131 O-ring 1 33 3-6140 O-ring 1 51 3-8161 Casing 4 14 3-6132 O-ring 1 34 3-6141 90 ° Ell Brass 1 52 3-5837 Diaphragm 4 15 3-5758 Relief valve 1 35 3-6142 Pipe nut 1 53 3-5836 Washer 4 16 3-6866 O-ring 8 36 3-6143 O-ring 8 54 3-8163 Bolt for diaphragm 4 17 6-0879 Pump base 2 37 3-6144 Valve cap 8 55 3-6189 Pump shaft 1 18 3-6135 Bolt 1 38 3-6145 Lock washer 16 56 3-8165 Bearing 1 19 3-8150 Bolt 4 57 3-8166 Seal 1 * Gasket Plug - 3-6722 Not illustrated * Plug - 3-5667 Not illustrated

66

2C95 PUMP (P/N 1-0726)

EFFECTIVE: 20070101

MODEL 2C95 PUMP

Parts Breakdown

Item Part No. Qty. Description

1 1-2322 1 Bearing bracket 2 1-2323 1 Oil seal 3 1-2324 2 Bearing 4 1-2315 2 Snap ring, bearing retainer 5 1-2326 4 Cap screw, ” x 1 ” 6 1-2320 4 Lock washer, ” 7 1-2321 1 Seal bracket with wearing ring 8 1-2327 1 Wearing ring 9 1-2328 1 Shaft, pump

10 1-2329 2 Slinger 11 1-2330 1 Seal, shaft 12 1-2331 1 Snap ring, seal retainer 13 1-2332 1 Impeller, inner 14 1-2333 1 Impeller, outer 15 1-2334 16 Cap screw, 3/8” x 7/8” 16 1-2339 1 Gasket, paper 17 1-2336 1 Volute case

18 1-2337 1 Wearing ring 19 0-0119 5 Pipe plug ” socket 20 1-2339 1 Gasket, paper 21 1-2340 1 Back plate 22 1-2341 1 Wearing ring 23 1-2338 1 Pipe plug ”

67

JB1S PUMP (P/N 1275884) EFFECTIVE: 20070101

MODEL JB1S PUMP

Parts Breakdown

Ref. No.

Part No.

Description

Ref. No.

Part No.

Description

1 1272699 N/A Frame, pump 26 1272710 Gasket, 1/64”

2 1275881 N/A Shaft (stainless steel) 27 0-0159 Cap screw, ” -13NC x 1 ” 3 1104339 Key, ” sq. x 3” long 28 1272706 N/A Adapter 4 1104449 Ball bearing (single row) 29 1101051 Oil lubricator reservoir

5 1272702 Ball bearing (double row) 30 1105768 Nipple, ” pipe -3” long 6 1181027 Lock washer, bearing 31 1107334 Reducing elbow, 1/” to 1/8” 7 1181018 Lock nut, bearing 32 1105864 Nipple, 1/8” pipe x 5” long

8 1272703 Cover bearing (outboard) 33 1-6865 Coupling, 1/8” pipe 9 1272703 Oil seal 34 1177536 Air vent, 1/8” 10 1106922 N/A Cap screw, 3/8” -16NC x 1 ” 35 1273836 Oil lubricator

11 1177405 O - ring seal 36 1-6870 Coupling, 1/7” pipe 12 1101099 o-ring seal 37 1-6867 Nipple, ” pipe x 1 1/12” long 13 1273675 Cover, bearing (inboard) 38 1105022 Tee, ” pipe

14 1276677 Oil seal 39 1-1464 Sq. hd. Plug, ” pipe 15 1272393 Seal assembly (complete) 40 1105750 N/A Nipple, ” pipe x 2 ” long 16 1272475 Seal

17 1272392 Ceramic ring assembly 18 1272476 Cup (seat for ceramic ring) 19 1272708 Spacer, seal assembly

20 1275883 Impeller 21 1275887 N/A Castle nut, 1” -12 (stainless steel – left

hand thd.)

22 1101052 Cotter pin, 3/16” x 1 ” – (stainless steel) 23 1100908 Sq. hd. Plug, 1 ” pipe 24 1275882 N/A Casing, pump

25 1275900 N/A Decal

JB2S PUMP (P/N 5283572)

EFFECTIVE: 20070101

MODEL JB2S PUMP

Parts Breakdown

68

Item Part No. No. Description Qty. 1 1272699 Frame: JB2S 1 2 1272700 Shaft: JB2S 1 3 1104449 Ball bearing: 1 row 1 4 1272702 Ball bearing: double row 1 5 1181027 Lock washer 1 6 1181018 Lock nut 1 7 1272703 Bearing cover: out board 1 8 1273676 Oil seal 1 9 3-1432 HHCS:3/8 – 16 x 1 4 10 1177405 O-ring: 3 OD x 1/8 Buna N 1 11 1101099 O-ring: 3 1/ 16 OD x 3/32 Buna N 1 12 1273675 Bearing cover: in board 1 14 5283589 Adapter JB2S 1 15 1273677 Oil seal 2 16 0-0159 HHCS: -13 x 1 4 17 1101051 Oil cup 1 18 1105768 Nipple: x 3 2 19 1272393 Seal 1 20 1272708 Spacer seal: JB2S 1 21 1272709 Impeller: RH JB2S 1 22 1272710 Gasket: stuff box JB2S 1 23 5283590 Diffuser: JB2S 1 24 1272712 Impeller: LH JB2S 1 25 1275887 N/A Castle nut 1 26 1101052 Cotter pin 1 27 1272713 Gasket: diffuser JB2S 1 28 1-1464 Plug: pipe 2 29 320412 HHCS: - 13 x 2 12 30 1100908 Plug: 1 pipe 1 31 5283597 Casing: JB2S 1 32 1104339 Key: SQ x 3 1 33 1177536 Lube vent 2 34 1275900 N/A Decal 1 35 1-6865 Coupling, 1/8 pipe 2 36 1107334 Red ell: x 1/8 blk std 1 37 1105043 Plug: pipe 1 38 1105853 Nipple: 1/8 x 5 1 39 1105423 Nipple: 1/8 close blk 1 40 5277981 N/A Nameplate: piston plate 1 41 1187413 Screw TPPG. #4, 3/16” RH slot 2 42 1-8609 Lube fitting 1 43 1177204 Cap plug 2 44 5283592 Wear ring: f/diffuser 1 45 5283593 Wear ring: f/ housing 2 Notes:

1 Torque each impeller onto shaft to 90-100 ft lbs. 2 Torque castle nut 140-150 ft. lbs. 3 Secure castle nut with cotter pin 4 Seal must be installed such that there is zero clearance between collar and cowling when seal assembly is pressed against ceramic ring – use 1273562 tool for assembly 5 Torque item #9 to 20-25 ft. lbs. 6 Torque items #16 & 29 to 75-80 ft. lbs. 7 Individually pack each bearing with Dolium R grease, add 1.5 lbs. of Dolium R grease to power frame cavity.

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il

PUMPING UNITS EFFECTIVE: 20070101

PUMPING UNIT ASSEMBLY – DM 05

Part Number - 5280232

ITEM NO. PART NO. QTY. DESCRIPTION ITEM NO. PART NO. QTY. DESCRIPTION 1 5280311 1 BASE WELD. 27 1105203 1 1” CAP GALV 2 5280221 1 ENGINE HONDA GX160 ELEC/REC. 28 1106427 1 3/4 X 3/8 BUSHING GALV 3 1280403 1 PUMP ASY ROYALETTE 5B 29 1-6871 1 3/8 CLOSE NIPPLE GALV 4 0-0136 12 3/8 X 1 HHCS 30 1-1405 1 3/4 X 90 ST ELL GALV 5 0-0023 9 3/8 FLAT WASH. 31 1-1400 1 1/4 X 90 ST ELL GALV 6 0-0020 10 3/8 LOCK WASH. 32 1-6913 1 3/4 TEE GALV 7 0-0282 10 3/8 HEX NUT 33 1-1493 1 3/4 X 1/4 BUSHING GALV 8 0-0323 4 5/16 X 1 HHCS 34 5283262 1 1/4 MPT X 3/8 HOSE BARB 9 0-0040 4 5/16 FLAT WASH. 35 34462 3 3/4 MPT X 3/4 MGHT ADAPTER 10 1100242 4 5/16 LOCK WASH. 36 2346984 1 AIR CHAMBER WELD. 11 1182563 4 5/16 HEX NUT 37 6-8560 1 UNLOADER 8GPM/0-500 PSI 12 1258086 1 SHEAVE 2 OD 38 1177592 1 3/4 X 3/8 X 90 RED ELL GALV 13 1108841 1 KEY 3/16 X 1 39 5280308 1 TENSIONER ROTARY 14 1220910 1 SHEAVE 1A 13.2, 3/4 40 5280309 1 IDLER FLAT BELT 15 1181011 1 KEY 3/16 X 2 41 5280315 1 SPACER BELT TENSIONER 16 1220911 1 SHEAVE 1A 1.85, 3/4 42 3-1432 1 3/8 X 1 1/4 HHCS 17 1107406 1 A66 V-BELT 43 3-1433 1 3/8 X 1 3/4 HHCS

18 321163 1 1” MPT X 1” HOSE BARB NYLON 44 5280310 1 M10X1.25 X 1/8 FPT ADAPTER BR

19 1-0796 1 1” X 90 ELL GALV 45 1-1398 2 1/8 ST ELL GALV 20 1105763 2 1” X 2 NIPPLE GALV 46 1105864 2 1/8 5 NIPPLE GALV 21 1100690 1 1” GATE VALVE 125# BNZ NRS 47 1106412 2 1/8 CAP GALV 22 1-0793 3 1” CLOSE NIPPLE GALV 48 5269631 1 1/2 X 24” HOSE ASY 800# PVC 23 1-6920 2 1” TEE GALV. 49 17236 2 GASKER HOSE FIG 392 24 1-0799 1 1” X 90 ST ELL GALV 50 1224837 1 PRESSURE GAUGE 1000 PSI 25 5264582 1 1” STRAINER 51 5280314 1 GUARD BELT 26 1105869 1 1” X 5 NIPPLE GALV NOTES: 1. INSTALL HUB ON ITEM 14 AWAY FROM PUMP.

2. INSTALL EXHAUST SHIELD SUPPLIED W/ENGINE SO THAT EXHAUST IS DIRECTED UP & AWAY FROM BELT GUARD.

3. INSTALL UNLOADER AFTER REASSEMBLING PER INSTRUCTIONS ON 9-5212.

4. INSTALL STRAINER SO ARROW INDICATES FLOW TOWARD SUCTION PORT ON PUMP.

5. INSTALL ITEM 5 BETWEEN ITEMS 40 & 41.

69


PUMPING UNIT ASSEMBLY – DM 10E Part Number - 5280235

ITEM NO. PART NO. QTY. DESCRIPTION ITEM NO. PART NO. QTY. DESCRIPTION 1 5280251 1 BASE WLDT. – PUMPING UNIT DM10E 33 1224837 1 PRESSURE GAUGE 1000 PSI 2 5280222 1 ENGINE-HONDA GX240 ELEC/REC 34 1-6883 1 NIPPLE 1-1/4X CLOSE GALV 3 1244299 1 PUMP ASSY R10 35 1283493 1 ASY STAR STN 1 4 5282462 1 BATTERY CABLE ASSY. BLK 8 GA X 16’ 1/4X3/8 36 1212986 1 U-BOLT 5/16-18 5 5282434 1 BATTERY CABLE ASSY RED 8 GA X 32 1/4X1/4 37 1105783 1 NIPPLE 1 X 3 GALV 6 0-0020 9 LOCK WASHER 3/8 38 1187137 1 VALVE 1 GATE BRZ NRS 7 0-0040 4 LOCK WASSHER 5/16 39 1220991 3 HOSE NIPPLE 1 8 0-0023 1 FLAT WASHER 3/8 40 1422672 2 V-BELT A56 9 0-0171 4 FLAT WASHER 5/16 41 1105228 1 TEE 1 GALV 10 0-0282 6 HEX NUT 3/8-16 42 1417411 1 PIPE 1 X 17 TBE GALV 11 1210974 1 U-BOLT 5/16-18 43 1-1392 1 ELL 1 X 90 GALV 12 1182563 4 HEX NUT 5/16-18 44 1105190 1 ELL X 90 GALV 13 5260621 1 BALL VALVE NPT 45 1202961 1 SCREEN 16M 14 5269176 1 BRACKET-RELIEF VALVE 47 3-1318 5 HHCS 3/8-16 X 1 15 1274392 1 SHEAVE 2A 15.05 7/8 BORE 48 0-0136 4 HHCS 3/8-16 X 1 16 1181011 1 KEY 3/16 SQ X 2 49 1107354 1 RED ELL 1 X 1 GALV STD 17 1244561 1 SHEAVE 1A 1.9 7/8 BORE 52 3-4251 1 HOSE 1 SUCTION PVC 18 1278509 1 SHEAVE 2A 2.8 1 BORE 53 3-2880 1.25 HOSE AG SPRAY 19 1-8162 1 KEY SQ 1 54 1-4016 2 HOSE CLAMP -1 H16SS 20 1207620 1 RELIEF VALVE 55 1415088 2 HOSE CLAMP -1 SAE#12SS 21 1-1472 2 PLUG PIPE GALV 56 5280242 1 FITTING-ADAPTOR M12X1.5X1/4 FP 22 1-1405 1 ST ELL GALV 57 1-1399 1 ST ELL X 90 BLK 23 1258107 3 HOSE BARB MPT X NYLON 58 4802780 2 NIPPLE X 6 BLK 24 1-0790 4 NIPPLE CLOSE GLAV 59 4802572 2 CAP PIPE BLK 25 1-6913 2 TEE GALV 60 5280252 1 TENSIONER WLDT-DM10E 26 1105745 2 NIPPLE X 2 GALV 61 H101532 1 SCREW-HHCS -13X4 FULL THD 27 1105802 1 NIPPLE X 3 GALV 62 0-0156 1 FLAT WASHER 28 1220983 1 AIR CHAMBER 63 1105728 1 NIPPLE X 1 BLK 29 1-1493 1 BUSHING X GALV 64 1-1379 1 ELL BLK 30 1-1550 1 UNION GRD JT GALV 65 34462 1 ADAPTER MPT X MHT BR 31 3-1850 1 CROSS GALV 32 1-0793 1 NIPPLE 1XCLOSE GALV NOTES: 1. INSTALL ITEM 38 WITH HANDLE ORIENTED AS SHOWN.

2. INSTALL ITEM 13 SO THAT HANDLE SWINGS HORIZONTALLY TOWARD PUMP.

3. WITH 9-7082 CAB TOP REEL; RESERVE PLUG IN RELIEF VALVE & ITEM 65 34462 (UNDER AIR CHAMBER).

70


PUMPING UNIT ASSEMBLY – DM 20E

Part Number – 5280285

ITEM NO. PART NO. QTY. DESCRIPTION ITEM NO. PART NO. QTY. DESCRIPTION 1 5280245 1 BASE WLDT-PUMPING UNIT DM20E 30 1224121 1 U-BOLT 5/16-18 X 2 2 5280223 1 ENGINE-HONDA GX340 ELEC/REC 11HP 31 1220991 1 HOSE BARB 1-1/4 PLT 3 3-1433 4 HHCS 3/8-16 X 1 32 H101532 1 SCREW-HHC -13 X 4 FULL THD 4 0-0020 8 LOCK WASHER 3/8 33 0-0156 1 FLAT WASHER 5 0-0282 4 HEX NUT 3/8-16 34 0-0040 2 LOCK WASHER 5/16 MED 6 5284464 1 PUMP ASY R20 35 0-0054 2 HEX NUT 5/16-18 C/Z 7 0-0136 4 HHCS 3/8-16 X 1 37 5283951 1 CROSSOVER PIPE ASY 8 5281811 1 SHEAVE 3V2.65 3 GROOVE 1” BORE 39 1-1469 1 PLUG 1 GALV 9 1-8162 1 KEY SQ X 1- 40 1105868 1 NIPPLE X 5 GALV 10 1-1405 3 ST ELL GALV 41 5282462 1 BATTERY CABLE ASY 8 GA. BLK 11 5280243 1 TENSIONER WELDT-DM20E 42 5282434 1 BATTERY CABLE ASY 8 GA. RED 12 1273163 1 V-BELT 3V560, SET OF 3 43 5280242 1 FITTING-ADAPTOR M12X1.5 X FP 13 1278823 1 SHEAVE 3V14.0 3 GROOVE 44 1-1399 1 ST ELL X 90 BLK 14 1187474 1 KEY SQ X 2-1/4 45 4802780 2 NIPPLE X 6 BLK 15 1249651 1 SHEAVE 2AB 2.2/2.6 1-1/8 BORE 46 4802572 2 CAP PIPE BLK

16 1106071 2 NIPPLE CLOSE GALV SCH 80 47 3-2880 .75 HOSE AG SPRAY 800 PSI PVC GREEN

17 1207620 1 RELIEF VALVE NPT 40 GPM/50-800 PSI 48 3-4251 1.00 HOSE 1 SUCTION PVC 18 1258107 3 HOSE BARB MPT X HOSE NYLON 49 1-5718 2 HOSE CLAMP #20 19 1-6913 1 TEE GALV 50 1-4016 2 HOSE CLAMP #16 20 1105745 1 NIPPLE X 2 GALV 51 1105765 1 NIPPLE X 2 BLK STD 21 5260621 1 BALL VALVE 52 1-1379 1 ELL X 90 BLK STD 22 1-1493 1 BUSHING X HEX GALV 53 34462 1 MPT X MHT ADAPTER BR 23 3-1850 1 CROSS GALV 54 1-1472 1 PLUG GALV 24 1-6883 1 NIPPLE 1 CLOSE GALV 55 1224837 1 PRESSURE GAUGE 1000 PSI 25 1-0804 1 ST ELL 1 GALV 56 280283 1 BELT GUARD (NOT SHOWN) 26 1105783 1 NIPPLE 1 X 3 GALV 57 1202961 1 SCREEN 6 MESH 27 1283493 1 1 ” STAR STN ASY 28 1187137 1 VALVE 1-1/4 GATE BRZ NRS 29 0-0171 2 FLAT WASHER 5/16 SAE C/Z NOTES: INSTALL ITEM 28 WITH HANDLE ORIENTED AS SHOWN.

71

SUMP ASSEMBLIES EFFECTIVE: 20070101

SUMP ASSEMBLIES

2” STAR STRAINER ASSEMBLY PART NO. 1283495

ITEM NO.

PART NO.

QTY. REQ’D

DESCRIPTION

1 5260260 1 SUMP POT BODY

2 S66L 1 SUMP GASKET

3 5260249 1 SUMP COVER

4 5260244 1 SUMP YOKE 5 2306259 1 HANDLE ASY

1 ” STAR STRAINER ASSEMBLY PART NO. 1283493

ITEM NO.

PART NO.

QTY. REQ’D

DESCRIPTION


2 1202965 1 SUMP GASKET


4 1202964 1 SUMP CLAMP 5 1202957 1 CLAMP SCREW ASY

SCREEN IS NOT INCLUDED WITH THIS ASY.

1209536 SCREEN 16 MESH IS STD TO USE W/ THIS ASY (1209537 SCREEN 24 MESH IS AVAILABLE)



72



ITEM NO.

PART NO.

QTY. REQ’D DESCRIPTION


2 1202965 1 SUMP GASKET


4 1202964 1 SUMP CLAMP 5 1202957 1 CLAMP SCREW ASY


ITEM

NO.

PART

NO.

QTY.

REQ’D DESCRIPTION

1 1249609 1 SUMP POT BODY W/3 INLET


3 5260249 1 SUMP COVER 4 5260244 1 SUMP YOKE 5 2306259 1 HANDLE ASY





73


NOTE: SEE A95908-A FOR SERVICE STOCK AND

INSTRUCTIONS FOR CEMENTING 208515 & 208516.

2” SUMP ASSEMBLY NO. 6 PART NO. 1412023

ITEM NO. PART NO. QTY. REQ’D DESCRIPTION 1 1412022 1 SUMP POT BODY


3 5260249 1 SUMP COVER 4 5260244 1 SUMP YOKE 5 2306259 1 HANDLE ASY 6 208515 1 SCREEN 6 MESH 7 208516 2 GASKET

74

RELIEF VALVES EFFECTIVE: 20070101

RELIEF VALVES

RELIEF VALVE-33310 (OLD R5)

3/8” Kit 1 5251614 Complete Stem Assy.

Consists of: 1203102-Plunger Packing 0-0171-Washer, flat ” 3-9754-Nut, stop 1277238-Washer, special

1 25943 Seat, Valve

RELIEF VALVE-6-8560 (NEW)

3/8” Kit 1 6-8707 Repair Kit

RELIEF VALVES-1260957,1221042,1207620 & 1251512

3/4” KIT-5256493 1 28089 Seat, S.S. 1 28090 Valve, S.S. 1 1270058 Packing, Plunger 1 28098 Gasket, Body 1 1177860 Set Screw, Valve

RELIEF VALVES-5260083 & 5266699

3/4” KIT-5265850

1 1101112 O-ring 1 1187438 Set Screw 1 1278192 Packing, 1 ” 1 5253157 Cup Washer

RELIEF VALVES-5257600,5253153,5269734, & 3269550

1 1/4” KIT-5259448

1 1278192 Packing, Plunger 1 5253157 Washer, Plunger 1 5260084 Valve 1 1187438 Set Screw 10-32 x Cup Pt. 1 1177398 O-ring 1 5253166 Seat, Valve

RELIEF VALVES-1283181 & 3269550

CAM-HANDLE TYPE

1 1/4” KIT-5256494-Stainless Steel Seat 1 1177395 O-ring, push rod 1 1285278 Umbrella 1 5251862 Seat valve 1 5251861 Valve 1 1101354 O-ring, seat

RELIEF VALVE-1273573 CAM-HANDLE TYPE

1 1/4” KIT-5256495 CERAMIC SEAT

1 1177395 O-ring, push rod 1 1273584 Retainer, spring 1 1273581 Valve Assy. 1 1278924 Seat kit, includes seat

RELIEF VALVE-5262523

1 1/4” KIT-5282003

1 1177398 O-ring

1 5253166 Valve Seat Assy.

RELIEF VALVES- 1258410,1263917, & 1285315

1 1/4” KIT-5256492

1 21271 Seat, stainless steel

1 21272 Valve, stainless steel

1 1278192 Packing, plunger

1 1177398 O-ring, body

2 10018 Packing stem

1 1177860 Set screw

75

RELIEF VALVES, CONTROL VALVES EFFECTIVE: 20070101

CUTOFF VALVES

BALL VALVE-2343693 & 1421472

3/4” KIT-5252201

1 2344077 Packing, Teflon 1 1283405 Washer 1 1177563 O-ring 2 1283402 Seat

RELIEF VALVES-DP300 & DP400 UNITS



1 C1210-193 O-ring

1 C1210-94 O-ring

3 C1802-121 Spring

1 C1802-67 Spring

1 C3003-7 Ball

2 C3009-79 Seat

1 C3009-81 Seat

3 C3600-19 Ball

PA908 PUMP

PRESSURE REGULATOR-3-7418(SPARE PARTS) 1 3-6164 Valve

2 3-6163 O-ring

1 3-6157 O-ring

PA144-PUMP

PRESSURE REGULATOR-3-5956(SPARE PARTS) 1 3-7080 Seal

1 3-6060 O-ring

1 3-6061 O-ring

1 3-6062 Valve

1 3-7081 Valve Guide

76

SPRAY GUNS EFFECTIVE: 20070101

SPRAY GUNS

705 GUN-5281429

REPAIR KIT-9-5002

1 5281448 O-ring 1 5281449 O-ring 1 5281450 Valve shaft 1 5281452 Gasket ring 1 5281455 Gasket ring 1 5281549 O-ring

1 5281561 Gasket

1 5281463 Gasket

1 5281467 Nut

1 5281468 Nut

757 GUN-1235000

SERVICE REPAIR KIT-5251845 1 1177386 “O” Ring, Valve Stem 1 1185360 “O” Ring, Adjusting Sleeve 1 15528 Gasket, Nozzle 1 17236 Gasket, Hose Adapter 1 1278390 Wear Clip 1 1187961 Roll Pin

5/32 x 1”

1 1234876 Seat, Valve 1 5269041 Valve 1 28755 Disc #4 1 14191 Disc #5 1 15066 Disc #6

780 GUN-15484

SERVICE REPIAR KIT-5251844

2 1207686 Packing 3/8”

1 1207685 Washer, Packing, Brass 1 320183 ”O” Ring, Barrel 3 15528 Gasket, Nozzle 3 17236 Gasket Hose 3 28755 #4 Disc 3 15066 #6 Disc 3 14812 #8 Disc 3 15708 #12 Disc

785 GUN-5253228

HIGH VOLUME KIT-5254037 (Installed in model 785 Gun for increased volume)

1 17481 Valve Body 1 16554 #18 Disc 1 16555 #22 Disc 1 15528 Gasket

SERVICE REPAIR KIT-5251846

2 320183 “O” Ring, Cap & Gun Barrel 1 15468 Spring, Valve 1 1187040 Ball, S.S. 1 15467 Seat, S.S. 2 20115 Packing, Stem 2 1101104 Roll Pin 1 15621 Packing, Control Rod 1 24992 Spring, Trigger Latch 1 15528 Gasket Nozzle 1 14812 #8 Disc 1 14813 #10 Disc 1 15708 #12 Disc 1 17236 Gasket

77

SPRAY GUNS EFFECTIVE: 20070101

324L KIT

REPAIR KIT-5269557 1 C1603-58-6 Gasket 2 C1603-58-10 Packing Rod 1 C1603-58-22 Gasket 1 C1209-13 Gasket 1 C3400-204 Spray Tip #1.8 1 C3400-208 Spray Tip #1.5

78

OPERATOR MANUALS AND SERVICE PARTS BOOKS EFFECTIVE: 20070101

Operator Manuals and Service Parts Books

Part No. Description 1424465 Service Parts List LV400/500 Air Sprayer 1424568 Service Parts List GR300 Series Air Sprayer

1424845 Operator’s Manual NW430 Air Sprayer 1424850 Operator’s Manual 4000CP Air Sprayer 1425089 Operator’s Manual LV320 Air Sprayer

1425090 Service Parts List LV320 Air Sprayer 1425092 Service Parts List LV650 Air Sprayer 1425093 Operator’s Manual 9100CP Air Sprayer

1425094 Service Parts List 9100CP Air Sprayer 1425695 Service Parts List 4000CP 1425696 Service Parts List 25RC

1425697 Operator’s Manual 25RC 5261245 Owner’s Manual 785 Sprayer Gun 5261272 Service Manual JB2S Pump

5262139 Instruction Manual R1010 Pump 5262140 Instruction Manual 5B Pump 5262142 Instruction Manual 1010GE

5262238 Instruction Manual R2020 5262239 Instruction Manual R2020 Turf Pump 5262440 Instruction Sheet 757 Gun

5262569 Operator’s Manual D025/D035 5262666 Operator’s Manual E757 5262672 Operator’s Manual and Parts D003

5262709 Service Parts List D025/D035 5262724 Operator’s Manual 12RC 5262740 Operator’s Manual F757

5262799 Service Parts List 2100CP 5262822 Service Parts List 12RC 5262945 Operator’s Manual D010

5263010 Service Parts List D010 5263213 Operator’s Manual D020 5263214 Service Parts List D020

5263236 Operator’s Manual DOT Axle 5263237 Operator’s Manual D050/60 5263238 Service Parts List D050/60 5263273 Operator’s Manual D005

5263274 Operator’s Manual Hydraulic Boom 5263426 Service Parts List D005 5263956 Operator’s Manual D035E600/1000B

5264036 Operator’s Manual 100K 5264084 Operator’s Manual D010 Lawn 5264169 Service Parts List 100K

5264508 Operator’s Manual BR2000 5264509 Operator’s Manual D060D 5264600 Operator’s Manual Grape Boom

5265151 Service Parts List BR2000 5265443 Operator’s Manual D005/10/20 Mod. 5265445 Service Parts List D005/10/20 Mod.

5265968 Instruction Sheet, Air Gap 5266018 Operator’s Manual 1029/1229 FTM 5266019 Service Parts List, 1029/1229 FTM

5266142 Instruction Sheet Hose Reel Mounting Kits 5266149 Instruction Sheet Manual Hose Reel 5266150 Instruction Sheet Electric Hose Reel


5266151 Instruction Sheet Electric Hose Reel Large

5266152 Instruction Sheet 780 Gun 5266176 Instruction Sheet Priming Kit 61 5266322 Instruction Sheet Straddle Row Boom, 1029/1229

FTM 5266323 Instruction Sheet Row Crop Volute, 1029/1229 FTM 5266324 Instruction Sheet Tall Tree Volute, 1029/1229 FTM

5266325 Instruction Sheet One-Way Volute, 1029/1229 FTM 5266643 Instruction Sheet 60” Axle 5266644 Instruction Sheet Hi-Way Axle

5266645 Instruction Sheet Modular Turf Trailer 5267125 Operator’s Manual Modular PTO Air 5267340 Operator’s Manual DM10/20 Hyd.

5267665 Operator’s Manual C100 5267878 Service Parts Books Modular PTO Air Sprayer 5268624 Owner’s Manual DP/3 PT

5268806 Owner’s Manual Modular Engine Air 5268807 Owner’s Manual DP03E/30 PRA, DP05E/30 PRB 5268808 Owner’s Manual DP03E/18 PRA

5268809 Owner’s Manual DP 10E/50 FRB, DP10E/100 FRB 5269221 Service Parts List Mod Engine Air 5269610 Operator’s Manual & Service Parts List DP Boom

5269878 Service Parts List DP Spray Gun 5269998 Instruction Sheet Stake Type Mounting Kit 5269999 Instruction Sheet Non-Stake Type Mounting Kit

5270000 Instruction Sheet Modular Boom Mounting Kit 5270001 Instruction Sheet M105 Boom Mounting Kit 5270002 Operator’s Manual 587 Speed Sprayer

5270057 Service Parts List DP 300/400 5270127 Operator’s Manual & Service Parts List DP103PT50F

Air

5270146 Operator’s Manual DP 300/400 5270223 Instruction Sheet Installing Tach Kit (587) 5270286 Service Parts List MP20 & MP40 Pumps

5270287 Service Parts List AZ55 & AZ75 Pumps 5270288 Service Parts List AZ90 & AZ120 Pumps 5270348 Service Parts List 15’ 21’ & 28’ Booms

5270503 Service Parts List IDS1400 & IDS2000 Pumps 5270597 Parts List 737 Spray Gun 5270700 Service Parts List 587 Speed Sprayer

5270703 Operator’s Manual DP100 3Pt 5271068 Instruction Sheet Walking Boom 5271136 Farm Chemical Safety Brochure

5271280 Service Parts List BP Series Pumps 5271300 Owner’s Manual BP, MP, AZ & IDS Pumps 5271555 Instruction Sheet Two Way Volute (C1247-20)

5272795 Owner’s Manual DM & DMP 5273001 Owner’s Manual DMP20, HYD, PTO 5274571 Operator’s Manual 390

5274680 Service Parts List 390 5274967 Service Parts List V242, V252 & V352 5274968 Operator’s Manual V242, V252 & V352

5281291 Operator’s Manual DM05/10/20

79

HOSE EFFECTIVE: 20070101

HOSE

FITTED HOSE

Rubber High Pressure Hose (800 PSI working pressure)

I.D PART NO. 1/2 x 25’ 26849

1/2 x 50’ 26850

1/2 x 100’ 34335

1/2 x 150’ 1245806

1/2 x 200’ 1273070

1/2 X 300’ 5284118

I.D. PART NO. 3/4 x 25’ 1213835

3/4 x 50’ 26852

3/4 x 100’ 28934

RUBBER - UNFITTED (800 PSI WORKING PRESSURE) SIZE PART NO. 1/2” 5283659 (300’ roll) 5/8” 992082 3/4” 992083 (100’ roll)

Plastic (PVC) High Pressure Hose (800 PSI working pressure)

I.D. PART NO. 3/8 x 25’ 5260266

3/8 x 50’ 5260267

3/8 x 100’ 5260264

3/8 x 150’ 5260265

3/8 x 300’ 5283202

I.D. PART NO. 1/2 x 25’ 5260271

1/2 x 50’ 5260272

1/2 x 100’ 5260268

1/2 x 150’ 5260269

1/2 x 200’ 5260270 x 300’ 5283205

I.D. PART NO. 5/8 x 50’ 5260276

5/8 x 100’ 5260273

5/8 x 150’ 5260274

5/8 x 200’ 5260275

5/8 x 300’ 9-3514 I.D. PART NO. 3/4 x 50’ 5260280

3/4 x 100’ 5260277

3/4 x 200’ 5260278

3/4 x 300’ 5260279

PLASTIC - UNFITTED

(800 PSI WORKING PRESSURE)

SIZE PART NO. 3/8” 3-4273 (400’ roll) 1/2” 3-2660 (300’ roll) 5/8” 999525 (200’ & 400’ roll) 3/4” 3-2880 (300’ roll)

80

TIPS ON SHADE TREE SPRAYING EFFECTIVE: 20070101

RECOMMENED TIPS ON SHADE TREE SPRAYING

JOHN BEAN SPRAYER

MODEL

PUMP GPM

PUMP PSI

HOSE SIZE

GUN MODEL &

DISC SIZE

NOZZLE PSI

APPROX. HEIGHT OF TREES TO SPRAY

TO OBTAIN MAXIMUM HEIGHT

DM05

5

400#

3/8”

757 Spray Gun #7 Disc

250 to 350#

10’ to 25’

DO10 DM10

10

400#

1/2”


300 to 350#

20’ to 35’

DO20 DM20

20

400 – 500#

5/8”


250 to 350#

40’ to 65’

DO35

35

600#

3/4”

785 Spray Gun

450 to 550#

50’ to 70’

785 Spray Gun must be equipped with high volume kit (P/N 5254037)

DO60

60

600 – 800#

3/4”

785 Spray Gun

450 to 550#

65’ to 110’

785 Spray Gun must be equipped with high volume kit (P/N 5254037)

Please note pressure and water volume is the factors that allow us to reach our target. For water particles to carry, they must have mass so there are limits to the maximum pressure used to increase the throw or carry of a water stream. In shade tree spraying, relatively large droplets are necessary to keep outside wind from dissipating or spreading the water stream hence our recommendation of NOZZLE PSI. Also, remember plastic hose has less friction than rubber, and always use a large enough hose with nozzle disc to permit using as much of the pump capacity as possible.

81

HOSE REELS & MOUNTING KITS EFFECTIVE: 20070101

HOSE REELS & REEL MOUNTING KITS HOSE REELS (*must indicate mounting on all orders)

CATALOG NUMBER Hose Reel, Manual Hose Capacity

300 ft. (90.9M) of 1/2” (12.7mm) ID x 7/8” (22.2mm) OD 225 ft. (68.4M) of 5/8” (15.9mm) ID x 1” (25.4mm) OD 150 ft. (45.6M) of 3/4” (19.0mm) ID x 1-9/32” (32.5mm) OD

5281043

Hose Reel, Electric(must also order circuit breaker 9-6148) Hose Capacity

300 ft. (90.9M) of 1/2” (12.7mm) ID x 7/8” (22.2mm) OD 225 ft. (68.4M) of 5/8” (15.9mm) ID x 1” (25.4mm) OD 150 ft. (45.6M) of 3/4” (19.0mm) ID x 1-9/32” (32.5mm) OD

5281042

Circuit Breaker Kit 12VDC 40A with enclosure and bracket (required for all electric hose reels with power rewind)

9-6148

Single Hose Reel (Large)

(Electric Power Rewind) Hannay With swivel, HP, 12V DC electric motor, solenoid and switch

5281222

Circuit Breaker Kit 12VDC with bracket (required for all electric hose reels with power rewind)

9-5833

Optional Rewind Crank (factory installed) 5281223

Mount Hose Reel on Unit NPN

MOUNTING KITS

FOR DM UNITS

USED ON STAINLESS = S / FIBERGLASS = F CATALOG NUMBER

Side platform 50 F 5269893

Side platform 100 F 5269894

Top platform 200/300 (1 reel) F 5284595

Top platform 200/300 (2 reels) F 5284590

Cab top reel mount platform S/F 9-7082

Reel mount hose guide for 9-7082 S/F 9-7083

Rear platform 50/100/200/300 S/F 5265217

Front platform 50/100/200/300 S/F 5265925

FOR DO20 UNITS CATALOG NUMBER

Hose Reel Mounting Kit DO20E 500 & 600 gal

(mounts over tank)

5251107

When hose reel is supplied by dealer, it may be necessary for

dealer to modify above mounting kit. The brand and model

number of hose reel to be installed by dealer must be noted on

the order.

FOR DO35 UNITS CATALOG NUMBER REEL NUMBER

DO35E300F – Mounting Kit (Rear) 9-5614 5281222

500 GALLON STEEL TANKS – (39” Wide Narrow Tank)

Hose Reel Mounting Kit (Cab Top) 5251114 5281222

Hose Reel Mounting Kit (Rear Tank Top) 5251112 5281222

600 GALLON STEEL TANKS – (66” Wide Broad Tank)

Hose Reel Mounting Kit (Cab Top) 11-4424 5281222

FOR DO60 UNITS CATALOG NUMBER REEL NUMBER

600, 800, or 1000 Gallon SB (Cab Top) 9-9939 5281222

Over The Top Mount

Rear Mount

82

SPRAY TIP CHART EFFECTIVE: 20070101

TOTAL GALLONS OUTPUT FOR ONE OR EACH SIDE OF SPRAYER

GAL/

ACRE 10 20 30 40 50 75 100 150 200 250 300 400 500

10

1

1/2

2

3

4

.10

.15

.20

.30

.40

.20

.30

.40

.60

.80

.30

.45

.60

.90

1.20

.40

.60

.80

1.20

1.60

.50

.75

1.00

1.50

2.00

.75

1.13

1.50

2.25

3.00

1.00

1.50

2.00

3.00

4.00

1.50

2.25

3.00

4.50

6.00

2.00

3.00

4.00

6.00

8.00

2.50

3.75

5.00

7.50

10.00

3.00

4.50

6.00

9.00

12.00

4.00

6.00

8.00

12.00

16.00

5.00

7.50

10.00

15.00

20.00

15

1

1/2

2

3

4

.15

.23

.30

.45

.60

.30

.45

.60

.90

1.20

.45

.68

.90

1.35

1.80

.60

.90

1.20

1.80

2.40

.75

1.13

1.50

2.25

3.00

1.13

1.69

2.25

3.38

4.50

1.50

2.25

3.00

4.50

6.00

2.25

3.38

4.50

6.75

9.00

3.00

4.50

6.00

9.00

12.00

3.75

5.55

7.50

11.25

15.00

4.50

6.75

9.00

13.50

18.00

6.00

9.00

12.00

18.00

24.00

7.50

11.25

15.00

22.50

30.00

20

1

1/2

2

3

4

.20

.30

.40

.60

.80

.40

.60

.80

1.20

1.60

.60

.90

1.20

1.80

2.40

.80

1.20

1.60

2.40

3.20

1.00

1.50

2.00

3.00

4.00

1.50

2.25

3.00

4.50

6.00

2.00

3.00

4.00

6.00

8.00

3.00

4.50

6.00

9.00

12.00

4.00

6.00

8.00

12.00

16.00

5.00

7.50

10.00

15.00

20.00

6.00

9.00

12.00

18.00

24.00

8.00

12.00

16.00

24.00

32.00

10.00

15.00

20.00

30.00

40.00

25

1

1/2

2

3

4

.25

.38

.50

.75

1.00

.50

.75

1.00

1.50

2.00

.75

1.13

1.50

2.25

3.00

1.00

1.50

2.00

3.00

4.00

1.25

1.88

2.50

3.75

5.00

1.88

2.81

3.75

5.63

7.50

2.50

3.75

5.00

7.50

10.00

3.75

5.63

7.50

11.25

15.00

5.00

7.50

10.00

15.00

20.00

6.25

9.38

12.50

18.75

25.00

7.50

11.25

15.00

22.50

30.00

10.00

15.00

20.00

30.00

40.00

12.50

18.75

25.00

37.50

50.00

30

1

1/2

2

3

4

.30

.45

.60

.90

1.20

.60

.90

1.20

1.80

2.40

.90

1.35

1.80

2.70

3.60

1.20

1.80

2.40

3.60

4.80

1.50

2.25

3.00

4.50

6.00

2.25

3.38

4.50

6.35

9.00

3.00

4.50

6.00

9.00

12.00

4.50

6.75

9.00

13.50

18.00

6.00

9.00

12.00

18.00

24.00

7.50

11.25

15.00

22.50

30.00

9.00

13.50

18.00

27.00

36.00

12.00

18.00

24.00

36.00

48.00

15.00

22.50

30.00

45.00

60.00

35

1

1/2

2

3

4

.35

.53

.70

1.05

1.40

.70

1.05

1.40

2.10

2.80

1.05

1.58

2.10

3.15

4.20

1.40

2.10

2.80

4.20

5.60

1.75

2.63

3.50

5.25

7.00

2.63

3.94

5.25

7.87

10.50

3.50

5.25

7.00

10.50

14.00

5.25

7.83

10.50

15.75

21.00

7.00

10.50

14.00

21.00

28.00

8.75

13.13

17.50

26.15

35.00

10.50

15.75

21.00

31.50

42.00

14.00

21.00

28.00

42.00

56.00

17.50

26.25

35.00

52.50

40

1

1/2

2

3

4

.40

.60

.80

1.20

1.60

.80

1.20

1.60

2.40

3.20

1.20

1.80

2.40

3.60

4.80

1.60

2.40

3.20

4.80

6.40

2.00

3.00

4.00

6.00

8.00

3.00

4.50

6.00

9.00

12.00

4.00

6.00

8.00

12.00

16.00

6.00

9.00

12.00

18.00

24.00

8.00

12.00

16.00

24.00

32.00

10.00

15.00

20.00

30.00

40.00

12.00

18.00

24.00

36.00

48.00

16.00

24.00

32.00

48.00

64.00

20.00

30.00

40.00

60.00

TO ACHIEVE PATTERN AND FLOW DESIRED, USE DISC AND SWIRL PLATE FLOW CHART IN MANUAL.

EXAMPLE: ROW SPACING - 20 FT. (SPEED TRAVEL 2 M.P.H.) GALLON PER ACRE - 100 - EQUALS 4 GALLONS PER MINUTE TOTAL

OUTPUT ONE SIDE OF SPRAYER

* This chart will advise correct total output for EACH SIDE of the sprayer to apply the amount of water desired per acre. * Forward speed must NOT be faster than that which will allow good penetration for the size of tree being sprayed. * Pattern must be adjusted to suit the shape of the trees. Usually more is directed to the top of the trees. * Use large number of discs where more is needed - check for flow capacity. * Tree Row Spacing - Speed of Travel - Gallons Per Acre - these are used in determining amount of water output of sprayer. * Varying concentrates require more adjusting as is necessary.

83

CORES AND DISCS EFFECTIVE: 20070101

SPRAYING SYSTEMS CERAMIC CORES AND DISCS Spray output per nozzle in gallons per minute, and spray angle at disc orifice at 5 different pressures. NOTE: The core and disc sizes listed in this bulletin are those most often used for airblast spraying in fruit crops. For details on the full range of Spraying Systems Company nozzles, discs, and cores, refer to Spraying Systems catalog.

Capacity (Gallons Per Minute) G.P.M.

DISC

CORE

PSI 100

PSI 150

PSI 200

PSI 300

PSI 400

D-2 23 .16 .19 .21 .25 .28 D-3 23 .18 .21 .24 .28 .32 D-4 23 .23 .28 .32 .38 .44 D-5 23 .28 .34 .38 .46 .53

D-6 23 .32 .33 .45 .54 .62

D-2 25 .25 .29 .34 .41 .46 D-3 25 .29 .35 .40 .48 .55 D-4 25 .45 .54 .62 .75 .86 D-5 25 .54 .65 .75 .90 1.04 D-6 25 .70 .85 .97 1.19 1.37

D-2 45 .32 .38 .44 .53 .61 D-3 45 .36 .44 .51 .62 .71 D-4 45 .56 .68 .78 .95 1.11 D-5 45 .71 .86 .99 1.22 1.40 D-6 45 .93 1.15 1.33 1.64 1.90 D-7 45 1.11 1.35 1.57 1.94 2.25 D-8 45 1.35 1.68 1.94 2.40 2.78 D-10 45 1.77 2.18 2.50 3.10 3.60

D-2 46 .42 .50 .57 .68 .78 D-3 46 .51 .61 .70 .86 .99 D-4 46 .88 1.07 1.23 1.52 1.76 D-5 46 1.25 1.50 1.73 2.13 2.47 D-6 46 1.73 2.16 2.50 3.06 3.52 D-7 46 2.22 2.73 3.15 3.85 4.42 D-8 46 2.93 3.60 4.17 5.05 5.88 D-10 46 3.96 4.83 5.59 6.80 7.90

D-2 56 .39 .47 .55 .67 .77 D-3 56 .53 .65 .75 .92 1.07 D-4 56 .87 1.06 1.23 1.51 1.74 D-5 56 1.20 1.47 1.69 2.08 2.40 D-6 56 1.74 2.13 2.46 3.02 3.48 D-7 56 2.40 2.94 3.40 4.16 4.81 D-8 56 3.05 3.73 4.32 5.28 6.10

D-10 56 4.26 5.22 6.03 7.39 8.52

DISC PART NO CORE PART NO D-2 3-1824 23 3-9339 D-3 3-1826 25 3-1822 D-4 3-1827 45 3-1643 D-5 3-1828 46 3-1823 D-6 3-1829 56 3-9445 D-7 3-1642 D-8 3-2119

D-10 3-7749

84

JOHN BEAN NOZZLES EFFECTIVE: 20070101

JOHN BEAN NOZZLES

CAPACITY CHART

Capacity gallons per minute Disc

No

Whirl

Plate

60

psi

70

psi

80

psi

90

psi

100

psi

120

psi

140

psi

160

psi

180

psi

200

psi

250

psi

300

psi

350

psi

400

psi

450

psi

2

None 1 hole

2 hole 3 hole

.30

.14

.19

.32

.33

.15

.20

.34

.35

.16

.21

.36

.37

.17

.23

.38

.39

.18

.24

.40

.43

.20

.27

.44

.46

.22

.29

.47

.50

.23

.31 52

.53

.25

.33

.56

.55

.26

.35

.58

.62

.29

.39

.66

.68

.32

.43

.72

.72

.34

.46

.78

.76

.36

.50

.83

.80

.38

.53

.88

3

None 1 hole 2 hole

3 hole

.33

.18

.25

.36

.34

.19

.27

.38

.37

.21

.29

.40

.39

.22

.30

.43

.41

.23

.32

.45

.45

.25

.35

.49

.49

.26

.38

.53

.53

.29

.41

.57

.55

.31

.44

.61

.60

.33

.46

.65

.68

.38

.53

.74

.74

.42

.57

.81

.81

.45

.62

.88

.86

.49

.66

.93

.93

.52

.72

1.01

4

None

1 hole 2 hole 3 hole

.61

.25

.34

.71

.65

.26

.36

.72

.70

.28

.39

.77

.74

.29

.41

.82

.78

.31

.43

.86

.86

.34

.48 1.00

.93

.37

.52 1.08

1.00

.40

.55 1.14

1.05

.42

.58 1.21

1.11

.45

.62 1.29

1.22

.50

.69 1.42

1.32

.55

.77 1.55

1.44

.60

.83 1.68

1.55

.64

.89 1.79

1.62

.68

.94 1.89

5

None 2-hole

3-hole

1.10 .49

.92

1.24 .53

1.00

1.32 .56

1.07

1.40 .60

1.14

1.48 .63

1.20

1.60 .71

1.30

1.71 .76

1.41

1.82 .81

1.50

1.93 .86

1.60

2.01 .90

1.68

2.24 1.00

1.88

2.43 1.10

2.05

2.60 1.19

2.20

2.79 1.25

2.35

2.90 1.32

2.50

6

None

2-hole 3-hole

1.29

.60 1.29

1.38

.66 1.42

1.48

.81 1.52

1.57

.75 1.61

1.65

.79 1.70

1.81

.86 1.88

1.97

.92 2.00

2.10

.99 2.14

2.23

1.05 2.27

2.35

1.10 2.35

2.62

1.23 2.62

2.80

1.35 2.80

3.08

1.45 3.06

3.25

1.55 3.20

3.50

1.63 3.45

7

None 2-hole 3-hole

1.58 .70 1.49

1.74 .76 1.72

1.86 .77

1.83

1.97 .86

1.95

2.08 .91 2.05

2.25 1.00 2.20

2.42 1.08 2.25

2.60 1.13 2.50

2.77 1.21 2.62

2.89 1.28 2.72

3.23 1.41 3.02

3.54 1.55 3.29

3.79 1.65 3.51

4.10 1.79 3.72

4.33 1.88 3.89

8

None 2-hole

3-hole

2.08 .88

1.77

2.27 1.00

1.94

2.42 1.07

2.08

2.57 1.14

2.20

2.71 1.20

2.32

2.93 1.29

2.53

3.17 1.37

2.71

3.39 1.45

2.90

3.61 1.51

3.05

3.80 1.60

3.23

4.28 1.76

3.50

4.75 1.97

3.85

5.10 2.02

4.20

5.40 2.15

4.45

5.72 2.25

4.71

WARNING Always nozzle units within pump and units specified capacities. Failure to do so could result in damage to unit or injury to personnel.

Disc Size Part No Hole Whirl Part No 2 1267361 1 1272050 3 1267362 2 1217358

4 1267363 3 1267359 5 1267364 6 1267365

7 1267366 8 1218931

85

SERVICE TANKS EFFECTIVE: 20070101

SERVICE TANKS

TANK & FRAME ASSEMBLIES

FIBERGLASS DM UNITS (w/ Lid Assy. & Agitation)

Model Part No. Tank Size DM05 5280255 50 DM10 11-6226 100 DM10-DM20 5280257 200 DM10-DM20 5280258 300

STAINLESS STEEL DM UNITS (w/ Lid Assy. & Agitation)

Model Part No. Tank Size DM10E100SERH 9-9064 100 round DM10-DM20 5282640 200 round DM10-DM20 5280273 300 round

DO UNITS (w/ Lid Assy. & Agitation) Model Part No. Tank Size DO20E500SEH 5267389 500 DO20, DO35, DO60 400/200 5284314

600 split tank

DO20E200/300SEH 11-0850 200/300 DO35 11-2633 300 DO35 & DO60E600SB 5284022 600 DO35E 5267399 500 DO50, DO60 5267391 600

DO60 600/400 5267402 600/400 split

tank DO60 9-3589 1000

OTHER SPRAYERS

Model Part No. Tank Size 757CP 5265534 500 C100E1500 5282566 1500 DM20E300PERH (New DM Poly Unit) 11-4618 300

POLY TANKS 3PT. HITCH SPRAYERS

Model Part No. Tank Size DP10P50 AIR C531-379 50 DP15P100 AIR C531-381 100 DP20P100 HYD. C531-396 100 DP20P200 HYD. C531-312 200

STAINLESS STEEL TANKS REDJET & SILVERLINER SPRAYERS

Model Part No. Tank Size 500 5284328 500

TAP 300 SPRAYER (w/ Lid Assy. & Agitation) Model Part No. Tank Size TAP 300 9-3066 300

DM UNITS (w/ Lid Assy., Agitation, & Decals) Model Part No. Tank Size DM05-DM10 9-8638 100 round DM10-DM20 5283784 200 round DM10-DM20 5267383 200 square DM10-DM20 5283800 300 round

FIBERGLASS TANKS SEWER JET UNITS

Model Part No. Tank Size SEWER JET 300 5267024 300

DM UNITS (w/ Lid Assy. Agitation, & Decals) Model Part No. Tank Size DM05 5282734 50 DM05-DM10 5265532 100 DM10-DM20 5265498 200 DM10-DM20 5265533 300

DO UNITS (w/ Lid Assy. Agitation, & Decals)

Model Part No. Tank Size DO10, DO20, & DO 35

5260331 300

86

AGITATOR SHAFT, ENGINES EFFECTIVE: 20070101

AGITATOR SHAFTS

ENGINES

MANUFACTURER MODEL PART NO. HP RATING

Honda

DM05 Electric/Recoil 5280221 5.5 HP DM10 Electric/Recoil 5280222 8 HP DM20 Electric/Recoil 5280223 11 HP

Kohler

DO35 5284244 25 HP DO35 6-7771 27 HP

SIZE PART NO. SIZE PART NO.

3/4 x 20-

3/8 5265618 1-

3/16 x 73 1423688

3/4 x 22-

1/2

5265249 1-

3/16 x 75 5250062

3/4 x 23

2344666 1-

3/16 x 76-

5/8 5250219

3/4 x 24

5252890 1-

3/16 x 77-

1/2 1284124

3/4 x 29 3/8

11-3309 1-3/16 x 78 5250498

3/4 x 34

5250124 1-

3/16 x 79-

3/8 1422262

3/4 x 36

5250084 1-

3/16 x 82-

1/2 5263950

3/4 x 46

5250125 1-

3/16 x 84 5255103

3/4

x 52-

3/4

1284136 1-

3/16 x 85-

3/4 5266807

3/4 x 63

1425373 1-

3/16 x 88-

1/2 1283198

3/4 x 63-

1/2

5260047 1-

3/16 x 89 5250451

3/4 x 64

5251373 1-

3/16 x 90 5259745

3/4 x 66

5265264 1-

3/16 x 91-

1/2 5269897

3/4 x 83

5270036 1-

3/16 x 92 5271590

1-3/16 x 48-

5/8 5250250 1-

3/16 x 96 5262351

1-3/16 x 55 5258954 1-

3/16 x 101 5250363

1-3/16 x 65 5264005 1-

3/16 x 119-

3/4 5261691

1-3/16 x 68-

1/2 5268629

87

GEAR BOX, PTO SHAFTS EFFECTIVE: 20070101

GEAR BOX

SPRAYER MODEL GEAR BOX PART OIL AMOUNT OIL TYPE CHANGE AF 505 6-0534 SAE 30 200 hrs. SUPERSPRAY 500 6-3291 1 qt. Mobil 1 Synthetic 200 hrs. SUPERSPRAY 1000 6-3291 1 qt. Mobil 1 Synthetic 200 hrs. SILVERLINE 300, 400, 500, 600 3-7414 SAE 30 200 hrs. REDLINE UNITS 920 Two Speed Blower 3-6577 200 hrs. 720 & 820 Two Speed Blowers 3-7414 200 hrs. 36” Single Speed Blower 6-3291 200 hrs.

PTO SHAFTS

SPRAYER MODEL PTO SHAFT AF 505CPS 3-6067 REDLINE UNITS 820 Blower w/ Conventional Hitch 6-3210 920 & 36” Blower w/ Conventional Hitch 3-6067 820 Blower w/ Tracking Hitch 6-6942 920 & 36” Blower w/ Tracking Hitch 6-4636 SILVERLINE 300, 400, 500, 600 6-3210 ECONOMIST DP 300 & DP 400 6-9887 CANNON 110 & 170 GALLON 6-9887 DP 15/3PT/100F AIR Front Shaft C26-46 Rear Shaft C26-48 DP 20P/3PT/100P HYD. C26-90 DP 20/3PT/200P HYD. C26-90 DP 50 & DP 100 AIR C26-18

88

MISCELLANEOUS EFFECTIVE: 20070101

MISCELLANEOUS

PRESSURE GAUGES MOUNT PART NUMBER PRESSURE/FACE SIZE Back 5271688 6000 PSI

Back 5262058 4000 PSI

Back 5264363 3000 PSI (3” Sewer Jet)

Back 5284087 1000 PSI 2 liquid fill

Back 5284414 1000 PSI 3

Back 5284086 600 PSI 2 liquid fill

Back 5284413 300 PSI 3

Stem 5284088 1000 PSI 2

Stem 1224837 1000 PSI 2

Stem 5284085 300 PSI

Stem 1205509 160 PSI 2

89

DECALS

PART NO. DESCRIPTION 5262770 3-color stripe 5281231 John Bean Sprayers (8 x 39 white) 5281005 John Bean Sprayers (5 x 20.5 white) 5281006 John Bean Sprayers (5 x 20.5 red) 5281007 JBS (6 x 12.5 white)

5281008 JBS (6 x 12.5 red) 5281029 John Bean Sprayers (10 x 22 red) 5281036 John Bean Sprayers (9.75 x 40 red) 5281231 John Bean Sprayers (8.5 x 39 white) 5281470 Decal Kit Redjet 300 Gallon 5281905 Decal Kit Redjet 400 Gallon 5282112 Decal Kit Redjet 500 Gallon

TOOLS FOR PUMPS, GUNS AND REGULATORS

PART NO. DESCRIPTION

1250638 Seat Remover, R5, R1010 & R2020 A5049 Wrench Assembly

1284078 Ball & Seat Tool - 785 Gun 1273562 Seal Installation, JB2S 5261776 Seat Remover, R5, R1010, R2020

(With Turf Seat)

MISCELLANEOUS KITS

PART NO. DESCRIPTION 6-8057 Repair Kit, ” swivel 6-8058 Seal Kit 1278924 Seat Repair Kit

PAINT

PART NO. DESCRIPTION

16-0110 Bean touch up paint, Red - Aerosol 5267946 Bean touch up paint, Wimbelton White – Aerosol

CONTROL CABLES EFFECTIVE: 20070101

CONTROL CABLES

PART NO. DESCRIPTION PART NO. DESCRIPTION

1-2200 CABLE CONTROL ASSY BOX 1-2251 15 FT CABLE

1-4098 CONTROL ASSEMBLY REPAIR KIT 1417002 15.83 FT CABLE

6-4467 5 FT CABLE 1-2250 16 FT CABLE

5263103 5.83 FT VERNIER-THROTTLE 6-7207 16.5 FT CABLE

5263085 6 FT (CHOKE) CABLE 1-2201 17 FT CABLE

6-3430 6 FT CABLE WITH HEAD 5279273 17.08 FT CABLE

5257925 8.83 FT CABLE 3-0268 18 FT CABLE

5281724 9 FT CABLE 3-9333 19 FT CABLE

3-3006 9 FT CABLE 5264494 19.66 FT CABLE

1407692 10 FT CABLE 1-5366 20 FT CABLE

3-4474 10 FT CABLE 3-2418 21 FT CABLE

1422174 10.16 FT CABLE 3-0729 22 FT CABLE

5270290 10.5 FT CABLE 1-5367 23 FT CABLE

3-3425 11 FT CABLE 5273685 24 FT CABLE

5268541 11.5 FT CABLE 3-1897 25 FT CABLE

1417001 11.5 FT CABLE 3-9777 26 FT CABLE RED

3-9173 12 FT CABLE 6-3269 26 FT CABLE BLACK

5252012 12.5 FT VERNIER-THROTTLE 3-6390 27 FT CABLE

3-6391 12.5 FT CABLE 3-1896 28 FT CABLE (USED FOR RED JET)

3-2298 13 FT CABLE 6-5371 32.5 FT CABLE

5269905 13.75 FT CABLE 6-3270 39 FT CABLE

3-9172 14.5 FT CABLE

90

SALES ORDER Make copies of this form for your John Bean orders.

EMAIL: LaGrange GA Date 20

ACCT NO. P.O. NO. Ship to:

Sold To:

Requested Ship Date: Ship Via: UPS G/ UPS RED / UPS BLUE / 3 DAY

Contact Name: Ship Via:

Terms: oN _____ seY_____ ?”69 naht rediw gnihtyna sI

oN _____ seY ____ ?”101 naht rellat gnihtyna sI

* If answered “yes” to either question, the shipment will not fit in truck.

OTHER: SHIP COMPLETE / SHIP PARTIAL

Qty Part No. Description

Prod

Line Disc Unit Price Total

____________________________ JOB NUMBER _______________ Salesperson

www.johnbeansprayers.com0707TBF

P.O. BOX 1404, LAGRANGE, GA 30241-1404Durand-Wayland, Inc.

[email protected]

800.241.2308+1 706.882.8161

bean pumps

Documents

order repair parts

purchase order number

sales order number

serial number

service requirements

model number

customer service

service parts price