automotive circuit boards; electronic manufacturing

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Automotive PCB Fabrication Manufacturing presentation from TS16949 certified Saturn Electronics Corporation featuring special section automotive heat transfer and the latest company updates to include

TRANSCRIPT

Page 1: Automotive Circuit Boards; Electronic Manufacturing

Automotive PCBs

Page 2: Automotive Circuit Boards; Electronic Manufacturing
Page 3: Automotive Circuit Boards; Electronic Manufacturing
Page 4: Automotive Circuit Boards; Electronic Manufacturing

Multilayer PCBs

Advanced Technologies

Microvias

Heavy Copper

Increasing Vehicle Functionality

Page 5: Automotive Circuit Boards; Electronic Manufacturing

Increasing Vehicle Functionality

Meeting Future RequirementsSatellite Navigation

Location-Based Services

Remote Diagnostics

Emergency Assist

Airbag Deployment Notification

Internet Access

Communications

Page 6: Automotive Circuit Boards; Electronic Manufacturing

Saturn Sales History

Page 7: Automotive Circuit Boards; Electronic Manufacturing

Established in 1985

Majority Owners Remain Full-Time Operators

89,000 ft² Facility • 15,000 ft² Warehouse

• 155 Employees

• 2 Shifts operating at 65% capacity

Top 25 PCB Domestic PCB Fabricator• $26.8 Million Sales in 2007

Company Profile

Page 8: Automotive Circuit Boards; Electronic Manufacturing

• Rear LED Brake Light 1995-2001

Cadillac STS

• Power Distribution Junction Box PCB (3 ounce Cu); 700k-1MM units; EAU 1995-2001

Chrysler Caravan / Plymouth Voyager

• Power Distribution Junction Box PCB (4 ounce Cu); 575k units EAU; 2000-2004

Ford Super Duty

• Power Distribution Junction Box PCB (4 ounce Cu); 272k units EAU; 2002-2004

Ford Expedition / Lincoln Navigator

• Power Distribution Junction Box PCB (4 ounce Cu) 700k units EAU; 2003-2004

Ford F150

•Automatic Dimming Rear View Mirror; Various lines, Current Production

Magna Donnelly

• Wiper Switch Contact Board; Various Lines, Current Production

Wabash

Programs Supported in the Past

Page 9: Automotive Circuit Boards; Electronic Manufacturing

• (1995)

• General quality systems certificationISO-9000

• (1998)

• Quality systems certification for Big 3 AutomotiveQS-9000

• (1999)

• Safety, High-Reliability, & Under-Hood applicationsDelphi C-7000

• (2003)

• Quality systems certification for Worldwide AutomotiveTS-16949

Quality Certification History

Page 10: Automotive Circuit Boards; Electronic Manufacturing

Prototypes built to production standards(all testing is production applicable)

Volume Production DomesticOverseas under our TS16949 flag

Level III PPAP capability

PCB Capabilities

Page 11: Automotive Circuit Boards; Electronic Manufacturing

Offshore Sourcing

Page 12: Automotive Circuit Boards; Electronic Manufacturing

High-Mix

• 1-2 Layer to Multilayer

• Advanced Capabilities

High-Volume

• Medium-High Volume Production

Diversified Supplier

• High Mix of Industries

• Automotive Base

PCB Fabrication Services

Overview

Page 13: Automotive Circuit Boards; Electronic Manufacturing

Offshore OverviewAsian Headquarters located in Shen Zhen, China

U.S. & Asian Facilities CertificationsQS 9000 , ISO 9001, TS 16949, UL

Page 14: Automotive Circuit Boards; Electronic Manufacturing

Saturn’s Added SupportSuperior Offshore SourcingQuality, Reliability, & Service• Quicker Delivery • Seamless Facilitation• Increased Flexibility • Greater Overall Cost Savings

Page 15: Automotive Circuit Boards; Electronic Manufacturing

Saturn’s Added SupportProtected Offshore SourcingHigh-Volume Supplier to Domestic MarketSEC’s partnering with high-quality Chinese-based PCB manufacturers allows usto supply the domestic market with high-volume single-sided, double-sided, andmulti-layer PCBs at offshore prices with the security of a full-service domesticproduction facility.

Page 16: Automotive Circuit Boards; Electronic Manufacturing

Saturn’s Added SupportEngineering & Technical SupportSaturn is the Only Point of ContactOur personnel will handle all issues concerning Manufacturing, shipping,customs, and exchange rates. Saturn also provides complete Kan Ban as wellas stocking and inventory programs.

Page 17: Automotive Circuit Boards; Electronic Manufacturing

Saturn’s Supply Chain Protection

In the event of a supply chain disruption, Saturn will manufacture domestically at offshore price

SEC provides Supply Chain Experience

Saturn performs First Article Inspection domestically. We are not a broker. We provide real board house experience to our Offshore Sourcing.

SEC Manages Operations in Shenzhen SEC’s manages all of 4 of our PCB Facilities in terms of logistics, operations, quality, & supply chain functions. focuses on core manufacturing

capabilities to ensure optimal quality and on-time delivery.

HIGH QUALITY & ON-TIME DELIVERY

Page 18: Automotive Circuit Boards; Electronic Manufacturing

Offshore Qualification ProcessSaturn Mgt. Visit to Factory &

Warehouse

Conduct Quality Systems Audit

ISO 9001-2000 Certification

Capabilities Survey

Staff Training and Certification

Eight Discipline Process

Offshore Overview (cont.)

Page 19: Automotive Circuit Boards; Electronic Manufacturing

•Saturn Requires minimum score of 90% from Partners

•Supplier is certified for production only if the minimum score of 90% or above is achieved.

•Saturn doesn’t stop there, however. Most manufacturers in Asia have some percentage of their operations outsourced. We value complete knowledge of our supplier base and realize the importance of the entire manufacturing process.

•That is why we survey any subcontract operations during the audit as well.

•Because their capabilities will be affecting our end product…and yours.

Offshore Certification Process

Offshore Overview (cont.)

Page 20: Automotive Circuit Boards; Electronic Manufacturing

Saturn’s Added Support

•TS16949 Domestic Manufacturing Facility

•Saturn does First Article inspection on all new lots.

•Saturn will inventory up to 4weeks at Romulus MI.

•Pre-engineering on all boards prior to offshore manufacturing & panelization (if required).

•Romulus facility manufactures boards at same cost as offshore provider in event of a quality issue

•Delivered on time to support your production.

•Saturn has its our own team off-shore employers to supervise orders at the manufacturing level.

Offshore Overview (cont.)

Page 21: Automotive Circuit Boards; Electronic Manufacturing

Saturn Electronics Corporation Competitors

Production/TS16949 Certified Domestic Facility as backupMany don’t even have a facility, just an office and/or warehouse. Thosewith facilities are not production/TS16949 certified.

We audit & approve our suppliers in person per TS 16949 audit procedures

Many have not even visited their suppliers. Those that have aren’t certified themselves to audit to particular standards

Offshore product is shipped out to customers under our TS 16949 flag The vast majority of our competitors lack this certification

All product is automotive certified, regardless of end use ???

Saturn guarantees offshore product with our unmatched 5x guarantee No published guarantee matches Saturn’s

On-site personnel in Asia oversee ours & customers’ interests Majority do not have any staff whatsoever in Asia

Saturn performs all engineering work domestically prior to sending files for offshore manufacture. This ensures customers’ requirements are properly communicated .

???

Page 22: Automotive Circuit Boards; Electronic Manufacturing