AUTOMOBILE ENGINEERING

Group Leader :Syed Jarri Abbas

Group Members :Syed Ahad Ali

Noman Hussain

INTRODUCTION TO AUTOMOBILE ENGINEERING

• The automobile is a self propelled vehicle that travels on land – William H Crouse

• An automobile is a wheeled vehicle carrying its motive power unit – Kirpal Sing.

• Automobile is a vehicle driven by an internal combustion engine and it is used for transportation of passengers and goods on the ground. Automobile can also be defined as a vehicle which can move by itself.

• Examples : Car, jeep, bus, truck, scooter, etc

HISTORY• The automobile has been around for more than 100 years• The first car was built by Joseph Cugnot in 1769. It was

powered by a steam engine and was very slow.• Richard Trevithick improved the steam engine’s design by

making them smaller and lighter.• In 1801 he put one on wheels. It was the 1st horseless

carriage that could transport passengers.• Jean Joseph Lenoir was the first to build the one cylinder

engine, internal combustion engine.• Nikolaus August Otto built the first four cylinder engine.

Joseph Cugnot Steam Car

Richard Trevithick Horseless Carriage

Jean Joseph Lenoir Engine

History• Karl Benz, known as one of the founders of Mercedes-Benz, is the first

to build an automobile powered by an internal combustion engine in 1885.

• In 1886 Gottlieb Daimler designed the first four wheeled automobile. They also created the first v-slanted engine.

• After 1886, Benz also inveted accelerator for speed regulation, battery ignition system, spark plug, clutch, gear shift, and the radiator for cooling the engine.

• With these improvements, he started with production of the automobile, the first in the world, in the year 1888.

• However in the year 1893 that the first for wheeled automobile was introduced by him.

Karl Benz Invention

Present• Today, the automobile industry is one of the

biggest in the world.• In recent years tremendous changes have taken

place in the automobile industry.• Two powerful forces have been at work– The challenges of foreign automotive manufacturers– Federal laws made by the Government covering,• Automotive air pollution.• Automotive Safety.• Automotive fuel economy.

Present• These two forces have caused the manufacturers to

develop new generations of• Light weight vehicles• Fuel efficient vehicles.

• This is an ongoing revolutionary process.• Each year, automotive manufacturers bring out new

models that improve on fuel efficiency and performance with less air pollution.

• The competition among manufacturers has resulted in many innovations that are being widely adopted.

New Innovations• A few of these innovations include– Antilock braking system (ABS)– Traction- Control System (TCS)– Four- wheel steering– Four-wheel drive (4WD)– All- wheel drive (AWD)– Electronically- controlled and active suspension system– Supplemental restraint system ( air bags)– Sequential port fuel injection– And a host of other innovations

Design-Manufacturing-Automobile

• Engineering design and manufacturing skill have made the modern motor car simple to operate and economical to maintain

• To achieve utmost simplicity of operation, and thus ensure greatest utility, engineers have made many design improvements and have added devices from time to time. E.g.1. Electric self starter2. Automotive oil pressure and engine temperature gauges3. Synchromesh transmission4. Automatic gear shifting mechanism

Design-Manufacturing-Automobile

• Manufacturing skill, combined with improved designs, has affected great savings so that economical transportation has been become available to many millions.

• At the same time improvements in manufacturing method have made it possible to use better material and closer tolerances so that car life has been tremendously increased.

Components of a four wheeler Automobile

• About 1500 separate parts are put together to make an automobile.

• These parts are grouped into several systems.• Each system is made up of two or more parts

that work together to perform a specific job.• The automotive vehicles are produced in large

variety of sizes and shapes.• All have the same basic parts and systems.

Major Components• The major components of an automobile are.– An engine (power plant)– A power train (transmission system)– A suspension system– A steeing system– A braking system– An electrical system– A body

An engine• Power plant provides the motive power for all the various

functions which the vehicle or any part of it may be called upon to perform.

• The power plant generally consists of an I.C engine-spark ignition-compression ignition.

• Gas turbines has also been used successfully.• Electric motors powered by batteries have also been used.• Combination of an I.C engine and electric motors have also been

successfully employed in hybrid vehicles.• Solar energy powered systems have also been tried.• Most promising future power plant is the one based on fuel cells.

Engine Parts

An I.C Engine• The following sub systems supports the I.C

engine for continuous running.• Fuel system• Ignition system• Lubricating and Cooling system• Exhaust system• Electrical and electronic system

Fuel System• Supplies fuel to the engine• Consists of– Storage tank,– Piping work,and,– An arrangement for mixing with air and spraying into the

engine cylinder.• In conventional petrol engines a carburetor is used for mixing

the fuel with air.• Present, electronic fuel injection (EFI) is used to spray fuel air

mixture.• An electronic control module (ECM) control the functions of EFI.

Ignition System• Function is to supply high voltage surge at the

desired instant and of adequate strength to produce a spark in the engine.

• Earlier electro mechanical system were used.• Now days in modern engines electronic

systems are used.

Lubrication System• The lubrication system keeps all moving parts

inside the engine coated with layers of oil.• This reduces wears on the parts.• It also allows the parts move freely with little

power lost in making them move.• Relatively less viscous lubricating oils are used in

engines.• Where as heavier oils and greases are used in the

transmission and wheel bearings.

Cooling System• The cooling system removes just enough heat so the

engine runs smoothly at the proper temperature.• It maybe of water cooling or oil cooling.• A water pump circulates coolant between the engine

and the radiator.• Cooler outside air flows through the radiator and picks

up and carries away the excess heat.• A thermostat helps the coolant at the proper

temperature• A fan helps keep air moving through the radiator.

Exhaust System• Exhaust system used to vent exhaust gases

with least back pressure.• It also reduce the engine noise with the help

of muffler.• Now a days converters are also fitted in the

exhaust pipe to reduce the harmful constituents in the exhaust gases.

Electrical System• It consists of storage battery, charging system and

starting system.• The battery supplies electricity for starting the

engine, providing energy for spark, and for all electrical devices in the vehicle.

• The charging system consists of mainly an alternator and is used to continually charge the battery.

• The starting system consists of starting motor and is used to start the engine.

Power Train or Transmission System

• The power train carries power from the engine to the drive wheels.

• Major power train’s parts may include– Clutch– Transmission or transaxle– Transfer case– Driveshaft, and– differential

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