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Automated Assembly Facility Tinisha McMillion ET-494 Spring 2014 Advisor: Dr. Roy Bonnette Instructor: Dr. Cris Koutsougeras

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Page 1: Automated Assembly Facility Tinisha McMillion ET-494 Spring 2014 Advisor: Dr. Roy Bonnette Instructor: Dr. Cris Koutsougeras

Automated Assembly Facility

Tinisha McMillion

ET-494 Spring 2014

Advisor: Dr. Roy Bonnette

Instructor: Dr. Cris Koutsougeras

Page 2: Automated Assembly Facility Tinisha McMillion ET-494 Spring 2014 Advisor: Dr. Roy Bonnette Instructor: Dr. Cris Koutsougeras

OVERVIEW

Design an Automated Assembly for DELL model M-UVDEL1 Mouse.

Process Design.

Line Processes.

Automation and Transportation Systems.

Automated Systems Layout.

3-D Modeling of Mouse Components.

Facility Design and Layout.

Page 3: Automated Assembly Facility Tinisha McMillion ET-494 Spring 2014 Advisor: Dr. Roy Bonnette Instructor: Dr. Cris Koutsougeras

SPECIFICS

Process Design.

Disassemble Mouse.

Record Placement and order of

assembly.

Line Processes.

Components for each line determined.

Permanent Attachment Method Determined.

Automation and Transportation.

Conveyor System researched and selected.

Robotics being researched.

Page 4: Automated Assembly Facility Tinisha McMillion ET-494 Spring 2014 Advisor: Dr. Roy Bonnette Instructor: Dr. Cris Koutsougeras

High Level Process

Page 5: Automated Assembly Facility Tinisha McMillion ET-494 Spring 2014 Advisor: Dr. Roy Bonnette Instructor: Dr. Cris Koutsougeras

Begin Board Assembly Position Memory Chip Right and Left Selection Switches Positioned

LED Light Sensing Assembly Positioned

USB Base Positioned Scroll Wheel Switch Positioned

Scroll Wheel Sensing Assembly Positioned

End Board Assembly

Solder Memory Chip to Board

Solder Selection Switches to Board

LED light soldered to Board USB Base soldered to Board

Scroll Wheel Soldered to Board Scroll Wheel Sensor Soldered to Board

Board Assembly Line

Page 6: Automated Assembly Facility Tinisha McMillion ET-494 Spring 2014 Advisor: Dr. Roy Bonnette Instructor: Dr. Cris Koutsougeras

Begin Bottom Cover Assembly

Optic Plate Attached Board Positioned USB Cord Plugged into USB Base

Scroll Wheel and Spring Placed into Position

End Bottom Cover Assembly

Board Attached with Assembly Screws

Bottom Cover Assembly Line

Page 7: Automated Assembly Facility Tinisha McMillion ET-494 Spring 2014 Advisor: Dr. Roy Bonnette Instructor: Dr. Cris Koutsougeras

Begin Top Cover Assembly Weight Positioned Grey Right and Left Selection buttons Attached

End Top Cover AssemblyWeight Attached with Assembly Screw

Begin Final Assembly Top & Bottom Covers Snapped Together by

Worker

Top Cover Attached to Bottom Cover with Assembly Screw

Three Slides and Serial Number Tag Attached to the

Bottom Cover

Mouse Assembly Complete

Top Cover Assembly Line and Final Assembly Process

Page 8: Automated Assembly Facility Tinisha McMillion ET-494 Spring 2014 Advisor: Dr. Roy Bonnette Instructor: Dr. Cris Koutsougeras

Automated Systems Layout

Size and Space Requirements.

Speed Capabilities.

Transportation System. Dorner precision move

conveyor system chosen for machine integration,

timed conveying and robotic pick and place

capabilities.

3-D Modeling.

Individual Mouse Components.

Facility Design and Layout.

Size and Orientation.

Page 9: Automated Assembly Facility Tinisha McMillion ET-494 Spring 2014 Advisor: Dr. Roy Bonnette Instructor: Dr. Cris Koutsougeras

Open Issues Recap

Automation.

Research is underway, expected completion 2/28/14.

Automated Systems Layout.

To be completed after automation is selected, expected completion 3/14/14.

3-D Modeling.

Modeling is underway, expected completion 4/25/14.

Facility Design and Layout.

To be completed after automation is selected and final automated systems layout determined, expected completion 4/25/14.

Page 10: Automated Assembly Facility Tinisha McMillion ET-494 Spring 2014 Advisor: Dr. Roy Bonnette Instructor: Dr. Cris Koutsougeras

RESOURCES

Dr. Roy Bonnette

James Stutts

Jonathan Newsom

Page 11: Automated Assembly Facility Tinisha McMillion ET-494 Spring 2014 Advisor: Dr. Roy Bonnette Instructor: Dr. Cris Koutsougeras

References

Dorner Mfg. Corp.

Page 12: Automated Assembly Facility Tinisha McMillion ET-494 Spring 2014 Advisor: Dr. Roy Bonnette Instructor: Dr. Cris Koutsougeras

Questions?