atlas copco tools talk tps manual

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AtlasCopco ToolsTalk TPS User Manual

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  • User guide

    TPS ControlAtlas Copco Industrial Technique AB

    9836 5819 01Edition 1.2

    2014-03

  • Copyright Atlas Copco Industrial Technique AB

    Note! This manual can be altered without further notice.

    For further information log in to Atlas Copco www.atlascopco.com

  • ContentsTPS Control1 Introduction ............................................................................................................5

    1.1 Safety and operating instructions ................................................................................51.2 System overview .........................................................................................................51.3 TPS controller .............................................................................................................7

    1.3.1 User Interface ................................................................................................................................8

    1.3.2 Connections ...................................................................................................................................9

    1.4 ToolsTalk TPS ...........................................................................................................132 Setup ......................................................................................................................15

    2.1 Starting TPS ..............................................................................................................152.2 Setting up TPS ..........................................................................................................15

    2.2.1 Setting up system parameters .....................................................................................................15

    2.2.2 Setting up input and output parameters .......................................................................................15

    2.2.3 Setting up encoder parameters ....................................................................................................16

    2.2.4 Setting up start parameters ..........................................................................................................20

    2.3 Connecting TPS to tool control systems ...................................................................202.3.1 Connecting to Power Focus 4000 ................................................................................................20

    2.3.2 Connecting to Power Focus 600 ..................................................................................................23

    2.3.3 Connecting to Tensor DS Drive D312 or DL Drive D313 .............................................................25

    2.3.4 Connecting to MicroTorque G4 ....................................................................................................27

    2.3.5 Connecting to MicroTorque Focus 400 ........................................................................................29

    2.3.6 Connecting to EBL RE-Drive .......................................................................................................31

    2.3.7 Connecting to air tools .................................................................................................................33

    2.4 Installing an I/O extension board ...............................................................................343 Operation ..............................................................................................................39

    3.1 Quick guide ...............................................................................................................393.2 Job handling ..............................................................................................................39

    3.2.1 Creating new job ..........................................................................................................................40

    3.2.2 Starting existing job ......................................................................................................................41

    3.2.3 Changing existing job ...................................................................................................................42

    4 Maintenance ..........................................................................................................454.1 Firmware updates .....................................................................................................45

    4.1.1 Initiating firmware update from ToolsTalk TPS .............................................................................45

    4.1.2 Initiating firmware update with an executable file ........................................................................47

    39836 5819 01

    Table of content

  • 5 Reference ..............................................................................................................495.1 Parameters ................................................................................................................49

    5.1.1 System parameter ........................................................................................................................49

    5.1.2 Input configuration .......................................................................................................................51

    5.1.3 Output configuration .....................................................................................................................53

    5.1.4 Sequence .....................................................................................................................................54

    5.1.5 Position ........................................................................................................................................56

    5.1.6 Air option parameter ....................................................................................................................57

    5.1.7 Barcode input ...............................................................................................................................57

    5.1.8 Service .........................................................................................................................................59

    5.2 I/O configuration ........................................................................................................605.2.1 Communication between TPS and Power Focus ........................................................................60

    5.2.2 Communication between TPS and Tensor DS/DL Drive .............................................................60

    5.2.3 Communication between TPS and MicroTorque G4 ....................................................................61

    5.2.4 Communication between TPS and MicroTorque Focus 400 ........................................................61

    5.2.5 Communication between TPS and EBL RE-Drive .......................................................................62

    5.3 Licence handling .......................................................................................................625.4 Pneumatic function ....................................................................................................63

    5.4.1 Licensed function .........................................................................................................................63

    5.4.2 Pneumatic monitoring and controlling ..........................................................................................63

    5.4.3 Setting up TPS in a pneumatic system ........................................................................................65

    5.4.4 Programming pressure sensors ...................................................................................................66

    5.4.5 Troubleshooting ...........................................................................................................................67

    5.5 Barcode function .......................................................................................................685.5.1 Licensed function .........................................................................................................................68

    5.5.2 Description ...................................................................................................................................68

    5.5.3 Barcode definition parameters .....................................................................................................69

    5.6 Reporting function .....................................................................................................715.6.1 Licensed function .........................................................................................................................71

    5.6.2 Description ...................................................................................................................................71

    5.6.3 Procedure ....................................................................................................................................72

    5.7 Printout ......................................................................................................................72

    9836 5819 014

    Table of content

  • 1 Introduction

    1.1 Safety and operating instructionsTWARNING Read all warnings and all instructions.The safety and operating instructions as described in the Atlas Copco Product instructions that is includedin the delivery of the systemmust be read and complied. Ensure that you read and understand all instructions.Failure to follow all the instructions may result in electric shock, fire and/or serious personal injury. All