ASSEMBLY & INSTALLATION INSTRUCTIONS

INDUSTRIAL 1040

Diagrams are not to scale and dimensions to be used as a guide only, these may vary

due to the moulding process.

ASSEMBLY DIAGRAM PARTS LIST

PL.1TOP UNIT WITH HINGED INSPECTION COVER

PL.2DRYING PLATE

PL.32 X AIR INLET PIPES, 1 WITH LIQUID LEVELINDICATOR

PL.4TOILET BOWL, SEAT AND LID

PL.5OUTLET VENT PIPE(STD LENGTH 2300mm)(1200mm EXTENSION AVAILABLE)

PL.6VENTILATION EXTRACTION UNIT

PL.7VENT WALL BRACKET

PL.81 BAG MOUNTING SCREWS PLUS ORGANIC STARTER, ENZYME AND TOILET CLEANERSIDE VIEW

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THE ENVIRO LOOMODEL: INDUSTRIAL 1040

ASSEMBLY & INSTALLATION INSTRUCTIONS

With regard to multiple toilet installations, connect tanks with a 110Ø pipe for even distribution of excess liquid. In addition please install a 50Ø pipe just under the corbeled brick level as an emergency overflow outlet which could be linked to a soakaway or grey liquid waste system.

1: MULTIPLE TANK INSTALLATIONS

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2.1 When locating the toilet align the pit so that the manhole cover of the toilet will receive maximum possible sunlight on the sun facing aspect of the building.

NB: (DEPARTMENT OF EDUCATION PROJECTS ONLY) To avoid project delays, call to arrange for the 1st inspection prior to completion of item 2.6 and the final inspection prior to completion of item 3.6.2.

2.2 Excavate a pit to the following dimensions: Length: 2 500 mm Width: 1 500 mm Depth: 1 600 mm

These are estimates/guidelines, excavate according to engineers plans.

2.3 Foundation recommended: 75mm thick x 400mm wide x 150mm thickening in accordance with brickwork as per project plans.

2.4 Brickwork double walls, 220mm throughout. Internal Dimensions:

Length: 1830mm, Width: 830mm, Depth: 1390mmExternal Dimensions:

Length: 2270mm, Width: 1270mm, Depth: 1600mmThese dimensions are for unplastered walls.

2.5 Corbel out one half brick at the height according to the dimensions. The corbelling is along the width and length of the interior walls.

A. (Multiple tanks - link with 110mm Ø for even distribution of excess liquid) B. (50mm Ø Emergency overflow into grey water system)

These are guidelines, refer to engineers/project plans.

2.6 Plaster the interior walls (± 10mm plaster) of the pit completely. To ensure a watertight seal, paint an epoxy coat over the plastered area or as recommended by project engineer.

2: INSTALLATION INSTRUCTIONS

SIDE VIEW

SIDE VIEW

SIDE VIEW

SIDE VIEW

SIDE VIEW

2.1

2.2

2.3

2.4

2.5

2.6

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NB: 1st Inspection to be performed at this point.

> TOILET BOWL, SEAT AND LID.

> OUTLET VENT PIPE, VENTILATION EXTRACTION UNIT AND VENT BRACKETS.

> ORGANIC STARTER AND ENZYME.

THE TOILET SUPERSTRUCTURE CAN NOW BE BUILT, THE FOLLOWING COMPONENTS

REMAIN TO BE FITTED AFTER COMPLETION OF THE STRUCTURE

2.8 Fit the drying plate onto the corbelled brickwork of the pit walls.

Ensure the raised side of the drying plate is on the toilet bowl side of the brick pit.

Fix the drying plate in place with mortar around the edge of the drying plate.

SIDE VIEW2.8

2.7 Position the concrete lintels accordingly.

NOTE: The concrete lintels span the width of the brick-pit to support the rear external wall of the building. The interior face of the rear wall must be built 385 mm from the centre of the toilet flange protruding from the floor slab.

SIDE VIEW2.7

2.11 Cast the floor slab over the top unit not exceeding 150mm thick and throw the concrete shoulder/ apron around the whole unit sloping the apron to the outside (manhole) end.30mm of the toilet flange must protrude from the floor slab, for fixing the toilet bowl.

SIDE VIEW2.11

3: INSTALLATION OF REMAINING COMPONENTS

3.1 Position/secure the toilet bowl with dry mix onto the toilet flange protruding from the floor slab. The base of the toilet bowl must rest on the floor slab.

3.1 SIDE VIEW

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2.9.1 Working inside the top unit fit the 2 inlet pipes to the respective holes.

NOTE: Fit the liquid level indicator/inlet pipe to the left hand side of the top unit (viewed from the inspection cover side).

2.9.2 Bolt these in position with 4 bolts supplied for each side.

SIDE VIEW2.9.1

2.9.2

2.10 Position the top unit above the pit and drying plate. When lowering the top unit onto the pit and drying late, fit the two air inlet pipes through the oval holes in the drying plate.

Fix top unit in position with a concrete nail in each corner.

2.10

3.2 Assemble toilet seat and lid. Secure toilet seat and lid with the plastic bolts and nuts supplied.

3.3.1 Fit the ventilation extraction unit on to the outlet vent pipe, secure with self-tapper screws provided.

3.3.2 Position the outlet vent pipe over the flange above the manhole cover area.

3.4 Position the brackets for the outlet vent pipe as high as possible to the top of the rear wall for maximum support.

3.5 Ensure the outlet vent pipe is vertical as shown.

NOTE: The ventilation extraction unit must be positioned above the pitch of the roof to ensure adequate and consistent ventilation.

NB: The vent pipe standard length is 2300mm. If required there is a 1200mm extension vent pipe available on request.

3.6.1 Open and pour the contents of both the bag of organic starter and the sachet of enzyme through the toilet bowl.

3.6.2 Keep lid closed at all time when the toilet is not in use.

3.6.3 NB: Final inspection to be performed at this point.

THE TOILET IS NOW READY TO BE USED

SIDE VIEW

SIDE VIEW

SIDE VIEW

FRONT VIEW

SIDE VIEW

3.2

3.3.1 3.3.2

3.4

3.5.1 3.5.2

3.6.1 3.6.2

MC 21/11/2012 PAGE 6

Should you require any further information or assistance please call:

ENVIRO LOOTEL: +27 (0)11 762 1624FAX: +27 (0)11 762 3717Email: info@enviroloo.co.za

Please note that ENVIRO LOO cannot be held responsible for

incorrect assembly and installation or non-adherence to the required specifications.