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ANSYS Structural FEA ANSYS Structural FEA ANSYS Structural FEA ANSYS Structural FEA © 2011 ANSYS, Inc. All rights reserved. 1 ANSYS, Inc. Proprietary © 2011 ANSYS, Inc. All rights reserved. 1 ANSYS, Inc. Proprietary March 2011 March 2011 ANSYS UK ANSYS UK March 2011 March 2011 ANSYS UK ANSYS UK

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Page 1: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

ANSYS Structural FEAANSYS Structural FEAANSYS Structural FEAANSYS Structural FEA

© 2011 ANSYS, Inc. All rights reserved. 1 ANSYS, Inc. Proprietary© 2011 ANSYS, Inc. All rights reserved. 1 ANSYS, Inc. Proprietary

March 2011March 2011ANSYS UKANSYS UK

March 2011March 2011ANSYS UKANSYS UK

Page 2: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

The Days Agenda

AGENDA

10:00 – 10:30 Registration & Coffee

10:30 – 10:45 Intro to Seminar & ANSYS

10:45 – 11:45

Structural Mechanics Analysis using ANSYS Workbench

o Overview of Workbench for Structural Analysis

o CAD Connectivity

o Geometry Pre-Processing

o Meshing

© 2011 ANSYS, Inc. All rights reserved. 2 ANSYS, Inc. Proprietary

10:45 – 11:45 o Meshing

o Materials Support

o Boundary Condition Setup

o Analysis Types

o Post Processing

o Optimisation

11:45 – 12:15 Coffee Break

12:15 – 13:15 ANSYS FEA & Composites

Guest Speaker from Even

13:15 – 13:30 Q&A Sessions.

13:30 – 14.30 Lunch & Finish

Page 3: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

Agenda

•Overview of Workbench for Structural Analysis•CAD Connectivity•Geometry Pre-Processing•Meshing

© 2011 ANSYS, Inc. All rights reserved. 3 ANSYS, Inc. Proprietary

•Meshing•Materials Support•Boundary Condition Setup•Analysis Types•Post Processing•Optimisation

Page 4: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

ANSYS WorkbenchANSYS WorkbenchANSYS WorkbenchANSYS Workbench

© 2011 ANSYS, Inc. All rights reserved. 4 ANSYS, Inc. Proprietary© 2011 ANSYS, Inc. All rights reserved. 4 ANSYS, Inc. Proprietary

Page 5: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

ANSYS Workbench

© 2011 ANSYS, Inc. All rights reserved. 5 ANSYS, Inc. Proprietary

Page 6: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

ANSYS Workbench

© 2011 ANSYS, Inc. All rights reserved. 6 ANSYS, Inc. Proprietary

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ANSYS Workbench

© 2011 ANSYS, Inc. All rights reserved. 7 ANSYS, Inc. Proprietary

Page 8: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

ANSYS Workbench

© 2011 ANSYS, Inc. All rights reserved. 8 ANSYS, Inc. Proprietary

Page 9: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

ANSYS MechanicalANSYS MechanicalAnalysis stepsAnalysis steps

ANSYS MechanicalANSYS MechanicalAnalysis stepsAnalysis steps

© 2011 ANSYS, Inc. All rights reserved. 9 ANSYS, Inc. Proprietary© 2011 ANSYS, Inc. All rights reserved. 9 ANSYS, Inc. Proprietary

Page 10: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

ANSYS Structural Mechanics

• Geometry

– Direct CAD Links

• Connect to real CAD models and create true parametric analysis

© 2011 ANSYS, Inc. All rights reserved. 10 ANSYS, Inc. Proprietary

analysis

– Create analysis geometry

• Geometry clean-up

• Simplification

• Create Shell & Beam geometry

– Work with imported files

Page 11: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

ANSYS Structural Mechanics

• Preprocessing

• Materials

• Linear-Elastic

• Plastic

• Hyper-elastic

• Creep

• Soils, Concrete

• Damage models

© 2011 ANSYS, Inc. All rights reserved. 11 ANSYS, Inc. Proprietary

• Damage models

• Meshing

• From fully automatic to highly controlled

• Loads

• Imported data fields

• Time dependant

• Complex systems

• Contact

• Model real assemblies

• Bonded, Frictionless & Frictional contact

Page 12: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

ANSYS Structural Mechanics

• Solving

• ANSYS solver technology

evolving to keep pace

with PC developments

Multi-core

© 2011 ANSYS, Inc. All rights reserved. 12 ANSYS, Inc. Proprietary

• Multi-core

• 32 & 64 bit

• Clusters

• GPU

Page 13: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

ANSYS Structural Mechanics

• Postprocessing

• Stress, Strain, Creep,

Contact, Reactions

• Linearisation

© 2011 ANSYS, Inc. All rights reserved. 13 ANSYS, Inc. Proprietary

• Images

• Tabular data ���� Excel

• Movie files

• Automated report

generation

Page 14: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

ANSYS Structural Mechanics

• ANSYS Structural analysis

© 2011 ANSYS, Inc. All rights reserved. 14 ANSYS, Inc. Proprietary

Page 15: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

Example workflow

© 2011 ANSYS, Inc. All rights reserved. 15 ANSYS, Inc. Proprietary

Page 16: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

Linked analysis

CFDCFD

© 2011 ANSYS, Inc. All rights reserved. 16 ANSYS, Inc. Proprietary

StressStress

Page 17: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

ANSYS Geometry and ANSYS Geometry and CAD optionsCAD optionsANSYS Geometry and ANSYS Geometry and CAD optionsCAD options

© 2011 ANSYS, Inc. All rights reserved. 17 ANSYS, Inc. Proprietary© 2011 ANSYS, Inc. All rights reserved. 17 ANSYS, Inc. Proprietary

Page 18: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

Direct geometry interfacesBi-Directional geometry interfaces

© 2011 ANSYS, Inc. All rights reserved. 18 ANSYS, Inc. Proprietary

Page 19: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

Direct geometry interfacesBi-Directional geometry interfaces

© 2011 ANSYS, Inc. All rights reserved. 19 ANSYS, Inc. Proprietary

Page 20: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

Geometry editing tools

• Turning CAD geometry into analysis geometry.

• Remove small features

• Add parameters

© 2011 ANSYS, Inc. All rights reserved. 20 ANSYS, Inc. Proprietary

Page 21: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

Mid-surfacing

• ANSYS ACP works on shell (surface) geometry.

• DesignModeler & Space Claim both have tools for turning “thick/solid”

© 2011 ANSYS, Inc. All rights reserved. 21 ANSYS, Inc. Proprietary

geometry into surface geometry.

Page 22: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

ANSYS ContactANSYS ContactANSYS ContactANSYS Contact

© 2011 ANSYS, Inc. All rights reserved. 22 ANSYS, Inc. Proprietary© 2011 ANSYS, Inc. All rights reserved. 22 ANSYS, Inc. Proprietary

Page 23: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

Connections

• Automatic contact detection

• Contact/Spot welds to define interaction

• Number of contact definitions/formulations

available

© 2011 ANSYS, Inc. All rights reserved. 23 ANSYS, Inc. Proprietary

• Contacts can be grouped

Page 24: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

Contact types

• Realistic behaviour only possible with

advanced contact.

• Optimised settings for each contact option

• Range of formulations

© 2011 ANSYS, Inc. All rights reserved. 24 ANSYS, Inc. Proprietary

• Contact types

– Bonded

– No Separation

– Frictionless

– Rough

– Frictional

Page 25: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

Connections

• Mesh connections

– Connect shell geometry up

at a mesh level

© 2011 ANSYS, Inc. All rights reserved. 25 ANSYS, Inc. Proprietary

• Pre and post contact tool

– Plot pressures

– Contact status

Page 26: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

ANSYS PreANSYS Pre--processingprocessingANSYS PreANSYS Pre--processingprocessing

© 2011 ANSYS, Inc. All rights reserved. 26 ANSYS, Inc. Proprietary© 2011 ANSYS, Inc. All rights reserved. 26 ANSYS, Inc. Proprietary

Page 27: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

Boundary conditions

• Extensive list of constraints and loads within

the toolbar

• Ability to apply loadings from CFD

• Ability to import loadings

from text file

© 2011 ANSYS, Inc. All rights reserved. 27 ANSYS, Inc. Proprietary

from text file

• Persistent application

Page 28: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

Analysis types

• Static Structural

• Modal

• Harmonic

• Buckling

© 2011 ANSYS, Inc. All rights reserved. 28 ANSYS, Inc. Proprietary

• Buckling

• Random Vibration

• Response Spectrum

• Transient Structural

• Thermal

• Transient Thermal

Page 29: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

ANSYS – Structural Mechanics

• The tools in Workbench are geared to allow engineers to carry out ENGINEERING

• Complex tasks made

intuitive

© 2011 ANSYS, Inc. All rights reserved. 29 ANSYS, Inc. Proprietary

intuitive

Page 30: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

ANSYS MeshingANSYS MeshingANSYS MeshingANSYS Meshing

© 2011 ANSYS, Inc. All rights reserved. 30 ANSYS, Inc. Proprietary© 2011 ANSYS, Inc. All rights reserved. 30 ANSYS, Inc. Proprietary

Page 31: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

Meshing options

• ANSYS Meshing has options from fully

automatic to highly controlled.

© 2011 ANSYS, Inc. All rights reserved. 31 ANSYS, Inc. Proprietary

Page 32: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

ANSYS Core ANSYS Core technologytechnologyANSYS Core ANSYS Core technologytechnology

© 2011 ANSYS, Inc. All rights reserved. 32 ANSYS, Inc. Proprietary© 2011 ANSYS, Inc. All rights reserved. 32 ANSYS, Inc. Proprietary

Page 33: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

ANSYS Technology

• Elements

– Range of elements for solids

• Tets, pyramids & hex

• Coupled physics

• Low and high order

© 2011 ANSYS, Inc. All rights reserved. 33 ANSYS, Inc. Proprietary

– Shell elements

• Low and high order

• Layered options

Page 34: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

ANSYS Technology

© 2011 ANSYS, Inc. All rights reserved. 34 ANSYS, Inc. Proprietary

Page 35: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

ANSYS Technology

© 2011 ANSYS, Inc. All rights reserved. 35 ANSYS, Inc. Proprietary

Page 36: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

ANSYS Technology

Solver technology

• Solvers work with your hardware

– Workstations now ship with multiple cores

– Solvers evolved to make best use of this

© 2011 ANSYS, Inc. All rights reserved. 36 ANSYS, Inc. Proprietary

– Remote solving options

• Enhanced scalability

– Many enhancements to improve performance of DPCG and DSPARSE solvers

• 64bit native code

– Faster solve times

Page 37: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

GPU Accelerator Feature

• SMP SPARSE and PCG solvers only

• Activated with –acc @ command line

• Supported on Windows/Linux 64-bit systems

• Currently only available for nVidia Tesla

20-series (1U) cards

© 2011 ANSYS, Inc. All rights reserved. 37 ANSYS, Inc. Proprietary

20-series (1U) cards

• Intel Xeon 5560

(2.8 GHz, 8 cores total)

• 32 GB of RAM

• Windows XP SP2 (64-bit)

• Tesla C2050

• Intel Xeon 5560

(2.8 GHz, 8 cores total)

• 32 GB of RAM

• Windows XP SP2 (64-bit)

• Tesla C2050

Overall Simulation Speedups for R12 Benchmark Set

Page 38: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

ANSYS MaterialsANSYS MaterialsANSYS MaterialsANSYS Materials

© 2011 ANSYS, Inc. All rights reserved. 38 ANSYS, Inc. Proprietary© 2011 ANSYS, Inc. All rights reserved. 38 ANSYS, Inc. Proprietary

Page 39: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

Materials

• Accurate materials are an essential

requirement for any analysis

• ANSYS has a wide range available to

engineers.

User definable material libraries.

© 2011 ANSYS, Inc. All rights reserved. 39 ANSYS, Inc. Proprietary

• User definable material libraries.

Page 40: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

ANSYS materials continued

• Metallic

– Linear Low deflection, room temperature

– Plasticity Large deflection, permanent deformation

– Temperature effect Thermal loads

– Creep Long timescale effects

– Test data Can be used directly

• Specialist materials

© 2011 ANSYS, Inc. All rights reserved. 40 ANSYS, Inc. Proprietary

• Specialist materials

– Hyper-elasticity Rubbers, polymers etc

– Concretes & soils Crushing and brittle failure modes

– Directionally dependant properties

Page 41: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

Directional dependency

• Products built form certain materials, have directional properties.

• By using coordinate systems and orthotropic properties we can

© 2011 ANSYS, Inc. All rights reserved. 41 ANSYS, Inc. Proprietary

capture these effects

• Straightforward for cylinders, plates etc.

Page 42: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

ANSYS Post ProcessingANSYS Post ProcessingANSYS Post ProcessingANSYS Post Processing

© 2011 ANSYS, Inc. All rights reserved. 42 ANSYS, Inc. Proprietary© 2011 ANSYS, Inc. All rights reserved. 42 ANSYS, Inc. Proprietary

Page 43: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

Results plots

• Whole assembly

• With mesh

• Scoped results

• Cut planes

• Parametric feedback

© 2011 ANSYS, Inc. All rights reserved. 43 ANSYS, Inc. Proprietary

• Parametric feedback

Page 44: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

Results - linearisation

© 2011 ANSYS, Inc. All rights reserved. 44 ANSYS, Inc. Proprietary

Page 45: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

Reports

• Automatic reporting

– Captures all CAE data

– HTML

© 2011 ANSYS, Inc. All rights reserved. 45 ANSYS, Inc. Proprietary

– HTML

– Word

– PowerPoint

Page 46: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

ANSYS OptimisationANSYS OptimisationANSYS OptimisationANSYS Optimisation

© 2011 ANSYS, Inc. All rights reserved. 46 ANSYS, Inc. Proprietary© 2011 ANSYS, Inc. All rights reserved. 46 ANSYS, Inc. Proprietary

Page 47: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

DesignXplorer

• Start with a workbench defined process

– Use parameters in:

• CAD

• DesignModeler

• SpaceClaim

• Engineering data

• Preprocessor

© 2011 ANSYS, Inc. All rights reserved. 47 ANSYS, Inc. Proprietary

• Preprocessor

• Postprocessor

• Derived parameters

– Define design envelope• Parameter limits

• Descrete/continuous

– Define goal• Near target

• Min/Max

• Trade offs

Page 48: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

DesignXplorer

• Six Sigma analysis

© 2011 ANSYS, Inc. All rights reserved. 48 ANSYS, Inc. Proprietary

• Six Sigma analysis

– Manufacturing tolerances

– Perfect design becomes real world design

Page 49: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

Demonstration

• Geometry

• Meshing

• Preprocessing

• Solve

© 2011 ANSYS, Inc. All rights reserved. 49 ANSYS, Inc. Proprietary

• Solve

• Post

Page 50: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

Thank youThank youThank youThank you

© 2011 ANSYS, Inc. All rights reserved. 50 ANSYS, Inc. Proprietary© 2011 ANSYS, Inc. All rights reserved. 50 ANSYS, Inc. Proprietary

Page 51: ANSYS Structural FEA - ANSYS Customer Portal Login UK/staticassets/FEA... · ANSYS materials continued • Metallic – Linear Low deflection, room temperature – Plasticity Large

The Days Agenda

10:00 – 10:30 Registration

10:30 – 10:45 Intro to Seminar & ANSYS

10.45 – 11.45 Structural Mechanics Analysis using ANSYS Workbench• Overview of Workbench for Structural Analysis• CAD Connectivity• Geometry Pre-Processing• Meshing• Materials Support

© 2011 ANSYS, Inc. All rights reserved. 51 ANSYS, Inc. Proprietary

• Materials Support• Boundary Condition Setup• Analysis Types• Post Processing• Optimisation

11.45 – 12.15 Coffee Break

12.15 – 13.15 ANSYS Composite modelling

Presented by Even Evolutionary Engineering AG

13.15 – 13.30 Q & A Sessions

13:30 – 14:30 Lunch & Finish