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  • PT. ANEKA PANEL INDONESIA

    MANUFACTURE OF SANDWICH PANEL

  • 2

    CONTENTS

    Welcome

    Introduction to EPS Sandwich Panel

    Product Benefits

    Product Details

    Manufacturing Process

    Other products:

    Polyethylene (PE) panel Lip Channel (CNP) Aluminum Window Fiber Roofing

    Product Applications

    Our Office

  • PT. ANEKA PANEL INDONESIA (PT. API), in association with

    PT. MULTI KONSTRUKSI UTAMA (PT. MKU), is proud to

    announce its latest Sandwich Panel manufacturing facility.

    With extensive overseas construction experiences, know-

    how and technological cooperation with No. 1 Sandwich

    Panel manufacturer in Korea, we help our clients to enhance

    their production efficiency by reducing construction period

    and cost. With Sandwich Panel, we help to create a peasant

    working environments for our clients when carrying out

    projects concerning new factories, office buildings,

    warehouse, laboratory, sports centers, and many more.

    Welcome

    3

  • Welcome

    At PT. ANEKA PANEL INDONESIA, our entire staff is proud of our commitment to maintain best quality control, continuous technology innovation, customer satisfaction, and provision of excellence in product and workmanship. If you'd like to see how our panels are manufactured, we welcome your visits and would be happy to take you on a tour of our manufacturing facility.

    4

    For guaranteed construction

    quality and client satisfaction

    By providing the most

    competitive price

    With products that

    meet the highest quality

    standards

  • 5

    Expanded Polystyrene (EPS) is a lightweight cellular plastics material consisting of small spherical shaped particles. It contains 98% air and this microcellular closed cell construction provides EPS with excellent insulating and shock absorbing characteristics. EPS is produced in a wide range of densities, and these are matched to various applications where the material is used in order to optimize its performance.

    What is EPS?

    What is EPS Sandwich Panel?

    Sandwich panels are typically single piece, factory engineered units comprising two metal skins and a fully insulating lightweight core. The metal skins are fully bonded to the core so that the panel acts compositely when under load, in most cases, providing free standing panels. Skins used for insulated panels are predominantly of steel. The insulating core is typically bonded to the skin using a conventional adhesive bond.

    Sandwich Panels are used extensively for the external roof and wall cladding of buildings in most construction sectors. They are selected for their thermal and energy saving properties and their construction and installation cost saving benefits.

    Introduction to EPS Sandwich Panel

  • Why

    6

    The benefits of EPS Sandwich Panel include, but not limited to:

    Moisture resistance

    Shock absorption

    Durability

    Ease of use

    Long life, low maintenance

    Enhanced product presentation

    Absolute water and vapor barrier

    Air-tightness for controlled environment

    Lightweight, fast and economic construction

    Most cost effective insulation material available

    High load bearing capacity at low weight

    Effective and durable thermal insulation

    Optimal working environment through anti-noise function

    Reduction of construction duration

    Product Benefits

    EPS Sandwich Panel

    ?

  • 7

    ROOF UPPER LOWER

    Coil Width 1,219 mm 1,040 mm

    Finished Width 1,000 mm 1,000 mm

    Pitch 250 mm 100 mm

    Depth 34.5 mm 1.5 mm

    WALL UPPER LOWER

    Coil Width 1,105 mm 1,040 mm

    Finished Width 1,000 mm 1,000 mm

    Pitch 167 mm 100 mm

    Depth 11 mm 1.5 mm

    PARTITION UPPER LOWER

    Coil Width 1,040 mm 1,040 mm

    Finished Width 1,000 mm 1,000 mm

    Pitch 100 mm 100 mm

    Depth 1.5 mm 1.5 mm

    Product Details

    Product Details

    white gray silver blue green

    A range of color options to suit different characteristics of the construction and individual preferences.

    ROOF

    WALL

    PARTITION

  • 8

    Product Details

    Type Simple Span Continuous Span Cantilever

    W1 mm W2 mm W1 mm W2 mm W1 mm W2 mm

    APR 50 0.45 3100 2900 3700 3400 1450 1350

    APR 70 0.45 4000 3700 4800 4400 1900 1750

    APR 100 0.45 5400 5000 6400 5900 2500 2350

    Product Specifications

    Type Simple Span Continuous Span

    W1 mm W2 mm W1 mm W2 mm

    APR 50 0.45 4500 4000 5400 4800

    APR 70 0.45 5700 5100 6000 6000

    APR 100 0.45 6000 6000 6000 6000

    Allowable Maximum Span for Roofing

    Allowable Maximum Span for Wall

    1. Loading W1 based on load combination: Dead Load + Live Load + Wind Load (25 kg/m2) 2. Loading W2 based on load combination: Dead Load + Live Load + Wind Load (40 kg/m2)

    Material Details Description

    Face sheet (cold rolled steel sheet)

    Material standard ASTM A-526 / JIS G 3312 SGCC

    Mechanical composition

    Yield Strength = 24.5 kN/cm2

    Tensile Strength = 40 kN/cm2

    Base with zinc coat

    Pre-treatment with chromate coating

    Primer coat

    Finish coat with polyester resin

    Insulation (Styrofoam)

    Material standard ASTM C 578-95

    Standard Non fire protection

    Fire retardant Magnesium silicate additive

    Density* 15 32 kg/m3

    *Special density available upon request

    Table 1. Material of Sandwich Panel

  • 9

    Product Details

    No Thickness of

    steel sheet (mm)

    Thickness of

    sandwich panel (mm) Self Weight (kg/m2)

    1 0.45 50 9.09

    2 0.45 70 9.49

    3 0.45 100 10.09

    Product Specifications

    No Thickness of

    steel sheet (mm) Watt / 0C Self Weight (kg/m2)

    1 0.45 50 9.09

    2 0.45 70 9.49

    3 0.45 100 10.09

    Table 2. Average Weight of Sandwich Panel

    Table 3. Comparison insulated material Thermal conductivity (kcal / mh0C)

    50 75 100 150

    Wall, Ceiling, and Partition 0.587 0.395 0.309 0.209

    Roofing 0.555 0.393 0.303 0.206

    Table 4. Thermal conductivity (Watt / m2H0C) of Sandwich Panel

    Table 5. Average Sound Transmission Loss

    Thickness (mm) Usage

    Thickness (mm) 50 75 100 150

    R (dB) 20 21.5 23 26

    Description Unit

    Production Capacity

    1 Hour 1 Day (7 hours) 1 Month (23

    days)

    Sandwich Panel M2 720 5,040 131,040

    Table 6. Production Capacity

  • Product Details

    Product Details

    10

    Comparison of Insulating Effect

    Composition of Coating

  • Manufacturing Process Description

    Manufacturing Process

    1. Un-coiling 2. Roll Forming 3. Storage & Feeding

    4. Laminating 5. Panel Cutting 6. Run-out Conveyor

    The EPS feeding line is to provide EPS foam from its storage to gap of the steel plates between up and down.

    With a Roll Forming Machine, corrugated panels are made by pressing the steel plates with the rollers up and down.

    The starting point for manufacturing of sandwich panels. This machine is to provide steel plate to Roll Forming Machine.

    After completing of laminating of the corrugated panels, the sandwich panels are cut into desired sizes

    The purpose of the laminating machine is to make bonding tight on both sides of corrugated panels filled with EPS foam by pressing rollers and PUT chemicals.

    With a run-out conveyor, the completed panels are transferred and turned over for packing

    11

  • Other Products: Polyethylene (PE) Panel

    12

    PE panels are produced with chemically cross-linked polyethylene (PE) foam, which is a very fine, closed-cell structured foam in a continuous roll with smooth surface on both sides. Polyethylene is lightweight, durable, cost-effective, impervious to mildew, mold, and bacteria, and offers excellent thermal stability and insulating properties.

    What is Polyethylene (PE) Panel?

    Why

    The benefits of PE Panel include, but not limited to:

    Simple, easy, and fast construction

    Thermal insulation and shock absorption

    Environment friendly material

    Excellent chemical resistance

    Excellent insulation effect

    Cost efficient

    Durability

    Sound absorption

    Water proof

    Fire retardant

    Polyethylene (PE)Panel ?

  • Other Products: Polyethylene (PE) Panel

    13

    Polyethylene Roofing Material Details (PE Roofing)

    white gray silver blue green

    A range of color options to suit different characteristics of the construction and individual preferences.

  • Lip Channel

    Other Products: Lip Channel (CNP)

    14

    Product Details

    Chemical Composition Tolerance on Thickness Chemical Composition

    C-0.15% max 2.00-4.49 mm 0.17 mm Tensile strength 270 min (N/mm2)

    Mn-0.05% max 2.50-3.14 mm 0.19 mm Elongation 29% 29% min

    P-0.05% max 3.15-3.25 mm 0.21 mm -

    S-0.05% max - -

    Maximum Length: 12m long

    Coil Material for CNP

    A B C D

    100

    50 20

    2.0 mm s/d

    3.2 mm (thickness)

    125

    150

  • Other Products: Aluminum Window

    15

    Why

    The benefits of Aluminum Window include, but not limited to:

    Good ratio when comparing strength versus weight

    Easy-to-customize designs

    Strong resistance to moisture

    Excellent noise control

    Ec