matalan packaging guidance
Post on 22-Aug-2014
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Packaging Guidelines for Matalan Suppliers
Company Profile
Best Packaging – 2 Key Points
• Fewest possible folds– Ensures minimum processing and maximum presentation
• Choice of correct sized cartons– Reduces garment movement and the number of folds required
…excessive creasing, costs and delays!
Incorrect packaging techniques lead to….
• Carton sizes: too big = too much movement
• Garment folds: less folds = less creases
Best Packaging – 2 Key Points
Bagging Methods
• Single Garments – liner only (no poly bags)e.g. Solid size cartons
• Ratio Packs – over bag per ratio sale packe.g. Sale pack ratios of 12 & 13
Carton Qty No of Sales Packs26 2 1 2 3 3 2 1 136 3 1 1 2 3 2 2 1
Size Ratio Per Over Bag
Labelling Methods• Bag labels – not required
• Box end labels – continue to order M700 Flexipack labels from Braiform
Box end label M700
Do not order new labels if you have ordered pack labels for POs amended from Hanging to Boxed. Use the old labels! Apply them to the outer carton, e.g. 2 for 2 packs of 13
Hangers in CartonsIf Purchase Order states hangers, ALWAYS attach hanger plaques and either…
… lay hangers on top of cardboard divider ‐ if
garments are not hung
Top and tail garments in carton ‐ if
garments are already hung
… or
Advised Packing Methods
Per Product Type
Glossary
Packing creases Ridges in fabric caused by packing
Line carton Line carton with polySingles Single items packed solid size/colour
Ratio pack Multi‐size packs of 4‐16 items Individual bag Single item bag
Over bag Ratio pack bag
Top and tail Alternate items left/right or up/downRise Centre seam through crotch/seat (trousers)
Presentation Visual appeal of garment in storeAdd‐on costs Costs for rectifying problems (i.e. creasing)
Fold Singles Ratios
Fold Singles Ratios
No. Garment Type Fold Method Singles ‐ Fill Method Ratios ‐ Fill MethodAdults Max Qty
Kids Max Qty
1Blouse/ Top No Collar /
T‐ShirtBody laid flat, sleeves folded across the body
Top and tail every 12 garments. No bags.
Top and tail each pack. No individual bags.
60 100
No. Garment Type Fold Method Singles ‐ Fill Method Ratios ‐ Fill MethodAdults Max Qty
Kids Max Qty
2 Top With Collars / ShirtBody laid flat, sleeves folded across the body
Top and tail every 6 garments. No bags.
Top and tail each pack. No individual bags.
24 48
Fold Singles Ratios
Fold Singles Ratios
No. Garment Type Fold Method Singles ‐ Fill Method Ratios ‐ Fill MethodAdults Max Qty
Kids Max Qty
3 Knitwear / JumperBody laid flat, sleeves folded across the body
Top and tail every 6 garments. No bags.
Top and tail each pack. No individual bags.
36 50
No. Garment Type Fold Method Singles ‐ Fill Method Ratios ‐ Fill MethodAdults Max Qty
Kids Max Qty
4Skirt ‐ Short & Mid
LengthNo fold, laid flat
Top and tail every 6 garments. No bags.
Top and tail each pack. No individual bags.
36 60
Fold Singles Ratios
Fold Singles Ratios
No. Garment Type Fold Method Singles ‐ Fill Method Ratios ‐ Fill MethodAdults Max Qty
Kids Max Qty
5Dress ‐ Short & Mid
LengthNo fold, laid flat
Top and tail every 6 garments. No bags.
Top and tail each pack. No individual bags.
36 60
No. Garment Type Fold Method Singles ‐ Fill Method Ratios ‐ Fill MethodAdults Max Qty
Kids Max Qty
6 Formal Trouser ‐ Ladies Front facing, laid flatTop and tail every 6 garments. No bags.
Top and tail each pack. No individual bags.
36 72
Fold Singles Ratios
Fold Singles Ratios
No. Garment Type Fold Method Singles ‐ Fill Method Ratios ‐ Fill MethodAdults Max Qty
Kids Max Qty
7 Formal Trouser ‐ Men's Side facing, laid flatTop and tail every 6 garments. No bags.
Top and tail each pack. No individual bags.
36 72
No. Garment Type Fold Method Singles ‐ Fill Method Ratios ‐ Fill MethodAdults Max Qty
Kids Max Qty
8 Casual TrouserFold in half at waist and
through the riseTop and tail every 6 garments. No bags.
Top and tail each pack. No individual bags.
36 60
Fold Singles Ratios
Fold Singles Ratios
No. Garment Type Fold Method Singles ‐ Fill Method Ratios ‐ Fill MethodAdults Max Qty
Kids Max Qty
9 Pyjama ‐ Adults
Fold sleeves across body, fold body in half. Fold bottoms through the rise fold and in half
Top and tail every 6 garments. No bags.
Top and tail each pack. No individual bags.
24 ‐
No. Garment Type Fold Method Singles ‐ Fill Method Ratios ‐ Fill MethodAdults Max Qty
Kids Max Qty
10 Pyjama ‐ KidsMake 2‐piece set with hanger, fold sleeves
behind body
Top and tail every 10 garments. No bags.
Top and tail each pack. No individual bags.
‐ 50
Fold Singles Ratios
Fold Singles Ratios
No. Garment Type Fold Method Singles ‐ Fill Method Ratios ‐ Fill MethodAdults Max Qty
Kids Max Qty
11 3‐Piece‐Set ‐ KidsMake 3‐piece set with hanger, fold sleeves
behind body
Top and tail every 10 garments. No bags.
Top and tail each pack. No individual bags.
‐ 40
No. Garment Type Fold Method Singles ‐ Fill Method Ratios ‐ Fill MethodAdults Max Qty
Kids Max Qty
12 Skirt ‐ Long LengthFold sides vertically to
the backTop and tail every 6 garments. No bags.
Top and tail each pack. No individual bags.
36 ‐
Fold Singles Ratios
Fold
Singles RatiosFold Fold
No. Garment Type Fold Method Singles ‐ Fill Method Ratios ‐ Fill MethodAdults Max Qty
Kids Max Qty
13 Dress ‐ Long LengthFold sides vertically to the back, fold in half below the waist
Top and tail every 6 garments. No bags.
Top and tail each pack. No individual bags.
36 ‐
No. Garment Type Fold Method Singles ‐ Fill Method Ratios ‐ Fill MethodAdults Max Qty
Kids Max Qty
14Dressing Gown /
Nightwear
Fold sides vertically to the back, sleeves to
back of the body, fold in half below the waist,
Top and tail every garment. No bags.
Top and tail each pack. No individual bags.
18 ‐
Fold Singles Ratios
Fold Singles Ratios
No. Garment Type Fold Method Singles ‐ Fill Method Ratios ‐ Fill MethodAdults Max Qty
Kids Max Qty
15 Casual JacketBody laid flat, sleeves folded across the body
Top and tail every garment. No bags.
Top and tail each pack. No individual bags.
36 50
No. Garment Type Fold Method Singles ‐ Fill Method Ratios ‐ Fill MethodAdults Max Qty
Kids Max Qty
16 Formal JacketBody laid flat, sleeves folded across the body
Top and tail every garment. No bags.
Top and tail each pack. No individual bags.
18 30
Fold Singles Ratios
Fold Singles Ratios
No. Garment Type Fold Method Singles ‐ Fill Method Ratios ‐ Fill MethodAdults Max Qty
Kids Max Qty
17 CoatBody laid flat, sleeves folded across the body
Top and tail every garment. No bags.
Top and tail each pack. No individual bags.
18 30
No. Garment Type Fold Method Singles ‐ Fill Method Ratios ‐ Fill MethodAdults Max Qty
Kids Max Qty
18 Padded Jacket / CoatBody laid flat, sleeves folded across the body
Top and tail every garment. No bags.
Top and tail each pack. No individual bags.
12 20
• 100% silk garments
• 100% wool suits
Unsuitable Productfor Shipping Flat Pack
4 Simple Packaging Rules• Fewest possible folds – to minimise creasing
• No individual bags – to minimise waste and cost
• Use correct sized cartons – to minimise folds and movement
• Vertical creases (on seams where possible) are better than horizontal creases – if folding can’t be avoided
Thank you
for your
attention!
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