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Welding Manipulator Welding Rotator Automatic Girth Welder welding Positioner Hydraulic Jack Tank Flux Oven

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Page 1: AMA CATALOGUE WELDING FINAL - steelindonesia.com · Advantages of using Hydraulic Jack Tank : Our Jacking System has been used for many tank erection projects, our Hydraulic jack

Welding Manipulator

Welding Rotator

Automatic Girth Welder

welding Positioner

Hydraulic Jack T ank

Flux Oven

Page 2: AMA CATALOGUE WELDING FINAL - steelindonesia.com · Advantages of using Hydraulic Jack Tank : Our Jacking System has been used for many tank erection projects, our Hydraulic jack

Since 1999, PT. Anugrah Mesindo Abadi (AMA) mission is to fulll the demand of industrial

factory equipment from small size machine tools to large and special purpose machineries. AMA

started its business as one of the largest stockiest of Japanese and European used machineries

supplying to key players in various industries.

In 2005, AMA expanded its business not only in trading machineries but also in Engineering

and Fabrication Services for the oil, chemical, and petrochemical industries fabricating various

static equipments including but not limited to Spherical Tanks, Pressure Vessels, Shell & Tube

Heat Exchangers, and so on.

Then in 2012, AMA's independent R&D department decided to make our own welding

equipments to support our ongoing fabrication and erection projects for the spherical and

storage tanks. By the experience as an end user, we are eager to create products with better

quality to support heavy duty purposes as initially tested in our very own running projects, thus

AMAWELD was born.

Starting from standard welding equipments such as Welding Rotators, Welding Manipulators,

Hydraulic Jacks, etc, AMA has been diversifying its product range to suit customer needs. By the

support of our independent Quality Assurance/Quality Control Department, AMAWELD's

aim is to compete internationally with overseas brand and to be able to supply Welding

Equipments with ne quality and reliable performance.

Since 1999, PT. Anugrah Mesindo Abadi (AMA) mission is to fulll the demand of industrial

Page 3: AMA CATALOGUE WELDING FINAL - steelindonesia.com · Advantages of using Hydraulic Jack Tank : Our Jacking System has been used for many tank erection projects, our Hydraulic jack

Technical Information:

TypeMax Loadingcapacity (kg)

Pipe/Tank Diameter

Roller Diameter & Width

Rubber roller Metal roller

Ø 250*100

Ø 300*120

Ø 350*120

Ø 350*120

Ø 400*120

Ø 400*120

Ø 450*120

Roller Speed (m/h) Motor power (kw)

Ø 2*238*20

Ø 2*288*25

Ø 2*338*30

Ø 2*338*30

Ø 2*338*40

Ø 2*338*50

Ø 2*438*50

6-60

0.75

1.1

1.5

2.2

3

4

4

5000

10000

20000

30000

40000

50000

60000

Ø 250-2300

Ø 320-2800

Ø 500-3500

Ø 600-3800

Ø 600-4200

Ø 700-4500

Ø 750-4800

AWR5

AWR10

AWR20

AWR30

AWR40

AWR50

AWR60

Self-aligning welding rotator is a kind of our advanced welding equipment. it is mainly used for pipe, containers,

boilers, pressure vessels, oil tank and other cylinder’s assembling, burnishing and welding, can use together

with column and boom and SAW system to realize inside and outside girth and longitudinal welding. Accordingly

this device has advantages of compact structure, small cubage, beautiful shape, lightweight, convenient

operating and so on. The machine can improve welding quality, lessen welding labor and improve productivity.

Synchronization could be added as additional order to synchrony column & boom or positioning machine.

WELDING ROTATOR WELDING R

Page 4: AMA CATALOGUE WELDING FINAL - steelindonesia.com · Advantages of using Hydraulic Jack Tank : Our Jacking System has been used for many tank erection projects, our Hydraulic jack

Base can be xed, or mounted on travel car as additional item.

Interlocking control unit as additional item be added, the unit can be integrated with any brand or type control

welding, positioner or turning roll, so it can be used as a simple/semi-automatic welding device.

Welding manipulator, it is also called welding column and boom for all arc welding processes. Welding

manipulators are used when the weld head has to be moved to a position relative to the work piece. Welding

column and boom provides the perfect solution as the boom can be lifted and lowered on the column and can

be extended or retracted as required;the ends of boom are machined to carry a welding head. This automatic

welding equipment composed of auto welding mechanical equipment. It can use with welding rotator, widely

applied to industries such as boiler, pressure vessel, petroleum, chemical industry and mechanism.

TypeColumn Height (mm)Beam Length (mm)Lifting Stroke (mm)Horizontal Stroke (mm)Horizontal MovingSpeed (mm/min)Horizontal MovingSpeed (r/min)

AWB152400240015001500

1000

120-1200

AWB 202900290020002000

1000

120-1200

AWB 303800360030003000

1000

120-1200

AWB 404800460040004000

1000

120-1200

AWB 505800560050005000

1000

120-1200

AWB 607000680060006000

1000

120-1200

Page 5: AMA CATALOGUE WELDING FINAL - steelindonesia.com · Advantages of using Hydraulic Jack Tank : Our Jacking System has been used for many tank erection projects, our Hydraulic jack

CapacityOutlet DimensionHeater CapacityTemperature RangeHeating TypeTemperature MonitorTemperature ControlPower Supply

150 Kg Up to 200 Kg500 x 500 x 800 mm2 Kw120°c to 340°cTube Element / 2 SetDigitalThermostat ControlAC /220V /1PH /50Hz

POSITIONING MACHINE

Positioning machine help to make the welders you do have more productive. For manual welding, it creates

a sturdy base for the welder to work at and places the weldment at the optimum angle for comfort and

accessibility. Therefore, the welder can accomplish the task much more quickly. In addition, it saves space in

the work area.

TypeLoading Capacity (kg)Rotary Motor (KW)Turning Motor (KW)Working Table (mm)Number of T GrooveTable Center Height (mm)Rotation Speed (rpm)Turning Speed

AWP 33000.18

manual60084001

Manual

AWP 66000.250.25800850010.5

AWP 1212000.370.37100086500.80.5

AWP 2020000.550.75120088000.60.5

AWP 3030000.550.75140089000.50.5

AWP 5050001.52.216008

10000.50.5

AWP 8080002.23.018008

11000.40.5

Page 6: AMA CATALOGUE WELDING FINAL - steelindonesia.com · Advantages of using Hydraulic Jack Tank : Our Jacking System has been used for many tank erection projects, our Hydraulic jack

Advantages of using Hydraulic Jack Tank :

Our Jacking System has been used for many tank erection projects, our Hydraulic jack commonly

used in oil reneries, petrochemical plants, fertiliser plants, power generating stations, petroleum product

installations & depots, and at liquid storage terminals at ports.

Our Jacking System has been used for many tank erection projects, our Hydraulic jack commonly

Tank erection from top downwards shorter erection time, break the cost and improves the quality.

Work is done at ground level. cranes and scaffolding are no longer required.

Safe for lifting and safe for job site workers.

Simple set up, operation and dismantle.

Flexible: Jacking equipment can split for erection of two smaller tanks or expanded for built larger tanks

by means of adding extra jacks/trestles and/or power pack combined with the existing one.

Low maintenance required

Jacking System can be used for construction of new tanks, dismantling of tanks, replacing tank base

or foundation repair, and increasing tank capacity.

TypeWorking

Capacity(metric Ton)

Testing

Load

Standard Arc

Distance

Between jack

Max Plate

Height

Min plate

Height

Plate

Thickness

range

Working

pressure

AWJ 12 12 12 2 to 3.5 (m) 2.5 - 3.0 or more 0.80 4 - 40 mm 120 kg/cm2

AWJ 18 18 272 2 to 3.5 (m) 2.5 - 3.0 or more 0.80 6 mm and above 142 kg/cm2

Page 7: AMA CATALOGUE WELDING FINAL - steelindonesia.com · Advantages of using Hydraulic Jack Tank : Our Jacking System has been used for many tank erection projects, our Hydraulic jack

AGW ( AUTOMATIC GIRTH WELDING ) MACHINE

Adjustable frame for plates 6 ft to 10 ft tall (1,8-3M)

Unlimited tank diameter down to 20 ft in Ø (diameter)

High & low rapid travel select control

Self-propelled at speed from 4 to 105 IPM

Plates up to 2” thick

Automatic Girth Welding is a self-propelled frame designed to apply

on large eld erected storage tanks

efcient horizontal seam welds (by means of Submerged Arc Welding)

AGW Single Side rides along the upper tank edge.

AGW Also can ride at ground level on a rail outside

and around the tank and its compatible with

hydraulic jack up construction.

Page 8: AMA CATALOGUE WELDING FINAL - steelindonesia.com · Advantages of using Hydraulic Jack Tank : Our Jacking System has been used for many tank erection projects, our Hydraulic jack

Kawasan Industri Budi TexindoJl. Raya Rangkas Bitung Km.4,5Ds. Kareo Kab SerangBanten - IndonesiaPhone. +62-254 403074Fax. +62-21 55765212

Lippo Karawaci Office ParkBlok Futuris No. 12 - 15 KarawaciTangerang - IndonesiaPhone. +62-21 558 9966 (Hunting)Fax. +62-21 558 6777

O F F I C E

W O R K S H O P

www.amawelding.com