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General Catalogue Air conduction with style

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Page 1: Alp General ACCESORIES

Gen

eral

Cat

alog

ue

Air conduction with style

Page 2: Alp General ACCESORIES

Introduction page 03ALP System: the core is the panel page 07

Applications page 08Range of Panels page 10

Panels - “Custom Made” page 14ALP System

Introduction page 16Consumption materials page 17

Profiles page 20 Accessories page 24

ALPactive®

Introduction page 31 Consumption materials page 32

Profiles page 33 Accessories page 35

ALPinoxIntroduction page 39

Consumption materials page 40 Profiles page 40

Accessories page 44 ,Workshop

Introduction page 46Equipment for manual production page 47

Equipment and Machineries page 51 Spare Tools page 57

LogisticPacking page 62

Shipment page 63 Example of order page 66

Analytic Index page 70

Index

1

G E N E R A L C A T A L O G U E 2 0 0 7

Page 3: Alp General ACCESORIES

The Emirates TowersDubai - UAE

Page 4: Alp General ACCESORIES

ALP System. Solutions that originate from You

3

A very “fluid” history.Air conduction could seem easy. The creation of a system that al-lows it without waste, limiting any installation expenses, minimi-zing any dispersions in the respect of the environment and ac-cording to safety regulations requires experience. Any duct-work can convey a fluid, but only a perfect system can do it inan efficient way. ALP mission is the optimization of airconduction and its significant national and international re-ferences grant that ALP can do it well.

Air in its best “form”.The weight and the features of the fluid allow the usingof very light structures that must have however per-fect permeability and insulation properties. It is forthis reason that ALP System is born. Thanks to theuse of sandwich panels constituted by a rigidpolyurethane foam board faced by aluminiumfoils and complying with the requirements of theEuropean Standard EN-13403, ALP Systemboasts both superior mechanical features andan extraordinary installation flexibility.ALP System offers a so wide standard pro-duction range as to satisfy most of the re-quirements in HVAC field. Moreover ALPcan meet with any Customer’s needs byproviding “Custom Made” products.

We work with the air holding our feet on theground.

In addition to the exclusive thermo-insulating panels,ALP System includes a wide range of accessories and

consumption materials that allow to assemble any kindof ductwork, using either simple manual tools or ma-

chineries. All production phases, from the selection of theraw materials up to the checking of the final product, are

executed in regimen of quality and environmental protec-tion, according to the ISO 9001 and ISO 14001 standards.

In order to allow its Customers to get the best from ALP Sy-stem and to fabricate high-performing ductwork, ALP organi-

ses Training Courses in Italy and abroad. So today air conduc-tion rests on solid bases.

Thanks to its technical and safetyfeatures, ALP System pre-insula-ted ductwork can be installedin any heating, ventilation andair conditioning systems.

Introduction

Page 5: Alp General ACCESORIES

4

ALP System: pre-insulated ductwork fromthe Small to the Big installation

Being adaptable to any needs, ALP System pre-insulated HVAC ducts solvein a definitive way all the problems related to air duct installation and ser-

vicing. ALP System ducts are extremely light weight and offer top performancewith energy savings of up to 85,23%, by keeping high safety, hygiene and fire

resistance levels.Any installation, be it big or small, can be carried out using ALP System, by be-

nefiting thus of all the advantages that only such an ingenious system can offer.

1

15

6

7

3

12

9 5

10

14

4

Introduction

Page 6: Alp General ACCESORIES

5

11

10

9

8

7

12

6

141516

2 3 4

1 Connection to AHU2 Flexible duct connector3 Plate for temperature check4 Joint flange system5 Invisible joint flange6 Stiffening rod system7 Turning vanes8 Profiles for branches

19 Fire damper10 Inspection porthole11 Profile for grille12 Circular diffuser13 Diffuser with plenum14 Linear diffuser15 Profile for screen16 Duct support

8

16

11

12

13

13

5

Introduction

Page 7: Alp General ACCESORIES

National Bank of Abu DhabiAbu Dhabi - UAE

Page 8: Alp General ACCESORIES

ALP panel is a sandwich constituted by a board of rigidpolyurethane foam faced on both sides by an aluminium foil.

The high density foam, produced using top quality chemicals aswell as CFC and HCFC free blowing agents, in line with themost recent environmental protection guidelines, is characte-rized by excellent stability and insulation properties.The particular close-cell chemical structure of the foam doesnot allow any water absorption. Moreover, accelerated age-ing tests carried out in laboratory have shown that after 25years the insulation of ALP panel will be reduced of 6%only. This is a guarantee that ductwork fabricated usingALP panels can keep high performing levels for manyyears.

The aluminium foil, which has outstanding characteri-stics of corrosion resistance and durability, acts as a to-tal barrier against vapour. That used for ALP panels is characterized by diffe-rent thicknesses and finishes to match any applica-tion requirements.For some specific applications ALP has availablean aluminium foil treated with a special “antimi-crobial” compound that has proved to be effec-tive against a wide range of bacteria, fungi andmoulds.For some other applications, which requireaggressive sanitising products, a StainlessSteel foil faces the panel.Ducts fabricated with ALP panels do notneed any additional cladding when in-stalled outdoor because the insulationfoam is already protected externally bythe aluminium foil. Moreover, the epoxycoating on the aluminium foil itselfmakes them particularly resistantagainst UV rays and other weatheragents.

ALP System: the core is the panel

7

The ALP panel: a rigid polyurethane foam board faced by aluminium / stainless steel foils

The combination of the features of the foam withthose of the aluminium foil makes the ALP panels

particularly rigid. The panels stiffness has indeed agreater value than 350.000 Nmm and laboratory

tests have shown that ducts fabricated with ALP panelsare able to stand pressures of up to 5.000 Pascal.

The behaviour of insulation materials in case of fire is animportant point to be considered for products to be used

inside buildings. ALP, particularly concerned with safety,manufactures the foam of its panels by using only extremely

effective flame retardant chemicals.

The many approvals and homologations that ALP panels haveobtained are evidence of the fact that they comply with the re-

quirements of Building Codes in many countries around theworld.

Introduction

Page 9: Alp General ACCESORIES

8

RESIDENTIALBUILDINGS

INDUSTRIALBUILDINGS

FOODINDUSTRIES

PHARMACEUTICALINDUSTRIES

AIRPORTS

HOSPITALS &OPERATION

THEATRES

OFFICES

PUBLIC ANDENTERTAINMENT

BUILDINGS

The fabrication of a duct that optimizes the performances of the installationand that assures duration and reliability during the time depends on the typeof panel used. ALP has developed a wide range of panels differing forboard thickness, facing foil and foil finish, in order to comply with any in-stallation requirement.

Foam density: 48 Kg/m3

Facing foil finish: embossed / smoothantimicrobial (smooth)

Facing foil: Aluminium - from 80 to 500 micronsStainless steel - 100 microns

Pre-insulated ductwork for allapplications: a system incompliance with therequirements of the majorstandards.

CLEAN ROOMS

Applications

Panel thickness: 21 / 30 mm

Page 10: Alp General ACCESORIES

9

Panels 21 mm, 80 micron aluminium foil, suitablefor standard and particular installations like swim-ming pools, cinemas, theatres, etc.

INDOOR

Panels 21 mm, 200 micron aluminium foil, with spe-cific features of rigidity and strength, suitable forlarge section ductwork.

MACHINE ROOM

OUTDOOR

Applications

Panels 30 mm, 200 micron aluminium foil, with su-perior insulation characteristics and strength, forlong lasting performances, even in severe wea-ther conditions.

Panels with ANTIMICROBIAL treatment, fit for ho-spitals, operation theatres, pharmaceutical andfood industries.

SPECIAL APPLICATIONS

Panels with STAINLESS STEEL foil fit for any appli-cation requiring aggressive sanitising products.

The wide range of panels produced with high quality raw materialsallows the fabrication of ducts with unique features of lightness,handiness, resistance and durability that comply with any projectspecifications. Indoor or outdoor, wherever air is distributed youwill find ALP System with the quality and efficiency that distin-guish it.

Page 11: Alp General ACCESORIES

ALP100RFPanel dimensions 4000x1200 mmPanel thickness 21 mmFoam density 48 Kg/m3

Aluminium thickness 80 micronsAluminium finish embossed/embossedPanel weight 1,44 Kg/m2

10

ALP101RFPanel dimensions 4000x1200 mmPanel thickness 21 mmFoam density 48 Kg/m3

Aluminium thickness 80 micronsAluminium finish smooth/embossedPanel weight 1,44 Kg/m2

ALP200RFPanel dimensions 4000x1200 mmPanel thickness 21 mmFoam density 48 Kg/m3

Aluminium thickness 80/200 micronsAluminium finish embossed/embossedPanel weight 1,76 Kg/m2

ALP201RFPanel dimensions 4000x1200 mmPanel thickness 21 mmFoam density 48 Kg/m3

Aluminium thickness 80/200 micronsAluminium finish smooth/embossedPanel weight 1,76 Kg/m2

ALP

Sys

tem Panels

Panels

Page 12: Alp General ACCESORIES

Panels 11

ALP230RFPanel dimensions 4000x1200 mmPanel thickness 30 mmFoam density 48 Kg/m3

Aluminium thickness 80/200 micronsAluminium finish embossed/embossedPanel weight 2,20 Kg/m2

ALP231RFPanel dimensions 4000x1200 mmPanel thickness 30 mmFoam density 48 Kg/m3

Aluminium thickness 80/200 micronsAluminium finish smooth/embossedPanel weight 2,20 Kg/m2

ALP

Sys

temPanels

Page 13: Alp General ACCESORIES

ALPactive100/80Panel dimensions 4000x1200 mmPanel thickness 21 mmFoam density 48 Kg/m3

Aluminium external side 80 microns - embossedAluminium inner side 80 microns - smooth

treated with antimicrobialcompound

Panel weight 1,44 Kg/m2

ALPactive230/80Panel dimensions 4000x1200 mmPanel thickness 30 mmFoam density 48 Kg/m3

Aluminium external side 200 microns - embossedAluminium inner side 80 microns - smooth

treated with antimicrobialcompound

Panel weight 2,20 Kg/m2

ALPactive200/80Panel dimensions 4000x1200 mmPanel thickness 21 mmFoam density 48 Kg/m3

Aluminium external side 200 microns - embossedAluminium inner side 80 microns - smooth

treated with antimicrobialcompound

Panel weight 1,76 Kg/m2

PA

TE NTEDPA

TE NTEDPA

TE NTED

Note: the ANTIMICROBIAL aluminium foil is covered by a clear polyester film that has to be removed before installation.

Panels

12 Panels

ALP

activ

Page 14: Alp General ACCESORIES

13Panels

Panels

ALPinox 100RF Panel dimensions 4000x1000 mmPanel thickness 21 mmFoam density 48 Kg/m3

Stainless steel thickness 100 micronsStainless steel finish smoothAluminium thickness 80 micronsAluminium finish embossedPanel weight 1,97 Kg/m2

ALPinox 200RFPanel dimensions 4000x1000 mmPanel thickness 21 mmFoam density 48 Kg/m3

Stainless steel thickness 100 micronsStainless steel finish smoothAluminium thickness 200 micronsAluminium finish embossedPanel weight 2,30 Kg/m2

ALP

inox

Page 15: Alp General ACCESORIES

Panel thickness from 21 up to 50 mm

Panel dimensions lenght: from 1 up to 5 metreswidth: from 1 up to 1,230 m

Foam density from 35 up to 60 kg/m3

Facing Aluminium foilfrom 0,08 up to 0,6 mm

Stainless steelfrom 0,1 up to 0,6 mm

Galvanised Ironfrom 0,3 up to 0,6 mm

14 Panels

The experience developed during decades of activity and the ca-pacity of its modern hi-tech production lines, combined with an ex-tremely flexible attitude towards Customers, have made it possi-ble for ALP to offer the market endless solutions.

Technology and experience at customer’s serviceBy combining the variants of the components con-

stituting its panels - facing type and thickness, foamdensity, overall dimensions, etc. - ALP is indeed nowa-

days able to produce personalized products meetingthus with any Customer’s specific requirements.

The available variants are presently the following:

Other production possibilities can be taken into consideration after discussion with our Technical Dept.

Panels - “Custom Made”

Page 16: Alp General ACCESORIES

15

Page 17: Alp General ACCESORIES

16 Introduction

In ALP System all products have been selected to grant thebest of their performance:

Glues and non-toxic sealants guarantee an excellentrigidity

The patented joint systems assure excellent air tight-ness

The wide range of accessories has been intendedto reduce fabrication and installation time.

ALP System quality is witnessed by:

Durability

Better insulation

Perfect fabrication and squaring

Easy and safe installation

A Total Quality systemThe ALP System quality does not only concern the panels but it extends also to the con-sumption materials, the profiles and the accessories that constitute the basic elementsfor the fabrication of a high efficiency ductwork.

Page 18: Alp General ACCESORIES

Glue for Profiles

Art. 202/D PROFIXRapid glue - bottle 750 gr.Consumption: 7,3 gr/m

Art. 202/E PROFIX-NF1Self-extinguishing gluebottle 750 gr.Consumption: 7,3 gr/m

17

Art. 201Adhesive aluminium tape

Art. 201/A 60 mm x 50 microns

Art. 201/B 70 mm x 50 microns

Art. 201/C 90 mm x 50 microns

Roll 50 m.

Tearing resistance: 45 N/cm

Art. 202Glue

Art. 202/A ALPTAK - can 5 kg

Art. 202/B ALPTAK - can 15 kg

Consumption: 17 gr/m

Water-based Glue

Art. 202/C1 HYDRO-GLUE - drum 28 kg

Art. 202/C2 Catalyst for HYDRO-GLUEdrum 10 kg

Consumption: 17 gr/m

Consumption materials

ALP

Sys

tem

Consumption materials

Page 19: Alp General ACCESORIES

18

Consumption materials

Art. 203Sealant

Art. 203/A ALPsil white - tube 280 ml

Art. 203/B ALPsil grey - tube 280 ml

Consumption: 15 gr/m

Water-based Sealant

Art. 203/C AQUA-SEALpail 32 kg

Art. 203/D AQUA-SEALtube 310 ml

Consumption: 15 gr/m

Art. 204Adhesive gasket

Art. 204/A 15 x 10 mm in plastic foam

Art. 204/B 10 x 10 mm in plastic foam

Art. 204/C 25 x 10 mm in plastic foam

Art. 204/T 10 x 3 mm in teflonRoll 25 m

Art. 205Corner

Art. 205/NV2 for panel 21 mmin nylon-glass

Consumption materials

ALP

Sys

tem

Page 20: Alp General ACCESORIES

Art. 205Corner

Art. 205/AZ2 for panel 21 mmin steel

Art. 205/AZ3 for panel 30 mmin steel

Consumption materials

Art. 206Corner for Invisible flange

Art. 206/A2 Corner plate for panel 21 mmin steel

Art. 206/A3 Corner plate for panel 30 mmin steel

Art. 206/B2 Corner cover for panel 21 mmin nylon-glass

Art. 206/B3 Corner cover for panel 30 mmin steel

Consumption materials 19

ALP

Sys

tem

Page 21: Alp General ACCESORIES

20

Art. 305H profile

Art. 305/A2 for panel 21 mmin aluminium

Profiles

Profiles

Art. 302Invisible Joint flange

Art. 302/A2 for panel 21 mmin aluminium

Art. 302/A3 for panel 30 mmin aluminium

Art. 302/V2 for panel 21 mmin VICAT

Art. 301Joint flange

Art. 301/A2 for panel 21 mmin aluminium

Art. 301/A3 for panel 30 mmin aluminium

Art. 301/V2 for panel 21 mmin VICAT

Art. 304Slide-in channel

Art. 304/A for art. 301in aluminium

Art. 304/B for art. 302/A, 313in VICAT

Art. 304/C for art. 302/V2in aluminium

ALP

Sys

tem

Page 22: Alp General ACCESORIES

Profiles

Art. 307F profile

Art. 307/A2 for panel 21 mm in aluminium

Art. 307/A3 for panel 30 mm in aluminium

Art. 307/V2 for panel 21 mm in VICAT

Art. 308CHAIR profile

Art. 308/A2 for panel 21 mm in aluminium

Art. 308/A3 for panel 30 mm in aluminium

Art. 306DOUBLE F profile

Art. 306/A2 for panel 21 mmin aluminium

21

Art. 309U profile

Art. 309/A2 for panel 21 mm in aluminium

Art. 309/A3 for panel 30 mm in aluminium

Art. 309/V2 for panel 21 mm in VICAT

Profiles

ALP

Sys

tem

Page 23: Alp General ACCESORIES

22

Profiles

Art. 310Profile for Grille

Art. 310/A2 for panel 21 mm in aluminium

Art. 311Profile for Screen

Art. 311/A2 for panel 21 mm in aluminium

Art. 312Profile for Filter

Art. 312/A 98 x 20 x 2 mmin aluminium

Art. 312/B 48 x 20 x 2 mmin aluminium

Profiles

ALP

Sys

tem

Page 24: Alp General ACCESORIES

Profiles

Art. 313/B2 F-type for panel 21 mm in aluminium

To be used in combination withU Profile (Art. 309)

Art. 313Profile for Branches

Art. 313/A2 for panel 21 mm in aluminium

Art. 313/A3 for panel 30 mm in aluminium

To be used in combination withInvisible Joint flange (Art. 302)

23Profiles

ALP

Sys

tem

Page 25: Alp General ACCESORIES

24

Accessories

Art. 405Neck for Flexible duct

Material AluminiumThickness 5/10 mmMax length 215 mm

Art. 405/A ø 100 mm

Art. 405/B ø 150 mm

Art. 405/C ø 200 mm

Art. 405/D ø 250 mm

Art. 405/E ø 300 mm

Art. 405/F ø 350 mm

Art. 405/G ø 400 mm

Art. 405/H ø 450 mm

Art. 405/I ø 500 mm

Art. 406Fastening strip

Material Stainless SteelDimensions Strip H 9 x 0,6 mm

Dispenser 30 m

Art. 407Tightening device

Accessories

ALP

Sys

tem

Page 26: Alp General ACCESORIES

Art. 501Corner for F profile

Art. 501/2 for panel 21 mmin steel

Art. 501/3 for panel 30 mmin steel

Accessories

25

Art. 502Split damper

Art. 503Duct support

Art. 504Self-adhesive Duct support

Accessories

ALP

Sys

tem

Page 27: Alp General ACCESORIES

26

Accessories

Art. 505Flexible duct connector

Art. 505/A Flexible belt

Art. 505/B Steel profile

Art. 505/C Steel corner

Art. 506Stiffening rod

Art. 506/A diam. 14 mmin aluminium

Art. 507Plate for Stiffening rod

Art. 507/A diam. 120 mmin nylon-glass

Art. 507/B diam. 170 mmin steel

Art. 508Cross-fixing device for Stiffening rod

Art. 508/A diam.14 mmin nylon-glass

Accessories

ALP

Sys

tem

Page 28: Alp General ACCESORIES

Art. 509Turning vane

Art. 509/A in aluminium

Art. 509/V in VICAT

Accessories

Art. 510Plate for Turning vane

Art. 510/A in aluminium

Art. 510/V in VICAT

Art. 511Plate for Temperature check

27

Art. 512Inspection porthole

Art. 512/21 for panel 21 mm

Art. 512/21L for panel 21 mmwith light

diam. 230 mm according toUNI ENV 12097

Accessories

ALP

Sys

tem

Page 29: Alp General ACCESORIES

28 Accessories

ALP

Sys

tem Accessories

Art. 515Outdoor protecting lining

Pail 12 kg

Art. 516Anticondensation tape

ISOLFOAM

Thickness 3 mm

Width 150 mm

Aluminium foil 50 microns

Roll 10 m

Art. 521Rivets

Art. 521/A Ø 3,2 x 5 mm

Art. 521/B Ø 3,8 x 16 mm

Art. 521/C Ø 3,8 x 35 mm

Art. 521/D Ø 4,8 x 45 mm

Art. 521/E Ø 4,8 x 70 mm

Page 30: Alp General ACCESORIES

Art. 522Self-tapping screwfor Stiffening rod

Accessories

29

Art. 523Screw for Cross-fixing device

Accessories

ALP

Sys

tem

Page 31: Alp General ACCESORIES
Page 32: Alp General ACCESORIES

31

ALPactive represents a brilliant technological innovation for all mi-lieus in which high hygiene levels are absolutely necessary to pro-tect human health as well as industrial processes from the risk ofunwanted contamination.Recent studies have shown that most of the micro-organismspresent in an ambient are conveyed by the air distributionsystems. Lacking active means to prevent bacteria, fungi andmoulds from growing to disruptive colonies, HVAC ductshave, up to the creation of ALPactive, been considered asa fertile culture ground for micro-organisms. ALPactive,that ALP has developed by combining all the propertiesof ALP System with those of an unprecedented antimi-crobial technology, grants its end users all the ad-vantages of high performing HVAC ducts and thequalitative control of air that only effective antimi-crobials can assure.The active principle lying behind ALPactive is acompound that exploits the antimicrobial actionof a natural occurring element: silver. Throughan industrial process, tested and patented byALP, this compound is incorporated into thealuminium foil that faces the panels as wellas into the external layer of all the acces-sories that complete the ALPactive System.In this way ALP has got to a whole inwhich ALPactive efficacy is granted bythe continuity of the antimicrobial ac-tion inside the ductwork, on its sur-

ALPactive®, the pre-insulated ANTIMICROBIAL ductworkThe real contribution to the prevention of air contamination

face as well as on all the accessories in contactwith the conveyed air.

Thanks to its features ALPactive has to be consi--dered as a fixed reference point for critical appli-

cations such as Operation Theatres, Hospitals, Phar-maceutical and Food Industries.

ALPactive has proved to be effective against a widerange of bacteria among which:

-Legionella pneumophila-Staphylococcus aureus

-Pseudomonas aeruginosa-Escherichia coli

-Candida albicans-Aspergillus niger

It is also effective against the following viruses:-SARS

-Norwalk Virus 5N1-Avianflu Virus

Hereunder: the principle lying behind ALPactive®

Patented Line of Products

ALPactive100

ALPactive200

ALPactive230

ALP

activ

Introduction

Page 33: Alp General ACCESORIES

32

Art. 202Water-based Glue

Art. 202/C1A HYDRO-Glue ActiveDrum 28 kgsConsumption: 3 0 gr/m

Art. 202/C2 Catalyst for HYDRO-Glue Drum 10 kgsConsumption: 10 gr/m

Art. 203Water-based Sealant

Art. 203/CA AQUA - SEAL Activepail 32 kg

Art. 203/DA AQUA - SEAL Activetube 310 ml

Consumption: 15 gr/m

Consumption materials

Art. 205Corner

Art. 205/NV2A for panel 21 mmin nylon-glass Active

Art. 205/AZ3A for panel 30 mmin steel Active

ALP

activ

Art. 206Corner for Invisible flange

Art. 206/B2A Corner cover for panel 21 mm in nylon/glass Active

Art. 206/B3A Corner cover for panel 30 mm in steel Active

Consumption materials

Page 34: Alp General ACCESORIES

33

Profiles

Art. 301Joint flange

Art. 301/A2A for panel 21 mmin aluminium Active

Art. 301/A3A for panel 30 mmin aluminium Active

Art. 302Invisible Joint flange

Art. 302/A2A for panel 21 mmin aluminium Active

Art. 302/A3A for panel 30 mmin aluminium Active

Profiles

Art. 307F profile

Art. 307/A2A for panel 21 mmin aluminium Active

Art. 307/A3A for panel 30 mmin aluminium Active

ALP

activ

Art. 308CHAIR profile

Art. 308/A2A for panel 21 mmin aluminium Active

Art. 308/A3A for panel 30 mmin aluminium Active

Page 35: Alp General ACCESORIES

34

Art. 309U profile

Art. 309/A2A for panel 21 mmin aluminium Active

Art. 309/A3A for panel 30 mmin aluminium Active

Profiles

Art. 313Profile for Branches

Art. 313/A2A for panel 21 mmin aluminium Active

Art. 313/A3A for panel 30 mmin aluminium Active

To be used in combination withInvisible Joint flange (Art. 302)

Profiles

ALP

activ

Page 36: Alp General ACCESORIES

35

Accessories

Accessories

Art. 506Stiffening rod

Art. 506/AA diam. 14 mmin aluminium Active

Art. 501Corner for F profile

Art. 501/2A for panel 21 mmin steel Active

Art. 501/3A for panel 30 mmin steel Active

Art. 507Plate for Stiffening rod

Art. 507/AA diam. 120 mmin nylon-glass Active

Art. 508Cross-fixing device for Stiffening rod

Art. 508/AA diam. 14 mmin nylon-glass Active

ALP

activ

Page 37: Alp General ACCESORIES

Accessories

36 Accessories

ALP

activ

Art. 509Turning vane

Art. 509/AA in aluminium Active

Art. 510Plate for Turning vane

Art. 510/AA in aluminium Active

Page 38: Alp General ACCESORIES

37

Page 39: Alp General ACCESORIES
Page 40: Alp General ACCESORIES

The exclusive features of lightness, insulation and easiness ofassembly that characterize ALP System can be found in ALPINOX, aline that has been conceived and developed by ALP for the fabri-cation of pre-insulated ducts for all ambients with particularhygiene requirements.Indeed the stainless steel panels, that constitute the core ofALPINOX, satisfy the requirements of the norms regulating theinstallation of HVAC ducts in those fields in which maintenancehas to be carried out by using aggressive sanitizingproducts.In the optics of making the maintenance and disinfectionprocedures even easier, ALP has enriched ALPINOX linewith accessories intended for the fabrication of largeinspection and access doors.

ALPinox, the pre-insulated STAINLESS STEEL ductworkThe ideal solution for aggressive sanitizing procedures

39

ALPinox 100RF

ALPinox 200RF

ALP

inox

Introduction

Page 41: Alp General ACCESORIES

Art. 301Joint flange

Art. 301/X2 for panel 21 mmin aluminium anodized

ALPinox Series - Special ProductsThe items included in this section are of special production and can be usedfor the fabrication of ductwork when using ALPinox panels as alternative tothe standard ALP System items.

40 Consumption materials & Profiles

Art. 205Corner

Art. 205/X2 for panel 21 mmin stainless steel

Art. 206Corner for Invisible flange

Art. 206/X2 Corner platefor panel 21 mmin stainless steel

ALP

inox

Profiles

Consumption materials

Page 42: Alp General ACCESORIES

Profiles

41Profiles

Art. 305H profile

Art. 305/X2 for panel 21 mmin aluminium anodized

Art. 302Invisible Joint flange

Art. 302/X2 for panel 21 mmin aluminium anodized

Art. 304Slide-in channel

Art. 304/X for art. 301/X2in aluminium anodized

Art. 306DOUBLE F profile

Art. 306/X2 for panel 21 mmin aluminium anodized

ALP

inox

Page 43: Alp General ACCESORIES

42

Profiles

Profiles

ALP

inox

Art. 307F profile

Art. 307/X2 for panel 21 mm in aluminium anodized

Art. 308CHAIR profile

Art. 308/X2 for panel 21 mm in aluminium anodized

Art. 309U profile

Art. 309/X2 for panel 21 mm in aluminium anodized

Art. 310Profile for Grille

Art. 310/X2 for panel 21 mm in aluminium anodized

Page 44: Alp General ACCESORIES

Profiles

43Profiles

Art. 311Profile for Screen

Art. 311/X2 for panel 21 mm in aluminium anodized

Art. 312Profile for Filter

Art. 312/AX 98 x 20 x 2 mmin aluminium anodized

Art. 312/BX 48 x 20 x 2 mmin aluminium anodized

ALP

inox

Art. 313Profile for Branches

Art. 313/X2 for panel 21 mm in aluminium anodized

To be used in combination withInvisible Joint flange (Art. 302)

Page 45: Alp General ACCESORIES

44

Art. 518Clamp for Inspection door

Art. 518/X in stainless steel

Accessories

Accessories

ALP

inox

Art. 519Hinge for Inspection door

Art. 519/X in stainless steel

Art. 524Screw for Inspection door

Art. 524/X in stainless steel

Art. 501Corner for F profile

Art. 501/X2 for panel 21 mmin stainless steel

Page 46: Alp General ACCESORIES

Le Meridien HotelFujairah - UAE

Page 47: Alp General ACCESORIES

Introduction46

To carry out the fabrication of an ALP System duct only few and simple tools, whichdo not require any electric power, are needed. This is definitely considered oneof the major advantages of ALP System technology because, in case of projectsthat require a lot of measures modifications, it allows the fabrication of the ductsdirectly at site, assuring a rapid and more precise execution of the work.

ALP System: for everybody, everywhere.

A general view of the basicequipment for the fabrication of

ALP System ducts

BASIC EQUIPMENTCode Description

601 Work table n. 1

602/A Multiblock rule - 4000 mm n. 1

602/B Multiblock rule - 1200 mm n. 1

603/A Aluminium square - 1200 mm n. 1

603/B Aluminium square - 700 mm n. 1

604 Aluminium rule n. 1

605 Compass - large n. 1

606 Circular cutter n. 1

607 Tool-kit case n. 1

608 Bending machine - manual n. 1

609 Gun for sealant n. 1

610 Pneumatic glue spreader n. 1

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47

Art. 601Work table

Dimensions 4000 x1200 mm(n. 2 pcs - 2000 x 1200 mm each)

Complete with carpetfor easy cutting

Equipment for manual production

Art. 602Multiblock rule

Art. 602/A Length 4000 mm

Art. 602/B Length 1200 mm

Art. 603Aluminium square

Art. 603/A Height 1200 mm

Art. 603/B Height 700 mm

Equipment

SPARE PARTS:

Art. 801Carpet for work table - 4000 x 1200 mm

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Page 49: Alp General ACCESORIES

Equipment for manual production

48

Art. 605Compass - large

Art. 606Circular cutter

Complete with n. 2 blades

Art. 604Aluminium ruleDimensions 1300 x 40 x 20 mm

SPARE PARTS:

Art. 807/B Blade for circular cutter

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Equipment

Page 50: Alp General ACCESORIES

49

Equipment for manual production

Equipment

complete with:

n. 1 double-blade cutter 45°

n. 1 single-blade cutter 90°

n. 1 single-blade cutter 45° Right

n. 1 single-blade cutter 45° Left

n. 2 manual glue spreaders

n. 2 tape markers

n. 1 hammer in nylon

n. 1 compass - small

n. 5 spatulas soft

n. 3 spatulas stiff

n. 1 file

n. 1 rivet gun

n. 1 gun for sealant

n. 1 groove plier

Art. 607Tool-kit case

n. 1 goniometer

n. 2 cutters

n. 3 markers

n. 1 folding meter

n. 1 tape measure

n. 3 hexagon keys

n. 8 spare blades

Art. 608Bending machine - Manual

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Page 51: Alp General ACCESORIES

SPARE PARTS:

Art. 808 Pneumatic gun forsealant tube

50

Art. 609Gun for sealant

Pneumatic gun length 2000 mm

Art. 610Pneumatic Glue spreader

complete with:

Brush

Gun

Flexible hose

SPARE PARTS:

Art. 803 Brush

Art. 804/A Gun with joint

Art. 805/A Flexible hosewith joint

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Equipment

Equipment for manual production

Page 52: Alp General ACCESORIES

For a systematic work organization ALP has developed professional equipmentand machineries that grant an increase of the productivity keeping high qualityexecution levels.

ALP System: Velocity and Professional Precision

PROFESSIONAL WORKSHOP – TYPICAL COMPOSITION

Code Description

651 Cutting machine for Straight ducts n. 1

652/A Bending machine - Width 2000 mm n. 1

653 CNC Computer cutting machine n. 1

655 Circular saw for Profiles - for Workshop n. 1

656/A Hydro-glue spray unit - for Workshop n. 1

657 Pneumatic pump for Sealant n. 1

51

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Equipment and Machineries

General view of themachineriesdeveloped by ALP

Page 53: Alp General ACCESORIES

Art. 652/B width 1300 mm

52

Art. 651Cutting machine for straight ducts

complete with:

n. 3 double-blade cutters - double 45°

n. 1 single-blade cutter - 45° Right

n. 1 single-blade cutter - 45° Left

n. 1 single-blade cutter - 90°

n. 9 spare blades

Equipment for automatic production

Art. 652Bending machine

Art. 652/A width 2000 mm

OPTIONAL:

Art. 704 Set of n. 6 blade-holding blocksfor stainless steel blades

Art. 807/C Stainless steel bladefor art. 704

SPARE PARTS:

Art. 807/A Blade for Cutting machine

Equipment and Machineries

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Page 54: Alp General ACCESORIES

53

Art. 653CNC Cutting Machine

composed of:

n. 1 Cutting unit

n. 2 Roller tables

n. 1 Control pulpit

n. 1 Filter unit

n. 1 ALPwincut - Software for datan. 1 input and automatic nesting

Equipment and Machineries

SPARE PARTS:

Art. 831/A Milling cutter - Cone/Cylinder

Art. 831/B Milling cutter - Cylinder

Art. 832 Milling cutter - Cone

Art. 834 Dust collection bagfor Filter unit

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Equipment for automatic production

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Art. 833/A Milling cutter - Cone/Cylinderfor stainless steel cut

Art. 833/B Milling cutter - Cylinderfor stainless steel cut

Art. 833/C Spare bladesfor stainless steel cutset of n. 3 pcs

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Page 55: Alp General ACCESORIES

Equipment for automatic production

Art. 655Circular saw for profiles- workshop use -

54

Art. 654Circular saw for profiles- site use -

Equipment and Machineries

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SPARE PARTS:

Art. 809/A Blade for circular sawArt. 654 - site use

Art. 809/B Blade for circular sawArt. 655 - workshop use

Page 56: Alp General ACCESORIES

Art. 656HYDRO-GLUE Spray unit

Art. 656/A HYDRO-GLUE Spray unit- workshop use -

complete with:

n. 1 gun and flexible hosesconnection for a second spray gun

Art. 656/B HYDRO-GLUE Spray unit- site use -

complete with:

n. 1 gun and flexible hoses

55

Equipment for automatic production

Equipment and Machineries

SPARE PARTS:

Art. 861 Spray gun

Art. 862 Flexible hose

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Note: Other Spare Parts are also available for the Spray gun and for the Units.

Page 57: Alp General ACCESORIES

56 Equipment and Machineries

Art. 657Pneumatic pump for Sealant

complete with:

n. 1 short gun and flexible hoseconnection for a second gun

OPTIONAL:

Art. 872 Pneumatic gun length 2 meters

Art. 873 Flexible hose with joints

SPARE PARTS:

Art. 871 Pneumatic gun - short

Art. 873 Flexible hose with joints

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57Tools

Art. 701Double-blade Cutter for panel 21 mm

Art. 701/C double 15°

Complete with blades

SPARE PARTS:

Art. 806/A Blade

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Art. 702Single-blade Cutter for panels 21 and 30 mm

Blade not included

Art. 702/A 90° colour light blue

Art. 702/B 45° Right colour dark blue

Art. 702/C 45° Leftcolour red

SPARE PARTS:

Art. 806/B Blade

Art. 703Double-blade Cutter for panels 21 and 30 mm

Art. 703/A double 45°

Complete with blades

SPARE PARTS:

Art. 806/B Blade

Page 59: Alp General ACCESORIES

Art. 707Manual Glue spreader

SPARE PARTS:

Art. 802 Brush for manualglue spreader

Tools

58

Art. 703Double-blade Cutter for panels 21 and 30 mm

Art. 703/B double 22.5°

Complete with blades

SPARE PARTS:

Art. 806/B Blade

Double-blade Cutter for panel 30 mm only

Art. 703/C double 15°

Complete with blades

SPARE PARTS:

Art. 806/C Blade

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Tools

Page 60: Alp General ACCESORIES

59

Tools

Art. 708Spatula - stiff

Art. 708/A in nylon

Art. 708/B in aluminium

Art. 709Spatula - soft

Art. 710Tape marker

Tools

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Art. 711Compass - small

Page 61: Alp General ACCESORIES

Art. 715Cutter

60

Tools

Art. 712Marker

Art. 713File

Art. 714Hammer in nylon

Tools

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Page 62: Alp General ACCESORIES

Tools

Art. 716Rivet gun

Tools 61

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Page 63: Alp General ACCESORIES

PACKING WITH POLYESTER FILMPanels 21 mm with aluminium foil 80/80 microns

Quantity n. 7 panels - 33,60 m2

Dimensions 4000 x 1200 x 150 mm

Weight 50 kg

Panels 21 mm with aluminium foil 200/80 microns

Quantity n. 5 panels - 24,00 m2

Dimensions 4000 x 1200 x 110 mm

Weight 45 kg

Panels 30 mm with aluminium foil200/80 microns

Quantity n. 5 panels - 24,00 m2

Dimensions 4000 x 1200 x 160 mm

Weight 55 kg

62

Packing

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Packing

Page 64: Alp General ACCESORIES

63Shipment

Panels 30 mm and relevant accessoriesCode Description U.M. Q.tyALP Panels 4000x1200 mm m2 2160201/C Adhesive aluminium tape pc 120202/B ALPTAK glue - 15 Kg pc 14203 ALP Sil - Sealant pc 216204/C Adhesive gasket in plastic foam m 960205/AZ3 Corner in stainless steel pc 2000301/A3 Joint flange in aluminium m 1600304/A Slide-in channel in aluminium m 800307/A3 F profile m 80308/A3 CHAIR profile m 80309/A3 U profile m 80313/A3 Profile for branches m 80501/3 Corner for F profile m 400503 Duct support pc 200506 Aluminium stiffening rod m 80507/B Plate for stiffening rod pc 100508 Cross-fixing device pc 100522 Self tapping screws for stiffening rod pc 200523 Screws for cross-fixing device pc 500

Panels 21 mm and relevant accessoriesCode Description U.M. Q.tyALP Panels 4000x1200 mm m2 3024201 Adhesive aluminium tape pc 165202/B ALPTAK glue - 15 Kg pc 20203 ALP Sil - Sealant pc 288204 Adhesive gasket in plastic foam m 1584205/NV2 Corner in nylon-glass pc 2800301 Joint flange in aluminium m 2200304 Slide-in channel in aluminium m 1120305 H profile m 120306 DOUBLE F profile m 120307 F profile m 120308 CHAIR profile m 120309 U profile m 120310 Profile for grille m 120311 Profile for screen m 120312 Profile for filter m 120501/2 Corner for F profile pc 600504 Self-adhesive duct support pc 1500506 Aluminium stiffening rod m 80507 PVC plate for stiffening rod pc 300508 Cross-fixing device for stiffening rod pc 100509 Turning vane m 40510 Plate for turning vane m 20522 Self tapping screws for stiffening rod pc 200523 Screws for cross-fixing device pc 500

Shipment by truck13,60 m Semi-Trailer

Panels and accessories

ALP shipments:Example of a full loadon a 13,60 m long truck

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Page 65: Alp General ACCESORIES

Panels 21 mm and relevant accessoriesCode Description U.M. Q.tyALP Panels 4000x1200 mm m2 873,60ALP Panels 2000x1200 mm m2 235,20201 Adhesive aluminium tape pc 60202/B ALPTAK glue - 15 Kg pc 10203 ALP Sil - Sealant pc 120204 Adhesive gasket in plastic foam m 792205/NV2 Corner in nylon-glass pc 1400301 Joint flange in aluminium m 800304 Slide-in channel in aluminium m 400307 F profile m 40309 U profile m 40501/2 Corner for F profile pc 200504 Self-adhesive duct support pc 250

Shipment by seafreight20’ Box Container

Panels and accessories

64 Shipment

ALP shipments:Example of a full load

on a 20’ Box container

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Page 66: Alp General ACCESORIES

65Shipment

Shipment by seafreight40’ Box Container

Panels and accessories

ALP shipments:Example of a full loadon a 40’ Box container

Panels 21 mm and relevant accessoriesCode Description U.M. Q.tyALP Panels 4000x1200 mm m2 2587,20201 Adhesive aluminium tape pc 140202/B ALPTAK glue - 15 Kg pc 16203 ALP Sil - Sealant pc 240204 Adhesive gasket in plastic foam m 1584205/NV2 Corner in nylon-glass pc 2800301 Joint flange in aluminium m 1920304 Slide-in channel in aluminium m 960307 F profile m 120309 U profile m 120501/2 Corner for F profile pc 600504 Self-adhesive duct support pc 500

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Page 67: Alp General ACCESORIES

Hereinafter an indicative list of panels, con-sumption materials and accessories necessary

to fabricate 100 m² of ALP System ducts.

Panels and accessories,example of order for 100 m²

66 Example of order

Panels and accessoriesCode Description U.M. Q.tyALP Panel 4000 x 1200 mm (23 pieces) m2 110,40201 Adhesive aluminium tape- roll 50 m pcs 6202/A ALPTAK glue - Can 5 kg pcs 2203 ALP Sil – Sealant – tube 280 grs pcs 10204 Adhesive gasket in plastic foam m 40205 Corner in nylon-glass pcs 100301 Joint flange m 80304 Slide-in channel m 40307 F profile m 4308 CHAIR profile m 4309 U profile m 4310 Profile for grille m 4501/2 Corner for F profile for panel 21 mm pcs 20504 Self-adhesive duct support pcs 50

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Page 68: Alp General ACCESORIES
Page 69: Alp General ACCESORIES
Page 70: Alp General ACCESORIES
Page 71: Alp General ACCESORIES

70 Analytic index

ALPinox

Analytic indexALP System

ALPactive®

PANELSALP100RF Panel Page 10ALP101RF Panel Page 10ALP200RF Panel Page 10ALP201RF Panel Page 10 ALP230RF Panel Page 11ALP231RF Panel Page 11ALPactive100/80 Panel Page 12ALPactive200/80 Panel Page 12ALPactive230/80 Panel Page 12ALPinox 100RF Panel Page 13ALPinox 200RF Panel Page 13Custom Made Panels Panels Page 14

CONSUMPTION MATERIALS202 Water-based Glue Page 32203 Water-based Sealant Page 32205 Corner Page 32206 Corner for Invisible flange Page 32

PROFILES301 Joint flange Page 33302 Invisible Joint flange Page 33307 F profile Page 33308 CHAIR profile Page 33309 U profile Page 34313 Profile for Branches Page 34

ACCESSORIES501 Corner for F profile Page 35506 Stiffening rod Page 35507 Plate for Stiffening rod Page 35508 Cross-fixing device for

Stiffening rod Page 35509 Turning vane Page 36510 Plate for Turning vane Page 36

CONSUMPTION MATERIALS205 Corner Page 40206 Corner for Invisible flange Page 40

PROFILES301 Joint flange Page 40302 Invisible Joint flange Page 41304 Slide-in channel Page 41305 H profile Page 41306 DOUBLE F profile Page 41

508 Cross-fixing device forStiffening rod Page 26

509 Turning vane Page 27510 Plate for Turning vane Page 27511 Plate for Temperature check Page 27512 Inspection porthole Page 27515 Outdoor protecting lining Page 28516 Anticondensation tape Page 28521 Rivets Page 28522 Self-tapping screw for

Stiffening rod Page 29523 Screw for Cross-fixing device Page 29

CONSUMPTION MATERIALS201 Adhesive aluminium tape Page 17202 Glue Page 17203 Sealant Page 18204 Adhesive gasket Page 18205 Corner Page 18206 Corner for Invisible flange Page 19

PROFILES301 Joint flange Page 20302 Invisible Joint flange Page 20304 Slide-in channel Page 20305 H profile Page 20306 DOUBLE F profile Page 21307 F profile Page 21308 CHAIR profile Page 21309 U profile Page 21310 Profile for Grille Page 22311 Profile for Screen Page 22312 Profile for Filter Page 22313 Profile for Branches Page 23

ACCESSORIES405 Neck for Flexible duct Page 24406 Fastening strip Page 24407 Tightening device Page 24501 Corner for F profile Page 25502 Split damper Page 25503 Duct support Page 25504 Self-adhesive Duct support Page 25505 Flexible duct connector Page 26506 Stiffening rod Page 26507 Plate for Stiffening rod Page 26

Page 72: Alp General ACCESORIES

Analytic index

Workshop

71Analytic index

307 F profile Page 42308 CHAIR profile Page 42309 U profile Page 42310 Profile for Grille Page 42311 Profile for Screen Page 43312 Profile for Filter Page 43313 Profile for Branches Page 43

ACCESSORIES501 Corner for F profile Page 44 518 Clamp for Inspection door Page 44519 Hinge for Inspection door Page 44524 Screw for Inspection door Page 44

BASIC EQUIPMENTBasic Equipment Page 46

EQUIPMENT FOR MANUAL PRODUCTION601 Work table Page 47602 Multiblock rule Page 47603 Aluminium square Page 47604 Aluminium rule Page 48605 Compass – large Page 48606 Circular cutter Page 48607 Tool-kit case Page 49608 Bending machine - manual Page 49609 Gun for sealant Page 50610 Pneumatic Glue spreader Page 50

SPARE PARTS801 Carpet for work table Page 47802 Brush for manual glue spreader Page 58803 Brush for Pneumatic

Glue spreader Page 50804 Gun for Pneumatic

Glue spreader Page 50805 Flexible hose for

Pneumatic Glue spreader Page 50806 Blade for cutter Page 57807/A Blade for Cutting machine Page 52807/B Blade for circular cutter Page 48808 Pneumatic gun for

Sealant tube Page 50809 Blades for circular saw Page 54831-832 Milling cutters for

CNC Cutting machine Page 53834 Dust collection bag Page 53861 Spray gun for

HYDRO-GLUE spray unit Page 55862 Flexible hose for

HYDRO-GLUE spray unit Page 55

OPTIONAL704 Blade-holding blocks Page 52807/C Blade for art. 704 Page 52833 Milling cutters for

CNC Cutting machine Page 53833/C Spare blades for

stainless steel cut Page 53872 Pneumatic gun for

Pneumatic Pump for sealant Page 56873 Flexible hose with joints for

Pneumatic Pump for sealant Page 56

EQUIPMENT FOR AUTOMATIC PRODUCTION651 Cutting machine for

straight ducts Page 52652 Bending machine Page 52653 CNC cutting machine Page 53654 Circular saw for profiles

– site use Page 54655 Circular saw for profiles

– workshop use Page 54656 HYDRO-GLUE spray unit Page 55657 Pneumatic pump for Sealant Page 56

TOOLS701 Double-blade Cutter

for panel 21 mm Page 57702 Single-blade Cutter Page 57703 Double-blade Cutter Page 57707 Manual Glue spreader Page 58708 Spatula – stiff Page 59709 Spatula – soft Page 59710 Tape marker Page 59711 Compass – small Page 59 712 Marker Page 60713 File Page 60714 Hammer in nylon Page 60715 Cutter Page 60716 Rivet gun Page 61

PROFESSIONAL EQUIPMENTProfessional Equipment Page 51

Page 73: Alp General ACCESORIES

ALP srlVia Vezze, 62/68 - 24050 Calcinate BG - Italy

Tel.: +39.035.44.23.600 • Fax: +39.035.44.23.601 • e-mail: [email protected] • www.alp.it

Page 74: Alp General ACCESORIES

www.alp.it

ALP srlVia Vezze, 62/6824050 Calcinate BG - ItalyTel.: +39.035.44.23.600Fax:+39.035.44.23.601e-mail: [email protected]

CAT. GEN. 07-2007-ENG_01: Copyright: the present catalogue is integral part of ALP technological property.Any reproduction or imitation of its design layout, even partial, will be prosecuted.