allen-bradley® bulletin 100 contactors · large iec contactors 100-e / 104-e compact iec...

Allen-Bradley® Bulletin 100 ContactorsAn integrated portfolio of IEC Contactors that save panel-space and energy

OverviewFrom 5 amp miniature to 2650 amp large-frames, Rockwell Automation® offers IEC contactors that are flexible, modular and easy to select and apply, with coordinating accessories, SCCR documentation and a PLC-compatible universal electronic AC/DC coil that reduces energy consumption.

When paired with our Bulletin 140G/140MG circuit breakers, customers can obtain documented short circuit coordinated ratings (SCCR) with the Rockwell Automation® online global SCCR selection tool. This enables users to select the specific combinations of Allen-Bradley components they are applying—circuit breakers, contactors, overload relays—and obtain a test summary letter documenting the compliance of their specific products with to IEC and UL standards. This documentation is based on coordinated testing conducted in Rockwell Automation accredited test facilities and witnessed by Underwriters Laboratories.

Features and Benefits:

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Direct-on-line and reversing contactors

Built-in surge suppression with electronic coils

AC and DC coil control

Complete range of accessories within each contactor family

Compatible with our Bulletin 193 Overload Relays and Bulletin 140M Motor Protection Circuit Breakers

Meet IEC, UL, and CSA standards requirements

RoHS compliant

Supports IE3 Motor Switching

Safety contactors

Environmentally friendly, versatile and flexible, our IEC contactors provide modular solutions up to 2650A.

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https://www.rockwellautomation.com/global/support/global-sccr.page

https://www.rockwellautomation.com/global/support/global-sccr.page

Large IEC Contactors 100-E / 104-E

Compact IEC Contactors 100-C / 104-CThe Bulletin 100-C offers a space-saving design in a high performance contactor.

The low power consumption contactor is designed to control motors and other loads.

New designs reduce width and weight saving panel space.

The new universal electronic AC/DC coil for these sizes makes selection much easier, with far fewer variations required to cover a wide range of applications. Plus the low (10 mA, 24V DC) switching energy enables direct connection to PLCs without interposing relays. The universal coil also offers significant energy savings, especially in common isolation, bypass and alternate energy applications.

• 116...2650A

• Electronic wide-range, AC/DC coils coils

- Optional integrated PLC interface

- Low Power hold-in current

- Integrated surge suppression

140MG Circuit breaker - motor protection

100-E IEC Contactor

24V DC coil reduces drop-out time to 18-23ms

Certifications• CE Marked• cULus Listed (File No. E3125; Guide NLDX, NLDX7)• CCC

Certifications• CE Marked

c-UL-us Listed (File No. E41850/E196120, Guide NLDX, NLDX7) CCCEACRCM

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104-C Reversing IEC Contactor

• 9... 97A• Reversible coil terminals• Available 4-pole contactors

(9...23A, 40A & 90A)

• Front and side mounting of auxiliary contacts• 35mm DIN Rail mount or panel mount• Spring-clamp terminals available (9...16A)

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IEC Contactors 100-D / 104-D

The Bulletin 100-K miniature contactors are designed for commercial and light industrial applications where panel space is at a premium. These miniature devices, while 45 mm wide, are shallower and have less panel depth requirements than standard IEC contactors.

• 5...12A• Same dimensions AC and DC• Front mount auxiliary contacts available• Optional 2- or 4-pole adder decks provide

a variety of auxiliary contact configurations• Spring-clamp terminals avilable: 5A & 9A• Available 4-pole contactors in all sizes

Miniature IEC Contactors 100-K / 104-K

Safety Contactors 100S-C / 104S-C, 100S-E

The Bulletin 100S safety contactors provide mechanically linked positively guided or mirror contact performance, required in feedback circuits of modern safety applications.

• SUVA third party certification• AC and DC operating coils• Gold plated, bifurcated auxiliary contacts

Certifications• CCC• CE Marked• cULus Listed (File No. E 41850, Guide NLDX, NLDX7)

Certifications•

CCC

•CE Marked

•cULus Listed (File No. E 41850, Guide NLDX, NLDX7) 100S-E

•cULus Listed (File No. E3125, Guide NLDX, NLDX7) 100S-C

• SUVA Certified

100-K IEC Contactor

Surge suppressor

Auxiliary contact

Accessories Each IEC Contactor family features a range of accessories that are common within that family.

Auxiliary contact block Reversing wiring kit

Mechanical interlock

Connecting module

Electronic Timer (100-C)

Surge suppressor modules

Auxiliary contacts

Terminal lugs

Terminal shroudsConnection bars for 140G circuit breakers

Publication 100C-PP002B-EN-P – December 2017 Supercedes Publication 100C-PP002A – July 2015

Product Selection Toolbox

Local Distributor Visit our website to find your local Distributor

www.rockwellautomation.com/distributor

On-Line Product Directory Our extensive product portfolio is designed to improve your processes through every stage of your manufacturing cycle.

http://www.rockwellautomation.com/go/lit/iec-contactor

Product Selection Toolbox Our powerful range of product selection and system configuration tools assist you in choosing and applying our products.

www.rockwellautomation.com/en/e-tools

Motor Overload Protection Our portfolio of motor protection devices are designed to protect your manufacturing investments.

www.rockwellautomation.com/go/pd/motor-protectors

Circuit Protection Circuit Breakers Our extensive product portfolio is designed to improve your processes through every stage of your manufacturing cycle.

http//ab.rockwellautomation.com/circuit-and-Load- Protection/Circuit-Breakers

Allen-Bradley, LISTEN. THINK. SOLVE., Rockwell Automation and Rockwell Software are trademarks of Rockwell Automation, Inc.

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PUBLIC

Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 1

Large Frame IEC ContactorsBulletin 100-E

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 2

Changing Applications for Contactors

There are fewer and fewer traditional large motor starting applications

Migration to newer technologies (drives, soft starters)


Changing Applications for Contactors

More applications are emerging in isolation, bypass & alternate energy


100-E Overview

New 100-E Contactors

Smaller Size and Footprint

Reduces panel space and shipping costs

Wide Range AC/DC Electronic Coils

Enables ease of design and selection

Eco-friendly design reduces power requirements 25-65%

Reduces the size of the power supply or control transformer

Safety Solutions

116…750A

Mirror contactor performance

SUVA third-party certified


100-E Overview

New 100-E Contactors

Expanded Accessories

Worldwide Accepted Approvals

Global approvals for all industries

Expanded ratings

Current ratings up to 2650A

1000V ratings for all sizes

UL DC ratings

These new contactors enable our customers to efficiently design and build smaller panels,

reducing energy consumption, offering global certifications.


100-E Contactor Range

Width in mm 90 mm 105 mm 140 mm

100-

Rating

E116 E146 E190 E205 E265 E305 E370

AC-1 (A) 160 225 275 350 400 500 600

kW @ 400V 55 75 90 110 132 160 200

HP @ 460V 75 100 125 150 200 250 300


100-E Contactor Range

Width in mm 186 mm 210 mm 438 mm

100-

Rating

E400 E460 E580 E750 E1260 E860 E1060 E2050 E2650

AC-1 (A) 600 700 800 1050 1260 1650 1650 2050 2650

kW @400V 200 250 315 400 -- 475 560 -- --

HP @460V 350 400 500 600 -- 800 900 -- --


IEC 100-E Panel Presence

170

120

D115/140

E116/146

90

150170

120

D180

E190

105

196205

155

D210 E205

105

196

205

155

D250/300

E265/305/370

140

225

205

155

D420

E400/460

186

268310

255

D630/860

E580/750

210

273

100D

100E

25% narrower width50% lower weight


Electronic Coils

Wide Range AC/DC Electronic Coils

4 coils cover 24…500V AC/DC

Enables ease of design and selection

Eco-friendly design reduces power requirements 25-65%

Less heat generation

Reduces the size of the power supply or control transformer

Lowers inventory requirements

Built-in surge suppression

Allows for a PLC input

Quiet operation


Lower AC Power Consumption

Contactor

Pick-Up Hold-In

100-E 100…250V 50…60Hz

100-D Electronic 50 Hz, 60 Hz, 50/60 Hz

100-E 100…250V 50…60Hz

100-D Electronic 50 Hz, 60 Hz, 50/60 Hz

116A/146A [VA] 130

380

6

13190A/205A [VA] 220 7

265A/305A/370A [VA] 385 17.5

400A/460A [VA] 955 490 12 18

580A/750A [VA] 880 1950 12 33

860A/1060A [VA] 2450 - 48 -

1260A [VA] 880 - 12 -

2050A/2650A [VA] 2450 - 48 -

42-65% lower inrush, 46-54% lower sealed through 205A


Lower DC Power Consumption

Contactor

Pick-Up Hold-In

100-E 20…60V DC 24…60V DC

100-D Electronic DC

100-E 20…60V DC 24…60V DC

100-D Electronic DC

116A/146A [W] 210

265/540*

2.5

6190A/205A [W] 205 2.5

265A/305A/370A [W] 400 3.5

400A/460A [W] 900 - 5 -

580A/750A/1260A [W] 785 - 5.5 -

26-62% lower inrush, 42-58% lower sealed through 370A

* Inrush requirements may be up 540W for less than 10 ms


Safety Solutions

100S Safety Contactors

116A…580A

AC/DC Operating Coils

Built-in Surge Suppression

Mirror contact performance per IEC 60947-4-1, Annex F

Red Low Power N.C. Auxiliary contact used for feedback circuit

SUVA third-party Certification


Accessories

Auxiliary contacts

1 NO – 1 NC (inside or outside mounting)

1 NO or 1 NC (sealed micro switch)

Mechanical interlocks

Terminal lugs

Terminal shrouds

For use with terminal lugs

For use with crimp connectors

Connection bars for 140G circuit breakers


Accessories

Connection bars for reversing contactors or starters

Connection bars for star-delta starters

Terminal enlargements

Terminal extensions

Mounting plates

Coils

Contact kits

Arc chutes


Overload Solutions

Overload Relays

Direct mount E1 Plus

100-E116…E146 (30-150A)

100-E190…E205 (40-200A)

Direct mount E300

100-E116…E146 (20-200A)

100-E190…E205 (20-200A)

Current Transformer Solutions

Separate CT kits and panel mounted overload relays

300:5 and 600:5 CT’s for UL solutions

300:5 and 400:5 CT’s for IEC solutions


Certifications

In Process


Expanded Ratings

Ampere ratings up to 2650A

1000V Ratings

AC-1, AC-3, AC-4

UL DC General-Purpose Ratings for alternate energy

UL/CSA Definite Purpose Ratings for HVAC applications

CSA/ASME Elevator Duty Ratings

UL/CSA Ballast Lighting Ratings


Bulletin 300 Space Saving Contactors

Completes the Product Offering

Competitive offering versus Eaton, Schneider and Siemens

Previous offering limited up to Size 5 Contactors and Size 2 Starters

Now Size 0 through 8 Contactors and Reversing Contactors

Assembled Starters through Size 4; CT based starters through Size 8

Overload options of E1+ or E300

allen-bradley® bulletin 100 contactors · large iec contactors 100-e / 104-e compact iec...

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