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AccuLoad III Blending

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Page 1: ALIII Blending

AccuLoad III Blending

Page 2: ALIII Blending

Sequential Blending

Page 3: ALIII Blending

Sequential Blending

• Blending of More Than One Product Into a Truck Through the Sequencing of Product-Specific Block Valves One Product at a Time Through One Meter With Up to 50 Recipes Available.

• The ratio of varying products is designated in the recipe as a percentage of the total preset.

• These percentages must total 100%.

• AccuLoad automatically calculates the actual volumes of each product to be delivered.

• The order of product delivery must be included in the recipe definition.

Page 4: ALIII Blending

Sequential Blending

Block Valves

Control Valve

Product Pumps

MeterStrainerProduct 4

Product 2

Product 3

Product 1

Page 5: ALIII Blending

Sequential Loading ProfileF

low

Rate

Low Flow Start Volume

Product “A” Product “B”

First Trip First Trip

Gallons to Be Delivered (50% Product A, 50% Product B)

2nd Trip 2nd Trip

Page 6: ALIII Blending

Sequential Dynamic Display

“Blend” dynamic displays show all data associated with a specific

sequential blending transaction.

CBR = Current Blend Ratio

Flow = Current Flow Rate Amount = Batch Amount Delivered

Click Display to View Sequential Blend Dynamic Display

Page 7: ALIII Blending

Ratio Blending

Page 8: ALIII Blending

Ratio Blending

• Blending More Than One Product Into a Truck Simultaneously Through Dedicated Product Lines Each Having Its Own Meter and Control Valve Co-Mingling in a Common Header

• The ratio of the component products is designated in the recipe as a percentage of the total preset.

• These percentages must total 100%.

• The AccuLoad III automatically calculates the actual volumes of each product to be delivered.

• Flow rates are adjusted for optimal blend accuracy while conforming to the programmed system flow profile using Smith's exclusive control algorithm.

Page 9: ALIII Blending

Ratio Blending

Meters Control ValvesStrainers

Product 3

Product 2

Product 4

Product 1

Pumps

Page 10: ALIII Blending

2,000 130 0

Ratio Loading Profile

Gallons to Be Delivered

System High Flow 800 GPM Low Flow Start Rate 300 GPM

1,000

800

600

400

200

0Ethanol (10%)

Regular (90%)

Blended

Flow Rate (GPM)

Page 11: ALIII Blending

Ratio Dynamic Display

Click Display to View Ratio Blending Dynamic Display

“Ratio Blend” data dynamic displays show all data associated with a specific ratio blending transaction.

CBR = Current Blend Ratio

DBR = Desired Blend Ratio

DRate = Desired Flow Rate

TOL = Flow Tolerance

CRate = Current Flow Rate

Page 12: ALIII Blending

Gallons to Be Delivered2,000 0

1,000

800

600

400

200

0

Flow Rate (GPM)

Blend (AFO)Regular AFO Engaged

Premium

Blend

Regular (70%)

Premium (30%)

Automatic Flow Optimization on Blend

Page 13: ALIII Blending

Ratio Clean Line

2,000 100 0Clean Line

Product

Regular 90%

Blended

Regular (90%)

Blended

Page 14: ALIII Blending

Hybrid Blending

Page 15: ALIII Blending

Hybrid Blending

• Hybrid Blending is a Combination of Sequential Blending and Ratio Blending.

• Suited for Applications Such as Ethanol Blending or Bio-Diesel Blending.

• The Sequential Products Flow One at a Time.

• Ratio Products Flow Simultaneously with Each of the Sequential Products.

• Ratio Product(s) can be Plumbed Either Upstream or Downstream of the Sequential Product Meter.

• Up to 5 Ratio Product Meters on One Arm

Page 16: ALIII Blending

Hybrid Blending (Downstream)

Product 1

Product 2

Product 3

Product 4

Load Arm

BV

BV

Mtr #1

Mtr #2

CV

CV

Sequential Products

Ratio Product

BV

BV

Page 17: ALIII Blending

Hybrid Blending (Upstream)

Product 1

Product 2

Product 3

Product 4

Load Arm

Mtr # 1

Mtr# 2

CV

CV

Sequential Products

Ratio Products

BV

BV

BV

Page 18: ALIII Blending

Hybrid Blending Directories

Ratio Meter

Sequential

Meter

Ratio Product

Sequential

Products

Ratio Meter

Ratio Product

Page 19: ALIII Blending

Hybrid Blending Directories

Ratio Meter

Sequential

Meter

Ratio Product

Sequential

Products

Page 20: ALIII Blending

Hybrid Flow ProfileF

low

Rate

Low Flow Start Volume

Product 2 Product 3

1st Trip 1st Trip

Gallons to Be Delivered (10% Product 1, 45% Product 2, 45% Product 3 )

2nd Trip 2nd Trip

Product 1 Product 1

1st Trip 1st Trip

Page 21: ALIII Blending

• Each Ratio Product for Hybrid Arms Require a Control Valve.

• The Sequential Meter Requires 1 Control Valve.

• Each Sequential Product Requires a Block Valve if Multiple Sequential Products are Programmed.

Hybrid Programming

Page 22: ALIII Blending

Wildstream Blending

Page 23: ALIII Blending

Wildstream Blending

• Provides Continuous In-Line Blending of two or More Products.

• Load Arm is Configured as Hybrid.

• Meters can be Plumbed Upstream or Downstream

• Programmable Unlimited Preset Parameter.

• Wildstream can be Controlled or Uncontrolled.

• Up to Three Loading Arms With two Products Each

Page 24: ALIII Blending

Wildstream Configuration

• The First Meter(s) Configured

are the Controlled Products.

• Number of Controlled Products

is Determined by the Number

of Ratio Products

Programmed.

• The Last Meter Configured is

the Wildstream Product

Page 25: ALIII Blending

Upstream Plumbed

• Controlled Product

Plumbed Upstream of the

Wildstream Product.

• Uncontrolled Wildstream

Product.

Page 26: ALIII Blending

Two Controlled Products

• On the Fly Blend Percent and

Meter Change

• Uncontrolled Wildstream

Product.

• Recipe can be changed via

Communications or Recipe

Select Input

Page 27: ALIII Blending

Three Wildstream Arms

• Three Uncontrolled Wildstream

Products.

• Three controlled Products

Page 28: ALIII Blending

Unlimited Preset

• Arm High Flow Rate not Required for Unlimited Preset.

• Arm Low Flow Start Rate is not Used for Wildstream.

• If High Flow Rate is Programmed, Excess High Flow Rate Alarm can be Used.

• Controlled Product Flow Rate Based on Wildstream Flow rate.

• AccuLoad Adjusts the Controlled Product Flow Rate to Adjust Blend Percentage in Recipe.

• Timed Blend Algorithm is automatically used When Set to Unlimited Preset.

• Ratio Adjust Factor Algorithm will not be used.

Page 29: ALIII Blending

Controlled Wildstream

• Desired Flow Rates are Based on Programmed High and Low Flow Rates.

• Arm High Flow Rate is used if all Meters are Controlled.

• Low Flow Start Rate is Used if all Meters are Controlled.

• Blend Adjustments are Made After Low Flow Start Amount.

• AccuLoad Adjusts Both Controlled Product Flow Rates to Adjust Blend Percentage of Recipe.

Page 30: ALIII Blending

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