air technology systems, inc. - stulz...

Air Technology Systems, Inc.


Chilled WaterPrecision Air Conditioners


Compact-Line CWEngineering Manual

Precision Air Conditioning10 - 40 Tons(60 Hz Data)



Stulz Air Technology Systems, Inc.

STULZ-ATS is dedicated to providing innovative solu-tions for critical temperature and humidity control needs. STULZ-ATS designs and manufactures special-ized environmental control equipment for commer-cial, industrial and custom military applications. SATS serves a diverse marketplace - including telecommu-nications, information technology, medical, financial, educational, industrial process and government con-tracts - utilizing world-class island manufacturing processes in a modern, 150,000 ft2 facility. STULZ-ATS combines a global network of sales and service com-panies with an extensive factory engineering staff and highly flexible manufacturing resources dedicated to providing world-class quality, innovation and customer service.

ISO-9001:2001Quality RegisteredStulz-ATS is committed to satisfying customer expectations by meeting and exceeding requirements. Our Quality Policy ensures that every Employee is committed to Customer Satisfaction, Teamwork and utilizing Continuous Process Improvement methods in order to deliver an exceptional product. We will continually measure our performance to improve the effectiveness of our quality management system

Precision A/C ApplicationsSATS is dedicated to the manufacturing of supplemental and precision air conditioning products. With an extensive installation base, SATS has earned a solid reputation as a quality supplier and leader in its field.

Compact CW vertical, floor mounted air condition-ing units provide precision temperature and humidity control for computer rooms and other critical areas where continuous 24 hrs/day, 365 days/yr operation is required. Designed for front only access.

Compact CW systems require minimal floor space. The units are designed with a wide range of options to handle both precision and comfort cooling applications.

Typical applications include:

INDUSTRIES:

Internet / Web Hosting Telecommunications

Financial / Banking

Insurance

Airlines / Mass Transit

Legal Services

Entertainment

Government

Colleges / Universities

APPL ICAT IONS :

Datacenters

Computer / LAN Rooms

Telecommunications Rooms

Co-location Centers

ISP (Internet Service Providers)

ASP (Applications Service Providers)

Hospital Operating & Isolation Rooms

Laboratories

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Table of Contents

Table of Contents

SECTION - 1

Introduction to SATS ....................................................1-1 Table of Contents .........................................................1-2

SECTION - 2

Compact CW SYSTEMS: Outstanding Advantages ..............................................2-1 User Oriented Features & Options .................................2-2 Available Configurations ...........................................2-3/4 Nomenclature Chart .....................................................2-5 Standard Features Quick Reference Table ..................2-6

SECTION - 3

GUIDE SPECIFICATIONS:Standard Features: Standard Guide Specifications ...................................3-1/4 Microprocessor Control Specifications .......................3-2/4

Optional Features: Optional Features Index ................................................3-5 Optional Features Guide Specification .......................3-6/7 Remote BMS Communication .......................................3-7

SECTION - 4

PERFORMANCE / CAPACITY SPECIFICATIONS: Performance/ Capacity Data Index ................................4-1 Performance Specifications ..........................................4-2 Capacity Data @ 45F EWT ...........................................4-3 Capacity Data @ 50F LWT ...........................................4-4

ELECTRICAL DATA: Electrical Data (FLA / MCA / MFS) .................................4-5 Electrical Calculation Example .......................................4-5

SECTION - 5

DIMENSIONAL / INSTALLATION DRAWINGS: Dimensional Data Index ................................................5-1

Standard Compact-CW Systems: 10 Ton, Up-Flow Systems ..............................................5-2 10 Ton, Down-Flow Systems .........................................5-3 20 - 40 Ton, Up-Flow Systems ......................................5-4 20 - 40 Ton, Down-Flow Systems ..................................5-5

Compact CW - Vertical Floor Systems

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Compact CW Systems

Compact CW Systems Offer Outstanding AdvantagesVersatility Down-Flow and Up-Flow Air Patterns Ducted Systems Raised Floor Mounting with Floor Stands Optional Under Floor Fan Mouting

100% Front Service AccessFrom 10-40 tons, Compact CW systems are designed for 100% Front Only Access. The compact foot-prints require minimal floor space and are easily tucked into a corner, between cabinetry or side-by-side.

Non-Proprietary PartsCompact CWE systems incorporate non-proprietary components where possible. Most major HVAC, refrigera-tion and electrical distributors stock an exact model cross reference or an alternate to most factory provided compo-nents.

Compact CW floor mounted A/Cs are designed to be the compact solution to your precision air conditioning requirements. Systems are available in sizes from 10 to 40 tons in the five space saving cabinet foot prints.

Efficiently designed for 100% front service access, Compact CW units can easily be tucked into a corner, between cabinetry or side-by-side. Compact CW units are especially adaptable to raised floors and are available in a down-flow air pattern configuration.

Microprocessor Control

Precision temperature and/or humidity control with user-friendly Stulz C6000 series controls, offer a wide range of expanded control functions and alarms.The C6000 control-ler features enhanced graphical display, multi-unit sequenc-ing for up to 6 units, multiple T/H sensor averaging capabil-ity, RS-485 serial port and custom configurable alarm inputs and outputs.

The C6000s true menu driven interface provides users the ability to scroll through three functional levels: Information; Control and Service. Each level permits the user to easily view, control, and configure the AC unit operating system parameters, repectively.

Code (UL / CSA) Conformance

- NYC MEA Approved (MEA-433-00-E)- CSA Compliance

CHILLED WATER SYSTEMS

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User Oriented Features & Options

Complete Temperature & Humidity Control Electrode Canister Steam Humidification Dehumidification Mode with - Staged Electric Reheat/Heat - Optional Hot Water Reheat/Heat - OptionalSCR controlled Reheat/Heat

Temperature / Humidity ControlCompact CW A/Cs incorporate modulating 2 or 3 way control valves and come standard with electrode canister steam humidifiers and a staged electric reheat for dehu-midification mode.

24/7 Year Round OperationOption offerings available with Compact CW A/Cs allow for year-round, 24 hrs-a-day A/C operation in any environ-ment in the world.

Modular Motor ControllersCompact CW systems incorporate modular motor con-trollers with motor circuit breakers in lieu of inconvenient replaceable fuses, eliminating the need for ANY motor fusing.

Quiet OperationLow RPM blowers, acoustically lined cabinets and low velocity grilles provide the optimum in quiet operation.

Warranty - 2 Year Parts Standard

Selected Standard Features: Compact Foot Print Microprocessor Control Main Power Non-Fused Disconnect Switch Modular Motor Controllers (w/motor circuit breakers) Acoustical/Thermal Insulation Aluminum Finned / Copper Tube Coils Modulating 600 psi rated Chilled Water Control Valves

Other Available Options: Automatic Switchover to Back-up Power 2 & 3-way Grilled Plenum Boxes Floor Stands Condensate Pumps Firestats Smoke Detectors Water Leak Detectors High Static Belt-Drive Blowers Special High Efficiency Filtration (Filters up-to 60% Avg. Efficiency) Many more options available

100% Front Access

Compact CWModel CCD-900-CW (shown)

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Application Dependent Configuration Choices

CHILLED WATER SYSTEMS

CCU-( )-CW(Up-flow Air Pattern)

CCD-( )-CW(Down-flow Air Pattern)

Up-Flow Air Pattern

Down-Flow Air Pattern

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Flexible Air Pattern Configuration ChoicesUp-Flow Systems:

Down-Flow Systems:Top Free or Ducted Return with:

1 2

Top Discharge Through 2 or 3-way Grilled Plenum Box with:

Top Ducted Discharge with:

3 4

Rear Ducted ReturnFront Free Return

5

Rear Ducted ReturnFront Free Return

Bottom Discharge Into Raised Floor

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Model Nomenclature - CCU/D Systems

Up-FlowAir Patterns

Down-FlowAir Patterns

Nominal Capacity in kW

CC = Compact CW System

D = Down Flow Air PatternU = Up Flow Air Pattern

CW = Chilled Water System

CC D-90 0-CW E*

Number of Refrigeration Circuits

E = EC Fan* Please see the Stulz-ATS Compact-

CWE engineerng Manual for Chilled Water units ultilizing the EC Fan.

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Stand

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Selected Standard Features - Compact CW Series

Model 300 600 900SELECTED STANDARD FEATURES:TEMPERATURE CONTROL

2-Way Modulating Chilled Water Control Valve Standard Standard Standard

3-Way Modulating Chilled Water Control Valve Optional Optional Optional

2-Stage Electric Reheating/Heating Standard Standard Standard

3-Stage Electric Reheating/Heating N/A N/A N/A

Hot Water Reheat Optional Optional Optional

Cooling &/or Heating Only (No Humidity Control) Optional Optional Optional

High Efficiency, Aluminum Fin/Copper Tube Coils Standard Standard Standard

HUMIDITY CONTROL

Electrode Canister Steam Humidifier Standard Standard Standard

Dehumidification Mode- Electric Reheat Standard Standard Standard

CONTROLS

C-6000 Graphic Micropressor w/ Alarms Standard Standard Standard

MIB - Multi-Interface BMS Communication Optional Optional Optional

CABINET

Galvannealed Steel, Powder Coated Finish Standard Standard Standard

2 lb Density Thermal & Sound Insulation Standard Standard Standard

Floor Stand (Adjustable, turning vanes optional) Optional Optional Optional

FILTERS / PLENUMS

2, 30% Avg. Eff. Pleated Filters Standard Standard Standard

2, 60% Avg. Eff. Pleated Filters Optional Optional Optional

2 or 3-way Plenum Box (Up-Flow Units) Optional Optional Optional

4, 30% Avg. Eff. Pleated Filters N/A N/A N/A

4, 60% Avg. Eff. Pleated Filters N/A N/A N/A

ELECTRICAL

3-Phase Power Supply - - - - - - See Electrical Table Section 4 - - - - - -

Multi-Voltage Control Transformer (24V Class 2) Standard Standard Standard

SAFETY FEATURES

Visual Local & Remote Alarms Standard Standard Standard

Main Power Non-Fused Disconnect, unit mounted Standard Standard Standard

Motor Overload Protection Standard Standard Standard

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Guide Specifications - Standard Equipment Motor branch circuit short

circuit protection Motor load switching con-

trollers (contactors) Motor overload protection

The system shall incorporate over-current and overload protection in accordance with UL 1995 require-ments. Each blower motor, electric heater stage and humidifier (if applicable) shall be provided with a factory mounted and wired starter/contactor.

The control circuit shall be a 24 VAC low voltage circuit including a circuit breaker for protection. Low voltage, high voltage and common wires shall be color coded and shall be individually numbered at each end for ease of service tracing. All wiring shall be in accordance with the National Electric Code (NEC).

Remote Start/Stop ContactsIncluded in the systems electrical control circuit shall be a 2pin terminal connection for remote stop/start of the Compact CW air conditioner by remote source.

Main Power Service Switch

The chilled water air handling unit (evaporator) shall be provided with a unit mounted main power service switch.

Chilled Water System Components

Chilled Water Cooling Coil:

The coil shall be constructed of

SATS Compact CW Series10 - 30 Tons CCU/CCD Vertical Floor Mounted

Precision Control Air Conditioners Chilled Water Systems

Product Guide Specification

This section must be carefully re-viewed and edited by the Engineer to meet the requirements of the specific project. Coordinate with other speci-fication sections and the drawings as necessary.

GENERAL

SUMMARYThe SATS Compact CW vertical floor-mounted air conditioning system shall provide precision temperature and/or humidity control for computer rooms or rooms containing telecommunica-tions or other highly-sensitive heat load equipment where continuous 24 hour a day, 365 days a year air conditioning is required. Designed for front-only access, Compact CW systems require minimum floor space. The units are designed with a wide range of options to handle both precision and comfort cooling ap-plications.

The supplied system shall be provided with ETL Certification.

The system shall be manufactured by Stulz Air Technology Systems, Inc. in Frederick, Maryland, USA.

DESIGN REQUIREMENTSThe environmental control system shall be an SATS COMPACT CW fac-tory-assembled unit. The unit shall be designed for corner installation, requiring front only access through a hinged and removable front access panel.

No allowance for side service access shall be required. The COMPACT CW Series units are especially adapted to raised floors and are available in down-flow air pattern configura-tions.

QUALITY ASSURANCESATS COMPACT CW systems shall be subjected to a complete operational and functional test procedure at the factory. The manufacturer shall be ISO-9001 certified.

PRODUCT

Cabinet and Frame Construction

Access panels shall be fabricated from heavy gauge steel and shall be securely attached to the base and top plates. Both shall be painted with a powder coat paint to match and pro-vide corrosion protection. The panels shall be lined with 1/2 (13 mm), 2 lb (.90 kg), high-density sound and thermal insulation and sealed with self-extinguishing gasketing conform-ing to NFPA 90A and 90B.

Electrical System

Modular Motor Controllers

The system shall incorporate modu-lar motor controllers utilizing motor start protectors and circuit breakers to eliminate the need for fuses. All wiring shall be in accordance with the National Electric Code (NEC) and shall include:

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Guide Specifications - Standard Equipmentseamless drawn copper tubes, mechanically bonded to tempered aluminum fins with a fin design for maximum heat transfer, and mounted in a condensate drain pan. The coil shall be designed for under 500 ft/min face velocity. The water circuit shall be designed to distribute water into the entire coil face area

CW Control Valve:

The water circuit shall include a factory mounted, 2-way modulat-ing control valve. Design pressure shall be 600 psig. Note: 3-way valves are optional.

Blowers / Motors

Belt-Driven Systems

The blower(s) shall be belt driven with a double-width, double-inlet housing and forward-curved blades and permanently lubricated ball bearings sized for a minimum life span of 100,000 hours of service life (L10 Life). The blower(s) shall be dynamically and statically bal-anced to minimize vibration and operate in the Class 1 operating range. The blower(s) shall be cor-rosion protected. The blower(s) shall be belt driven with dual belts sized for 200% of the fan motor horsepower. The blower shall have an adjustable base for belt tension-

ing and a locking system to prevent the motors from moving. The motors drive sheaves shall have an adjustable pitch to change the speed of the blowers. The motor shall be 1725 rpm and shall have overload protection and a mini-mum NEMA service factor of 1.15.

Temp & Humid Control

C6000 Microprocessor Temperature & Humidity Controller

with Alarms

The Cpmpact CW floor mounted A/C shall be provided with SATS C6000 Microprocessor based Temperature and Humidity controller with Alarms. The controller shall incorporate a user-friendly operating environ-ment, to allow easy system setup and operation.

The C6000 is a complete microproces-sor based control system designed for operating, controlling and monitoring the COMPACT CW precision air con-ditioning unit.

The C6000 controller shall include a full-featured LED display for visual indication of the units operating con-ditions.

Display Key Pad

The Display Key Pad shall feature an easy to read, liquid-crystal alpha-nu-merical display. The keypad/display

allows the operator to visually moni-tor and customize unit functions and settings. The self-explanatory, keypad nomenclature shall aid in the ease of location of system programming features.

Field ConfigurableThe C6000 controller is field program configurable and capable of matching the unique needs of any data center, telecommunication or other critical area.

Sensor Location OptionsAs a standard, the C6000 temperature and humidity sensor shall be factory unit mounted in the return air stream of the Precision AC unit, after the return air filter(s).

System Setup & AdjustmentsThe C6000 shall be completely factory preprogrammed, and therefore, most applications will require no field setup. However, the default set points and their ranges are easily adjusted from C6000 keypad/display.

Unit Status DisplayThe C6000 keypad displays current unit functions and room status: Current Dry Bulb Temp Set Point Current Relative Humidity Set Point

Current Unit Status System ON/OFF Cooling Heating Humidifying Dehumidifying Standby Mode Reheating Manual Mode Actual Room DB Temperature Actual Room Relative Humidity

Run TimesThe historical run-time in hours of the following major components shall

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Guide Specifications - Standard Equipmentbe available directly from the C6000 keypad/display: (if applicable) Blower Motor(s) Humidifier Chilled Water Valve

Alarm ConditionsAlarm conditions activate an audible and visual indicator. An alarm shall be acknowledged through a Reset but-ton located on the keypad display.

The C6000 alerts to the following alarm conditions (if applicable): High Temperature Low Temperature High Humidity Low Humidity Smoke Detection Firestat Leak Detection Sensor Failure Dirty Filter Loss of Air FlowSummary Alarm ContactA summary alarm dry-contact (n/o) connection shall be available for remote annunciation of an alarm condition. An additional user-defined Custom alarm dry-contact shall also be available on most system configu-rations.

Alarm HistoryThe C6000 controller provides users with a recorded history of the last 80 alarms, including the time and date of the alarm occurance.

Control Inputs/OutputsThe C6000 is capable of both digital (on/off) and analog input and output device control. Prior to shipment, each Precision AC units C6000 is factory program configured to match the units system operational require-ments.

Temperature AnticipationThe C6000 shall incorporate a self-

calibrating and self-adjusting control logic that adjusts the response of the SATS air conditioner to changes in temperature and humidity. The sys-tem shall provide premium setpoint accuracy while controlling the room conditions rate of change, minimizing the equipment energy consumption and maximizing the systems operat-ing life and reliability.

Power Loss RestartIn the event of a loss of power to the system, the C6000 can be configured for Automatic or Manual Restart. The C6000s non-volatile memory enables the system to restart when power is restored, without the loss of the last stored set points and other system configuration settings.

Sequential Load ActivationTo minimize the total in rush current loads during system startup/restart, the C6000 controller shall be config-ured for time-delay sequence startup. The user can designate specific unit restart time-delays, as well as, each units respective electric heater and/or humidifier. Unit restart delay can be adjusted from 0 to 10 minutes.

Recovery DelayAfter a power loss, the C6000s Recov-ery Delay feature allows the system to operate without initiating any high or low temperature or humidity alarms for a delayed period. This feature al-lows time (15 to 60 minutes adj.) to pull-down the conditioned spaces load without nuisance alarms during initial startup or power loss restart.

SecurityMultiple security levels prevent unau-thorized adjustment of critical system control parameters.

Diagnostic & Service Mode

The C6000 shall incorporate a unique self-diagnostics algorithm that continually tests systems functions and hardware opera-tion. In the event of such a failure, the user will be alerted to the condition via a visual and audible alarm.

Control BoardThe Control Board shall initiate a self-test of the control system.

Input DiagnosticsAll system inputs and output de-vices shall be continuously moni-tored for proper operation.

Night Set-backThe C6000 shall include Night Set-Back occupied/non-occupied energy saving modes. This feature enables the user to customize each units daily 5-day/weekly and 2-day/weekend operational schedule.

HUMIDITY CONTROL:

The humidifier shall be of a self-contained steam generating elec-trode type utilizing a plastic dis-posable cylinder with full probes connected to electric power via electrode screw connectors. The electrodes shall be construct-ed from expanded low carbon steel, zinc plated and dynamically formed for precise current control. The humidifier assembly shall in-clude integral fill cup, fill and drain valves and associated piping.

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Guide Specifications - Standard EquipmentG

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The canister shall be designed to collect the mineral deposits in the water and provide clean particle free steam to the air stream, thereby reducing maintenance cost.

The microprocessor control shall maintain humidifier operation through fill and drain cycles based on the water conductivity. Overflow and loss of flow protec-tion shall be provided along with a manual drain switch. A high water alarm with built-in time delay shall provide an indication to change canister. The humidi-fication system shall require no cleaning maintenance during the cylinder life.

The humidifier shall discharge steam at 212F, atmospheric pressure. It shall be capable of operating with water in the range of 200 to 1500 micromhos. The steam shall be introduced into the air stream after the chilled water coil by a calibrated dis-charge tube, designed to equally distribute the steam to the air stream without condensation. The humidifier shall be provided with a manual adjustable capac-ity control.

Reheat / Heat

A factory mounted and wired low-watt density, plated fin-tu-bular design electric resistance heater shall be included to pro-vide automatic sensible re-heat-ing as required during the dehu-midification cycle and automatic heating mode. Electric heaters shall be provided with miniature thermal/magnetic circuit break-ers, which shall protect each

ungrounded conductor. Also included will be one automatic reset and one manual reset over-temperature safety device (pilot duty)

Dehumidification CycleThe system shall provide a dehu-midification control mode. The chilled water valve shall be opened proportionally as needed to allow chilled water flow to the cooling coil when a dehumidification demand is activated. Moisture is condensed on the cooling coil and discharged through the condensate drain.

Air Patterns and Filtration

UP-FLOW:(CCU-( )-( ))

The air conditioner shall be config-ured for an up-flow air pattern with free return air through front filtered grille and conditioned supply air through the top of the unit.

Top Ducted Discharge with:

Front Free Return

Top Discharge Through two or three-way Grille

Plenum Box with: Front Free Return

DOWN-FLOW:(CCD-( )-( ))

The air conditioner shall be config-ured for a down-flow air pattern with free return air from the top and conditioned supply air discharge through bottom of the A/C into the raised floor.

(Floor Stands are optionally available)

Air Filtration

The A/C unit shall have slide out, class 2 (per U.L. Standard 900) filters. The filters shall be easily ac-cessed through the front. The filters shall have an average efficiency rat-ing of 30% as measured by ASHRAE Standard 52-76 test method.

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OPTIONS & ACCESSORIES

Adjustable Floor Stands - Seismic Floor Stand ....................................................... 3-6 - Turning Vanes ............................................................... 3-6 EC Fans ............................................................................. 3-6 IAQ High Efficiency Filters .............................................. 3-6 2 or 3-Way Plenum Discharge Box ................................. 3-6 Automatic Dual Power Transfer Switch ........................ 3-6 2-Way Chilled Water Control Valve ................................ 3-6 Condensate Pump ........................................................... 3-7 Smoke Detector .............................................................. 3-7 Firestat ............................................................................. 3-7 Remote Water Detector: - Qty. One, Spot Type ...................................................... 3-7 - Qty. Two, Spot Type ...................................................... 3-7 - 25 Ft. Strip/Cable Type .................................................. 3-7 BMS Connections ............................................................ 3-7

Optional Features Index

Compact CWModel CCD-900-CW

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ACCESSORIES

Adjustable Floor Stand

An adjustable floor stand shall be provided to allow for ease of installation of the A/C onto a raised floor. Floor stand height shall be adjustable. The Floor stand shall ship separately for field installation.

Additional Floor Stand Options:

Seismic Zone-4 Rated:

The adjustable floor stand shall be certified rated for seismic zone-4 installation.

Turning Vane:

Turning vanes shall be factory in-stalled to each units floor stand.

High Efficiency EC Fan

Refer to the SATS Compact CWE engineering manual for complete specifications on Compact Chilled Wa-ter A/C systems utilizing EC Fans.

Filtration

Compact CW A/Cs are available with the following optional, high efficiency IAQ conscious filtration:

2, 60% Eff. Filters (opt 300/900) 4, 60% Eff. Filters (opt 1800)

Filters ratings are based on dust spot efficiency ratings based on ASHRAE Test Standard 52-76.

Top Discharge Plenum Box(Upflow Units Only)

A 2 or 3 way plenum discharge box shall be provided.The plenum box shall include double-deflecting, adjustable grilles.

3-Way Chilled Water Control Valve

A 3-way fully modulating valve shall be factory piped and wired. The three-

way chilled water modulating valve shall automatically meter the flow of chilled water to the cooling coil as needed for cooling load control, the remaining flow shall bypass the cooling coil. A proportional signal (0-10 VDC) is provided to the valve by the microprocessor controller. The pressure rating of the valve is 600 psi. Manual override capabilities shall be standard on the actuator drive.

Manual Control Override SwitchA front panel mounted keyed switch shall allow full fan operation and 100% chilled water valve flow once engaged in the unlikely event of a controller failure.

Automatic Dual Power Transfer SwitchTwo individual main power input dis-connect switches shall be provided, one for each incoming power source. In the event the primary power fails or a phase loss/imbalance occurs, the automatic transfer switch immedi-ately transfers power to the second-ary power source. Once the primary power has been restored, the transfer switch automatically shifts the power load back to the primary power. The transfer time from one source to the other is user adjustable to allow stag-ing or sequence restart of load.

In addition to the automatic transfer switch function, the local controller display shall indicate which power source has failed. This indication is a visual depiction that allows the user to determine the status of the input source. This status can also be conveyed thru the BMS serial com-munication link.

Optional - A thru-the-door indicator light is available for a fast local notifi-cation of available power sources. The indication is on if power is available.

Compact CW systems include the C6000 Microprocessor Controller, Electrode Canister Steam Humidi-fier and Dehumidification Mode with Electric Reheat/Heat for total temperature and humidity control, as a standard.

However, these standard features can be deleted and/or substituted with alternate features to allow you the flexibility to select the configuration best suited for your application.

SELECTED OPTIONS

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Optional Features - Guide SpecificationsOp

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Condensate Pump

A condensate pump shall be factory installed within the Compact CW system (up-flow) and field installed (ship loose for down-flow units) for automatic removal of condensate and humidifier flush water (if applicable). The con-densate pump shall include an internal overflow safety float which, when wired to the units remote stop/start termi-nals, shall open the units control circuit, thereby shutting the unit down in the event of a condensate overflow. The condensate pump shall be specifically designed to operate with the higher condensate temperatures caused by the flush and drain cycle of the electrode canister humidifiers.

Smoke Detection

A photo-electric smoke detector shall be factory installed and wired in the evaporator section of the suction side of the blower. The air conditioner will shut down upon sensing smoke in the return air stream.

Firestat

The air conditioner shall be provided with a factory wired and mounted firestat. The firestat will shut down the air con-ditioner upon sensing a high return air temperature.

Remote Water Detectors

Single (one) - Spot Type Detector:

A remote single point water/leak detec-tor shall be factory supplied and shall ship separately for field installation. Upon sensing a water leak, the normally closed water detector control circuit shall open, thereby shutting down the A/C unit.

Dual (two) - Spot Type Detectors:

Quantity 2-(two) remote spot type water/leak detectors per A/C unit shall be factory provided for remote field installation. Upon sensing a water leak, the normally closed water detector con-trol circuit shall open, thereby shutting down AC unit.

Remote Water Detector - Strip Type:

A 25 ft. in length remote strip/cable type water/leak detector shall be provided for remote field installation. Upon sensing a water leak, the normally closed water detector control circuit shall open, thereby shutting down the A/C unit.

Remote BMS Connection

MIB GATEWAY (Optional)C-6000 Inputs & Outputs shall be remotely monitored (address readable) and remotely controlled (address writable) via any building management system (BMS)/lo-cal area network (LAN) control system that can communicate via a ModBus protocol. Each C-6000 configured for BMS communication shall incorporate an RS-485 Serial Communication Port that is field connected to a factory provided wall mounted MIB Gateway. MIB-FS GATEWAY (Optional)

C-6000 Inputs & Outputs shall be remotely monitored (address readable) and remotely controlled (address writable) via a building management system (BMS)/local area network (LAN) control system. Available Protocols, Modbus RTU, Modbus TCP/IP, Bacnet IP, Bacnet MSTP, Bacnet Ethernet, Metasys N-2, and Lonworks.

Each C-6000 configured for BMS communication shall incorporate an RS-485 Serial Communication Port that is field connected to a factory provided wall mounted MIB Gateway. The MIB-FS requires field configuration. Number of units, type of protocol employed, and individual data-points monitored must be configured in the MIB-FS prior to use.

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Specifi

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Specification Data - 10 to 40 Ton CCU/D

Index

Category ..................................................page

Chilled Water Systems

Specifications:

PerformanceSpecifications .........................................4-2Performance/Capacity Data 45F EWT .........................4-3Performance/Capacity Data 50F EWT .........................4-4

Electrical:

Electrical Data .............................................................4-5Calculation Example ....................................................4-5

Compact CWModel CCD-900-CW

(Shown with C-6000 Controller)

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Perform

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Chilled Water - 10 to 40 Ton SystemsCW Model CCU/D-300 CCU/D-600 CCU/D-900Chilled Water Control Valve - Sized for Medium Flow @ 75FDB/62.5FWB EAT Conditions2-way (standard) - Modulating

Size / (Cv) 1/(14 Cv) 1 1/4/(20 Cv) 1 1/2/(28 Cv)

Valve Pressure Rating - psi 600 600 600

Close-off Pressure Rating - psi 200 200 200

3-way (optional) - Modulating

Size / (Cv) 1/(14 Cv) 1 1/4/(20 Cv) 1 1/2/(28 Cv)

Valve Pressure Rating 600 psig 600 psig 600 psig

Chilled Water Coil - Aluminum Fin, Copper TubeRows/Face Area (ft2) 6 / 15.2 4 / 27.6 6 / 27.6

Face Velocity, fpm 408 380 416

Evaporator Blower / Motor - DWDI Centrifugal - Belt Driven, Variable Pitch PulleysHorsepower 5 Hp 5.0 Hp 7.5 Hp

CFM @ ext. st. press. 6,200 @ 0.3 10,500 @ 0.3 11,500 @ 0.3

Drive Method Belt Belt Belt

Reheat/Heat - Performance Capacities Include Evaporator Blower Motor HeatELECTRIC REHEAT / HEAT - Finned Tubular Heaters, (Standard)

Heater Kw Rating (No. of Stages) 12 Kw (2-stg) 24 Kw (2-stg) 24 Kw (2-stg)

Total BTU/H w/ Evap Mtr Ht: 53,670 94,625 100,980

HOT WATER REHEAT / HEAT - Reheat rated @ 180F Entering Water Temperature, EAT = 72F DB, 60F WB (Optional)

BTU/H 115,809 110,995 117,290

GPM / Press. Drop (ft.wg) 11.8 / 17.8 11.3 / 16.6 12.0 / 18.1

EWT / LWT 180 / 160 180 / 160 180 / 160

Control VALVE: ON/OFF 2-Way, 1 300PSI, CV=8.0

Humidification - Electrode Steam Canister Humidifier with Adjustable Output, (Standard)Lbs/Hr, (Kw Input) 4-15, (5.1) 4-15, (5.1) 4-15, (5.1)

Std Control Cycling Cycling Cycling

Filters - 30% Average Efficiency, throwawayUp-Flow:

Nom. Size (in.), (Qty.) 20 x 25 x 2 (2) 18 x 25 x 2 (4) 18 x 25 x 2 (4)

Down-Flow:

Nom. Size (in.), (Qty.) 14 x 32 x 4 (3) 25 x 32 x 4 (3) 25 x 32 x 4 (4)

Connection Sizes - Copper, (Water In/Out connections are sized for flow rates at 75FDB/62.5FWB EAT condi-tions.)

Condensate Drain, (w/ pump) 7/8 OD, (1/2OD) 7/8 OD, (1/2OD) 7/8 OD, (1/2OD)

Humidifier Inlet 1/4 OD 1/4 OD 1/4 OD

Water In/Out 1 Sweat 1-5/8 Sweat 1-5/8 Sweat

Physical DataApprox. Weight 705lbs 990lbs 1,080lbs.

Dimensions: (HxWxD), includes access panels, w/o Plenum Box option.CCU-( )-CW (up-flow) 75.5 x 46.2 x 35.4 75.5 x 77.6 x 35.4

CCD-( )-CW (down-flow) 75.5 x 46.2 x 34.6 75.5 x 77.6 x 34.6

4-2



Perform

ance/C

apacity D

ata - C

hilled

Water (10-40 To

n System

s)

Chilled Water - 45F EWT, 0% GlycolModel: 300-CW 600-CW 900-CW

NET COOLING CAPACITY - BTU/H @ 45F EWT, 0% Glycol Solution (Includes motor heat @ std CFM & e.s.p. ratings)

80FDB/67FWB, 50% RHHigh Flow Total 189,079 341,823 436,967

(10F Tw) Sensible 137,738 265,746 306,781

GPM / (pd. Ft.) 40.3 / 32.7 70.9 / 71.1 91.2 / 65.1

Med. Flow Total 169,644 325,679 417,884

(12F Tw) Sensible 129,356 257,301 298,017

GPM / (pd. Ft.) 30.4 / 20.3 56.3 / 47.1 72.9 / 43.7

Low Flow Total 150,642 310,557 394,133

(14F Tw) Sensible 120,762 248,759 287,013

GPM / (pd. Ft.) 23.4 / 13.6 46.1 / 33.4 59.1 / 30.4

75FDB/62.5FWB, 50% RHHigh Flow Total 135,487 260,721 335,950

(10F Tw) Sensible 118,808 234,149 273,092

GPM / (pd. Ft.) 29.7 / 19.6 54.6 / 44.8 71 / 41.7

Med. Flow Total 97,850 242,764 319,107

(12F Tw) Sensible 97,850 221,984 264,157

GPM / (pd. Ft.) 18.5 / 10 42.6 / 19.7 56.5 / 28.3

Low Flow Total 97,867 219,954 297,771

(14F Tw) Sensible 97,867 205,683 252,447

GPM / (pd. Ft.) 14.5 / 7.8 33.2 / 19.7 45.3 / 19.9


(10F Tw) Sensible 93,339 199,089 249,863

GPM / (pd. Ft.) 21.3 / 12 42.4 / 29.1 60.3 / 31.6

Med. Flow Total 79,468 178,914 216,415

(12F Tw) Sensible 79,468 178,914 216,415

GPM / (pd. Ft.) 15.5 / 6.7 32 / 18.7 39.3 / 16.1

Low Flow Total 72,557 155,064 189,756

(14F Tw) Sensible 72,557 155,064 189,756

GPM / (pd. Ft.) 12.3 / 6.7 24 / 12.5 30 / 11.1


(10F Tw) Sensible 147,835 282,621 327,433

GPM / (pd. Ft.) 37.9 / 29.4 66.2 / 63 85.7 / 58.2

Med. Flow Total 159,218 306,162 396,399

(12F Tw) Sensible 139,620 273,790 320,249

GPM / (pd. Ft.) 28.7 / 18.5 53.1 / 42.5 69.3 / 40

Low Flow Total 118,327 289,304 379,809

(14F Tw) Sensible 118,327 262,337 311,591

GPM / (pd. Ft.) 18.8 / 10.2 43.1 / 29.9 57.2 / 28.8


(10F Tw) Sensible 114,994 233,168 289,782

GPM / (pd. Ft.) 25.6 / 15.6 49.1 / 37.3 68.6 / 39.3

Med. Flow Total 97,466 214,860 303,188

(12F Tw) Sensible 97,466 214,860 278,301

GPM / (pd. Ft.) 18.5 / 10 38 / 24.4 53.7 / 26

Low Flow Total 97,619 193,607 235,874

(14F Tw) Sensible 87,619 193,607 235,874

GPM / (pd. Ft.) 14.4 / 7.7 29.5 / 16.6 36.5 / 14.5


(10F Tw) Sensible 93,044 198,633 237,675

GPM / (pd. Ft.) 21.3 / 12 42.3 / 28.9 51.5 / 24.4

Med. Flow Total 79,271 178,430 215,840

(12F Tw) Sensible 79,271 178,430 215,840

GPM / (pd. Ft.) 15.5 / 833 31.9 / 18.6 39.2 / 16.1

Low Flow Total 72,359 154,531 189,106

(14F Tw) Sensible 72,359 154,531 189,106

GPM / (pd. Ft.) 12.3 / 6.7 24 / 12.5 29.9 / 11.1

4-3



Chilled Water - 50F EWT, 0% Glycol Perform

ance/C

apacity D

ata - C

hilled

Water (10-40 To

n System

s)

Model: 300-CW 600-CW 900-CWNET COOLING CAPACITY - BTU/H @ 50F EWT, 0% Glycol Solution (Includes motor heat @ std CFM & e.s.p. ratings)


(10F Tw) Sensible 119,891 233,549 270,830

GPM / (pd. Ft.) 31.6 / 21.7 56.2 / 46.9 73.7 / 44.3

Med. Flow Total 119,756 255,766 334,492

(12F Tw) Sensible 108,911 224,906 263,705

GPM / (pd. Ft.) 22.2 / 12.6 44.7 / 31.6 59 / 30.2

Low Flow Total 88,565 236,187 317,517

(14F Tw) Sensible 88,565 211,689 254,925

GPM / (pd. Ft.) 14.6 / 7.7 35.6 / 21.9 48.2 / 21.8

75FDB/62.5FWB, 50% RHHigh Flow Total 82,188 179,881 216,065

(10F Tw) Sensible 82,188 179,881 216,065

GPM / (pd. Ft.) 19.1 / 10.4 28.6 / 24.9 47.2 / 21.7

Med. Flow Total 69,750 159,297 193,312

(12F Tw) Sensible 69,750 159,297 193,312

GPM / (pd. Ft.) 13.9 / 7.4 28.7 / 15.9 35.7 / 14

Low Flow Total 62,744 134,513 165,332

(14F Tw) Sensible 62,744 134,513 165,332

GPM / (pd. Ft.) 10.9 / 6.1 21.1 / 10.6 26.5 / 9.5


(10F Tw) Sensible 61,137 143,529 173,569

GPM / (pd. Ft.) 14.9 / 7.9 31.3 / 18 38.7 / 15.7

Med. Flow Total 54,176 119,503 146,209

(12F Tw) Sensible 54,176 119,503 146,209

GPM / (pd. Ft.) 11.3 / 6.3 22.1 / 11.3 27.7 / 9.7

Low Flow Total 46,988 88,904 105,941

(14F Tw) Sensible 46,988 88,904 105,941

GPM / (pd. Ft.) 8.7 / 5.4 14.7 / 7.1 18 / 6.5


(10F Tw) Sensible 119,060 235,799 294,196

GPM / (pd. Ft.) 26.4 / 16.4 49.8 / 38 70.4 / 41

Med. Flow Total 102,911 219,848 315,085

(12F Tw) Sensible 102,911 219,848 284,966

GPM / (pd. Ft.) 19.4 / 10.5 38.7 / 25 55.8 / 27.6

Low Flow Total 88,191 200,146 243,954

(14F Tw) Sensible 88,191 200,146 243,954

GPM / (pd. Ft.) 14.5 / 7.7 30.5 / 17.3 37.7 / 15.1


(10F Tw) Sensible 81,866 179,393 215,500

GPM / (pd. Ft.) 19.1 / 10.3 38.5 / 24.6 47.1 / 21

Med. Flow Total 69,543 158,773 193,300

(12F Tw) Sensible 69,543 158,773 193,300

GPM / (pd. Ft.) 13.9 / 7.4 28.7 / 15.8 35.6 / 14

Low Flow Total 62,534 133,922 164,610

(14F Tw) Sensible 62,534 133,922 164,610

GPM / (pd. Ft.) 10.9 / 6.1 21 / 10.6 26.4 / 9.5


(10F Tw) Sensible 61,298 143,131 173,102

GPM / (pd. Ft.) 15 / 8 31.2 / 18 38.6 / 15.6

Med. Flow Total 54,339 119,054 145,661

(12F Tw) Sensible 54,339 119,054 145,661

GPM / (pd. Ft.) 11.3 / 6.3 22.1 / 11.2 27.6 / 10

Low Flow Total 47,154 88,750 105,191

(14F Tw) Sensible 47,154 88,750 105,191

GPM / (pd. Ft.) 8.7 / 5.4 14.7 / 7.1 17.9 / 6.4

4-4



Electrical Data - Chilled Water SystemsElectrical Data

- Ch

illed W

ater Systems

Model300 600 900

FLA MCA MFS FLA MCA MFS FLA MCA MFSCooling w/ Electric Reheat & Humidification208/3/60 59.1 73.9 80 89.3 111.6 125 97.5 121.9 125460/3/60 28.7 35.9 40 43.7 54.6 60 47.6 59.5 70575/3/60 23.0 28.8 30 35 43.8 50 37.8 47.3 50Cooling w/ Electric Reheat 208/3/60 44.9 56.1 70 75.1 93.9 100 83.3 104.1 125460/3/60 22.3 27.9 35 37.3 46.6 50 41.2 51.5 60575/3/60 17.9 22.4 25 29.9 37.4 40 32.7 40.9 50Cooling w/ Humidification208/3/60 28.9 36.1 50 28.9 36.1 50 37.1 46.4 70460/3/60 13.5 16.9 25 13.5 16.9 25 17.4 21.8 35575/3/60 11.0 13.8 20 11.0 13.8 20 13.8 17.2 25Cooling Only208/3/60 14.7 18.4 35 14.7 18.4 35 22.9 28.6 60460/3/60 7.1 8.9 20 7.1 8.9 20 11.0 13.8 25575/3/60 5.9 7.4 15 5.9 7.4 15 8.7 10.9 20

EXAMPLES - Electrical Data Calculation

Example 1:Suppose an application calls for a nominal 10 Ton Compact-Line CW model CCD-300-CW with the following features: - 208/3/60 Main Power Supply - Electric Reheat/Heat, (Standard) - Steam Humidifier, (Standard)Solution:From Electrical Data table page 4-5 for model CCD-300-CW incorporating COOLING with ELECTRIC REHEAT/HEAT and HUMIDIFIER: CCD-300-CW @ 208/3/60 with above options: FLA (OEM Rated) = 59.1 MCA = 73.9 MFS = 80

Example 2:Suppose an application calls for a nominal 30 Ton Compact-Line CW model CCD-900-CW system with the following features: - 460/3/60 Main Power Supply - Electric Reheat, (Standard) - No HumidifierSolution:From Electrical Data table page 4-5 for model CCD-900-CW incorpo-rating COOLING Only with Electric Reheat: CCD-900-CW@ 460/3/60 with above options:

FLA (OEM Rated) = 41.2 MCA = 51.5 MFS = 60

4-5



Dimensional Data - Standard CCU/D Configurations Dim

ensio

nal D

ata - In

dex

(Drwg. #) MODEL TYPE .................................................... page

Vertical Floor Systems

CCU/D - 300 - CW:

(CW-01) Up-Flow Air Pattern Configuration .............. 5-2(CW-02) Down-Flow Air Pattern Configuration ........ 5-3

CCU/D - 600/900 - CW:

(CW-03) Up-Flow Air Pattern Configuration .............. 5-4(CW-04) Down-Flow Air Pattern Configuration ........ 5-5

Index

5-1



10 Ton CCU - Up-Flow Air Pattern Systems Dim

ensio

nal D

ata - 10 Ton

s (Up

-Flow

Air Pattern

Systems)

(CW-01) CCU-300-CWUp-Flow Vertical A/C

(as Ducted or with Opt. 2 or 3-way Plenum Box)

Adjustable Floor Stand: (Optional)

4 - 10 Up-flow only

ISO DWGDim A

Nominal(inches)

Dim A Minimum(inches)

Dim A Maximum

(inches)

4 - 10 4 3.7 4.5

4 - 10 6 5 7

4 - 10 8 7 9

4 - 10 10 9 11

12 - 24 12 11 15

12 - 24 15 14 18

12 - 24 18 17 21

12 - 24 24 23 26

12 - 24

5-2



(CW-02) CCD-300-CWDown-Flow Vertical A/C

10 Ton CCU - Down-Flow Air Pattern Systems Dim

ensio

nal D

ata - 10 Ton

s (Do

wn

-Flow

Air Pattern

Systems)


ISO DWGDim A

Nominal(inches)


Dim A Maximum

(inches)

12 - 24 12 11 15

12 - 24 15 14 18

12 - 24 18 17 21

12 - 24 24 23 26

5-3



20 to 40 Ton CCU - Up-Flow Air Pattern SystemsDim

ensio

nal D

ata - 20 to 40 To

ns (U

p-Flo

w A

ir Pattern System

s)

(CW-03) CCU-600/900-CWUp-Flow Vertical A/C

(as Ducted or with Opt. 2 or 3-way Plenum Box)


FRONT/RIGHT REAR/LEFT

ISO DWGDim A

Nominal(inches)


Dim A Maximum

(inches)

4 - 10 4 3.7 4.5

4 - 10 6 5 7

4 - 10 8 7 9

4 - 10 10 9 11

12 - 24 12 11 15

12 - 24 15 14 18

12 - 24 18 17 21

12 - 24 24 23 26

4 - 10 Up-flow only

12 - 24

5-4



(CW-04) CCD-600/900-CWDown-Flow Vertical A/C

(Free Return or with Opt. Ducted Return)

20 to 40 Ton CCU - Down-Flow Air Pattern Systems Dim

ensio

nal D

ata - 20 to 40 To

ns (D

ow

n-Flo

w A

ir Pattern System

s)


FRONT/RIGHT REAR/LEFT

ISO DWGDim A

Nominal(inches)


Dim A Maximum

(inches)

12 - 24 12 11 15

12 - 24 15 14 18

12 - 24 18 17 21

12 - 24 24 23 26

5-5



1572TilcoDrive,Frederick,Maryland21704Phone:301.620.2033,Fax:301.662.5487E-mail:[email protected]

ISO-9001:2001 Quality RegisteredISO9001

Registered

Quality System


www.stulz-ats.com

This document was printed on recycled paper, with ecosmarttm environmentally responsible ink products.

Copyright, October 2008QE-CCW0028 Rev -

Specifications subject to change without notice.

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