abb robot irb 140 | industrial robotics

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IRB 140 presentation © Robotics - 1 Feb. 2008-

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ABB RObotics IRB 140 is the smallest 6 axis robot with an outstanding motion technology and excellentpath accuracy. IRB 140 is highly robust and can functions as a multi purpose robot.

TRANSCRIPT

Page 1: ABB Robot IRB 140 | Industrial Robotics

IRB 140 presentation

© R

obotics -

1F

eb. 2008-

Page 2: ABB Robot IRB 140 | Industrial Robotics

IRB140 – Small and powerful

� The smallest 6 axis robot in the ABB robot range

� Outstanding motion

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� Outstanding motion technology and excellent path accuracy, as well as being highly robust

� A multi purpose robot

Page 3: ABB Robot IRB 140 | Industrial Robotics

A powerful 6 axis robot

80 mm

70 mm

6 kg

Supplementary load on upper

arm 1 kg

Supplementary load on wrist 0.5 kg

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Payload 6 kgReach 0.81 mPos. repeatability 0.03 mmTurbo variant available

Page 4: ABB Robot IRB 140 | Industrial Robotics

IRB 140T – turbo

� Cycle-times are considerably reduced

� Reductions between 15-20 % are possible using pure axis 1 and 2 movements.

� Well suited for packing

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� Well suited for packing applications and guided operations together with PickMaster.

Page 5: ABB Robot IRB 140 | Industrial Robotics

Top 5 sales arguments

� Very short cycle times

� Very reliable due to robust design

� Outstanding accuracy with TrueMove 2nd generation

� Can be mounted at any

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� Can be mounted at any angle

� Built for real life

� Unique protection variants for a small robot

Page 6: ABB Robot IRB 140 | Industrial Robotics

Very short cycle times

� Precise dynamic model for serial robot

� Advanced servo control

� On-line optimization of robot speed and acceleration

� Outstanding in short and

Competition

� Sometimes higher axis speed but lower acceleration and deceleration, which means longer cycle times.

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� Outstanding in short and medium movements

longer cycle times.

Page 7: ABB Robot IRB 140 | Industrial Robotics

Very reliable due to rubust design

� Rigid structure+fast brakes +collision detection software = High collision resistance

� Spur gears for high accuracy

� Fully integrated cable harness

� Media integrated up to upper

Competition

� Less collision resistant due to weaker structures

� Compact gears – less robust

� Less collision resistant due to

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� Media integrated up to upper arm (IO, air, power)

� MTBF 204,000 h for manipulator

� Less collision resistant due to less accurate dynamic model

Page 8: ABB Robot IRB 140 | Industrial Robotics

Outstanding Accuracy

� Rigid steel structure, hardly affected by thermal expansion

� TrueMove 2nd generation technology ensures leading accuracy for path, position and speed

� Crucial in all applications with

Competition

� Less accurate dynamic models.

� Speed dependant path accuracy –need for adjustments and

modifications

� Aluminium and plastic structures

which are less rigid

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� Crucial in all applications with demand on precision

� Backlash eliminators (axis 1, 2 and 3) secure the path following

Page 9: ABB Robot IRB 140 | Industrial Robotics

Accuracy test made at 1,000 mm/s

330

340

350

360

Path XY: mc6 (red/green), decbuf (blue/black)

y [

mm

]

Without TrueMove

and QuickMove

With 2nd

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9 518 520 522 524 526 528 530

290

300

310

320

x [mm]

y [

mm

]

With 2nd

generationTrueMove

and QuickMove

Page 10: ABB Robot IRB 140 | Industrial Robotics

Can be mounted at any angle

� IRB 140 has a long reach backwards and forwards

� IRB 140 can be mounted in any angle

� No limitation on axis 1 when wall mounted

� Easily positioned in the robot cell or inside a machine

� Full work area regardless of mounting position

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Page 11: ABB Robot IRB 140 | Industrial Robotics

Designed for Real Life

� Maximum payload, wrist load, and arm load at the same time

� Built to work with max. payload and full speed continuously in process applications Competition

� Increased arm load reduces

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� Increased arm load reduces payload capacity

� Cannot work continuously with max payload and speed

Page 12: ABB Robot IRB 140 | Industrial Robotics

Unique protection for a small robot

� FoundryPlus - protection for harsh environments

� Wash – protection for food industry

� Clean room protection (Clean Room 10 FS/ 4 ISO)

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Page 13: ABB Robot IRB 140 | Industrial Robotics

FoundryPlus

� Completely fulfills the IP67 standard.

� It withstands lubricants and cooling liquids

� It continues to function flawlessly even when completely covered with sand

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with sand

� It withstands aluminum spits and splashing as well as fluid aluminum

� It is washable with hot steam

Page 14: ABB Robot IRB 140 | Industrial Robotics

Wash

� Needed in the food industry where all equipment has to be thoroughly washed daily

� Painted with two component epoxy paint

� Chemical nickel-plated turning disc to

increase the resistance against corrosion

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increase the resistance against corrosion

� IP 67

Page 15: ABB Robot IRB 140 | Industrial Robotics

Clean room

� Demand from the pharmaceutical industry, solar cell manufacturing, electronics industry, etc

� IP67

� Clean Room 10 FS/ 4 ISO

� FS 10 =Max. 10 particles larger than 0.5

microns are allowed per cubic feet of air

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microns are allowed per cubic feet of air

The only robot on the market both Clean room (10)

and steam washable (IP67)

Page 16: ABB Robot IRB 140 | Industrial Robotics

Protections vs competition

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ABB Fanuc Motoman KukaIRB 140 LR Mate 200iC HP5 KR5

IP-class IP67 IP65 Wrist IP67 IP40

Protection FoundryPlus Waterproof - Dust and water-

Clean room 10 Clean room 100 spray resistant

Wash

Page 17: ABB Robot IRB 140 | Industrial Robotics

Main applications

Welding (laser and arc)

Other

Dispense/coating

Assembly

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Material handling/Machine tending

Page 18: ABB Robot IRB 140 | Industrial Robotics

IRB 140 in the Metal Fabrication

� Material handling between operations

� Laser welding

� Arc welding

� Inspection

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Inspection

Inspection of final parts

Page 19: ABB Robot IRB 140 | Industrial Robotics

IRB 140 in the Consumer industry

� Picking

� Packing

� Material Handling

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19 Handling small bottles of snaps

Packing of cheese

Page 20: ABB Robot IRB 140 | Industrial Robotics

IRB 140 in Consumer Electronics

� Laser welding

� High speed and high accuracy

� Clean room 10

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Page 21: ABB Robot IRB 140 | Industrial Robotics

IRB 140 in the Plastics industry

� Loading/Unloading

� 6 kg load capacity for double gripper

� 6 axes for high accessibility

� Mounting on top of small Injection Moulding Machine

� Material Handling

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� Material Handling

� Assembly

� Deburring

Page 22: ABB Robot IRB 140 | Industrial Robotics

IRB 140 in Foundries

� Die Spraying

� Extraction

� Mounting at any angle

� 6kg payload uniqueFlexible cell solution by partner Evolut

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6kg payload unique

Page 23: ABB Robot IRB 140 | Industrial Robotics

IRB 140 and its competitors

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ABB Fanuc Motoman KukaIRB 140 LR Mate 200iC HP5 KR5

Payload 6 kg 5 kg 5 kg 5 kg

Reach 810 mm 700 mm 701 mm 855 mmRepeat- 0.03 0.02 0.03 0.03ability

Page 24: ABB Robot IRB 140 | Industrial Robotics

Strongest Robot in Class

High moment of inertia capability.Important in applications with large work objects and reorientations of the wrist, e.g press brake tending

0,4

0,5

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0

0,1

0,2

0,3

0,4

Max inertia (kgm2)

axis 4,5

Max inertia (kgm2)

axis 6

ABB IRB 140

Fanuc LR Mate200iC

Motoman HP5

Kuka KR5 sixx

Page 25: ABB Robot IRB 140 | Industrial Robotics

Small size,

large working range

6 axis

Floor, wall and

inverted mounted

IRB140 - Summary6 kg load capacity

plus supplementary

0.5 kg on wrist and

1 kg on upper arm

Small, robust and powerful,

suitable for a variety of

applications

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Foundry Plus

- IP 67

- Wash

Clean room 10

- at any angle

Low noise level