Challenges and Accomplishments

towards a sustainable ‘Eco-Industrial Park’

in Ulsan

Jung Hoon Kim

Ulsan Regional EIP Project Div.

Korea Industrial Complex Corp.

The 4th Green Industry Conference : Green Industry for Sustainable Cities

1. Eco-Industrial Park Initiative

2. Outcomes of the EIP Project in Ulsan

3. Expanding Achievements

Contents

1962 2012

USD 2.2 million

USD 208.2 billion Amount of industrial production Population

1962 2012

85,000

1.2 million

Air pollution

Water pollution

Bad Odors

SO2 0.057ppm (1981) BOD5 11.7ppm (1991) 51 cases of bad odor

complaints (2000)

3

Industrialization and Environmental Issues

2004 Declaration of ‘Ecopolis Ulsan’

2005 Establishment of a master plan to revive Taehwa River

2005 Starting of ‘Eco-Industrial Park Project’ for sustainability and greening of industry

2010 Establishment of a green growth action plan

4

Overcoming Environmental Problems

5

Korea EIP Master Plan (‘05~’19)

2005. 11 ~ 2010.05

2010. 06 ~ 2014.12

2015. 01 ~ 2019.12

Pilot EIP with 5 industrial complexes

Diffusion on 46 industrial complexes with a Standard EIP model

EIN. EIP Model including all industrial complexes

1st phase Pilot period

1st Phase

2nd Phase

3rd Phase

Pilot on 5 industrial complexes

2nd phase Diffusion period

Diffusion on 46 industrial complexes

3rd phase Completion period

Construction of national IS network

6

Step 1

Exploring new networks

Step 2

IS Feasibility Study

Step 3

Commercialization

Review of reported datum by companies

Encouraging participation of companies through seminars & business meetings

Collection of on-site information from companies through diverse forums

Project identification through top-down or bottom-up approach by coordinators

Data collection to explore new synergy networks

Coordinating benefit sharing among participants

Support project financing sources (ESCO, WASCO, Green Growth Fund, etc.)

Highlight the success story

Reviewing the potential of linking the project with GHG emission reduction projects

Support feasibility study for network establishment

Supporting feasibility investigation team

Co-authoring of research project proposal with stakeholders

Monitoring the progress of the feasibility study

Final report as a business model that includes the stakeholders requirements

Engagement in stakeholder participation and overcoming barriers

Activities of EIP Project Div.

Determining Policy Direction

Finding IS Project

IS Project Funding Administrative Support

Cooperation System Supporting System

Business Promotion

Data Collection

IS Project Pre-review

Providing Company information

Technology & Information Exchange

Providing Idea

R&D Involvement

7

Governance Structure

8

District

Heat Supply

High Pressure Steam

Power Plant

(Organic Rankin Cycle)

Heat Pinch

(Energy Optimization)

Middle Pressure Steam

Low Pressure Steam

Incineration

heat Supply

Renewable

Energy Supply

Municipal

Incinerator Plant

SRF Boiler

Urban Area

Combustible Municipal Waste

Combustible Industrial Waste & By-product Gas

Industrial Complex

Exhaust Heat Low Pressure Heat

Energy Optimization (including waste to energy)

ASR (Automobile Shredder Residue), SRF (Solid Refuse Fuel)

Electricity Supply

Waste Heat

Supply

Type of Industrial Symbiosis (IS)

9

Resource Optimization (including waste to resource)

By-product, Sludge & Waste Substitute Resource

Supply

Company A Company B Resource Recovery Plant

(Extraction, Distillation, Purification)

Company A Company B

Industrial Water

Substitute Resource

Supply

Wastewater

Wastewater Reuse

Water Company

Wastewater Treatment Facility

Wastewater Recovery Plant

(Flocculation, MF, RO)

Type of Industrial Symbiosis (IS)

Industrial waster

Supply

10

Period 2005 to present PhaseⅠ 2005 to 2009 , PhaseⅡ 2010 to 2014 , PhaseⅢ 2015 to present

Data 3,252 Basic Data General inform. of company about environmental, energy and resource

R&D 74 IS Projects (Feasibility Test) Energy part 22, Wastewater 7, Waste 45

Supporting IS Projects in Ulsan

Participant 283 Companies and Research Institutions

Fund 20.0 million USD Gov. 13.0 million USD , Local Gov. 3.1 million USD , Company 3.9 million USD

11

Urban & Agricultural

Area

Company Company

Municipal Waste

Organic & Bio Waste (2)

Public Facility

Technology Demand Supply

Municipal Incineration Heat (2) Combustible

Waste (2) Wastewater

Inorganic Waste (2)

Supporting IS Projects in Ulsan

Industrial Incineration Heat (3)

Process Heat (16) Excess Heat (12) Heat Pinch

SRF Boiler

Power Plant Hot Water (2)

Hot Water (1)

Heat Exchanger

District Heat (3)

Electricity Generation (1)

Distillation & Purification

By-product (48)

Alternative Raw Material (24)

High Value-added New Product (13)

Renewal Energy (13)

Separation & Production

SRF & Gasification

High Value-added New Product (2)

High Value-added New Product (2)

12

Supporting IS Projects in Ulsan

From To Recycling Technology R&D Commercialization (%)

Company

By-product Company Resource

Using as alternative raw material after distillation & purification 24 9 (37.5)

Manufacturing high value-added new product after separation & synthesis 11 6 (54.5)

Energy Manufacturing an Industrial Energy Source using waste 8 2 (25.0)

Energy Company Energy Heat pinch 11 7 (63.6)

Electricity generation using waste heat 1 0 (0.0) Incineration

heat Company Energy Incineration heat utilization for industrial energy supply 3 3 (100.0)

By-product Public facility Resource Using as alternative raw material after distillation & purification 2 2 (100.0)

Energy Manufacturing an Industrial Energy Source using waste 1 0 (0.0)

Energy Urban area Energy Waste heat utilization for district heat supply 3 0 (0.0)

By-product Agricultural Resource Using as alternative raw material after distillation & purification 2 1 (50.0)

Public facility By-product Company

Resource Manufacturing high value-added new product after separation & synthesis 2 0 (0.0)

Energy Manufacturing an Industrial Energy Source using waste 2 1 (50.0) Incineration

heat Company Energy Incineration heat utilization for industrial energy supply 2 2 (100.0)

Urban area By-product Company Energy Manufacturing an Industrial Energy Source using waste 2 0 (0.0)

Total 74 33 (44.6)

Achievements of IS Projects in Ulsan

13

Project Performance (of 33 projects that have commercialization)

Item Phase Ⅰ Phase Ⅱ Phase Ⅲ Net

Investments (million USD) 143.4

Economic Benefit (million USD/yr)

Costs Reduction 70

New Sales 48.3

Net Profit 118.3

Environmental Benefit (ton, ㎥, tCO2/yr)

Waste Recycling 40,044

Wastewater Recycling 79,357

CO2 Reduction 612,213

Success Story of EIP Project

14

Energy Optimization in Y

20 ton/hr

Incineration Heat (16kgf)

Municipal Waste Incinerator 1 (SA)

Reaction Heat

PTA (HS2)

Optical Film (HS3)

[ Step 1]

10 ton/hr

20 ton/hr

30 ton/hr

25 ton/hr

Reaction Heat (5kgf)

PTA (LTChem)

Reaction Heat (45kgf)

DOP (HHChem)

PO (SKC)

Reaction Heat (45kgf)

1,4-BDO (KP)

Incineration Heat (18kgf)

Industrial waste Incinerator (TT)

[ Step 2]

#2 FCC (SKE.)

Utility (SKE.)

Biomass Boiler (45kgf)

Utility (SKChem.)

Reformer (45kgf)

H2 (DY)

[ Step 3]

70 ton/hr

20 ton/hr

60 ton/hr

PP/PU (HS1)

Incineration Heat (45kgf)

Municipal Waste Incinerator 2 (SA)

[ Step 4]

30 ton/hr

15 ton/hr

Acetate Tow (EF)

[ Step 5]

25 ton/hr

15 ton/hr

Performance

Investments 83.0 million USD

Profit 42.9 million USD/yr

CO2 Reduction 272,137 tCO2/yr

Savings energy consumption of 13% In Yong-yun Region

35 ton/hr

Incineration Heat

Industrial Waste Incinerator (K) 10 ton/hr

Success Story of EIP Project

15

Zn Dust Production Process

Coating Material Production Company

By-Product (Coarse Zn Particle)

Attrition Milling Process

Zn Dust Recycling Company

Anticorrosive Coating

Production Process

Coating Production Company

High Value-add Product (Zn Flake & Dust)

Organic Compound Production Process

Petrochemical Company

Waste Oil (By-product Mixture)

Distillation & Purification

Process

Waste Oil Recycling Company

Process for Liquid & Gas type

Heat Transfer Oil Demand Company

High Value-add Product (Heat Transfer Oil)

Process for High

Temperature

Heat Transfer Oil Demand Company

Classification of IS Project

16

Project Performance in Korea

Exploring IS Project Creating 595 Projects Plans

Supporting Feasibility Study Completing 303 Studies

Commercialization Starting 197 Businesses

Classification of Business 12 Emissions Groups 37 Recycling Technologies

Standardization of BM 5 BM Standard (Pilot)

Classification of IS Project

17

Classification of Business

Emission group Recycling technology (BM)

1. Waste metal

1. Recycling of non-ferrous scrap as an industrial resource 2. Recovery of precious metals from scrap 3. Recycling of iron scrap

2. Waste acid, alkali and oil 4. Recycling of waste acid as an industrial resource 5. Recovery of precious organics from industrial wastewater

： ：

： ：

6. Slag, ash and waste foundry sand 21. Manufacturing of reducing agent for steel using cokes 22. Manufacturing of construction materials using slag etc. 23. Manufacturing of inorganic compounds using fly ash etc.

： ：

： ：

11. Excess and exhausted heat 36. Energy optimization using excess process heat and incinerator heat

12. Industrial and municipal wastewater 37. Industrial water optimization using effluent of wastewater treatment facility

Achievements expansion strategy

18

Expansion Strategy

Exploring and Know-How of

many IS Projects

Development of many BMs based on best practices

Incubation and Support of ‘RESCO’

Distribution by ‘RESCO’ after Switching to Appropriate Technology

1, 2 Phase EIP Project

3 Phase EIP Project

Expansion towards EIN Systems in Korea

Support for Green Industry in Developing Countries

RESCO : REsource Service Company (Private)

Thank you !