(800) 936-1948 product catalog - stud welding & fasteners ...stud welding & fasteners, inc....

(800) 936-1948

Product Catalog

“Our Word is as Strong as our Weld”

• Stud Welders

• Stud Welding Accessories

• Troubleshooting

• Stud Welding Basics

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090

TToollll FFrreeee:: ((880000)) 993366--11994488 •• wwwwww..ssttuuddwweellddiinnggffaasstteenneerrss..ccoomm

CONTENTS

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Two Basic Stud Welding Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

General Engineering Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Manufacturing Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

PCP (Partial Thread) Weld Studs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

PCF (Full thread) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

RDB (Reduced Diameter Base) Weld Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

FDB (Full Diameter Base) Weld Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

SHB (Shoulder Base) Weld Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

SP (Straight Pin) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

CS (Collar) Weld Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

CA (Collar) Weld Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

IT-F (Internal Tap, Full Base) Weld Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

IT-R (Internal Tap, Reduced Base) Weld Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Concrete Headed Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Concrete Headed Shear Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

DBA (Deformed Bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Accessories for Weld Thru Deck, Deform Bar Anchors, and Long Length Studs . . . . . . . . .12

Standard ARC Ferrules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-14

Weight Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Approximate Stud Weld Settings and Gun Set Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Troubleshooting - Defective Welds and Arc Blow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-20

Refractory Anchors and Boiler Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Refractory Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Capacitor Discharge - The Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Capacitor Discharge - Base Metal Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Capacitor Discharge - Specification & Design Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Capacitor Discharge - Flanged and Non Flanged Stainless . . . . . . . . . . . . . . . . . . . . . . . . . .26

Capacitor Discharge - Flanged and Non Flanged Mild Steel . . . . . . . . . . . . . . . . . . . . . . . . .27

Capacitor Discharge - Flanged and Non Flanged Aluminum . . . . . . . . . . . . . . . . . . . . . . . . .28

Miscellaneous Capacitor Discharge Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Wire Tie Down Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Wire Tie Down Stud Mechanical Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Tapped Cable Hangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Pipe Hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33-35

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36-44

Stock Insulation Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45-46

SWF CD Welders Specs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

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TToollll FFrreeee:: ((880000)) 993366--11994488 •• wwwwww..ssttuuddwweellddiinnggffaasstteenneerrss..ccoomm 3

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*ALSO AVAILABLE IN STAINLESS STEEL

SAME DAY MANUFACTURING CAPABILITIES FOR NON-STANDARD SIZES SHOWN ABOVE

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DESCRIPTION PART POUNDS PIECES DESCRIPTION PART POUNDS PIECES

D" L" NUMBER PER 1000 PER BOX D" L" NUMBER PER 1000 PER BOX

1/4 X 2 11/16 HCA 14 21116 43 1000 3/4 X 2.20 HSC 34 2.20 352 200

1/4 X 4-1/8 HCA 14 418 63 600 3/4 X 3-3/16 HSC 34 3316 478 125

3/8 X 1-5/8 HCA 38 158 77 1000 3/4 X 3-3/8 HSC 34 338 500 125

3/8 X 2-1/8 HCA 38 218 92 700 3/4 X 3-7/8 HSC 34 378 567 100

3/8 X 2-5/8 HCA 38 258 111 600 3/4 X 4-3/16 HSC 34 4316 600 100

3/8 X 3-1/8 HCA 38 318 124 500 3/4 X 4-3/8 HSC 34 438 634 100

3/8 X 4-1/8 HCA 38 418 154 350 3/4 X 4-7/8 HSC 34 478 701 75

3/8 X 6-1/8 HCA 38 618 212 200 3/4 X 5-3/16 HSC 34 5316 735 60

1/2 X 1-5/8 HCA 12 158 138 450 3/4 X 5-3/8 HSC 34 538 754 60

1/2 X 2-1/8 HCA 12 218 166 400 3/4 X 5-7/8 HSC 34 578 810 60

1/2 X 2-5/8 HCA 12 258 198 350 3/4 X 6-3/16 HSC 34 6316 852 60

1/2 X 3-1/8 HCA 12 318 223 300 3/4 X 6-3/8 HSC 34 638 925 60

1/2 X 3-5/8 HCA 12 358 259 300 3/4 X 7-3/16 HSC 34 7316 968 60

1/2 X 4-1/8 HCA 12 418 277 200 3/4 X 8-3/16 HSC 34 8316 1105 50

1/2 X 5-5/16 HCA 12 5516 339 150 3/4 X 9-3/16 HSC 34 9316 1222 100

1/2 X 6-1/8 HCA 12 618 388 125 3/4 X 10-3/16 HSC 34 10316 1339 100

1/2 X 8-1/8 HCA 12 818 495 100 3/4 X 12-3/16 HSC 34 12316 1722

1/2 X 10-1/8 HCA 12 1018 680 75 7/8 X 3-3/16 HSC 78 3316 631 100

5/8 X 2-11/16 HCA 58 21116 319 250 7/8 X 3-11/16 HSC 78 31116 709 100

5/8 X 3-3/16 HCA 58 3316 363 200 7/8 X 4-3/16 HSC 78 4316 796 100

5/8 X 4-3/16 HCA 58 4316 444 150 7/8 X 5-3/16 HSC 78 5316 961 75

5/8 X 5-3/16 HCA 58 5316 528 100 7/8 X 6-3/16 HSC 78 6316 1137 50

5/8 X 6-9/16 HCA 58 6916 646 80 7/8 X 7-3/16 HSC 78 7316 1306 45

5/8 X 8-3/16 HCA 58 8316 781 50 7/8 X 8-3/16 HSC 78 8316 1496 40

5/8 X 10-3/16 HCA 58 10316 946 100 7/8 X 9-3/16 HSC 78 9316 1666 75

7/8 X 10-3/16 HSC 78 10316 1836 75

7/8 X 12-3/16 HSC 78 12316 2197

1 X 4-1/4 HSC 1 414 1079 50

1 X 5-1/4 HSC 1 514 1302 50

1 X 6-1/4 HSC 1 614 1514 50

1 X 8-1/4 HSC 1 814 1978 85

1 X 9-1/4 HSC 1 914 2193 50

1 X 10-1/4 HSC 1 1014 2475

SAME DAY MANUFACTURING CAPABILITIES FOR NON-STANDARD SIZES SHOWN ABOVE.

For welding to fillet or heel of angle consult your

Stud Welding Products representative



ANGLE BEND DOUBLE BEND SINGLE BEND J HOOK

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(A)Ferrule Holder Weld Legs

(B)Foot Extensions

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FOR MILD STEEL & STAINLESS STEEL

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17STUD WELDING & FASTENERS, INC.

4425 Big Springs Rd. Lebanon TN 37090TToollll FFrreeee:: ((880000)) 993366--11994488 •• wwwwww..ssttuuddwweellddiinnggffaasstteenneerrss..ccoomm

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TToollll FFrreeee:: ((880000)) 993366--11994488 •• wwwwww..ssttuuddwweellddiinnggffaasstteenneerrss..ccoomm 24

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TToollll FFrreeee:: ((880000)) 993366--11994488 •• wwwwww..ssttuuddwweellddiinnggffaasstteenneerrss..ccoomm25

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• CD-22 CD-38 CD-44

SWF CD Stud Welder Detailed Spec Sheet

Tech Data CD-22 CD-38 CD-44

Weld Range Diameter 14ga. to 1/4" 14ga. to 5/16" 14ga. to 3/8"

Weld Material Aluminum, Stainless Steel, Mild Steel, Brass

Welding Rate 6 to 15 studs per minute (depending on stud diameter and operator)

Capacitance 66,000 uF 99,000 uF 132,000 uF

Welding Time 2-4 milliseconds

Charging Voltage 35 to 200 V (With Dial Down Voltage Control)

Power Source Capacitor Discharge

Primary Power 110 Volts

Dimensions 15 3/4" x 8" x 9" (L x W x H)

Weight 23 lbs. 29 lbs. 34 lbs.

Part Number SWF-CD-22 SWF-CD-38 SWF-CD-44

Welder Highlights

• All units are very light yet built to be tough

• All units come with an LED Voltage Meter

• All units have a safety shut-down mechanism

• All units have a Cooling Fan

• Front panels have informative LED’s

• Dial Down Weld Voltage Control (no need to shut down the unit to turn thevoltage down)

Gun Highlights

• CD Stud Guns are ergonomically designed for better hand fit and comfort,which reduces operator fatigue for more accurate weld repeatability.

• CD Stud Guns have an internal permanent spring with easy adjustment forvarious spring pressures compared to other models where this is anoption or you have to change the spring to change the spring pressure.

• CD Stud Guns can be configured for “B” collets, CI Collets, Euro collets orstandard tapered chucks and foot piece can be adjusted to shoot 7” Studs

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Stud Welding & Fasteners, Inc.4425 Big Springs Rd.Lebanon, TN 37090

(800) 936-1948 Tel/[email protected]

(800) 936-1948 product catalog - stud welding & fasteners ...stud welding & fasteners, inc....

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