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Page 1: 5S Checklist

5S IMPLIMENTATION CHECKSHEET

ZONE: FTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: OUTSIDE FACTORYMONTH : _____________________ PIC : BURHAM

No. ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T1 ROAD CLEANLINESS DAILY

2 PAINTING AREA CLEANLINESS DAILY

ARRANGEMENT DAILY

2.1 SKID TANK CLEANLINESS DAILY

3 AIR COMPRESSOR ROOM CLEANLINESS DAILY

3.1 CONTROL PANEL FUNCTIONAL DAILY

8 CYLINDRICAL TANKCONDITION WEEKLY

EMPTY WATER WEEKLY

PRESSURED WEEKLY

12 DRILL MACHINECLEANLINESS WEEKLY

FUNCTIONAL WEEKLY

17 FLOOR CLEANLINESS WEEKLY

21 LIGHTINGBRIGHTNESS WEEKLY

CLEANLINESS WEEKLY

CHECKED

5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

ZONE: BTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: CONTROL ROOM (GROUND FLOOR)MONTH : _____________________ PIC : AHAMAD YAZID

No. ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T1 FLOOR CLEANLINESS DAILY

2 WORKING TABLE

ARRANGEMENT DAILYUNDER DAILY

ON TOP DAILYINSIDE DAILY

3 RACKARRANGEMENT DAILYCLEANLINESS DAILY

4 TROLLEYARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

7 GRILL DOOR CLEANLINESS DAILY

8 STORAGE AREAARRANGEMENT DAILYCLEANLINESS DAILY

9STEEL CABINET

ARRANGEMENT WEEKLY

10 CLEANLINESS WEEKLY

11 CABINETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 WALL CLEANLINESS WEEKLY

13 BEAM CLEANLINESS WEEKLY

14 GLAS WINDOW CLEANLINESS WEEKLY

15 GLASS WALL CLEANLINESS WEEKLY

16 TANGENT DELTA TEST SETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 BDV TEST SETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

18 WINDING RESISTANCE TEST SET

ARRANGEMENT WEEKLYUNDER WEEKLY

ON TOP WEEKLYINSIDE WEEKLY

19 500kV VOLTAGE DIVIDERARRANGEMENT DAILYCLEANLINESS WEEKLY

20 2000kV VOLTAGE DIVIDERARRANGEMENT DAILYCLEANLINESS WEEKLY

21 MECGARRANGEMENT DAILYCLEANLINESS WEEKLY

22 IMPULS GENERATORFUNCTION WEEKLY

CLEANLINESS WEEKLY

23 RASISTOR RACK ARRANGEMENT WEEKLY

24 400kV HIGH POTENTIAL TRANSFORMER CLEANLINESS WEEKLY

25 SCALFFOLDINGCONDITION WEEKLY

CLEANLINESS WEEKLY

26 MOTOR/GENERATOR CONTROL PANELOUTSIDE WEEKLYINSIDE WEEKLY

27 THREE PHASE TRANSFORMER CLEANLINESS WEEKLY

28 REACTOR CLEANLINESS WEEKLY

29 CURRENT TRANSFORMER CLEANLINESS WEEKLY

30

32 ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T33 VOLTAGE TRANSFORMER CLEANLINESS WEEKLY

34 CT CABINET CLEANLINESS WEEKLY

35 CAPACITOR BANK CLEANLINESS WEEKLY

36 REGULATOROUTSIDE WEEKLY

INSIDE WEEKLY

37 HV ROOM CLEANLINESS WEEKLY

38 LIGHTINGBRIGHTNESS MONTHLY

CLEANLINESS MONTHLY

39 ROLLER SHUTTER CLEANLINESS WEEKLY

40 6.6kV INCOMING TRANSFORMER CLEANLINESS MONTHLY

41 STAND CLEANLINESS MONTHLY

42 CORONA SHIELD CLEANLINESS MONTHLY

43 CLEANLINESS YEARLY

44 PULLEY CLEANLINESS YEARLY

CONDITION YEARLY

CHECKED

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: DTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: INSULATIONMONTH : ______________ PIC : HAMZAH

No. ITEMS CHECKING ITEM CYCLE

CHECKING METHODOLOGY ( Signature = COMPLETED )

M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T1 FLOOR CLEANLINESS DAILY

2 DESK

ARRANGEMENT DAILYUNDER DAILY

ON TOP DAILYINSIDE DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 WASTE BOXSEGREGATION DAILYCLEANLINESS DAILY

7 RACKARRANGEMENT DAILYCLEANLINESS DAILY

8 BANDSAW MACHINECLEANLINESS WEEKLY

FUNCTION WEEKLY

10 SANDER MACHINECLEANLINESS WEEKLY

FUNCTION WEEKLY

11 CIRCULAR SAW MACHINECLEANLINESS WEEKLY

FUNCTION WEEKLY

12 DRILLING MACHINECLEANLINESS WEEKLY

FUNCTION WEEKLY

13 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY

14 WALL CLEANLINESS WEEKLY

15 LIGHTING BRIGHTNESS WEEKLY

CHECKED

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: ATO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: WINDINGMONTH : _____________________ PIC : ZAIDI

No. ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T1 FLOOR CLEANLINESS DAILY

2 DESK

ARRANGEMENT DAILYUNDER DAILY

ON TOP DAILYINSIDE DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 PALLET TRUCK ( A & B)CONDITION DAILY

CLEANLINESS DAILY

7 TROLLEY (A,B & C)ARRANGEMENT DAILYCLEANLINESS DAILY

8 DRUM CARRIER CLEANLINESS WEEKLY9 PLATFORM CLEANLINESS WEEKLY

10 WINDING MACHINE 1CONDITION WEEKLY

CLEANLINESS WEEKLY

11 WINDING MACHINE 2CONDITION WEEKLY

CLEANLINESS WEEKLY12 MANDREL CLEANLINESS WEEKLY

13 FINISHED WINDINGARRANGEMENT WEEKLYCLEANLINESS WEEKLY

14 CABINET ARRANGEMENT WEEKLYCLEANLINESS WEEKLY

15 BEAM CLEANLINESS WEEKLY16 GLASS WALL CLEANLINESS WEEKLY17 WALL CLEANLINESS WEEKLY18 ROLLER SHUTTER CLEANLINESS WEEKLY19 HOSE REEL CLEANLINESS WEEKLY

20 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY21 LIGHTING BRIGHTNESS WEEKLY

22 FANCLEANLINESS WEEKLYCONDITION WEEKLY

CHECKED

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: CTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: ASSEMBLYMONTH : _____________________

No. ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T1 FLOOR CLEANLINESS DAILY

2 CABIN LADDER CLEANLINESS DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 CABINET 1CLEANLINESS DAILY

ARRANGEMENT DAILY

4 DUST BINSEGREGATION WEEKLYCLEANLINESS WEEKLY

6 WIP STORECLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

7STORAGE AREA CLEANLINESS WEEKLY(TRANSFORMER PARTS) ARRANGEMENT WEEKLY

8 ISOTATIC MACHINECONDITION WEEKLY

CLEANLINESS WEEKLY

9 WALL CLEANLINESS WEEKLY

10 BEAM CLEANLINESS WEEKLY

11 PLATFORM 2 CLEANLINESS WEEKLY

12 G-CLAMP BOXARRANGEMENT WEEKLYCLEANLINESS WEEKLY

13 ROLLER SHUTTERFUNCTION WEEKLY

CLEANLINESS WEEKLY

14 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY

15 HOSE REELCONDITION WEEKLY

CLEANLINESS WEEKLY

16 LIGHTING BRIGHTNESS WEEKLY

CHECKED

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: DTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: VAPOUR PHASEMONTH : _____________________ PIC : HAMZAH

No. ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T1 FLOOR CLEANLINESS DAILY

2 DUST BIN SEGREGATION DAILY

3 TOOLCLEANLINESS DAILY

ARRANGEMENT DAILY

4 CLEANING TOOLCLEANLINESS DAILY

ARRANGEMENT DAILY

5 DOOR CLEANLINESS DAILY

6 COMPUTER CLEANLINESS DAILY

7 DESK

ARRANGEMENT DAILYUNDER DAILY

ON TOP DAILYINSIDE DAILY

8 CHAIR CLEANLINESS DAILY

9 STEEL CABINETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

10 CONTROL PANEL CLEANLINESS WEEKLY

11 RACKARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 PARTS STORAGE AREACLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

13 OIL PURIFICATION PLANT CLEANLINESS WEEKLY

14 VACUUM PLANT CLEANLINESS WEEKLY

15 HEATER PLANT CLEANLINESS WEEKLY

16 OVEN CLEANLINESS WEEKLY

17 BEAM CLEANLINESS WEEKLY

18 WALL CLEANLINESS WEEKLY

19 PIPING CLEANLINESS WEEKLY

20 AIR-CONDFUNCTION WEEKLY

CLEANLINESS WEEKLY

22 LIGHTING BRIGHTNESS WEEKLY

CHECKED

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: CTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: COREMONTH : _____________________ PIC : ZAIZUL

No. ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T1 FLOOR CLEANLINESS DAILY

2 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

3 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

5 WATER COOLERCONDITION DAILY

CLEANLINESS DAILY

6 TABLE (REST AREA)ARRANGEMENT DAILYCLEANLINESS DAILY

7 RACK

ARRANGEMENT DAILYCLEANLINESS WEEKLY

UNDER WEEKLY

ON TOP WEEKLY

INSIDE WEEKLY

8 HYDRAULIC PARTARRANGEMENT WEEKLY

CLEANLINESS WEEKLY

9 ROLLER SHUTTERFUNCTION WEEKLY

CLEANLINESS WEEKLY

10 SAFTY TOOLARRANGEMENT WEEKLY

CONDITION WEEKLY

CLEANLINESS WEEKLY

11 CORE STRACKING TABLE CLEANLINESS WEEKLY

12 PLATFORM 1CONDITION WEEKLY

CLEANLINESS WEEKLY

13 NOTICE BOARD CLEANLINESS WEEKLY

14 WORK INSTRUCTION BOARD CLEANLINESS WEEKLY

15 TELEPFONEFUNCTION WEEKLY

CLEANLINESS WEEKLY

16 WALL FAN 1FUNCTION WEEKLY

CLEANLINESS WEEKLY

17 WALL FAN 2FUNCTION WEEKLY

CLEANLINESS WEEKLY

18 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY

19 HOSE RILLCONDITION WEEKLY

CLEANLINESS WEEKLY

20 WALL CLEANLINESS WEEKLY

21 BEAM CLEANLINESS WEEKLY

22 RED ZONE AREA CLEANLINESS WEEKLY

23 WINDOW CLEANLINESS WEEKLY

24 SWITCH PANEL CLEANLINESS WEEKLY

25 LIGHTING BRIGHTNESS WEEKLY

CHECKED

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: ETO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: STOREMONTH : _____________________ PIC : AZLIN

No.ITEMS CHECKING ITEM CYCLE

CHECKING METHODOLOGY ( Signature = COMPLETED )

M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T1 FLOOR CLEANLINESS DAILY

2 DOOR CLEANLINESS DAILY

3 DESK

ARRANGEMENT DAILYUNDER DAILY

ON TOP DAILYINSIDE DAILY

4 CHAIR CLEANLINESS DAILY

5 SHELFARRANGEMENT DAILYCLEANLINESS DAILY

6 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

7 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

8 STORAGE AREA AARRANGEMENT DAILYCLEANLINESS DAILY

9 STORAGE AREA BARRANGEMENT DAILYCLEANLINESS DAILY

10 STORAGE AREA CARRANGEMENT DAILYCLEANLINESS DAILY

11 STORAGE AREA DARRANGEMENT DAILYCLEANLINESS DAILY

12 STORAGE AREA EARRANGEMENT DAILYCLEANLINESS DAILY

13 STORAGE AREA FARRANGEMENT DAILYCLEANLINESS DAILY

14 STORAGE AREA GARRANGEMENT DAILYCLEANLINESS DAILY

15 STORAGE AREA HARRANGEMENT DAILYCLEANLINESS DAILY

16 STORAGE AREA IARRANGEMENT DAILYCLEANLINESS DAILY

17 STORAGE AREA JARRANGEMENT DAILYCLEANLINESS DAILY

18 STORAGE AREA KARRANGEMENT DAILYCLEANLINESS DAILY

19 STORAGE AREA LARRANGEMENT DAILYCLEANLINESS DAILY

20 STORAGE AREA MARRANGEMENT DAILYCLEANLINESS DAILY

21 STORAGE AREA MARRANGEMENT DAILYCLEANLINESS DAILY

22 FANFUNCTION WEEKLY

CLEANLINESS WEEKLY

23 WALL CLEANLINESS WEEKLY

24 BEAM CLEANLINESS WEEKLY

25 LIGHTINGBRIGHTNESS WEEKLY

CLEANLINESS WEEKLY

26 CEILING CLEANLINESS WEEKLY

CHECKED

Page 2: 5S Checklist
Page 3: 5S Checklist

5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

ZONE: BTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: CONTROL ROOMMONTH : _____________________ PIC : AHMAD YAZID

No. ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T

1 FLOORTAPE DAILY

CLEANLINESS DAILY

2 DOOR 1 CLEANLINESS DAILY

3 DOOR 2 CLEANLINESS DAILY

4 CHAIR CLEANLINESS DAILY

5 DESKTOP COMPUTER CLEANLINESS DAILY

6 COMPUTER DESK

ARRANGEMENT DAILY

UNDER DAILY

ON TOP DAILY

INSIDE DAILY

7 PALTFORM CLEANLINESS DAILY

8 TEST CONTROL PANELCLEANLINESS WEEKLY

FUNCTION WEEKLY

9 IMPULSE CONTROL PANEL + DESK

ARRANGEMENT WEEKLY

FUNCTION WEEKLYUNDER WEEKLY

ON TOP WEEKLYINSIDE WEEKLY

10 OIL TEST DESK

ARRANGEMENT WEEKLY

UNDER WEEKLY

ON TOP WEEKLY

INSIDE WEEKLY

11 OIL TEST SETFUNCTION WEEKLY

CLEANLINESS WEEKLY

OIL WASTE BOTTLE WEEKLY

12 PARTS CABINETCLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

13 FURNITUREARRANGEMENT WEEKLY

CLEANLINESS WEEKLY

14 POSTERSCONDITION WEEKLY

CLEANLINESS WEEKLY

15 WALL WATCHFUNCTION WEEKLY

CLEANLINESS WEEKLY

16 SLIDING WINDOW CLEANLINESS WEEKLY

17 WALL CLEANLINESS WEEKLY

18 CEILING CLEANLINESS WEEKLY

19 AIR-COND 1FUNCTION MONTHLY

CLEANLINESS MONTHLY

20 AIR-COND 2FUNCTION MONTHLY

CLEANLINESS MONTHLY

21 LIGHTINGBRIGHTNESS MONTHLY

CLEANLINESS MONTHLY

CHECKED

5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

ZONE: BTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: CONTROL ROOM (GROUND FLOOR)MONTH : _____________________ PIC : AHAMAD YAZID

No. ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T1 FLOOR CLEANLINESS DAILY

2 WORKING TABLE

ARRANGEMENT DAILYUNDER DAILY

ON TOP DAILYINSIDE DAILY

3 RACKARRANGEMENT DAILYCLEANLINESS DAILY

4 TROLLEYARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

7 GRILL DOOR CLEANLINESS DAILY

8 STORAGE AREAARRANGEMENT DAILYCLEANLINESS DAILY

9STEEL CABINET

ARRANGEMENT WEEKLY

10 CLEANLINESS WEEKLY

11 CABINETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 WALL CLEANLINESS WEEKLY

13 BEAM CLEANLINESS WEEKLY

14 GLAS WINDOW CLEANLINESS WEEKLY

15 GLASS WALL CLEANLINESS WEEKLY

16 TANGENT DELTA TEST SETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 BDV TEST SETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

18 WINDING RESISTANCE TEST SET

ARRANGEMENT WEEKLYUNDER WEEKLY

ON TOP WEEKLYINSIDE WEEKLY

19 500kV VOLTAGE DIVIDERARRANGEMENT DAILYCLEANLINESS WEEKLY

20 2000kV VOLTAGE DIVIDERARRANGEMENT DAILYCLEANLINESS WEEKLY

21 MECGARRANGEMENT DAILYCLEANLINESS WEEKLY

22 IMPULS GENERATORFUNCTION WEEKLY

CLEANLINESS WEEKLY

23 RASISTOR RACK ARRANGEMENT WEEKLY

24 400kV HIGH POTENTIAL TRANSFORMER CLEANLINESS WEEKLY

25 SCALFFOLDINGCONDITION WEEKLY

CLEANLINESS WEEKLY

26 MOTOR/GENERATOR CONTROL PANELOUTSIDE WEEKLYINSIDE WEEKLY

27 THREE PHASE TRANSFORMER CLEANLINESS WEEKLY

28 REACTOR CLEANLINESS WEEKLY

29 CURRENT TRANSFORMER CLEANLINESS WEEKLY

NO ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T30 VOLTAGE TRANSFORMER CLEANLINESS WEEKLY

31 CT CABINET CLEANLINESS WEEKLY

32 CAPACITOR BANK CLEANLINESS WEEKLY

33 REGULATOROUTSIDE WEEKLY

INSIDE WEEKLY

34 HV ROOM CLEANLINESS WEEKLY

35 LIGHTINGBRIGHTNESS MONTHLY

CLEANLINESS MONTHLY

36 ROLLER SHUTTER CLEANLINESS WEEKLY

37 6.6kV INCOMING TRANSFORMER CLEANLINESS MONTHLY

38 STAND CLEANLINESS MONTHLY

39 CORONA SHIELD CLEANLINESS MONTHLY

CHECKED

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: DTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: INSULATIONMONTH : ______________ PIC : HAMZAH

No. ITEMS CHECKING ITEM CYCLE

CHECKING METHODOLOGY ( Signature = COMPLETED )

M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T1 FLOOR CLEANLINESS DAILY

2 DESK

ARRANGEMENT DAILYUNDER DAILY

ON TOP DAILYINSIDE DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 WASTE BOXSEGREGATION DAILYCLEANLINESS DAILY

7 RACKARRANGEMENT DAILYCLEANLINESS DAILY

8 BANDSAW MACHINECLEANLINESS WEEKLY

FUNCTION WEEKLY

10 SANDER MACHINECLEANLINESS WEEKLY

FUNCTION WEEKLY

11 CIRCULAR SAW MACHINECLEANLINESS WEEKLY

FUNCTION WEEKLY

12 DRILLING MACHINECLEANLINESS WEEKLY

FUNCTION WEEKLY

13 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY

14 WALL CLEANLINESS WEEKLY

15 LIGHTING BRIGHTNESS WEEKLY

CHECKED

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: ATO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: WINDINGMONTH : _____________________ PIC : ZAIDI

No. ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T1 FLOOR CLEANLINESS DAILY

2 DESK

ARRANGEMENT DAILYUNDER DAILY

ON TOP DAILYINSIDE DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 PALLET TRUCK ( A & B)CONDITION DAILY

CLEANLINESS DAILY

7 TROLLEY (A,B & C)ARRANGEMENT DAILYCLEANLINESS DAILY

8 DRUM CARRIER CLEANLINESS WEEKLY9 PLATFORM CLEANLINESS WEEKLY

10 WINDING MACHINE 1CONDITION WEEKLY

CLEANLINESS WEEKLY

11 WINDING MACHINE 2CONDITION WEEKLY

CLEANLINESS WEEKLY12 MANDREL CLEANLINESS WEEKLY

13 FINISHED WINDINGARRANGEMENT WEEKLYCLEANLINESS WEEKLY

14 CABINET ARRANGEMENT WEEKLYCLEANLINESS WEEKLY

15 BEAM CLEANLINESS WEEKLY16 GLASS WALL CLEANLINESS WEEKLY17 WALL CLEANLINESS WEEKLY18 ROLLER SHUTTER CLEANLINESS WEEKLY19 HOSE REEL CLEANLINESS WEEKLY

20 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY21 LIGHTING BRIGHTNESS WEEKLY

22 FANCLEANLINESS WEEKLYCONDITION WEEKLY

CHECKED

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: CTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: ASSEMBLYMONTH : _____________________

No. ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T1 FLOOR CLEANLINESS DAILY

2 CABIN LADDER CLEANLINESS DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 CABINET 1CLEANLINESS DAILY

ARRANGEMENT DAILY

4 DUST BINSEGREGATION WEEKLYCLEANLINESS WEEKLY

6 WIP STORECLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

7STORAGE AREA CLEANLINESS WEEKLY(TRANSFORMER PARTS) ARRANGEMENT WEEKLY

8 ISOTATIC MACHINECONDITION WEEKLY

CLEANLINESS WEEKLY

9 WALL CLEANLINESS WEEKLY

10 BEAM CLEANLINESS WEEKLY

11 PLATFORM 2 CLEANLINESS WEEKLY

12 G-CLAMP BOXARRANGEMENT WEEKLYCLEANLINESS WEEKLY

13 ROLLER SHUTTERFUNCTION WEEKLY

CLEANLINESS WEEKLY

14 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY

15 HOSE REELCONDITION WEEKLY

CLEANLINESS WEEKLY

16 LIGHTING BRIGHTNESS WEEKLY

CHECKED

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: DTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: VAPOUR PHASEMONTH : _____________________ PIC : HAMZAH

No. ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T1 FLOOR CLEANLINESS DAILY

2 DUST BIN SEGREGATION DAILY

3 TOOLCLEANLINESS DAILY

ARRANGEMENT DAILY

4 CLEANING TOOLCLEANLINESS DAILY

ARRANGEMENT DAILY

5 DOOR CLEANLINESS DAILY

6 COMPUTER CLEANLINESS DAILY

7 DESK

ARRANGEMENT DAILYUNDER DAILY

ON TOP DAILYINSIDE DAILY

8 CHAIR CLEANLINESS DAILY

9 STEEL CABINETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

10 CONTROL PANEL CLEANLINESS WEEKLY

11 RACKARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 PARTS STORAGE AREACLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

13 OIL PURIFICATION PLANT CLEANLINESS WEEKLY

14 VACUUM PLANT CLEANLINESS WEEKLY

15 HEATER PLANT CLEANLINESS WEEKLY

16 OVEN CLEANLINESS WEEKLY

17 BEAM CLEANLINESS WEEKLY

18 WALL CLEANLINESS WEEKLY

19 PIPING CLEANLINESS WEEKLY

20 AIR-CONDFUNCTION WEEKLY

CLEANLINESS WEEKLY

22 LIGHTING BRIGHTNESS WEEKLY

CHECKED

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: CTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: COREMONTH : _____________________ PIC : ZAIZUL

No. ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T1 FLOOR CLEANLINESS DAILY

2 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

3 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

5 WATER COOLERCONDITION DAILY

CLEANLINESS DAILY

6 TABLE (REST AREA)ARRANGEMENT DAILYCLEANLINESS DAILY

7 RACK

ARRANGEMENT DAILYCLEANLINESS WEEKLY

UNDER WEEKLY

ON TOP WEEKLY

INSIDE WEEKLY

8 HYDRAULIC PARTARRANGEMENT WEEKLY

CLEANLINESS WEEKLY

9 ROLLER SHUTTERFUNCTION WEEKLY

CLEANLINESS WEEKLY

10 SAFTY TOOLARRANGEMENT WEEKLY

CONDITION WEEKLY

CLEANLINESS WEEKLY

11 CORE STRACKING TABLE CLEANLINESS WEEKLY

12 PLATFORM 1CONDITION WEEKLY

CLEANLINESS WEEKLY

13 NOTICE BOARD CLEANLINESS WEEKLY

14 WORK INSTRUCTION BOARD CLEANLINESS WEEKLY

15 TELEPFONEFUNCTION WEEKLY

CLEANLINESS WEEKLY

16 WALL FAN 1FUNCTION WEEKLY

CLEANLINESS WEEKLY

17 WALL FAN 2FUNCTION WEEKLY

CLEANLINESS WEEKLY

18 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY

Page 4: 5S Checklist

19 HOSE RILLCONDITION WEEKLY

CLEANLINESS WEEKLY

20 WALL CLEANLINESS WEEKLY

21 BEAM CLEANLINESS WEEKLY

22 RED ZONE AREA CLEANLINESS WEEKLY

23 WINDOW CLEANLINESS WEEKLY

24 SWITCH PANEL CLEANLINESS WEEKLY

25 LIGHTING BRIGHTNESS WEEKLY

CHECKED

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: ETO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: STOREMONTH : _____________________ PIC : AZLIN

No.ITEMS CHECKING ITEM CYCLE

CHECKING METHODOLOGY ( Signature = COMPLETED )

M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T W T F S S M T1 FLOOR CLEANLINESS DAILY

2 DOOR CLEANLINESS DAILY

3 DESK

ARRANGEMENT DAILYUNDER DAILY

ON TOP DAILYINSIDE DAILY

4 CHAIR CLEANLINESS DAILY

5 SHELFARRANGEMENT DAILYCLEANLINESS DAILY

6 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

7 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

8 STORAGE AREA AARRANGEMENT DAILYCLEANLINESS DAILY

9 STORAGE AREA BARRANGEMENT DAILYCLEANLINESS DAILY

10 STORAGE AREA CARRANGEMENT DAILYCLEANLINESS DAILY

11 STORAGE AREA DARRANGEMENT DAILYCLEANLINESS DAILY

12 STORAGE AREA EARRANGEMENT DAILYCLEANLINESS DAILY

13 STORAGE AREA FARRANGEMENT DAILYCLEANLINESS DAILY

14 STORAGE AREA GARRANGEMENT DAILYCLEANLINESS DAILY

15 STORAGE AREA HARRANGEMENT DAILYCLEANLINESS DAILY

16 STORAGE AREA IARRANGEMENT DAILYCLEANLINESS DAILY

17 STORAGE AREA JARRANGEMENT DAILYCLEANLINESS DAILY

18 STORAGE AREA KARRANGEMENT DAILYCLEANLINESS DAILY

19 STORAGE AREA LARRANGEMENT DAILYCLEANLINESS DAILY

20 STORAGE AREA MARRANGEMENT DAILYCLEANLINESS DAILY

21 STORAGE AREA MARRANGEMENT DAILYCLEANLINESS DAILY

22 FANFUNCTION WEEKLY

CLEANLINESS WEEKLY

23 WALL CLEANLINESS WEEKLY

24 BEAM CLEANLINESS WEEKLY

25 LIGHTINGBRIGHTNESS WEEKLY

CLEANLINESS WEEKLY

26 CEILING CLEANLINESS WEEKLY

CHECKED

Page 5: 5S Checklist

5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

ZONE: BTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: CONTROL ROOMMONTH : FEBRUARY 2012 PIC : AHMAD YAZID

No. ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

W T F S S M T W T F S S M T W T F S S M T W T F S S

1 FLOORTAPE DAILY

CLEANLINESS DAILY

2 DOOR 1 CLEANLINESS DAILY

3 DOOR 2 CLEANLINESS DAILY

4 CHAIR CLEANLINESS DAILY

5 DESKTOP COMPUTER CLEANLINESS DAILY

6 COMPUTER DESK

ARRANGEMENT DAILY

UNDER DAILY

ON TOP DAILY

INSIDE DAILY

7 PALTFORM CLEANLINESS DAILY

8 TEST CONTROL PANELCLEANLINESS WEEKLY

FUNCTION WEEKLY

9 IMPULSE CONTROL PANEL + DESK

ARRANGEMENT WEEKLY

FUNCTION WEEKLYUNDER WEEKLY

ON TOP WEEKLYINSIDE WEEKLY

10 OIL TEST DESK

ARRANGEMENT WEEKLY

UNDER WEEKLY

ON TOP WEEKLY

INSIDE WEEKLY

11 OIL TEST SETFUNCTION WEEKLY

CLEANLINESS WEEKLY

OIL WASTE BOTTLE WEEKLY

12 PARTS CABINETCLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

13 FURNITUREARRANGEMENT WEEKLY

CLEANLINESS WEEKLY

14 POSTERSCONDITION WEEKLY

CLEANLINESS WEEKLY

15 WALL WATCHFUNCTION WEEKLY

CLEANLINESS WEEKLY

16 SLIDING WINDOW CLEANLINESS WEEKLY

17 WALL CLEANLINESS WEEKLY18 CEILING CLEANLINESS WEEKLY

19 AIR-COND 1FUNCTION MONTHLY

CLEANLINESS MONTHLY

20 AIR-COND 2FUNCTION MONTHLY

CLEANLINESS MONTHLY

21 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

CHECKED

Page 6: 5S Checklist

5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

ZONE: BTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: CONTROL ROOM (GROUND FLOOR)MONTH : FEBRUARY 2012 PIC : AHAMAD YAZID

No. ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

W T F S S M T W T F S S M T W T F S S M T W T F S S1 FLOOR CLEANLINESS DAILY

2 WORKING TABLE

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 RACKARRANGEMENT DAILYCLEANLINESS DAILY

4 TROLLEYARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

7 GRILL DOOR CLEANLINESS DAILY

8 STORAGE AREAARRANGEMENT DAILYCLEANLINESS DAILY

9STEEL CABINET

ARRANGEMENT WEEKLY10 CLEANLINESS WEEKLY

11 CABINETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 WALL CLEANLINESS WEEKLY13 BEAM CLEANLINESS WEEKLY14 GLAS WINDOW CLEANLINESS WEEKLY15 GLASS WALL CLEANLINESS WEEKLY

16 TANGENT DELTA TEST SETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 BDV TEST SETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

18 WINDING RESISTANCE TEST SET

ARRANGEMENT WEEKLYUNDER WEEKLYON TOP WEEKLYINSIDE WEEKLY

19 500kV VOLTAGE DIVIDERARRANGEMENT DAILYCLEANLINESS WEEKLY

20 2000kV VOLTAGE DIVIDERARRANGEMENT DAILYCLEANLINESS WEEKLY

21 MECGARRANGEMENT DAILYCLEANLINESS WEEKLY

22 IMPULS GENERATORFUNCTION WEEKLY

CLEANLINESS WEEKLY23 RASISTOR RACK ARRANGEMENT WEEKLY

24 400kV HIGH POTENTIAL TRANSFORMER CLEANLINESS WEEKLY

25 SCALFFOLDINGCONDITION WEEKLY

CLEANLINESS WEEKLY

26 MOTOR/GENERATOR CONTROL PANELOUTSIDE WEEKLYINSIDE WEEKLY

27 THREE PHASE TRANSFORMER CLEANLINESS WEEKLY28 REACTOR CLEANLINESS WEEKLY29 CURRENT TRANSFORMER CLEANLINESS WEEKLY30

Page 7: 5S Checklist

32 ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

W T F S S M T W T F S S M T W T F S S M T W T F S S33 VOLTAGE TRANSFORMER CLEANLINESS WEEKLY34 CT CABINET CLEANLINESS WEEKLY35 CAPACITOR BANK CLEANLINESS WEEKLY

36 REGULATOROUTSIDE WEEKLYINSIDE WEEKLY

37 HV ROOM CLEANLINESS WEEKLY

38 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

39 ROLLER SHUTTER CLEANLINESS WEEKLY

40 6.6kV INCOMING TRANSFORMER CLEANLINESS MONTHLY

41 STAND CLEANLINESS MONTHLY

42 CORONA SHIELD CLEANLINESS MONTHLY

43 CLEANLINESS YEARLY

44 PULLEY CLEANLINESS YEARLYCONDITION YEARLY

CHECKED

Page 8: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: DTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: INSULATIONMONTH : FEBRUARY 2012 PIC : HAMZAH

No. ITEMS CHECKING ITEM CYCLE

CHECKING METHODOLOGY ( Signature = COMPLETED )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

W T F S S M T W T F S S M T W T F S S M T W T F S S1 FLOOR CLEANLINESS DAILY

2

DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 WASTE BOXSEGREGATION DAILYCLEANLINESS DAILY

7 RACKARRANGEMENT DAILYCLEANLINESS DAILY

8BANDSAW MACHINE

CLEANLINESS DAILY9 FUNCTION WEEKLY

10 SANDER MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

11 CIRCULAR SAW MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

12 DRILLING MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

13 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY14 WALL CLEANLINESS WEEKLY15 BEAM CLEANLINESS WEEKLY16 GLASS WALL CLEANLINESS WEEKLY

17 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

18 CEILING CLEANLINESS YEARLY

CHECKED

Page 9: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: ATO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: WINDINGMONTH : FEBRUARY 2012 PIC : ZAIDI

No. ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

W T F S S M T W T F S S M T W T F S S M T W T F S S1 FLOOR CLEANLINESS DAILY

2 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 PALLET TRUCK ( A & B)CONDITION DAILY

CLEANLINESS DAILY

7 TROLLEY (A,B & C)ARRANGEMENT DAILYCLEANLINESS WEEKLY

8 DRUM CARRIER CLEANLINESS WEEKLY9 VERTICAL MACHINE CLEANLINESS WEEKLY10 PLATFORM CLEANLINESS WEEKLY

11 WINDING MACHINE 1CONDITION WEEKLY

CLEANLINESS WEEKLY

12 WINDING MACHINE 2CONDITION WEEKLY

CLEANLINESS WEEKLY13 MANDREL CLEANLINESS WEEKLY

14 FINISHED WINDINGARRANGEMENT WEEKLYCLEANLINESS WEEKLY

15 SILICON STEELHEIGHT WEEKLY

CLEANLINESS WEEKLY

16 CABINET 2ARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 BEAM CLEANLINESS WEEKLY18 GLASS WALL CLEANLINESS WEEKLY19 WALL CLEANLINESS WEEKLY20 ROLLER SHUTTER CLEANLINESS WEEKLY21 HOSE REEL CLEANLINESS WEEKLY

22 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY

23 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

24 CEILING CLEANLINESS YEARLYC

CHECKED

Page 10: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: CTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: ASSEMBLYMONTH : FEBRUARY 2012 PIC : ZAIZUL

No. ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

W T F S S M T W T F S S M T W T F S S M T W T F S S1 FLOOR CLEANLINESS DAILY

2 PALLET TRUCKCONDITION DAILY

CLEANLINESS DAILY3 CABIN LADDER CLEANLINESS DAILY

4 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

6 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

7 WORKING TABLE

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

8 CABINET 1CLEANLINESS DAILY

ARRANGEMENT DAILY

9 OIL CONTAINERCONDITION DAILY

CLEANLINESS DAILY

10 WORKSHOP AREACLEANLINESS DAILY

ARRANGEMENT WEEKLY

11 MPI STORECLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

12STORAGE AREA CLEANLINESS WEEKLY(TRANSFORMER PARTS) ARRANGEMENT WEEKLY

13 ISOTATIC MACHINECONDITION WEEKLY

CLEANLINESS WEEKLY14 WALL CLEANLINESS WEEKLY15 BEAM CLEANLINESS WEEKLY16 UNUSED PLATFORM CLEANLINESS WEEKLY17 PLATFORM 2 CLEANLINESS WEEKLY18 TROLLEY CLEANLINESS WEEKLY

19 G-CLAMP BOXARRANGEMENT WEEKLYCLEANLINESS WEEKLY

20 ROLLER SHUTTERFUNCTION WEEKLY

CLEANLINESS WEEKLY

21 FIRE EXTINGUISHERCONDITION MONTHLY

CLEANLINESS MONTHLY

22 HOSE REELCONDITION MONTHLY

CLEANLINESS MONTHLY

23 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

24 CEILING CLEANLINESS YEARLY CHECKED

B263
testing:
Page 11: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: DTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: VAPOUR PHASEMONTH : FEBRUARY 2012 PIC : HAMZAH

No. ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

W T F S S M T W T F S S M T W T F S S M T W T F S S1 FLOOR CLEANLINESS DAILY2 DUST BIN SEGREGATION DAILY

3 TOOLCLEANLINESS DAILY

ARRANGEMENT DAILY

4 CLEANING TOOLCLEANLINESS DAILY

ARRANGEMENT DAILY5 DOOR CLEANLINESS DAILY6 COMPUTER CLEANLINESS DAILY

7 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

8 CHAIR CLEANLINESS DAILY

9 STEEL CABINETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

10 CONTROL PANELWEEKLY

CLEANLINESS WEEKLY

11 RACKARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 PARTS STORAGE AREACLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

13 OIL PURIFICATION PLANTCLEANLINESS WEEKLY

WEEKLY

14 VACUUM PLANTCLEANLINESS WEEKLY

WEEKLY

15 HEATER PLANTCLEANLINESS WEEKLY

WEEKLY

16 OVANCLEANLINESS WEEKLY

WEEKLY

17 BEAMCLEANLINESS WEEKLY

WEEKLY18 WALL CLEANLINESS WEEKLY19 PIPING CLEANLINESS WEEKLY

20 AIR-CONDFUNCTION MONTHLY

CLEANLINESS MONTHLY

21 CEILINGCLEANLINESS YEARLYCLEANLINESS YEARLY

22 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

CHECKED

Page 12: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: CTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: COREMONTH : FEBRUARY 2012 PIC : ZAIZUL

No. ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

W T F S S M T W T F S S M T W T F S S M T W T F S S1 FLOOR CLEANLINESS DAILY

2 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

3 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

5SAFTY TOOL

ARRANGEMENT DAILYCONDITION DAILY

6 CLEANLINESS DAILY

7 PALLET TRUCKCONDITION DAILY

CLEANLINESS DAILY

8 WATER COOLERCONDITION DAILY

CLEANLINESS DAILY

9 TABLE (REST AREA)ARRANGEMENT DAILYCLEANLINESS DAILY

10 RACK

ARRANGEMENT DAILYCLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

UNDER WEEKLY

ON TOP WEEKLY

INSIDE WEEKLY

11 HYDRAULIC PARTARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 ROLLER SHUTTERFUNCTION WEEKLY

CLEANLINESS WEEKLY

13 CORE STRACKING TABLE CLEANLINESS WEEKLY

14 (PARTS) STACKING TABLE ARRANGEMENT WEEKLYCLEANLINESS WEEKLY

15 PLATFORM 1CONDITION WEEKLY

CLEANLINESS WEEKLY

16 NOTICE BOARDARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 WORK INSTRUCTION BOARDARRANGEMENT WEEKLYCLEANLINESS WEEKLY

18 TELEFONEFUNCTION WEEKLY

CLEANLINESS WEEKLY

19 WALL FAN 1FUNCTION WEEKLY

CLEANLINESS WEEKLY

20 WALL FAN 2FUNCTION WEEKLY

CLEANLINESS WEEKLY

21 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY

22 HOSE RILLCONDITION WEEKLY

CLEANLINESS WEEKLY

Page 13: 5S Checklist

No. ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

W T F S S M T W T F S S M T W T F S S M T W T F S S23 WALL CLEANLINESS WEEKLY

24 BEAM CLEANLINESS WEEKLY

25 RED ZONE AREA CLEANLINESS WEEKLY

26 WINDOW CLEANLINESS WEEKLY

27 SWITCH PANELCONDITION MONTHLY

CLEANLINESS MONTHLY

28 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

29 CEILING CLEANLINESS YEARLY

CHECKED

Page 14: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: ETO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: STOREMONTH : FEBRUARY 2012 PIC : ZAIDI AHAMD

No.ITEMS CHECKING ITEM CYCLE

CHECKING METHODOLOGY ( Signature = COMPLETED )1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

W T F S S M T W T F S S M T W T F S S M T W T F S S1 FLOOR CLEANLINESS DAILY2 DOOR CLEANLINESS DAILY

3 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

4 CHAIR CLEANLINESS DAILY

5 SHELFARRANGEMENT DAILYCLEANLINESS DAILY

6 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

7 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

8 STORAGE AREA AARRANGEMENT DAILYCLEANLINESS DAILY

9 STORAGE AREA BARRANGEMENT DAILYCLEANLINESS DAILY

10 STORAGE AREA CARRANGEMENT DAILYCLEANLINESS DAILY

11 STORAGE AREA DARRANGEMENT DAILYCLEANLINESS DAILY

12 STORAGE AREA EARRANGEMENT DAILYCLEANLINESS DAILY

13 STORAGE AREA FARRANGEMENT DAILYCLEANLINESS DAILY

14 STORAGE AREA GARRANGEMENT DAILYCLEANLINESS DAILY

15 STORAGE AREA HARRANGEMENT DAILYCLEANLINESS DAILY

16 STORAGE AREA IARRANGEMENT DAILYCLEANLINESS DAILY

17 STORAGE AREA JARRANGEMENT DAILYCLEANLINESS DAILY

18 STORAGE AREA KARRANGEMENT DAILYCLEANLINESS DAILY

19 STORAGE AREA LARRANGEMENT DAILYCLEANLINESS DAILY

20 STORAGE AREA MARRANGEMENT DAILYCLEANLINESS DAILY

21 STORAGE AREA MARRANGEMENT DAILYCLEANLINESS DAILY

22 FANFUNCTION WEEKLY

CLEANLINESS WEEKLY

23 WALL CLEANLINESS WEEKLY

24 BEAM CLEANLINESS WEEKLY

25 LIGHTINGBRIGHTNESS WEEKLYCLEANLINESS WEEKLY

26 CEILING CLEANLINESS WEEKLY

CHECKED

Page 15: 5S Checklist

5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

AREA: CONTROL ROOM

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29

M T W

Page 16: 5S Checklist

5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

CONTROL ROOM (GROUND FLOOR)

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29

M T W

Page 17: 5S Checklist

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29

M T W

Page 18: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: INSULATION

CHECKING METHODOLOGY ( Signature = COMPLETED )

27 28 29

M T W

Page 19: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: WINDING

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29

M T W

Page 20: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: ASSEMBLY

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29

M T W

Page 21: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: VAPOUR PHASE

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29

M T W

Page 22: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: CAREA: CORE

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29

M T W

Page 23: 5S Checklist

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29

M T W

Page 24: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: STORE

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29

M T W

Page 25: 5S Checklist

5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

ZONE: BTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: CONTROL ROOMMONTH : JANUARY 2012 PIC : AHMAD YAZID

No. ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

S M T W T F S S M T W T F S S M T W T F S S M T W T

1 FLOORTAPE DAILY

CLEANLINESS DAILY

2 DOOR 1 CLEANLINESS DAILY

3 DOOR 2 CLEANLINESS DAILY

4 CHAIR CLEANLINESS DAILY

5 DESKTOP COMPUTER CLEANLINESS DAILY

6 COMPUTER DESK

ARRANGEMENT DAILY

UNDER DAILY

ON TOP DAILY

INSIDE DAILY

7 PALTFORM CLEANLINESS DAILY

8 TEST CONTROL PANELCLEANLINESS WEEKLY

FUNCTION WEEKLY

9 IMPULSE CONTROL PANEL + DESK

ARRANGEMENT WEEKLY

FUNCTION WEEKLYUNDER WEEKLY

ON TOP WEEKLYINSIDE WEEKLY

10 OIL TEST DESK

ARRANGEMENT WEEKLY

UNDER WEEKLY

ON TOP WEEKLY

INSIDE WEEKLY

11 OIL TEST SETFUNCTION WEEKLY

CLEANLINESS WEEKLY

OIL WASTE BOTTLE WEEKLY

12 PARTS CABINETCLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

13 FURNITUREARRANGEMENT WEEKLY

CLEANLINESS WEEKLY

14 POSTERSCONDITION WEEKLY

CLEANLINESS WEEKLY

15 WALL WATCHFUNCTION WEEKLY

CLEANLINESS WEEKLY

16 SLIDING WINDOW CLEANLINESS WEEKLY

17 WALL CLEANLINESS WEEKLY18 CEILING CLEANLINESS WEEKLY

19 AIR-COND 1FUNCTION MONTHLY

CLEANLINESS MONTHLY

20 AIR-COND 2FUNCTION MONTHLY

CLEANLINESS MONTHLY

21 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

CHECKED

Page 26: 5S Checklist

5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

ZONE: BTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: CONTROL ROOM (GROUND FLOOR)MONTH : JANUARY 2012 PIC : AHAMAD YAZID

No. ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

S M T W T F S S M T W T F S S M T W T F S S M T W T1 FLOOR CLEANLINESS DAILY

2 WORKING TABLE

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 RACKARRANGEMENT DAILYCLEANLINESS DAILY

4 TROLLEYARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

7 GRILL DOOR CLEANLINESS DAILY

8 STORAGE AREAARRANGEMENT DAILYCLEANLINESS DAILY

9STEEL CABINET

ARRANGEMENT WEEKLY10 CLEANLINESS WEEKLY

11 CABINETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 WALL CLEANLINESS WEEKLY13 BEAM CLEANLINESS WEEKLY14 GLAS WINDOW CLEANLINESS WEEKLY15 GLASS WALL CLEANLINESS WEEKLY

16 TANGENT DELTA TEST SETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 BDV TEST SETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

18 WINDING RESISTANCE TEST SET

ARRANGEMENT WEEKLYUNDER WEEKLYON TOP WEEKLYINSIDE WEEKLY

19 500kV VOLTAGE DIVIDERARRANGEMENT DAILYCLEANLINESS WEEKLY

20 2000kV VOLTAGE DIVIDERARRANGEMENT DAILYCLEANLINESS WEEKLY

21 MECGARRANGEMENT DAILYCLEANLINESS WEEKLY

22 IMPULS GENERATORFUNCTION WEEKLY

CLEANLINESS WEEKLY23 RASISTOR RACK ARRANGEMENT WEEKLY

24 400kV HIGH POTENTIAL TRANSFORMER CLEANLINESS WEEKLY

25 SCALFFOLDINGCONDITION WEEKLY

CLEANLINESS WEEKLY

26 MOTOR/GENERATOR CONTROL PANELOUTSIDE WEEKLYINSIDE WEEKLY

27 THREE PHASE TRANSFORMER CLEANLINESS WEEKLY28 REACTOR CLEANLINESS WEEKLY29 CURRENT TRANSFORMER CLEANLINESS WEEKLY30

Page 27: 5S Checklist

32 ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

S M T W T F S S M T W T F S S M T W T F S S M T W T33 VOLTAGE TRANSFORMER CLEANLINESS WEEKLY34 CT CABINET CLEANLINESS WEEKLY35 CAPACITOR BANK CLEANLINESS WEEKLY

36 REGULATOROUTSIDE WEEKLYINSIDE WEEKLY

37 HV ROOM CLEANLINESS WEEKLY

38 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

39 ROLLER SHUTTER CLEANLINESS WEEKLY

40 6.6kV INCOMING TRANSFORMER CLEANLINESS MONTHLY

41 STAND CLEANLINESS MONTHLY

42 CORONA SHIELD CLEANLINESS MONTHLY

43 CLEANLINESS YEARLY

44 PULLEY CLEANLINESS YEARLYCONDITION YEARLY

CHECKED

Page 28: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: DTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: INSULATIONMONTH : JANUARY 2012 PIC : HAMZAH

No. ITEMS CHECKING ITEM CYCLE

CHECKING METHODOLOGY ( Signature = COMPLETED )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

S M T W T F S S M T W T F S S M T W T F S S M T W T1 FLOOR CLEANLINESS DAILY

2

DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 WASTE BOXSEGREGATION DAILYCLEANLINESS DAILY

7 RACKARRANGEMENT DAILYCLEANLINESS DAILY

8BANDSAW MACHINE

CLEANLINESS DAILY9 FUNCTION WEEKLY

10 SANDER MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

11 CIRCULAR SAW MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

12 DRILLING MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

13 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY14 WALL CLEANLINESS WEEKLY15 BEAM CLEANLINESS WEEKLY16 GLASS WALL CLEANLINESS WEEKLY

17 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

18 CEILING CLEANLINESS YEARLY

CHECKED

Page 29: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: ATO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: WINDINGMONTH : JANUARY 2012 PIC : ZAIDI

No. ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

S M T W T F S S M T W T F S S M T W T F S S M T W T1 FLOOR CLEANLINESS DAILY

2 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 PALLET TRUCK ( A & B)CONDITION DAILY

CLEANLINESS DAILY

7 TROLLEY (A,B & C)ARRANGEMENT DAILYCLEANLINESS WEEKLY

8 DRUM CARRIER CLEANLINESS WEEKLY9 VERTICAL MACHINE CLEANLINESS WEEKLY10 PLATFORM CLEANLINESS WEEKLY

11 WINDING MACHINE 1CONDITION WEEKLY

CLEANLINESS WEEKLY

12 WINDING MACHINE 2CONDITION WEEKLY

CLEANLINESS WEEKLY13 MANDREL CLEANLINESS WEEKLY

14 FINISHED WINDINGARRANGEMENT WEEKLYCLEANLINESS WEEKLY

15 SILICON STEELHEIGHT WEEKLY

CLEANLINESS WEEKLY

16 CABINET 2ARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 BEAM CLEANLINESS WEEKLY18 GLASS WALL CLEANLINESS WEEKLY19 WALL CLEANLINESS WEEKLY20 ROLLER SHUTTER CLEANLINESS WEEKLY21 HOSE REEL CLEANLINESS WEEKLY

22 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY

23 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

24 CEILING CLEANLINESS YEARLY

CHECKED

Page 30: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: CTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: ASSEMBLYMONTH : JANUARY 2012 PIC : ZAIZUL

No. ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

S M T W T F S S M T W T F S S M T W T F S S M T W T1 FLOOR CLEANLINESS DAILY

2 PALLET TRUCKCONDITION DAILY

CLEANLINESS DAILY3 CABIN LADDER CLEANLINESS DAILY

4 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

6 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

7 WORKING TABLE

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

8 CABINET 1CLEANLINESS DAILY

ARRANGEMENT DAILY

9 OIL CONTAINERCONDITION DAILY

CLEANLINESS DAILY

10 WORKSHOP AREACLEANLINESS DAILY

ARRANGEMENT WEEKLY

11 MPI STORECLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

12STORAGE AREA CLEANLINESS WEEKLY(TRANSFORMER PARTS) ARRANGEMENT WEEKLY

13 ISOTATIC MACHINECONDITION WEEKLY

CLEANLINESS WEEKLY14 WALL CLEANLINESS WEEKLY15 BEAM CLEANLINESS WEEKLY16 UNUSED PLATFORM CLEANLINESS WEEKLY17 PLATFORM 2 CLEANLINESS WEEKLY18 TROLLEY CLEANLINESS WEEKLY

19 G-CLAMP BOXARRANGEMENT WEEKLYCLEANLINESS WEEKLY

20 ROLLER SHUTTERFUNCTION WEEKLY

CLEANLINESS WEEKLY

21 FIRE EXTINGUISHERCONDITION MONTHLY

CLEANLINESS MONTHLY

22 HOSE REELCONDITION MONTHLY

CLEANLINESS MONTHLY

23 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

24 CEILING CLEANLINESS YEARLY CHECKED

B260
testing:
Page 31: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: DTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: VAPOUR PHASEMONTH : JANUARY 2012 PIC : HAMZAH

No. ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

S M T W T F S S M T W T F S S M T W T F S S M T W T1 FLOOR CLEANLINESS DAILY2 DUST BIN SEGREGATION DAILY

3 TOOLCLEANLINESS DAILY

ARRANGEMENT DAILY

4 CLEANING TOOLCLEANLINESS DAILY

ARRANGEMENT DAILY5 DOOR CLEANLINESS DAILY6 COMPUTER CLEANLINESS DAILY

7 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

8 CHAIR CLEANLINESS DAILY

9 STEEL CABINETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

10 CONTROL PANELWEEKLY

CLEANLINESS WEEKLY

11 RACKARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 PARTS STORAGE AREACLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

13 OIL PURIFICATION PLANTCLEANLINESS WEEKLY

WEEKLY

14 VACUUM PLANTCLEANLINESS WEEKLY

WEEKLY

15 HEATER PLANTCLEANLINESS WEEKLY

WEEKLY

16 OVANCLEANLINESS WEEKLY

WEEKLY

17 BEAMCLEANLINESS WEEKLY

WEEKLY18 WALL CLEANLINESS WEEKLY19 PIPING CLEANLINESS WEEKLY

20 AIR-CONDFUNCTION MONTHLY

CLEANLINESS MONTHLY

21 CEILINGCLEANLINESS YEARLYCLEANLINESS YEARLY

22 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

CHECKED

Page 32: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: CTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: COREMONTH : JANUARY 2012 PIC : ZAIZUL

No. ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

S M T W T F S S M T W T F S S M T W T F S S M T W T1 FLOOR CLEANLINESS DAILY

2 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

3 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

5SAFTY TOOL

ARRANGEMENT DAILYCONDITION DAILY

6 CLEANLINESS DAILY

7 PALLET TRUCKCONDITION DAILY

CLEANLINESS DAILY

8 WATER COOLERCONDITION DAILY

CLEANLINESS DAILY

9 TABLE (REST AREA)ARRANGEMENT DAILYCLEANLINESS DAILY

10 RACK

ARRANGEMENT DAILYCLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

UNDER WEEKLY

ON TOP WEEKLY

INSIDE WEEKLY

11 HYDRAULIC PARTARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 ROLLER SHUTTERFUNCTION WEEKLY

CLEANLINESS WEEKLY

13 CORE STRACKING TABLE CLEANLINESS WEEKLY

14 (PARTS) STACKING TABLE ARRANGEMENT WEEKLYCLEANLINESS WEEKLY

15 PLATFORM 1CONDITION WEEKLY

CLEANLINESS WEEKLY

16 NOTICE BOARDARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 WORK INSTRUCTION BOARDARRANGEMENT WEEKLYCLEANLINESS WEEKLY

18 TELEFONEFUNCTION WEEKLY

CLEANLINESS WEEKLY

19 WALL FAN 1FUNCTION WEEKLY

CLEANLINESS WEEKLY

20 WALL FAN 2FUNCTION WEEKLY

CLEANLINESS WEEKLY

21 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY

22 HOSE RILLCONDITION WEEKLY

CLEANLINESS WEEKLY

Page 33: 5S Checklist

No. ITEMS CHECKING ITEM CYCLECHECKING METHODOLOGY ( Signature = COMPLETED )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

S M T W T F S S M T W T F S S M T W T F S S M T W T23 WALL CLEANLINESS WEEKLY

24 BEAM CLEANLINESS WEEKLY

25 RED ZONE AREA CLEANLINESS WEEKLY

26 WINDOW CLEANLINESS WEEKLY

27 SWITCH PANELCONDITION MONTHLY

CLEANLINESS MONTHLY

28 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

29 CEILING CLEANLINESS YEARLY

CHECKED

Page 34: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: ETO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: STOREMONTH : JANUARY 2012 PIC : AZLIN

No.ITEMS CHECKING ITEM CYCLE

CHECKING METHODOLOGY ( Signature = COMPLETED )1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

S M T W T F S S M T W T F S S M T W T F S S M T W T1 FLOOR CLEANLINESS DAILY2 DOOR CLEANLINESS DAILY

3 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

4 CHAIR CLEANLINESS DAILY

5 SHELFARRANGEMENT DAILYCLEANLINESS DAILY

6 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

7 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

8 STORAGE AREA AARRANGEMENT DAILYCLEANLINESS DAILY

9 STORAGE AREA BARRANGEMENT DAILYCLEANLINESS DAILY

10 STORAGE AREA CARRANGEMENT DAILYCLEANLINESS DAILY

11 STORAGE AREA DARRANGEMENT DAILYCLEANLINESS DAILY

12 STORAGE AREA EARRANGEMENT DAILYCLEANLINESS DAILY

13 STORAGE AREA FARRANGEMENT DAILYCLEANLINESS DAILY

14 STORAGE AREA GARRANGEMENT DAILYCLEANLINESS DAILY

15 STORAGE AREA HARRANGEMENT DAILYCLEANLINESS DAILY

16 STORAGE AREA IARRANGEMENT DAILYCLEANLINESS DAILY

17 STORAGE AREA JARRANGEMENT DAILYCLEANLINESS DAILY

18 STORAGE AREA KARRANGEMENT DAILYCLEANLINESS DAILY

19 STORAGE AREA LARRANGEMENT DAILYCLEANLINESS DAILY

20 STORAGE AREA MARRANGEMENT DAILYCLEANLINESS DAILY

21 STORAGE AREA MARRANGEMENT DAILYCLEANLINESS DAILY

22 FANFUNCTION WEEKLY

CLEANLINESS WEEKLY

23 WALL CLEANLINESS WEEKLY

24 BEAM CLEANLINESS WEEKLY

25 LIGHTINGBRIGHTNESS WEEKLYCLEANLINESS WEEKLY

26 CEILING CLEANLINESS WEEKLY

CHECKED

Page 35: 5S Checklist

5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

AREA: CONTROL ROOM

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

F S S M T

Page 36: 5S Checklist

5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

CONTROL ROOM (GROUND FLOOR)

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

F S S M T

Page 37: 5S Checklist

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

F S S M T

Page 38: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: INSULATION

CHECKING METHODOLOGY ( Signature = COMPLETED )

27 28 29 30 31

F S S M T

Page 39: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: WINDING

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

F S S M T

Page 40: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: ASSEMBLY

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

F S S M T

Page 41: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: VAPOUR PHASE

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

F S S M T

Page 42: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: CAREA: CORE

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

F S S M T

Page 43: 5S Checklist

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

F S S M T

Page 44: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: STORE

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

F S S M T

Page 45: 5S Checklist

5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

ZONE: ATO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: CONTROL ROOMMONTH : DECEMBER 2011 PIC : AHMAD YAZID

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

T F S S M T W T F S S M T W T F S S M T W T F S S M

1 FLOORTAPE DAILY

CLEANLINESS DAILY

2 DOOR 1 CLEANLINESS DAILY

3 DOOR 2 CLEANLINESS DAILY

4 CHAIR CLEANLINESS DAILY

5 DESKTOP COMPUTER CLEANLINESS DAILY

6 COMPUTER DESK

ARRANGEMENT DAILY

UNDER DAILY

ON TOP DAILY

INSIDE DAILY

7 PALTFORM CLEANLINESS DAILY

8 TEST CONTROL PANELCLEANLINESS WEEKLY

FUNCTION WEEKLY

9 IMPULSE CONTROL PANEL + DESK

ARRANGEMENT WEEKLY

FUNCTION WEEKLYUNDER WEEKLY

ON TOP WEEKLYINSIDE WEEKLY

10 OIL TEST DESK

ARRANGEMENT WEEKLY

UNDER WEEKLY

ON TOP WEEKLY

INSIDE WEEKLY

11 OIL TEST SETFUNCTION WEEKLY

CLEANLINESS WEEKLY

OIL WASTE BOTTLE WEEKLY

12 PARTS CABINETCLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

13 FURNITUREARRANGEMENT WEEKLY

CLEANLINESS WEEKLY

14 POSTERSCONDITION WEEKLY

CLEANLINESS WEEKLY

15 WALL WATCHFUNCTION WEEKLY

CLEANLINESS WEEKLY

16 SLIDING WINDOW CLEANLINESS WEEKLY

17 WALL CLEANLINESS WEEKLY18 CEILING CLEANLINESS WEEKLY

19 AIR-COND 1FUNCTION MONTHLY

CLEANLINESS MONTHLY

20 AIR-COND 2FUNCTION MONTHLY

CLEANLINESS MONTHLY

21 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

CHECKED

Page 46: 5S Checklist

5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

ZONE: ATO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: CONTROL ROOM (GROUND FLOOR)MONTH : DECEMBER 2011 PIC : AHAMAD YAZID

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

T F S S M T W T F S S M T W T F S S M T W T F S S M1 FLOOR CLEANLINESS DAILY

2 WORKING TABLE

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 RACKARRANGEMENT DAILYCLEANLINESS DAILY

4 TROLLEYARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

7 GRILL DOOR CLEANLINESS DAILY

8 STORAGE AREAARRANGEMENT DAILYCLEANLINESS DAILY

9STEEL CABINET

ARRANGEMENT WEEKLY10 CLEANLINESS WEEKLY

11 CABINETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 WALL CLEANLINESS WEEKLY13 BEAM CLEANLINESS WEEKLY14 GLAS WINDOW CLEANLINESS WEEKLY15 GLASS WALL CLEANLINESS WEEKLY

16 TANGENT DELTA TEST SETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 BDV TEST SETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

18 WINDING RESISTANCE TEST SET

ARRANGEMENT WEEKLYUNDER WEEKLYON TOP WEEKLYINSIDE WEEKLY

19 500kV VOLTAGE DIVIDERARRANGEMENT DAILYCLEANLINESS WEEKLY

20 2000kV VOLTAGE DIVIDERARRANGEMENT DAILYCLEANLINESS WEEKLY

21 MECGARRANGEMENT DAILYCLEANLINESS WEEKLY

22 IMPULS GENERATORFUNCTION WEEKLY

CLEANLINESS WEEKLY23 RASISTOR RACK ARRANGEMENT WEEKLY

24 400kV HIGH POTENTIAL TRANSFORMER CLEANLINESS WEEKLY

25 SCALFFOLDINGCONDITION WEEKLY

CLEANLINESS WEEKLY

26 MOTOR/GENERATOR CONTROL PANELOUTSIDE WEEKLYINSIDE WEEKLY

27 THREE PHASE TRANSFORMER CLEANLINESS WEEKLY28 REACTOR CLEANLINESS WEEKLY29 CURRENT TRANSFORMER CLEANLINESS WEEKLY30

Page 47: 5S Checklist

32ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

DATE T F S S M T W T F S S M T W T F S S M T W T F S S M33 VOLTAGE TRANSFORMER CLEANLINESS WEEKLY34 CT CABINET CLEANLINESS WEEKLY35 CAPACITOR BANK CLEANLINESS WEEKLY

36 REGULATOROUTSIDE WEEKLYINSIDE WEEKLY

37 HV ROOM CLEANLINESS WEEKLY

38 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

39 ROLLER SHUTTER CLEANLINESS WEEKLY

40 6.6kV INCOMING TRANSFORMER CLEANLINESS MONTHLY

41 STAND CLEANLINESS MONTHLY

42 CORONA SHIELD CLEANLINESS MONTHLY

43 CLEANLINESS YEARLY

44 PULLEY CLEANLINESS YEARLYCONDITION YEARLY

CHECKED

Page 48: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: BTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: INSULATIONMONTH : DECEMBER 2011 PIC : HAMZAH

No.

ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

T F S S M T W T F S S M T W T F S S M T W T F S S M1 FLOOR CLEANLINESS DAILY

2

DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 WASTE BOXSEGREGATION DAILYCLEANLINESS DAILY

7 RACKARRANGEMENT DAILYCLEANLINESS DAILY

8BANDSAW MACHINE

CLEANLINESS DAILY9 FUNCTION WEEKLY

10 SANDER MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

11 CIRCULAR SAW MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

12 DRILLING MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

13 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY14 WALL CLEANLINESS WEEKLY15 BEAM CLEANLINESS WEEKLY16 GLASS WALL CLEANLINESS WEEKLY

17 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

18 CEILING CLEANLINESS YEARLY

CHECKED

Page 49: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: ETO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: WINDINGMONTH : DECEMBER 2011 PIC : AZLIN

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

T F S S M T W T F S S M T W T F S S M T W T F S S M1 FLOOR CLEANLINESS DAILY

2 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 PALLET TRUCK ( A & B)CONDITION DAILY

CLEANLINESS DAILY

7 TROLLEY (A,B & C)ARRANGEMENT DAILYCLEANLINESS WEEKLY

8 DRUM CARRIER CLEANLINESS WEEKLY9 VERTICAL MACHINE CLEANLINESS WEEKLY10 PLATFORM CLEANLINESS WEEKLY

11 WINDING MACHINE 1CONDITION WEEKLY

CLEANLINESS WEEKLY

12 WINDING MACHINE 2CONDITION WEEKLY

CLEANLINESS WEEKLY13 MANDREL CLEANLINESS WEEKLY

14 FINISHED WINDINGARRANGEMENT WEEKLYCLEANLINESS WEEKLY

15 SILICON STEELHEIGHT WEEKLY

CLEANLINESS WEEKLY

16 CABINET 2ARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 BEAM CLEANLINESS WEEKLY18 GLASS WALL CLEANLINESS WEEKLY19 WALL CLEANLINESS WEEKLY20 ROLLER SHUTTER CLEANLINESS WEEKLY21 HOSE REEL CLEANLINESS WEEKLY

22 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY

23 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

24 CEILING CLEANLINESS YEARLY

CHECKED

Page 50: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: CTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: ASSEMBLYMONTH : DECEMBER 2011 PIC : BORHAN

No. ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

T F S S M T W T F S S M T W T F S S M T W T F S S M1 FLOOR CLEANLINESS DAILY

2 PALLET TRUCKCONDITION DAILY

CLEANLINESS DAILY3 CABIN LADDER CLEANLINESS DAILY

4 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

6 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

7 WORKING TABLE

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

8 CABINET 1CLEANLINESS DAILY

ARRANGEMENT DAILY

9 OIL CONTAINERCONDITION DAILY

CLEANLINESS DAILY

10 WORKSHOP AREACLEANLINESS DAILY

ARRANGEMENT WEEKLY

11 MPI STORECLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

12STORAGE AREA CLEANLINESS WEEKLY(TRANSFORMER PARTS) ARRANGEMENT WEEKLY

13 ISOTATIC MACHINECONDITION WEEKLY

CLEANLINESS WEEKLY14 WALL CLEANLINESS WEEKLY15 BEAM CLEANLINESS WEEKLY16 UNUSED PLATFORM CLEANLINESS WEEKLY17 PLATFORM 2 CLEANLINESS WEEKLY18 TROLLEY CLEANLINESS WEEKLY

19 G-CLAMP BOXARRANGEMENT WEEKLYCLEANLINESS WEEKLY

20 ROLLER SHUTTERFUNCTION WEEKLY

CLEANLINESS WEEKLY

21 FIRE EXTINGUISHERCONDITION MONTHLY

CLEANLINESS MONTHLY

22 HOSE REELCONDITION MONTHLY

CLEANLINESS MONTHLY

23 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

24 CEILING CLEANLINESS YEARLY CHECKED

B260
testing:
Page 51: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: DTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: VAPOUR PHASEMONTH : DECEMBER 2011 PIC : HAMZAH

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

T F S S M T W T F S S M T W T F S S M T W T F S S M1 FLOOR CLEANLINESS DAILY2 DUST BIN SEGREGATION DAILY

3 TOOLCLEANLINESS DAILY

ARRANGEMENT DAILY

4 CLEANING TOOLCLEANLINESS DAILY

ARRANGEMENT DAILY5 DOOR CLEANLINESS DAILY6 COMPUTER CLEANLINESS DAILY

7 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

8 CHAIR CLEANLINESS DAILY

9 STEEL CABINETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

10 CONTROL PANELWEEKLY

CLEANLINESS WEEKLY

11 RACKARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 PARTS STORAGE AREACLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

13 OIL PURIFICATION PLANTCLEANLINESS WEEKLY

WEEKLY

14 VACUUM PLANTCLEANLINESS WEEKLY

WEEKLY

15 HEATER PLANTCLEANLINESS WEEKLY

WEEKLY

16 OVANCLEANLINESS WEEKLY

WEEKLY

17 BEAMCLEANLINESS WEEKLY

WEEKLY18 WALL CLEANLINESS WEEKLY19 PIPING CLEANLINESS WEEKLY

20 AIR-CONDFUNCTION MONTHLY

CLEANLINESS MONTHLY

21 CEILINGCLEANLINESS YEARLYCLEANLINESS YEARLY

22 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

CHECKED

Page 52: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: FTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: COREMONTH : DECEMBER 2011 PIC : ZAIZUL

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

T F S S M T W T F S S M T W T F S S M T W T F S S M1 FLOOR CLEANLINESS DAILY

2 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

3 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

5SAFTY TOOL

ARRANGEMENT DAILYCONDITION DAILY

6 CLEANLINESS DAILY

7 PALLET TRUCKCONDITION DAILY

CLEANLINESS DAILY

8 WATER COOLERCONDITION DAILY

CLEANLINESS DAILY

9 TABLE (REST AREA)ARRANGEMENT DAILYCLEANLINESS DAILY

10 RACK

ARRANGEMENT DAILYCLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

UNDER WEEKLY

ON TOP WEEKLY

INSIDE WEEKLY

11 HYDRAULIC PARTARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 ROLLER SHUTTERFUNCTION WEEKLY

CLEANLINESS WEEKLY

13 CORE STRACKING TABLE CLEANLINESS WEEKLY

14 (PARTS) STACKING TABLE ARRANGEMENT WEEKLYCLEANLINESS WEEKLY

15 PLATFORM 1CONDITION WEEKLY

CLEANLINESS WEEKLY

16 NOTICE BOARDARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 WORK INSTRUCTION BOARDARRANGEMENT WEEKLYCLEANLINESS WEEKLY

18 TELEFONEFUNCTION WEEKLY

CLEANLINESS WEEKLY

19 WALL FAN 1FUNCTION WEEKLY

CLEANLINESS WEEKLY

20 WALL FAN 2FUNCTION WEEKLY

CLEANLINESS WEEKLY

21 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY

22 HOSE RILLCONDITION WEEKLY

CLEANLINESS WEEKLY

Page 53: 5S Checklist

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

T F S S M T W T F S S M T W T F S S M T W T F S S M23 WALL CLEANLINESS WEEKLY

24 BEAM CLEANLINESS WEEKLY

25 RED ZONE AREA CLEANLINESS WEEKLY

26 WINDOW CLEANLINESS WEEKLY

27 SWITCH PANELCONDITION MONTHLY

CLEANLINESS MONTHLY

28 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

29 CEILING CLEANLINESS YEARLY

CHECKED

Page 54: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: GTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: STOREMONTH : DECEMBER 2011 PIC : ZAIDI AHAMD

No. ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

T F S S M T W T F S S M T W T F S S M T W T F S S M1 FLOOR CLEANLINESS DAILY2 DOOR CLEANLINESS DAILY

3 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

4 CHAIR CLEANLINESS DAILY

5 SHELFARRANGEMENT DAILYCLEANLINESS DAILY

6 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

7 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

8 STORAGE AREA AARRANGEMENT DAILYCLEANLINESS DAILY

9 STORAGE AREA BARRANGEMENT DAILYCLEANLINESS DAILY

10 STORAGE AREA CARRANGEMENT DAILYCLEANLINESS DAILY

11 STORAGE AREA DARRANGEMENT DAILYCLEANLINESS DAILY

12 STORAGE AREA EARRANGEMENT DAILYCLEANLINESS DAILY

13 STORAGE AREA FARRANGEMENT DAILYCLEANLINESS DAILY

14 STORAGE AREA GARRANGEMENT DAILYCLEANLINESS DAILY

15 STORAGE AREA HARRANGEMENT DAILYCLEANLINESS DAILY

16 STORAGE AREA IARRANGEMENT DAILYCLEANLINESS DAILY

17 STORAGE AREA JARRANGEMENT DAILYCLEANLINESS DAILY

18 STORAGE AREA KARRANGEMENT DAILYCLEANLINESS DAILY

19 STORAGE AREA LARRANGEMENT DAILYCLEANLINESS DAILY

20 STORAGE AREA MARRANGEMENT DAILYCLEANLINESS DAILY

21 STORAGE AREA MARRANGEMENT DAILYCLEANLINESS DAILY

22 FANFUNCTION WEEKLY

CLEANLINESS WEEKLY

23 WALL CLEANLINESS WEEKLY

24 BEAM CLEANLINESS WEEKLY

25 LIGHTINGBRIGHTNESS WEEKLYCLEANLINESS WEEKLY

26 CEILING CLEANLINESS WEEKLY

CHECKED

Page 55: 5S Checklist

5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

AREA: CONTROL ROOM

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

T W T F S

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5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

CONTROL ROOM (GROUND FLOOR)

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

T W T F S

Page 57: 5S Checklist

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

T W T F S

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: INSULATION

CHECKING METHODOLOGY ( Signature = COMPLETED )

27 28 29 30 31

T W T F S

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: WINDING

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

T W T F S

Page 60: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: ASSEMBLY

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

T W T F S

Page 61: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: VAPOUR PHASE

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

T W T F S

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: FAREA: CORE

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

T W T F S

Page 63: 5S Checklist

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

T W T F S

Page 64: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: STORE

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

T W T F S

Page 65: 5S Checklist

5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

ZONE: ATO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: CONTROL ROOMMONTH : NOVEMBER 2011 PIC : AHMAD YAZID

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

T W T F S S M T W T F S S M T W T F S S M T W T

1 FLOORTAPE DAILY

CLEANLINESS DAILY

2 DOOR 1 CLEANLINESS DAILY

3 DOOR 2 CLEANLINESS DAILY

4 CHAIR CLEANLINESS DAILY

5 DESKTOP COMPUTER CLEANLINESS DAILY

6 COMPUTER DESK

ARRANGEMENT DAILY

UNDER DAILY

ON TOP DAILY

INSIDE DAILY

7 PALTFORM CLEANLINESS DAILY

8 TEST CONTROL PANELCLEANLINESS WEEKLY

FUNCTION WEEKLY

9 IMPULSE CONTROL PANEL + DESK

ARRANGEMENT WEEKLY

FUNCTION WEEKLYUNDER WEEKLY

ON TOP WEEKLYINSIDE WEEKLY

10 OIL TEST DESK

ARRANGEMENT WEEKLY

UNDER WEEKLY

ON TOP WEEKLY

INSIDE WEEKLY

11 OIL TEST SETFUNCTION WEEKLY

CLEANLINESS WEEKLY

OIL WASTE BOTTLE WEEKLY

12 PARTS CABINETCLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

13 FURNITUREARRANGEMENT WEEKLY

CLEANLINESS WEEKLY

14 POSTERSCONDITION WEEKLY

CLEANLINESS WEEKLY

15 WALL WATCHFUNCTION WEEKLY

CLEANLINESS WEEKLY

16 SLIDING WINDOW CLEANLINESS WEEKLY

17 WALL CLEANLINESS WEEKLY18 CEILING CLEANLINESS WEEKLY

19 AIR-COND 1FUNCTION MONTHLY

CLEANLINESS MONTHLY

20 AIR-COND 2FUNCTION MONTHLY

CLEANLINESS MONTHLY

21 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

CHECKED

Page 66: 5S Checklist

5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

ZONE: ATO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: CONTROL ROOM (GROUND FLOOR)MONTH : NOVEMBER 2011 PIC : AHAMAD YAZID

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

T W T F S S M T W T F S S M T W T F S S M T W T1 FLOOR CLEANLINESS DAILY

2 WORKING TABLE

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 RACKARRANGEMENT DAILYCLEANLINESS DAILY

4 TROLLEYARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

7 GRILL DOOR CLEANLINESS DAILY

8 STORAGE AREAARRANGEMENT DAILYCLEANLINESS DAILY

9STEEL CABINET

ARRANGEMENT WEEKLY10 CLEANLINESS WEEKLY

11 CABINETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 WALL CLEANLINESS WEEKLY13 BEAM CLEANLINESS WEEKLY14 GLAS WINDOW CLEANLINESS WEEKLY15 GLASS WALL CLEANLINESS WEEKLY

16 TANGENT DELTA TEST SETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 BDV TEST SETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

18 WINDING RESISTANCE TEST SET

ARRANGEMENT WEEKLYUNDER WEEKLYON TOP WEEKLYINSIDE WEEKLY

19 500kV VOLTAGE DIVIDERARRANGEMENT DAILYCLEANLINESS WEEKLY

20 2000kV VOLTAGE DIVIDERARRANGEMENT DAILYCLEANLINESS WEEKLY

21 MECGARRANGEMENT DAILYCLEANLINESS WEEKLY

22 IMPULS GENERATORFUNCTION WEEKLY

CLEANLINESS WEEKLY23 RASISTOR RACK ARRANGEMENT WEEKLY

24 400kV HIGH POTENTIAL TRANSFORMER CLEANLINESS WEEKLY

25 SCALFFOLDINGCONDITION WEEKLY

CLEANLINESS WEEKLY

26 MOTOR/GENERATOR CONTROL PANELOUTSIDE WEEKLYINSIDE WEEKLY

27 THREE PHASE TRANSFORMER CLEANLINESS WEEKLY28 REACTOR CLEANLINESS WEEKLY29 CURRENT TRANSFORMER CLEANLINESS WEEKLY30

Page 67: 5S Checklist

32ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

DATE T W T F S S M T W T F S S M T W T F S S M T W T33 VOLTAGE TRANSFORMER CLEANLINESS WEEKLY34 CT CABINET CLEANLINESS WEEKLY35 CAPACITOR BANK CLEANLINESS WEEKLY

36 REGULATOROUTSIDE WEEKLYINSIDE WEEKLY

37 HV ROOM CLEANLINESS WEEKLY

38 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

39 ROLLER SHUTTER CLEANLINESS WEEKLY

40 6.6kV INCOMING TRANSFORMER CLEANLINESS MONTHLY

41 STAND CLEANLINESS MONTHLY

42 CORONA SHIELD CLEANLINESS MONTHLY

43 CLEANLINESS YEARLY

44 PULLEY CLEANLINESS YEARLYCONDITION YEARLY

CHECKED

Page 68: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: BTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: INSULATIONMONTH : NOVEMBER 2011 PIC : HAMZAH

No.

ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

T W T F S S M T W T F S S M T W T F S S M T W T1 FLOOR CLEANLINESS DAILY

2

DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 WASTE BOXSEGREGATION DAILYCLEANLINESS DAILY

7 RACKARRANGEMENT DAILYCLEANLINESS DAILY

8BANDSAW MACHINE

CLEANLINESS DAILY9 FUNCTION WEEKLY

10 SANDER MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

11 CIRCULAR SAW MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

12 DRILLING MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

13 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY14 WALL CLEANLINESS WEEKLY15 BEAM CLEANLINESS WEEKLY16 GLASS WALL CLEANLINESS WEEKLY

17 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

18 CEILING CLEANLINESS YEARLY

CHECKED

Page 69: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: ETO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: WINDINGMONTH : NOVEMBER 2011 PIC : AZLIN

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

T W T F S S M T W T F S S M T W T F S S M T W T1 FLOOR CLEANLINESS DAILY

2 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 PALLET TRUCK ( A & B)CONDITION DAILY

CLEANLINESS DAILY

7 TROLLEY (A,B & C)ARRANGEMENT DAILYCLEANLINESS WEEKLY

8 DRUM CARRIER CLEANLINESS WEEKLY9 VERTICAL MACHINE CLEANLINESS WEEKLY

10 PLATFORM CLEANLINESS WEEKLY

11 WINDING MACHINE 1CONDITION WEEKLY

CLEANLINESS WEEKLY

12 WINDING MACHINE 2CONDITION WEEKLY

CLEANLINESS WEEKLY13 MANDREL CLEANLINESS WEEKLY

14 FINISHED WINDINGARRANGEMENT WEEKLYCLEANLINESS WEEKLY

15 SILICON STEELHEIGHT WEEKLY

CLEANLINESS WEEKLY

16 CABINET 2ARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 BEAM CLEANLINESS WEEKLY18 GLASS WALL CLEANLINESS WEEKLY19 WALL CLEANLINESS WEEKLY20 ROLLER SHUTTER CLEANLINESS WEEKLY21 HOSE REEL CLEANLINESS WEEKLY

22 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY

23 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

24 CEILING CLEANLINESS YEARLY

CHECKED

Page 70: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: CTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: ASSEMBLYMONTH : NOVEMBER 2011 PIC : BORHAN

No. ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

T W T F S S M T W T F S S M T W T F S S M T W T1 FLOOR CLEANLINESS DAILY

2 PALLET TRUCKCONDITION DAILY

CLEANLINESS DAILY3 CABIN LADDER CLEANLINESS DAILY

4 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

6 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

7 WORKING TABLE

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

8 CABINET 1CLEANLINESS DAILY

ARRANGEMENT DAILY

9 OIL CONTAINERCONDITION DAILY

CLEANLINESS DAILY

10 WORKSHOP AREACLEANLINESS DAILY

ARRANGEMENT WEEKLY

11 MPI STORECLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

12STORAGE AREA CLEANLINESS WEEKLY(TRANSFORMER PARTS) ARRANGEMENT WEEKLY

13 ISOTATIC MACHINECONDITION WEEKLY

CLEANLINESS WEEKLY14 WALL CLEANLINESS WEEKLY15 BEAM CLEANLINESS WEEKLY16 UNUSED PLATFORM CLEANLINESS WEEKLY17 PLATFORM 2 CLEANLINESS WEEKLY18 TROLLEY CLEANLINESS WEEKLY

19 G-CLAMP BOXARRANGEMENT WEEKLYCLEANLINESS WEEKLY

20 ROLLER SHUTTERFUNCTION WEEKLY

CLEANLINESS WEEKLY

21 FIRE EXTINGUISHERCONDITION MONTHLY

CLEANLINESS MONTHLY

22 HOSE REELCONDITION MONTHLY

CLEANLINESS MONTHLY

23 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

24 CEILING CLEANLINESS YEARLY CHECKED

B260
testing:
Page 71: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: DTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: VAPOUR PHASEMONTH : NOVEMBER 2011 PIC : HAMZAH

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

T W T F S S M T W T F S S M T W T F S S M T W T1 FLOOR CLEANLINESS DAILY2 DUST BIN SEGREGATION DAILY

3 TOOLCLEANLINESS DAILY

ARRANGEMENT DAILY

4 CLEANING TOOLCLEANLINESS DAILY

ARRANGEMENT DAILY5 DOOR CLEANLINESS DAILY6 COMPUTER CLEANLINESS DAILY

7 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

8 CHAIR CLEANLINESS DAILY

9 STEEL CABINETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

10 CONTROL PANELWEEKLY

CLEANLINESS WEEKLY

11 RACKARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 PARTS STORAGE AREACLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

13 OIL PURIFICATION PLANTCLEANLINESS WEEKLY

WEEKLY

14 VACUUM PLANTCLEANLINESS WEEKLY

WEEKLY

15 HEATER PLANTCLEANLINESS WEEKLY

WEEKLY

16 OVANCLEANLINESS WEEKLY

WEEKLY

17 BEAMCLEANLINESS WEEKLY

WEEKLY18 WALL CLEANLINESS WEEKLY19 PIPING CLEANLINESS WEEKLY

20 AIR-CONDFUNCTION MONTHLY

CLEANLINESS MONTHLY

21 CEILINGCLEANLINESS YEARLYCLEANLINESS YEARLY

22 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

CHECKED

Page 72: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: FTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: COREMONTH : NOVEMBER 2011 PIC : ZAIZUL

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

T W T F S S M T W T F S S M T W T F S S M T W T1 FLOOR CLEANLINESS DAILY

2 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

3 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

5SAFTY TOOL

ARRANGEMENT DAILYCONDITION DAILY

6 CLEANLINESS DAILY

7 PALLET TRUCKCONDITION DAILY

CLEANLINESS DAILY

8 WATER COOLERCONDITION DAILY

CLEANLINESS DAILY

9 TABLE (REST AREA)ARRANGEMENT DAILYCLEANLINESS DAILY

10 RACK

ARRANGEMENT DAILYCLEANLINESS WEEKLY

ARRANGEMENT WEEKLYUNDER WEEKLYON TOP WEEKLYINSIDE WEEKLY

11 HYDRAULIC PARTARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 ROLLER SHUTTERFUNCTION WEEKLY

CLEANLINESS WEEKLY

13 CORE STRACKING TABLE CLEANLINESS WEEKLY

14 (PARTS) STACKING TABLE ARRANGEMENT WEEKLYCLEANLINESS WEEKLY

15 PLATFORM 1CONDITION WEEKLY

CLEANLINESS WEEKLY

16 NOTICE BOARDARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 WORK INSTRUCTION BOARDARRANGEMENT WEEKLYCLEANLINESS WEEKLY

18 TELEFONEFUNCTION WEEKLY

CLEANLINESS WEEKLY

19 WALL FAN 1FUNCTION WEEKLY

CLEANLINESS WEEKLY

20 WALL FAN 2FUNCTION WEEKLY

CLEANLINESS WEEKLY

21 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY

22 HOSE RILLCONDITION WEEKLY

CLEANLINESS WEEKLY

Page 73: 5S Checklist

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

T W T F S S M T W T F S S M T W T F S S M T W T23 WALL CLEANLINESS WEEKLY

24 BEAM CLEANLINESS WEEKLY

25 RED ZONE AREA CLEANLINESS WEEKLY

26 WINDOW CLEANLINESS WEEKLY

27 SWITCH PANELCONDITION MONTHLY

CLEANLINESS MONTHLY

28 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

29 CEILING CLEANLINESS YEARLY

CHECKED

Page 74: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: GTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: STOREMONTH : NOVEMBER 2011 PIC : ZAIDI AHAMD

No. ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

T W T F S S M T W T F S S M T W T F S S M T W T1 FLOOR CLEANLINESS DAILY2 DOOR CLEANLINESS DAILY

3 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

4 CHAIR CLEANLINESS DAILY

5 SHELFARRANGEMENT DAILYCLEANLINESS DAILY

6 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

7 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

8 STORAGE AREA AARRANGEMENT DAILYCLEANLINESS DAILY

9 STORAGE AREA BARRANGEMENT DAILYCLEANLINESS DAILY

10 STORAGE AREA CARRANGEMENT DAILYCLEANLINESS DAILY

11 STORAGE AREA DARRANGEMENT DAILYCLEANLINESS DAILY

12 STORAGE AREA EARRANGEMENT DAILYCLEANLINESS DAILY

13 STORAGE AREA FARRANGEMENT DAILYCLEANLINESS DAILY

14 STORAGE AREA GARRANGEMENT DAILYCLEANLINESS DAILY

15 STORAGE AREA HARRANGEMENT DAILYCLEANLINESS DAILY

16 STORAGE AREA IARRANGEMENT DAILYCLEANLINESS DAILY

17 STORAGE AREA JARRANGEMENT DAILYCLEANLINESS DAILY

18 STORAGE AREA KARRANGEMENT DAILYCLEANLINESS DAILY

19 STORAGE AREA LARRANGEMENT DAILYCLEANLINESS DAILY

20 STORAGE AREA MARRANGEMENT DAILYCLEANLINESS DAILY

21 STORAGE AREA MARRANGEMENT DAILYCLEANLINESS DAILY

22 FANFUNCTION WEEKLY

CLEANLINESS WEEKLY

23 WALL CLEANLINESS WEEKLY

24 BEAM CLEANLINESS WEEKLY

25 LIGHTINGBRIGHTNESS WEEKLYCLEANLINESS WEEKLY

26 CEILING CLEANLINESS WEEKLY

CHECKED

Page 75: 5S Checklist

5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

AREA: CONTROL ROOMPIC : AHMAD YAZID

CHECKING METHODOLOGY ( Signature = COMPLETED )25 26 27 28 29 30

F S S M T W

Page 76: 5S Checklist

5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

CONTROL ROOM (GROUND FLOOR)

CHECKING METHODOLOGY ( Signature = COMPLETED )25 26 27 28 29 30

F S S M T W

Page 77: 5S Checklist

CHECKING METHODOLOGY ( Signature = COMPLETED )25 26 27 28 29 30

F S S M T W

Page 78: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: INSULATION

CHECKING METHODOLOGY ( Signature = COMPLETED )

25 26 27 28 29 30

F S S M T W

Page 79: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: WINDING

CHECKING METHODOLOGY ( Signature = COMPLETED )25 26 27 28 29 30

F S S M T W

Page 80: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: ASSEMBLY

CHECKING METHODOLOGY ( Signature = COMPLETED )25 26 27 28 29 30

F S S M T W

Page 81: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: VAPOUR PHASE

CHECKING METHODOLOGY ( Signature = COMPLETED )25 26 27 28 29 30

F S S M T W

Page 82: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: FAREA: CORE

CHECKING METHODOLOGY ( Signature = COMPLETED )25 26 27 28 29 30

F S S M T W

Page 83: 5S Checklist

CHECKING METHODOLOGY ( Signature = COMPLETED )25 26 27 28 29 30

F S S M T W

Page 84: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: STOREZAIDI AHAMD

CHECKING METHODOLOGY ( Signature = COMPLETED )25 26 27 28 29 30

F S S M T W

Page 85: 5S Checklist

5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

ZONE: BTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: CONTROL ROOMMONTH : OCTOBER 2011 PIC : ZAIDI

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

DAY S S M T W T F S S M T W T F S S M T W T F S S M

1 FLOORTAPE DAILY

CLEANLINESS DAILY

2 DOOR 1 CLEANLINESS DAILY

3 DOOR 2 CLEANLINESS DAILY

4 CHAIR CLEANLINESS DAILY

5 DESKTOP COMPUTER CLEANLINESS DAILY

6 COMPUTER DESK

ARRANGEMENT DAILY

UNDER DAILY

ON TOP DAILY

INSIDE DAILY

7 PALTFORM CLEANLINESS DAILY

8 TEST CONTROL PANELCLEANLINESS WEEKLY

FUNCTION WEEKLY

9 IMPULSE CONTROL PANEL + DESK

ARRANGEMENT WEEKLY

FUNCTION WEEKLYUNDER WEEKLY

ON TOP WEEKLYINSIDE WEEKLY

10 OIL TEST DESK

ARRANGEMENT WEEKLY

UNDER WEEKLY

ON TOP WEEKLY

INSIDE WEEKLY

11 OIL TEST SETFUNCTION WEEKLY

CLEANLINESS WEEKLY

OIL WASTE BOTTLE WEEKLY

12 PARTS CABINETCLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

13 FURNITUREARRANGEMENT WEEKLY

CLEANLINESS WEEKLY

14 POSTERSCONDITION WEEKLY

CLEANLINESS WEEKLY

15 WALL WATCHFUNCTION WEEKLY

CLEANLINESS WEEKLY

16 SLIDING WINDOW CLEANLINESS WEEKLY

17 WALL CLEANLINESS WEEKLY18 CEILING CLEANLINESS WEEKLY

19 AIR-COND 1FUNCTION MONTHLY

CLEANLINESS MONTHLY

20 AIR-COND 2FUNCTION MONTHLY

CLEANLINESS MONTHLY

21 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

CHECKED

Page 86: 5S Checklist

5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

ZONE: BTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: CONTROL ROOM (GROUND FLOOR)MONTH : OCTOBER 2011 PIC : ZAIDI

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

S S M T W T F S S M T W T F S S M T W T F S S M1 FLOOR CLEANLINESS DAILY

2 WORKING TABLE

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 RACKARRANGEMENT DAILYCLEANLINESS DAILY

4 TROLLEYARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

7 GRILL DOOR CLEANLINESS DAILY

8 STORAGE AREAARRANGEMENT DAILYCLEANLINESS DAILY

9STEEL CABINET

ARRANGEMENT WEEKLY10 CLEANLINESS WEEKLY

11 CABINETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 WALL CLEANLINESS WEEKLY13 BEAM CLEANLINESS WEEKLY14 GLAS WINDOW CLEANLINESS WEEKLY15 GLASS WALL CLEANLINESS WEEKLY

16 TANGENT DELTA TEST SETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 BDV TEST SETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

18 WINDING RESISTANCE TEST SET

ARRANGEMENT WEEKLYUNDER WEEKLYON TOP WEEKLYINSIDE WEEKLY

19 500kV VOLTAGE DIVIDERARRANGEMENT DAILYCLEANLINESS WEEKLY

20 2000kV VOLTAGE DIVIDERARRANGEMENT DAILYCLEANLINESS WEEKLY

21 MECGARRANGEMENT DAILYCLEANLINESS WEEKLY

22 IMPULS GENERATORFUNCTION WEEKLY

CLEANLINESS WEEKLY23 RASISTOR RACK ARRANGEMENT WEEKLY

24 400kV HIGH POTENTIAL TRANSFORMER CLEANLINESS WEEKLY

25 SCALFFOLDINGCONDITION WEEKLY

CLEANLINESS WEEKLY

26 MOTOR/GENERATOR CONTROL PANELOUTSIDE WEEKLYINSIDE WEEKLY

27 THREE PHASE TRANSFORMER CLEANLINESS WEEKLY28 REACTOR CLEANLINESS WEEKLY29 CURRENT TRANSFORMER CLEANLINESS WEEKLY30

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32ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

DATE S S M T W T F S S M T W T F S S M T W T F S S M33 VOLTAGE TRANSFORMER CLEANLINESS WEEKLY34 CT CABINET CLEANLINESS WEEKLY35 CAPACITOR BANK CLEANLINESS WEEKLY

36 REGULATOROUTSIDE WEEKLYINSIDE WEEKLY

37 HV ROOM CLEANLINESS WEEKLY

38 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

39 ROLLER SHUTTER CLEANLINESS WEEKLY

40 6.6kV INCOMING TRANSFORMER CLEANLINESS MONTHLY

41 STAND CLEANLINESS MONTHLY

42 CORONA SHIELD CLEANLINESS MONTHLY

43 CLEANLINESS YEARLY

44 PULLEY CLEANLINESS YEARLYCONDITION YEARLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: DTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: INSULATIONMONTH : OCTOBER 2011 PIC : HAMZAH

No.

ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

S S M T W T F S S M T W T F S S M T W T F S S M1 FLOOR CLEANLINESS DAILY

2

DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 WASTE BOXSEGREGATION DAILYCLEANLINESS DAILY

7 RACKARRANGEMENT DAILYCLEANLINESS DAILY

8BANDSAW MACHINE

CLEANLINESS DAILY9 FUNCTION WEEKLY

10 SANDER MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

11 CIRCULAR SAW MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

12 DRILLING MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

13 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY14 WALL CLEANLINESS WEEKLY15 BEAM CLEANLINESS WEEKLY16 GLASS WALL CLEANLINESS WEEKLY

17 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

18 CEILING CLEANLINESS YEARLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: ATO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: WINDINGMONTH : OCTOBER 2011 PIC : ZAIDI

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

S S M T W T F S S M T W T F S S M T W T F S S M1 FLOOR CLEANLINESS DAILY

2 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 PALLET TRUCK ( A & B)CONDITION DAILY

CLEANLINESS DAILY

7 TROLLEY (A,B & C)ARRANGEMENT DAILYCLEANLINESS WEEKLY

8 DRUM CARRIER CLEANLINESS WEEKLY9 VERTICAL MACHINE CLEANLINESS WEEKLY

10 PLATFORM CLEANLINESS WEEKLY

11 WINDING MACHINE 1CONDITION WEEKLY

CLEANLINESS WEEKLY

12 WINDING MACHINE 2CONDITION WEEKLY

CLEANLINESS WEEKLY13 MANDREL CLEANLINESS WEEKLY

14 FINISHED WINDINGARRANGEMENT WEEKLYCLEANLINESS WEEKLY

15 SILICON STEELHEIGHT WEEKLY

CLEANLINESS WEEKLY

16 CABINET 2ARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 BEAM CLEANLINESS WEEKLY18 GLASS WALL CLEANLINESS WEEKLY19 WALL CLEANLINESS WEEKLY20 ROLLER SHUTTER CLEANLINESS WEEKLY21 HOSE REEL CLEANLINESS WEEKLY

22 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY

23 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

24 CEILING CLEANLINESS YEARLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: CTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: ASSEMBLYMONTH : OCTOBER 2011 PIC : ZAIZUL

No. ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

S S M T W T F S S M T W T F S S M T W T F S S M1 FLOOR CLEANLINESS DAILY

2 PALLET TRUCKCONDITION DAILY

CLEANLINESS DAILY3 CABIN LADDER CLEANLINESS DAILY

4 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

6 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

7 WORKING TABLE

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

8 CABINET 1CLEANLINESS DAILY

ARRANGEMENT DAILY

9 OIL CONTAINERCONDITION DAILY

CLEANLINESS DAILY

10 WORKSHOP AREACLEANLINESS DAILY

ARRANGEMENT WEEKLY

11 MPI STORECLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

12STORAGE AREA CLEANLINESS WEEKLY(TRANSFORMER PARTS) ARRANGEMENT WEEKLY

13 ISOTATIC MACHINECONDITION WEEKLY

CLEANLINESS WEEKLY14 WALL CLEANLINESS WEEKLY15 BEAM CLEANLINESS WEEKLY16 UNUSED PLATFORM CLEANLINESS WEEKLY17 PLATFORM 2 CLEANLINESS WEEKLY18 TROLLEY CLEANLINESS WEEKLY

19 G-CLAMP BOXARRANGEMENT WEEKLYCLEANLINESS WEEKLY

20 ROLLER SHUTTERFUNCTION WEEKLY

CLEANLINESS WEEKLY

21 FIRE EXTINGUISHERCONDITION MONTHLY

CLEANLINESS MONTHLY

22 HOSE REELCONDITION MONTHLY

CLEANLINESS MONTHLY

23 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

24 CEILING CLEANLINESS YEARLY CHECKED

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ZONE: DTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: VAPOUR PHASEMONTH : OCTOBER 2011 PIC : HAMZAH

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

S S M T W T F S S M T W T F S S M T W T F S S M1 FLOOR CLEANLINESS DAILY2 DUST BIN SEGREGATION DAILY

3 TOOLCLEANLINESS DAILY

ARRANGEMENT DAILY

4 CLEANING TOOLCLEANLINESS DAILY

ARRANGEMENT DAILY5 DOOR CLEANLINESS DAILY6 COMPUTER CLEANLINESS DAILY

7 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

8 CHAIR CLEANLINESS DAILY

9 STEEL CABINETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

10 CONTROL PANELWEEKLY

CLEANLINESS WEEKLY

11 RACKARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 PARTS STORAGE AREACLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

13 OIL PURIFICATION PLANTCLEANLINESS WEEKLY

WEEKLY

14 VACUUM PLANTCLEANLINESS WEEKLY

WEEKLY

15 HEATER PLANTCLEANLINESS WEEKLY

WEEKLY

16 OVANCLEANLINESS WEEKLY

WEEKLY

17 BEAMCLEANLINESS WEEKLY

WEEKLY18 WALL CLEANLINESS WEEKLY19 PIPING CLEANLINESS WEEKLY

20 AIR-CONDFUNCTION MONTHLY

CLEANLINESS MONTHLY

21 CEILINGCLEANLINESS YEARLYCLEANLINESS YEARLY

22 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: CTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: COREMONTH : OCTOBER 2011 PIC : ZAIZUL

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

S S M T W T F S S M T W T F S S M T W T F S S M1 FLOOR CLEANLINESS DAILY

2 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

3 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

5SAFTY TOOL

ARRANGEMENT DAILYCONDITION DAILY

6 CLEANLINESS DAILY

7 PALLET TRUCKCONDITION DAILY

CLEANLINESS DAILY

8 WATER COOLERCONDITION DAILY

CLEANLINESS DAILY

9 TABLE (REST AREA)ARRANGEMENT DAILYCLEANLINESS DAILY

10 RACK

ARRANGEMENT DAILYCLEANLINESS WEEKLY

ARRANGEMENT WEEKLYUNDER WEEKLYON TOP WEEKLYINSIDE WEEKLY

11 HYDRAULIC PARTARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 ROLLER SHUTTERFUNCTION WEEKLY

CLEANLINESS WEEKLY

13 CORE STRACKING TABLE CLEANLINESS WEEKLY

14 (PARTS) STACKING TABLE ARRANGEMENT WEEKLYCLEANLINESS WEEKLY

15 PLATFORM 1CONDITION WEEKLY

CLEANLINESS WEEKLY

16 NOTICE BOARDARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 WORK INSTRUCTION BOARDARRANGEMENT WEEKLYCLEANLINESS WEEKLY

18 TELEFONEFUNCTION WEEKLY

CLEANLINESS WEEKLY

19 WALL FAN 1FUNCTION WEEKLY

CLEANLINESS WEEKLY

20 WALL FAN 2FUNCTION WEEKLY

CLEANLINESS WEEKLY

21 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY

22 HOSE RILLCONDITION WEEKLY

CLEANLINESS WEEKLY

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No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

S S M T W T F S S M T W T F S S M T W T F S S M23 WALL CLEANLINESS WEEKLY

24 BEAM CLEANLINESS WEEKLY

25 RED ZONE AREA CLEANLINESS WEEKLY

26 WINDOW CLEANLINESS WEEKLY

27 SWITCH PANELCONDITION MONTHLY

CLEANLINESS MONTHLY

28 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

29 CEILING CLEANLINESS YEARLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: ETO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: STOREMONTH : OCTOBER 2011 PIC : AZLIN

No. ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

S S M T W T F S S M T W T F S S M T W T F S S M1 FLOOR CLEANLINESS DAILY2 DOOR CLEANLINESS DAILY

3 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

4 CHAIR CLEANLINESS DAILY

5 SHELFARRANGEMENT DAILYCLEANLINESS DAILY

6 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

7 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

8 STORAGE AREA AARRANGEMENT DAILYCLEANLINESS DAILY

9 STORAGE AREA BARRANGEMENT DAILYCLEANLINESS DAILY

10 STORAGE AREA CARRANGEMENT DAILYCLEANLINESS DAILY

11 STORAGE AREA DARRANGEMENT DAILYCLEANLINESS DAILY

12 STORAGE AREA EARRANGEMENT DAILYCLEANLINESS DAILY

13 STORAGE AREA FARRANGEMENT DAILYCLEANLINESS DAILY

14 STORAGE AREA GARRANGEMENT DAILYCLEANLINESS DAILY

15 STORAGE AREA HARRANGEMENT DAILYCLEANLINESS DAILY

16 STORAGE AREA IARRANGEMENT DAILYCLEANLINESS DAILY

17 STORAGE AREA JARRANGEMENT DAILYCLEANLINESS DAILY

18 STORAGE AREA KARRANGEMENT DAILYCLEANLINESS DAILY

19 STORAGE AREA LARRANGEMENT DAILYCLEANLINESS DAILY

20 STORAGE AREA MARRANGEMENT DAILYCLEANLINESS DAILY

21 STORAGE AREA MARRANGEMENT DAILYCLEANLINESS DAILY

22 FANFUNCTION WEEKLY

CLEANLINESS WEEKLY

23 WALL CLEANLINESS WEEKLY

24 BEAM CLEANLINESS WEEKLY

25 LIGHTINGBRIGHTNESS WEEKLYCLEANLINESS WEEKLY

26 CEILING CLEANLINESS WEEKLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

AREA: CONTROL ROOM

CHECKING METHODOLOGY ( Signature = COMPLETED )25 26 27 28 29 30 31

T W T F S S M

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5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

CONTROL ROOM (GROUND FLOOR)

CHECKING METHODOLOGY ( Signature = COMPLETED )25 26 27 28 29 30 31

T W T F S S M

Page 98: 5S Checklist

CHECKING METHODOLOGY ( Signature = COMPLETED )25 26 27 28 29 30 31

T W T F S S M

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: INSULATION

CHECKING METHODOLOGY ( Signature = COMPLETED )

25 26 27 28 29 30 31

T W T F S S M

Page 100: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: WINDING

CHECKING METHODOLOGY ( Signature = COMPLETED )25 26 27 28 29 30 31

T W T F S S M

Page 101: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: ASSEMBLY

CHECKING METHODOLOGY ( Signature = COMPLETED )25 26 27 28 29 30 31

T W T F S S M

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: VAPOUR PHASE

CHECKING METHODOLOGY ( Signature = COMPLETED )25 26 27 28 29 30 31

T W T F S S M

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: CAREA: CORE

CHECKING METHODOLOGY ( Signature = COMPLETED )25 26 27 28 29 30 31

T W T F S S M

Page 104: 5S Checklist

CHECKING METHODOLOGY ( Signature = COMPLETED )25 26 27 28 29 30 31

T W T F S S M

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: STORE

CHECKING METHODOLOGY ( Signature = COMPLETED )25 26 27 28 29 30 31

T W T F S S M

Page 106: 5S Checklist
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5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

ZONE: ATO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: CONTROL ROOMMONTH : SEPTEMBER 2011 PIC : AHMAD YAZID

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

DAY T F S S M T W T F S S M T W T F S S M T W T F S

1 FLOORTAPE DAILY

CLEANLINESS DAILY

2 DOOR 1 CLEANLINESS DAILY

3 DOOR 2 CLEANLINESS DAILY

4 CHAIR CLEANLINESS DAILY

5 DESKTOP COMPUTER CLEANLINESS DAILY

6 COMPUTER DESK

ARRANGEMENT DAILY

UNDER DAILY

ON TOP DAILY

INSIDE DAILY

7 PALTFORM CLEANLINESS DAILY

8 TEST CONTROL PANELCLEANLINESS WEEKLY

FUNCTION WEEKLY

9 IMPULSE CONTROL PANEL + DESK

ARRANGEMENT WEEKLY

FUNCTION WEEKLYUNDER WEEKLY

ON TOP WEEKLYINSIDE WEEKLY

10 OIL TEST DESK

ARRANGEMENT WEEKLY

UNDER WEEKLY

ON TOP WEEKLY

INSIDE WEEKLY

11 OIL TEST SETFUNCTION WEEKLY

CLEANLINESS WEEKLY

OIL WASTE BOTTLE WEEKLY

12 PARTS CABINETCLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

13 FURNITUREARRANGEMENT WEEKLY

CLEANLINESS WEEKLY

14 POSTERSCONDITION WEEKLY

CLEANLINESS WEEKLY

15 WALL WATCHFUNCTION WEEKLY

CLEANLINESS WEEKLY

16 SLIDING WINDOW CLEANLINESS WEEKLY

17 WALL CLEANLINESS WEEKLY18 CEILING CLEANLINESS WEEKLY

19 AIR-COND 1FUNCTION MONTHLY

CLEANLINESS MONTHLY

20 AIR-COND 2FUNCTION MONTHLY

CLEANLINESS MONTHLY

21 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

ZONE: ATO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: CONTROL ROOM (GROUND FLOOR)MONTH : SEPTEMBER 2011 PIC : AHAMAD YAZID

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

T F S S M T W T F S S M T W T F S S M T W T F S1 FLOOR CLEANLINESS DAILY

2 WORKING TABLE

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 RACKARRANGEMENT DAILYCLEANLINESS DAILY

4 TROLLEYARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

7 GRILL DOOR CLEANLINESS DAILY

8 STORAGE AREAARRANGEMENT DAILYCLEANLINESS DAILY

9STEEL CABINET

ARRANGEMENT WEEKLY10 CLEANLINESS WEEKLY

11 CABINETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 WALL CLEANLINESS WEEKLY13 BEAM CLEANLINESS WEEKLY14 GLAS WINDOW CLEANLINESS WEEKLY15 GLASS WALL CLEANLINESS WEEKLY

16 TANGENT DELTA TEST SETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 BDV TEST SETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

18 WINDING RESISTANCE TEST SET

ARRANGEMENT WEEKLYUNDER WEEKLYON TOP WEEKLYINSIDE WEEKLY

19 500kV VOLTAGE DIVIDERARRANGEMENT DAILYCLEANLINESS WEEKLY

20 2000kV VOLTAGE DIVIDERARRANGEMENT DAILYCLEANLINESS WEEKLY

21 MECGARRANGEMENT DAILYCLEANLINESS WEEKLY

22 IMPULS GENERATORFUNCTION WEEKLY

CLEANLINESS WEEKLY23 RASISTOR RACK ARRANGEMENT WEEKLY

24 400kV HIGH POTENTIAL TRANSFORMER CLEANLINESS WEEKLY

25 SCALFFOLDINGCONDITION WEEKLY

CLEANLINESS WEEKLY

26 MOTOR/GENERATOR CONTROL PANELOUTSIDE WEEKLYINSIDE WEEKLY

27 THREE PHASE TRANSFORMER CLEANLINESS WEEKLY28 REACTOR CLEANLINESS WEEKLY29 CURRENT TRANSFORMER CLEANLINESS WEEKLY30

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32ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

DATE T F S S M T W T F S S M T W T F S S M T W T F S33 VOLTAGE TRANSFORMER CLEANLINESS WEEKLY34 CT CABINET CLEANLINESS WEEKLY35 CAPACITOR BANK CLEANLINESS WEEKLY

36 REGULATOROUTSIDE WEEKLYINSIDE WEEKLY

37 HV ROOM CLEANLINESS WEEKLY

38 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

39 ROLLER SHUTTER CLEANLINESS WEEKLY

40 6.6kV INCOMING TRANSFORMER CLEANLINESS MONTHLY

41 STAND CLEANLINESS MONTHLY

42 CORONA SHIELD CLEANLINESS MONTHLY

43 CLEANLINESS YEARLY

44 PULLEY CLEANLINESS YEARLYCONDITION YEARLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: BTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: INSULATIONMONTH : SEPTEMBER 2011 PIC : HAMZAH

No.

ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

T F S S M T W T F S S M T W T F S S M T W T F S1 FLOOR CLEANLINESS DAILY

2

DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 WASTE BOXSEGREGATION DAILYCLEANLINESS DAILY

7 RACKARRANGEMENT DAILYCLEANLINESS DAILY

8BANDSAW MACHINE

CLEANLINESS DAILY9 FUNCTION WEEKLY

10 SANDER MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

11 CIRCULAR SAW MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

12 DRILLING MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

13 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY14 WALL CLEANLINESS WEEKLY15 BEAM CLEANLINESS WEEKLY16 GLASS WALL CLEANLINESS WEEKLY

17 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

18 CEILING CLEANLINESS YEARLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: ETO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: WINDINGMONTH : SEPTEMBER 2011 PIC : AZLIN

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

T F S S M T W T F S S M T W T F S S M T W T F S1 FLOOR CLEANLINESS DAILY

2 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 PALLET TRUCK ( A & B)CONDITION DAILY

CLEANLINESS DAILY

7 TROLLEY (A,B & C)ARRANGEMENT DAILYCLEANLINESS WEEKLY

8 DRUM CARRIER CLEANLINESS WEEKLY9 VERTICAL MACHINE CLEANLINESS WEEKLY

10 PLATFORM CLEANLINESS WEEKLY

11 WINDING MACHINE 1CONDITION WEEKLY

CLEANLINESS WEEKLY

12 WINDING MACHINE 2CONDITION WEEKLY

CLEANLINESS WEEKLY13 MANDREL CLEANLINESS WEEKLY

14 FINISHED WINDINGARRANGEMENT WEEKLYCLEANLINESS WEEKLY

15 SILICON STEELHEIGHT WEEKLY

CLEANLINESS WEEKLY

16 CABINET 2ARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 BEAM CLEANLINESS WEEKLY18 GLASS WALL CLEANLINESS WEEKLY19 WALL CLEANLINESS WEEKLY20 ROLLER SHUTTER CLEANLINESS WEEKLY21 HOSE REEL CLEANLINESS WEEKLY

22 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY

23 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

24 CEILING CLEANLINESS YEARLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: CTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: ASSEMBLYMONTH : SEPTEMBER 2011 PIC : BORHAN

No. ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

T F S S M T W T F S S M T W T F S S M T W T F S1 FLOOR CLEANLINESS DAILY

2 PALLET TRUCKCONDITION DAILY

CLEANLINESS DAILY3 CABIN LADDER CLEANLINESS DAILY

4 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

6 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

7 WORKING TABLE

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

8 CABINET 1CLEANLINESS DAILY

ARRANGEMENT DAILY

9 OIL CONTAINERCONDITION DAILY

CLEANLINESS DAILY

10 WORKSHOP AREACLEANLINESS DAILY

ARRANGEMENT WEEKLY

11 MPI STORECLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

12STORAGE AREA CLEANLINESS WEEKLY(TRANSFORMER PARTS) ARRANGEMENT WEEKLY

13 ISOTATIC MACHINECONDITION WEEKLY

CLEANLINESS WEEKLY14 WALL CLEANLINESS WEEKLY15 BEAM CLEANLINESS WEEKLY16 UNUSED PLATFORM CLEANLINESS WEEKLY17 PLATFORM 2 CLEANLINESS WEEKLY18 TROLLEY CLEANLINESS WEEKLY

19 G-CLAMP BOXARRANGEMENT WEEKLYCLEANLINESS WEEKLY

20 ROLLER SHUTTERFUNCTION WEEKLY

CLEANLINESS WEEKLY

21 FIRE EXTINGUISHERCONDITION MONTHLY

CLEANLINESS MONTHLY

22 HOSE REELCONDITION MONTHLY

CLEANLINESS MONTHLY

23 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

24 CEILING CLEANLINESS YEARLY CHECKED

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ZONE: DTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: VAPOUR PHASEMONTH : SEPTEMBER 2011 PIC : HAMZAH

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

T F S S M T W T F S S M T W T F S S M T W T F S1 FLOOR CLEANLINESS DAILY2 DUST BIN SEGREGATION DAILY

3 TOOLCLEANLINESS DAILY

ARRANGEMENT DAILY

4 CLEANING TOOLCLEANLINESS DAILY

ARRANGEMENT DAILY5 DOOR CLEANLINESS DAILY6 COMPUTER CLEANLINESS DAILY

7 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

8 CHAIR CLEANLINESS DAILY

9 STEEL CABINETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

10 CONTROL PANELWEEKLY

CLEANLINESS WEEKLY

11 RACKARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 PARTS STORAGE AREACLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

13 OIL PURIFICATION PLANTCLEANLINESS WEEKLY

WEEKLY

14 VACUUM PLANTCLEANLINESS WEEKLY

WEEKLY

15 HEATER PLANTCLEANLINESS WEEKLY

WEEKLY

16 OVANCLEANLINESS WEEKLY

WEEKLY

17 BEAMCLEANLINESS WEEKLY

WEEKLY18 WALL CLEANLINESS WEEKLY19 PIPING CLEANLINESS WEEKLY

20 AIR-CONDFUNCTION MONTHLY

CLEANLINESS MONTHLY

21 CEILINGCLEANLINESS YEARLYCLEANLINESS YEARLY

22 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: FTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: COREMONTH : SEPTEMBER 2011 PIC : ZAIZUL

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

T F S S M T W T F S S M T W T F S S M T W T F S1 FLOOR CLEANLINESS DAILY

2 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

3 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

5SAFTY TOOL

ARRANGEMENT DAILYCONDITION DAILY

6 CLEANLINESS DAILY

7 PALLET TRUCKCONDITION DAILY

CLEANLINESS DAILY

8 WATER COOLERCONDITION DAILY

CLEANLINESS DAILY

9 TABLE (REST AREA)ARRANGEMENT DAILYCLEANLINESS DAILY

10 RACK

ARRANGEMENT DAILYCLEANLINESS WEEKLY

ARRANGEMENT WEEKLYUNDER WEEKLYON TOP WEEKLYINSIDE WEEKLY

11 HYDRAULIC PARTARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 ROLLER SHUTTERFUNCTION WEEKLY

CLEANLINESS WEEKLY

13 CORE STRACKING TABLE CLEANLINESS WEEKLY

14 (PARTS) STACKING TABLE ARRANGEMENT WEEKLYCLEANLINESS WEEKLY

15 PLATFORM 1CONDITION WEEKLY

CLEANLINESS WEEKLY

16 NOTICE BOARDARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 WORK INSTRUCTION BOARDARRANGEMENT WEEKLYCLEANLINESS WEEKLY

18 TELEFONEFUNCTION WEEKLY

CLEANLINESS WEEKLY

19 WALL FAN 1FUNCTION WEEKLY

CLEANLINESS WEEKLY

20 WALL FAN 2FUNCTION WEEKLY

CLEANLINESS WEEKLY

21 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY

22 HOSE RILLCONDITION WEEKLY

CLEANLINESS WEEKLY

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No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

T F S S M T W T F S S M T W T F S S M T W T F S23 WALL CLEANLINESS WEEKLY

24 BEAM CLEANLINESS WEEKLY

25 RED ZONE AREA CLEANLINESS WEEKLY

26 WINDOW CLEANLINESS WEEKLY

27 SWITCH PANELCONDITION MONTHLY

CLEANLINESS MONTHLY

28 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

29 CEILING CLEANLINESS YEARLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: GTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: STOREMONTH : SEPTEMBER 2011 PIC : ZAIDI AHAMD

No. ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

T F S S M T W T F S S M T W T F S S M T W T F S1 FLOOR CLEANLINESS DAILY2 DOOR CLEANLINESS DAILY

3 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

4 CHAIR CLEANLINESS DAILY

5 SHELFARRANGEMENT DAILYCLEANLINESS DAILY

6 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

7 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

8 STORAGE AREA AARRANGEMENT DAILYCLEANLINESS DAILY

9 STORAGE AREA BARRANGEMENT DAILYCLEANLINESS DAILY

10 STORAGE AREA CARRANGEMENT DAILYCLEANLINESS DAILY

11 STORAGE AREA DARRANGEMENT DAILYCLEANLINESS DAILY

12 STORAGE AREA EARRANGEMENT DAILYCLEANLINESS DAILY

13 STORAGE AREA FARRANGEMENT DAILYCLEANLINESS DAILY

14 STORAGE AREA GARRANGEMENT DAILYCLEANLINESS DAILY

15 STORAGE AREA HARRANGEMENT DAILYCLEANLINESS DAILY

16 STORAGE AREA IARRANGEMENT DAILYCLEANLINESS DAILY

17 STORAGE AREA JARRANGEMENT DAILYCLEANLINESS DAILY

18 STORAGE AREA KARRANGEMENT DAILYCLEANLINESS DAILY

19 STORAGE AREA LARRANGEMENT DAILYCLEANLINESS DAILY

20 STORAGE AREA MARRANGEMENT DAILYCLEANLINESS DAILY

21 STORAGE AREA MARRANGEMENT DAILYCLEANLINESS DAILY

22 FANFUNCTION WEEKLY

CLEANLINESS WEEKLY

23 WALL CLEANLINESS WEEKLY

24 BEAM CLEANLINESS WEEKLY

25 LIGHTINGBRIGHTNESS WEEKLYCLEANLINESS WEEKLY

26 CEILING CLEANLINESS WEEKLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

AREA: CONTROL ROOMPIC : AHMAD YAZID

CHECKING METHODOLOGY ( Signature = COMPLETED )25 26 27 28 29 30

S M T W T F

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5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

CONTROL ROOM (GROUND FLOOR)

CHECKING METHODOLOGY ( Signature = COMPLETED )25 26 27 28 29 30

S M T W T F

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CHECKING METHODOLOGY ( Signature = COMPLETED )25 26 27 28 29 30

S M T W T F

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: INSULATION

CHECKING METHODOLOGY ( Signature = COMPLETED )

25 26 27 28 29 30

S M T W T F

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: WINDING

CHECKING METHODOLOGY ( Signature = COMPLETED )25 26 27 28 29 30

S M T W T F

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: ASSEMBLY

CHECKING METHODOLOGY ( Signature = COMPLETED )25 26 27 28 29 30

S M T W T F

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: VAPOUR PHASE

CHECKING METHODOLOGY ( Signature = COMPLETED )25 26 27 28 29 30

S M T W T F

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: FAREA: CORE

CHECKING METHODOLOGY ( Signature = COMPLETED )25 26 27 28 29 30

S M T W T F

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CHECKING METHODOLOGY ( Signature = COMPLETED )25 26 27 28 29 30

S M T W T F

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: STOREZAIDI AHAMD

CHECKING METHODOLOGY ( Signature = COMPLETED )25 26 27 28 29 30

S M T W T F

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5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

ZONE: ATO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: CONTROL ROOMMONTH : AUGUST 2011 PIC : AHMAD YAZID

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

DAY M T W T F S S M T W T F S S M T W T F S S M T W T F

1 FLOORTAPE DAILY

CLEANLINESS DAILY

2 DOOR 1 CLEANLINESS DAILY

3 DOOR 2 CLEANLINESS DAILY

4 CHAIR CLEANLINESS DAILY

5 DESKTOP COMPUTER CLEANLINESS DAILY

6 COMPUTER DESK

ARRANGEMENT DAILY

UNDER DAILY

ON TOP DAILY

INSIDE DAILY

7 PALTFORM CLEANLINESS DAILY

8 TEST CONTROL PANELCLEANLINESS WEEKLY

FUNCTION WEEKLY

9 IMPULSE CONTROL PANEL + DESK

ARRANGEMENT WEEKLY

FUNCTION WEEKLYUNDER WEEKLY

ON TOP WEEKLYINSIDE WEEKLY

10 OIL TEST DESK

ARRANGEMENT WEEKLY

UNDER WEEKLY

ON TOP WEEKLY

INSIDE WEEKLY

11 OIL TEST SETFUNCTION WEEKLY

CLEANLINESS WEEKLY

OIL WASTE BOTTLE WEEKLY

12 PARTS CABINETCLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

13 FURNITUREARRANGEMENT WEEKLY

CLEANLINESS WEEKLY

14 POSTERSCONDITION WEEKLY

CLEANLINESS WEEKLY

15 WALL WATCHFUNCTION WEEKLY

CLEANLINESS WEEKLY

16 SLIDING WINDOW CLEANLINESS WEEKLY

17 WALL CLEANLINESS WEEKLY18 CEILING CLEANLINESS WEEKLY

19 AIR-COND 1FUNCTION MONTHLY

CLEANLINESS MONTHLY

20 AIR-COND 2FUNCTION MONTHLY

CLEANLINESS MONTHLY

21 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

ZONE: ATO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: CONTROL ROOM (GROUND FLOOR)MONTH : AUGUST 2011 PIC : AHAMAD YAZID

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

M T W T F S S M T W T F S S M T W T F S S M T W T F1 FLOOR CLEANLINESS DAILY

2 WORKING TABLE

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 RACKARRANGEMENT DAILYCLEANLINESS DAILY

4 TROLLEYARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

7 GRILL DOOR CLEANLINESS DAILY

8 STORAGE AREAARRANGEMENT DAILYCLEANLINESS DAILY

9STEEL CABINET

ARRANGEMENT WEEKLY10 CLEANLINESS WEEKLY

11 CABINETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 WALL CLEANLINESS WEEKLY13 BEAM CLEANLINESS WEEKLY14 GLAS WINDOW CLEANLINESS WEEKLY15 GLASS WALL CLEANLINESS WEEKLY

16 TANGENT DELTA TEST SETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 BDV TEST SETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

18 WINDING RESISTANCE TEST SET

ARRANGEMENT WEEKLYUNDER WEEKLYON TOP WEEKLYINSIDE WEEKLY

19 500kV VOLTAGE DIVIDERARRANGEMENT DAILYCLEANLINESS WEEKLY

20 2000kV VOLTAGE DIVIDERARRANGEMENT DAILYCLEANLINESS WEEKLY

21 MECGARRANGEMENT DAILYCLEANLINESS WEEKLY

22 IMPULS GENERATORFUNCTION WEEKLY

CLEANLINESS WEEKLY23 RASISTOR RACK ARRANGEMENT WEEKLY

24 400kV HIGH POTENTIAL TRANSFORMER CLEANLINESS WEEKLY

25 SCALFFOLDINGCONDITION WEEKLY

CLEANLINESS WEEKLY

26 MOTOR/GENERATOR CONTROL PANELOUTSIDE WEEKLYINSIDE WEEKLY

27 THREE PHASE TRANSFORMER CLEANLINESS WEEKLY28 REACTOR CLEANLINESS WEEKLY29 CURRENT TRANSFORMER CLEANLINESS WEEKLY30

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32ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

DATE M T W T F S S M T W T F S S M T W T F S S M T W T F33 VOLTAGE TRANSFORMER CLEANLINESS WEEKLY34 CT CABINET CLEANLINESS WEEKLY35 CAPACITOR BANK CLEANLINESS WEEKLY

36 REGULATOROUTSIDE WEEKLYINSIDE WEEKLY

37 HV ROOM CLEANLINESS WEEKLY

38 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

39 ROLLER SHUTTER CLEANLINESS WEEKLY

40 6.6kV INCOMING TRANSFORMER CLEANLINESS MONTHLY

41 STAND CLEANLINESS MONTHLY

42 CORONA SHIELD CLEANLINESS MONTHLY

43 CLEANLINESS YEARLY

44 PULLEY CLEANLINESS YEARLYCONDITION YEARLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: BTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: INSULATIONMONTH : AUGUST 2011 PIC : HAMZAH

No.

ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

M T W T F S S M T W T F S S M T W T F S S M T W T F1 FLOOR CLEANLINESS DAILY

2

DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 WASTE BOXSEGREGATION DAILYCLEANLINESS DAILY

7 RACKARRANGEMENT DAILYCLEANLINESS DAILY

8BANDSAW MACHINE

CLEANLINESS DAILY9 FUNCTION WEEKLY

10 SANDER MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

11 CIRCULAR SAW MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

12 DRILLING MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

13 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY14 WALL CLEANLINESS WEEKLY15 BEAM CLEANLINESS WEEKLY16 GLASS WALL CLEANLINESS WEEKLY

17 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

18 CEILING CLEANLINESS YEARLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: ETO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: WINDINGMONTH : AUGUST 2011 PIC : AZLIN

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

M T W T F S S M T W T F S S M T W T F S S M T W T F1 FLOOR CLEANLINESS DAILY

2 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 PALLET TRUCK ( A & B)CONDITION DAILY

CLEANLINESS DAILY

7 TROLLEY (A,B & C)ARRANGEMENT DAILYCLEANLINESS WEEKLY

8 DRUM CARRIER CLEANLINESS WEEKLY9 VERTICAL MACHINE CLEANLINESS WEEKLY10 PLATFORM CLEANLINESS WEEKLY

11 WINDING MACHINE 1CONDITION WEEKLY

CLEANLINESS WEEKLY

12 WINDING MACHINE 2CONDITION WEEKLY

CLEANLINESS WEEKLY13 MANDREL CLEANLINESS WEEKLY

14 FINISHED WINDINGARRANGEMENT WEEKLYCLEANLINESS WEEKLY

15 SILICON STEELHEIGHT WEEKLY

CLEANLINESS WEEKLY

16 CABINET 2ARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 BEAM CLEANLINESS WEEKLY18 GLASS WALL CLEANLINESS WEEKLY19 WALL CLEANLINESS WEEKLY20 ROLLER SHUTTER CLEANLINESS WEEKLY21 HOSE REEL CLEANLINESS WEEKLY

22 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY

23 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

24 CEILING CLEANLINESS YEARLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: CTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: ASSEMBLYMONTH : AUGUST 2011 PIC : BORHAN

No. ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

M T W T F S S M T W T F S S M T W T F S S M T W T F1 FLOOR CLEANLINESS DAILY

2 PALLET TRUCKCONDITION DAILY

CLEANLINESS DAILY3 CABIN LADDER CLEANLINESS DAILY

4 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

6 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

7 WORKING TABLE

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

8 CABINET 1CLEANLINESS DAILY

ARRANGEMENT DAILY

9 OIL CONTAINERCONDITION DAILY

CLEANLINESS DAILY

10 WORKSHOP AREACLEANLINESS DAILY

ARRANGEMENT WEEKLY

11 MPI STORECLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

12STORAGE AREA CLEANLINESS WEEKLY(TRANSFORMER PARTS) ARRANGEMENT WEEKLY

13 ISOTATIC MACHINECONDITION WEEKLY

CLEANLINESS WEEKLY14 WALL CLEANLINESS WEEKLY15 BEAM CLEANLINESS WEEKLY16 UNUSED PLATFORM CLEANLINESS WEEKLY17 PLATFORM 2 CLEANLINESS WEEKLY18 TROLLEY CLEANLINESS WEEKLY

19 G-CLAMP BOXARRANGEMENT WEEKLYCLEANLINESS WEEKLY

20 ROLLER SHUTTERFUNCTION WEEKLY

CLEANLINESS WEEKLY

21 FIRE EXTINGUISHERCONDITION MONTHLY

CLEANLINESS MONTHLY

22 HOSE REELCONDITION MONTHLY

CLEANLINESS MONTHLY

23 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

24 CEILING CLEANLINESS YEARLY CHECKED

B263
testing:
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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: DTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: VAPOUR PHASEMONTH : AUGUST 2011 PIC : HAMZAH

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

M T W T F S S M T W T F S S M T W T F S S M T W T F1 FLOOR CLEANLINESS DAILY2 DUST BIN SEGREGATION DAILY

3 TOOLCLEANLINESS DAILY

ARRANGEMENT DAILY

4 CLEANING TOOLCLEANLINESS DAILY

ARRANGEMENT DAILY5 DOOR CLEANLINESS DAILY6 COMPUTER CLEANLINESS DAILY

7 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

8 CHAIR CLEANLINESS DAILY

9 STEEL CABINETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

10 CONTROL PANELWEEKLY

CLEANLINESS WEEKLY

11 RACKARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 PARTS STORAGE AREACLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

13 OIL PURIFICATION PLANTCLEANLINESS WEEKLY

WEEKLY

14 VACUUM PLANTCLEANLINESS WEEKLY

WEEKLY

15 HEATER PLANTCLEANLINESS WEEKLY

WEEKLY

16 OVANCLEANLINESS WEEKLY

WEEKLY

17 BEAMCLEANLINESS WEEKLY

WEEKLY18 WALL CLEANLINESS WEEKLY19 PIPING CLEANLINESS WEEKLY

20 AIR-CONDFUNCTION MONTHLY

CLEANLINESS MONTHLY

21 CEILINGCLEANLINESS YEARLYCLEANLINESS YEARLY

22 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: FTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: COREMONTH : AUGUST 2011 PIC : ZAIZUL

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

M T W T F S S M T W T F S S M T W T F S S M T W T F1 FLOOR CLEANLINESS DAILY

2 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

3 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

5SAFTY TOOL

ARRANGEMENT DAILYCONDITION DAILY

6 CLEANLINESS DAILY

7 PALLET TRUCKCONDITION DAILY

CLEANLINESS DAILY

8 WATER COOLERCONDITION DAILY

CLEANLINESS DAILY

9 TABLE (REST AREA)ARRANGEMENT DAILYCLEANLINESS DAILY

10 RACK

ARRANGEMENT DAILYCLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

UNDER WEEKLY

ON TOP WEEKLY

INSIDE WEEKLY

11 HYDRAULIC PARTARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 ROLLER SHUTTERFUNCTION WEEKLY

CLEANLINESS WEEKLY

13 CORE STRACKING TABLE CLEANLINESS WEEKLY

14 (PARTS) STACKING TABLE ARRANGEMENT WEEKLYCLEANLINESS WEEKLY

15 PLATFORM 1CONDITION WEEKLY

CLEANLINESS WEEKLY

16 NOTICE BOARDARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 WORK INSTRUCTION BOARDARRANGEMENT WEEKLYCLEANLINESS WEEKLY

18 TELEFONEFUNCTION WEEKLY

CLEANLINESS WEEKLY

19 WALL FAN 1FUNCTION WEEKLY

CLEANLINESS WEEKLY

20 WALL FAN 2FUNCTION WEEKLY

CLEANLINESS WEEKLY

21 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY

22 HOSE RILLCONDITION WEEKLY

CLEANLINESS WEEKLY

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No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

M T W T F S S M T W T F S S M T W T F S S M T W T F23 WALL CLEANLINESS WEEKLY

24 BEAM CLEANLINESS WEEKLY

25 RED ZONE AREA CLEANLINESS WEEKLY

26 WINDOW CLEANLINESS WEEKLY

27 SWITCH PANELCONDITION MONTHLY

CLEANLINESS MONTHLY

28 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

29 CEILING CLEANLINESS YEARLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: GTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: STOREMONTH : AUGUST 2011 PIC : ZAIDI AHAMD

No. ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

M T W T F S S M T W T F S S M T W T F S S M T W T F1 FLOOR CLEANLINESS DAILY2 DOOR CLEANLINESS DAILY

3 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

4 CHAIR CLEANLINESS DAILY

5 SHELFARRANGEMENT DAILYCLEANLINESS DAILY

6 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

7 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

8 STORAGE AREA AARRANGEMENT DAILYCLEANLINESS DAILY

9 STORAGE AREA BARRANGEMENT DAILYCLEANLINESS DAILY

10 STORAGE AREA CARRANGEMENT DAILYCLEANLINESS DAILY

11 STORAGE AREA DARRANGEMENT DAILYCLEANLINESS DAILY

12 STORAGE AREA EARRANGEMENT DAILYCLEANLINESS DAILY

13 STORAGE AREA FARRANGEMENT DAILYCLEANLINESS DAILY

14 STORAGE AREA GARRANGEMENT DAILYCLEANLINESS DAILY

15 STORAGE AREA HARRANGEMENT DAILYCLEANLINESS DAILY

16 STORAGE AREA IARRANGEMENT DAILYCLEANLINESS DAILY

17 STORAGE AREA JARRANGEMENT DAILYCLEANLINESS DAILY

18 STORAGE AREA KARRANGEMENT DAILYCLEANLINESS DAILY

19 STORAGE AREA LARRANGEMENT DAILYCLEANLINESS DAILY

20 STORAGE AREA MARRANGEMENT DAILYCLEANLINESS DAILY

21 STORAGE AREA MARRANGEMENT DAILYCLEANLINESS DAILY

22 FANFUNCTION WEEKLY

CLEANLINESS WEEKLY

23 WALL CLEANLINESS WEEKLY

24 BEAM CLEANLINESS WEEKLY

25 LIGHTINGBRIGHTNESS WEEKLYCLEANLINESS WEEKLY

26 CEILING CLEANLINESS WEEKLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

AREA: CONTROL ROOM

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

S S M T W

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5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

CONTROL ROOM (GROUND FLOOR)

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

S S M T W

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CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

S S M T W

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: INSULATION

CHECKING METHODOLOGY ( Signature = COMPLETED )

27 28 29 30 31

S S M T WM

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: WINDING

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

S S M T W

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: ASSEMBLY

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

S S M T W

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: VAPOUR PHASE

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

S S M T W

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: FAREA: CORE

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

S S M T W

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CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

S S M T W

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: STORE

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

S S M T WM

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: GTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: STOREMONTH : JULY 2011 PIC : ZAIDI AHAMD

No. ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

F S S M T W T F S S M T W T F S S M T W T F S S M T1 FLOOR CLEANLINESS DAILY2 DOOR CLEANLINESS DAILY

3 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

4 CHAIR CLEANLINESS DAILY

5 SHELFARRANGEMENT DAILYCLEANLINESS DAILY

6 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

7 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

8 STORAGE AREA AARRANGEMENT DAILYCLEANLINESS DAILY

9 STORAGE AREA BARRANGEMENT DAILYCLEANLINESS DAILY

10 STORAGE AREA CARRANGEMENT DAILYCLEANLINESS DAILY

11 STORAGE AREA DARRANGEMENT DAILYCLEANLINESS DAILY

12 STORAGE AREA EARRANGEMENT DAILYCLEANLINESS DAILY

13 STORAGE AREA FARRANGEMENT DAILYCLEANLINESS DAILY

14 STORAGE AREA GARRANGEMENT DAILYCLEANLINESS DAILY

15 STORAGE AREA HARRANGEMENT DAILYCLEANLINESS DAILY

16 STORAGE AREA IARRANGEMENT DAILYCLEANLINESS DAILY

17 STORAGE AREA JARRANGEMENT DAILYCLEANLINESS DAILY

18 STORAGE AREA KARRANGEMENT DAILYCLEANLINESS DAILY

19 STORAGE AREA LARRANGEMENT DAILYCLEANLINESS DAILY

20 STORAGE AREA MARRANGEMENT DAILYCLEANLINESS DAILY

21 STORAGE AREA MARRANGEMENT DAILYCLEANLINESS DAILY

22 FANFUNCTION WEEKLY

CLEANLINESS WEEKLY

23 WALL CLEANLINESS WEEKLY

24 BEAM CLEANLINESS WEEKLY

25 LIGHTINGBRIGHTNESS WEEKLYCLEANLINESS WEEKLY

26 CEILING CLEANLINESS WEEKLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: STORE

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30

W T F S

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: ETO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: WINDINGMONTH : JUNE 2011 PIC : AZLIN

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

W T F S S M T W T F S S M T W T F S S M T W T F S1 FLOOR CLEANLINESS DAILY

2 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 PALLET TRUCK ( A & B)CONDITION DAILY

CLEANLINESS DAILY

7 TROLLEY (A,B & C)ARRANGEMENT DAILYCLEANLINESS WEEKLY

8 DRUM CARRIER CLEANLINESS WEEKLY9 VERTICAL MACHINE CLEANLINESS WEEKLY

10 PLATFORM CLEANLINESS WEEKLY

11 WINDING MACHINE 1CONDITION WEEKLY

CLEANLINESS WEEKLY

12 WINDING MACHINE 2CONDITION WEEKLY

CLEANLINESS WEEKLY13 MANDREL CLEANLINESS WEEKLY

14 FINISHED WINDINGARRANGEMENT WEEKLYCLEANLINESS WEEKLY

15 SILICON STEELHEIGHT WEEKLY

CLEANLINESS WEEKLY

16 CABINET 2ARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 BEAM CLEANLINESS WEEKLY18 GLASS WALL CLEANLINESS WEEKLY19 WALL CLEANLINESS WEEKLY20 ROLLER SHUTTER CLEANLINESS WEEKLY21 HOSE REEL CLEANLINESS WEEKLY

22 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY

23 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

24 CEILING CLEANLINESS YEARLY

CHECKED

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AREA: WINDING

CHECKING METHODOLOGY ( Signature = COMPLETED )26 27 28 29 30

S M T W T

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5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

ZONE: ATO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: CONTROL ROOMMONTH : MAY 2011 PIC : AHMAD YAZID

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

DAY S M T W T F S S M T W T F S S M T W T F S S M T W T

1 FLOORTAPE DAILY

CLEANLINESS DAILY

2 DOOR 1 CLEANLINESS DAILY

3 DOOR 2 CLEANLINESS DAILY

4 CHAIR CLEANLINESS DAILY

5 DESKTOP COMPUTER CLEANLINESS DAILY

6 COMPUTER DESK

ARRANGEMENT DAILY

UNDER DAILY

ON TOP DAILY

INSIDE DAILY

7 PALTFORM CLEANLINESS DAILY

8 TEST CONTROL PANELCLEANLINESS WEEKLY

FUNCTION WEEKLY

9 IMPULSE CONTROL PANEL + DESK

ARRANGEMENT WEEKLY

FUNCTION WEEKLYUNDER WEEKLY

ON TOP WEEKLYINSIDE WEEKLY

10 OIL TEST DESK

ARRANGEMENT WEEKLY

UNDER WEEKLY

ON TOP WEEKLY

INSIDE WEEKLY

11 OIL TEST SETFUNCTION WEEKLY

CLEANLINESS WEEKLY

OIL WASTE BOTTLE WEEKLY

12 PARTS CABINETCLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

13 FURNITUREARRANGEMENT WEEKLY

CLEANLINESS WEEKLY

14 POSTERSCONDITION WEEKLY

CLEANLINESS WEEKLY

15 WALL WATCHFUNCTION WEEKLY

CLEANLINESS WEEKLY

16 SLIDING WINDOW CLEANLINESS WEEKLY

17 WALL CLEANLINESS WEEKLY18 CEILING CLEANLINESS WEEKLY

19 AIR-COND 1FUNCTION MONTHLY

CLEANLINESS MONTHLY

20 AIR-COND 2FUNCTION MONTHLY

CLEANLINESS MONTHLY

21 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

ZONE: ATO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: CONTROL ROOM (GROUND FLOOR)MONTH : MAY 2011 PIC : AHAMAD YAZID

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

S M T W T F S S M T W T F S S M T W T F S S M T W T1 FLOOR CLEANLINESS DAILY

2 WORKING TABLE

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 RACKARRANGEMENT DAILYCLEANLINESS DAILY

4 TROLLEYARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

7 GRILL DOOR CLEANLINESS DAILY

8 STORAGE AREAARRANGEMENT DAILYCLEANLINESS DAILY

9STEEL CABINET

ARRANGEMENT WEEKLY10 CLEANLINESS WEEKLY

11 CABINETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 WALL CLEANLINESS WEEKLY13 BEAM CLEANLINESS WEEKLY14 GLAS WINDOW CLEANLINESS WEEKLY15 GLASS WALL CLEANLINESS WEEKLY

16 TANGENT DELTA TEST SETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 BDV TEST SETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

18 WINDING RESISTANCE TEST SET

ARRANGEMENT WEEKLYUNDER WEEKLYON TOP WEEKLYINSIDE WEEKLY

19 500kV VOLTAGE DIVIDERARRANGEMENT DAILYCLEANLINESS WEEKLY

20 2000kV VOLTAGE DIVIDERARRANGEMENT DAILYCLEANLINESS WEEKLY

21 MECGARRANGEMENT DAILYCLEANLINESS WEEKLY

22 IMPULS GENERATORFUNCTION WEEKLY

CLEANLINESS WEEKLY23 RASISTOR RACK ARRANGEMENT WEEKLY

24 400kV HIGH POTENTIAL TRANSFORMER CLEANLINESS WEEKLY

25 SCALFFOLDINGCONDITION WEEKLY

CLEANLINESS WEEKLY

26 MOTOR/GENERATOR CONTROL PANELOUTSIDE WEEKLYINSIDE WEEKLY

27 THREE PHASE TRANSFORMER CLEANLINESS WEEKLY28 REACTOR CLEANLINESS WEEKLY29 CURRENT TRANSFORMER CLEANLINESS WEEKLY30

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32ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

DATE S M T W T F S S M T W T F S S M T W T F S S M T W T33 VOLTAGE TRANSFORMER CLEANLINESS WEEKLY34 CT CABINET CLEANLINESS WEEKLY35 CAPACITOR BANK CLEANLINESS WEEKLY

36 REGULATOROUTSIDE WEEKLYINSIDE WEEKLY

37 HV ROOM CLEANLINESS WEEKLY

38 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

39 ROLLER SHUTTER CLEANLINESS WEEKLY

40 6.6kV INCOMING TRANSFORMER CLEANLINESS MONTHLY

41 STAND CLEANLINESS MONTHLY

42 CORONA SHIELD CLEANLINESS MONTHLY

43 CLEANLINESS YEARLY

44 PULLEY CLEANLINESS YEARLYCONDITION YEARLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: BTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: INSULATIONMONTH : MAY 2011 PIC : HAMZAH

No.

ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

S M T W T F S S M T W T F S S M T W T F S S M T W T1 FLOOR CLEANLINESS DAILY

2

DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 WASTE BOXSEGREGATION DAILYCLEANLINESS DAILY

7 RACKARRANGEMENT DAILYCLEANLINESS DAILY

8BANDSAW MACHINE

CLEANLINESS DAILY9 FUNCTION WEEKLY

10 SANDER MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

11 CIRCULAR SAW MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

12 DRILLING MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

13 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY14 WALL CLEANLINESS WEEKLY15 BEAM CLEANLINESS WEEKLY16 GLASS WALL CLEANLINESS WEEKLY

17 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

18 CEILING CLEANLINESS YEARLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

AREA: CONTROL ROOM

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

F S S M T

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5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

CONTROL ROOM (GROUND FLOOR)

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

F S S M T

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CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

F S S M T

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: INSULATION

CHECKING METHODOLOGY ( Signature = COMPLETED )

27 28 29 30 31

F S S M T

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5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

ZONE: ATO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: CONTROL ROOMMONTH : APRIL 2011 PIC : AHMAD YAZID

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

DAY F S S M T W T F S S M T W T F S S M T W T F S S M T

1 FLOORTAPE DAILY

CLEANLINESS DAILY

2 DOOR 1 CLEANLINESS DAILY

3 DOOR 2 CLEANLINESS DAILY

4 CHAIR CLEANLINESS DAILY

5 DESKTOP COMPUTER CLEANLINESS DAILY

6 COMPUTER DESK

ARRANGEMENT DAILY

UNDER DAILY

ON TOP DAILY

INSIDE DAILY

7 PALTFORM CLEANLINESS DAILY

8 TEST CONTROL PANELCLEANLINESS WEEKLY

FUNCTION WEEKLY

9 IMPULSE CONTROL PANEL + DESK

ARRANGEMENT WEEKLY

FUNCTION WEEKLYUNDER WEEKLY

ON TOP WEEKLYINSIDE WEEKLY

10 OIL TEST DESK

ARRANGEMENT WEEKLY

UNDER WEEKLY

ON TOP WEEKLY

INSIDE WEEKLY

11 OIL TEST SETFUNCTION WEEKLY

CLEANLINESS WEEKLY

OIL WASTE BOTTLE WEEKLY

12 PARTS CABINETCLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

13 FURNITUREARRANGEMENT WEEKLY

CLEANLINESS WEEKLY

14 POSTERSCONDITION WEEKLY

CLEANLINESS WEEKLY

15 WALL WATCHFUNCTION WEEKLY

CLEANLINESS WEEKLY

16 SLIDING WINDOW CLEANLINESS WEEKLY

17 WALL CLEANLINESS WEEKLY18 CEILING CLEANLINESS WEEKLY

19 AIR-COND 1FUNCTION MONTHLY

CLEANLINESS MONTHLY

20 AIR-COND 2FUNCTION MONTHLY

CLEANLINESS MONTHLY

21 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

ZONE: ATO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: CONTROL ROOM (GROUND FLOOR)MONTH : APRIL 2011 PIC : AHAMAD YAZID

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

F S S M T W T F S S M T W T F S S M T W T F S S M T1 FLOOR CLEANLINESS DAILY

2 WORKING TABLE

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 RACKARRANGEMENT DAILYCLEANLINESS DAILY

4 TROLLEYARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

7 GRILL DOOR CLEANLINESS DAILY

8 STORAGE AREAARRANGEMENT DAILYCLEANLINESS DAILY

9STEEL CABINET

ARRANGEMENT WEEKLY10 CLEANLINESS WEEKLY

11 CABINETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 WALL CLEANLINESS WEEKLY13 BEAM CLEANLINESS WEEKLY14 GLAS WINDOW CLEANLINESS WEEKLY15 GLASS WALL CLEANLINESS WEEKLY

16 TANGENT DELTA TEST SETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 BDV TEST SETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

18 WINDING RESISTANCE TEST SET

ARRANGEMENT WEEKLYUNDER WEEKLYON TOP WEEKLYINSIDE WEEKLY

19 500kV VOLTAGE DIVIDERARRANGEMENT DAILYCLEANLINESS WEEKLY

20 2000kV VOLTAGE DIVIDERARRANGEMENT DAILYCLEANLINESS WEEKLY

21 MECGARRANGEMENT DAILYCLEANLINESS WEEKLY

22 IMPULS GENERATORFUNCTION WEEKLY

CLEANLINESS WEEKLY23 RASISTOR RACK ARRANGEMENT WEEKLY

24 400kV HIGH POTENTIAL TRANSFORMER CLEANLINESS WEEKLY

25 SCALFFOLDINGCONDITION WEEKLY

CLEANLINESS WEEKLY

26 MOTOR/GENERATOR CONTROL PANELOUTSIDE WEEKLYINSIDE WEEKLY

27 THREE PHASE TRANSFORMER CLEANLINESS WEEKLY28 REACTOR CLEANLINESS WEEKLY29 CURRENT TRANSFORMER CLEANLINESS WEEKLY30

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32ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

DATE F S S M T W T F S S M T W T F S S M T W T F S S M T33 VOLTAGE TRANSFORMER CLEANLINESS WEEKLY34 CT CABINET CLEANLINESS WEEKLY35 CAPACITOR BANK CLEANLINESS WEEKLY

36 REGULATOROUTSIDE WEEKLYINSIDE WEEKLY

37 HV ROOM CLEANLINESS WEEKLY

38 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

39 ROLLER SHUTTER CLEANLINESS WEEKLY

40 6.6kV INCOMING TRANSFORMER CLEANLINESS MONTHLY

41 STAND CLEANLINESS MONTHLY

42 CORONA SHIELD CLEANLINESS MONTHLY

43 CLEANLINESS YEARLY

44 PULLEY CLEANLINESS YEARLYCONDITION YEARLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: BTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: INSULATIONMONTH : APRIL 2011 PIC : HAMZAH

No.

ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

F S S M T W T F S S M T W T F S S M T W T F S S M T1 FLOOR CLEANLINESS DAILY

2

DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 WASTE BOXSEGREGATION DAILYCLEANLINESS DAILY

7 RACKARRANGEMENT DAILYCLEANLINESS DAILY

8BANDSAW MACHINE

CLEANLINESS DAILY9 FUNCTION WEEKLY

10 SANDER MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

11 CIRCULAR SAW MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

12 DRILLING MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

13 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY14 WALL CLEANLINESS WEEKLY15 BEAM CLEANLINESS WEEKLY16 GLASS WALL CLEANLINESS WEEKLY

17 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

18 CEILING CLEANLINESS YEARLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: ETO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: WINDINGMONTH : APRIL 2011 PIC : AZLIN

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

F S S M T W T F S S M T W T F S S M T W T F S S M T1 FLOOR CLEANLINESS DAILY

2 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 PALLET TRUCK ( A & B)CONDITION DAILY

CLEANLINESS DAILY

7 TROLLEY (A,B & C)ARRANGEMENT DAILYCLEANLINESS WEEKLY

8 DRUM CARRIER CLEANLINESS WEEKLY9 VERTICAL MACHINE CLEANLINESS WEEKLY10 PLATFORM CLEANLINESS WEEKLY

11 WINDING MACHINE 1CONDITION WEEKLY

CLEANLINESS WEEKLY

12 WINDING MACHINE 2CONDITION WEEKLY

CLEANLINESS WEEKLY13 MANDREL CLEANLINESS WEEKLY

14 FINISHED WINDINGARRANGEMENT WEEKLYCLEANLINESS WEEKLY

15 SILICON STEELHEIGHT WEEKLY

CLEANLINESS WEEKLY

16 CABINET 2ARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 BEAM CLEANLINESS WEEKLY18 GLASS WALL CLEANLINESS WEEKLY19 WALL CLEANLINESS WEEKLY20 ROLLER SHUTTER CLEANLINESS WEEKLY21 HOSE REEL CLEANLINESS WEEKLY

22 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY

23 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

24 CEILING CLEANLINESS YEARLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: CTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: ASSEMBLYMONTH : APRIL 2011 PIC : BORHAN

No. ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

F S S M T W T F S S M T W T F S S M T W T F S S M T1 FLOOR CLEANLINESS DAILY

2 PALLET TRUCKCONDITION DAILY

CLEANLINESS DAILY3 CABIN LADDER CLEANLINESS DAILY

4 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

6 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

7 WORKING TABLE

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

8 CABINET 1CLEANLINESS DAILY

ARRANGEMENT DAILY

9 OIL CONTAINERCONDITION DAILY

CLEANLINESS DAILY

10 WORKSHOP AREACLEANLINESS DAILY

ARRANGEMENT WEEKLY

11 MPI STORECLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

12STORAGE AREA CLEANLINESS WEEKLY(TRANSFORMER PARTS) ARRANGEMENT WEEKLY

13 ISOTATIC MACHINECONDITION WEEKLY

CLEANLINESS WEEKLY14 WALL CLEANLINESS WEEKLY15 BEAM CLEANLINESS WEEKLY16 UNUSED PLATFORM CLEANLINESS WEEKLY17 PLATFORM 2 CLEANLINESS WEEKLY18 TROLLEY CLEANLINESS WEEKLY

19 G-CLAMP BOXARRANGEMENT WEEKLYCLEANLINESS WEEKLY

20 ROLLER SHUTTERFUNCTION WEEKLY

CLEANLINESS WEEKLY

21 FIRE EXTINGUISHERCONDITION MONTHLY

CLEANLINESS MONTHLY

22 HOSE REELCONDITION MONTHLY

CLEANLINESS MONTHLY

23 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

24 CEILING CLEANLINESS YEARLY CHECKED

B263
testing:
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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: DTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: VAPOUR PHASEMONTH : APRIL 2011 PIC : HAMZAH

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

F S S M T W T F S S M T W T F S S M T W T F S S M T1 FLOOR CLEANLINESS DAILY2 DUST BIN SEGREGATION DAILY

3 TOOLCLEANLINESS DAILY

ARRANGEMENT DAILY

4 CLEANING TOOLCLEANLINESS DAILY

ARRANGEMENT DAILY5 DOOR CLEANLINESS DAILY6 COMPUTER CLEANLINESS DAILY

7 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

8 CHAIR CLEANLINESS DAILY

9 STEEL CABINETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

10 CONTROL PANELWEEKLY

CLEANLINESS WEEKLY

11 RACKARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 PARTS STORAGE AREACLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

13 OIL PURIFICATION PLANTCLEANLINESS WEEKLY

WEEKLY

14 VACUUM PLANTCLEANLINESS WEEKLY

WEEKLY

15 HEATER PLANTCLEANLINESS WEEKLY

WEEKLY

16 OVANCLEANLINESS WEEKLY

WEEKLY

17 BEAMCLEANLINESS WEEKLY

WEEKLY18 WALL CLEANLINESS WEEKLY19 PIPING CLEANLINESS WEEKLY

20 AIR-CONDFUNCTION MONTHLY

CLEANLINESS MONTHLY

21 CEILINGCLEANLINESS YEARLYCLEANLINESS YEARLY

22 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: FTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: COREMONTH : APRIL 2011 PIC : ZAIZUL

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

F S S M T W T F S S M T W T F S S M T W T F S S M T1 FLOOR CLEANLINESS DAILY

2 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

3 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

5SAFTY TOOL

ARRANGEMENT DAILYCONDITION DAILY

6 CLEANLINESS DAILY

7 PALLET TRUCKCONDITION DAILY

CLEANLINESS DAILY

8 WATER COOLERCONDITION DAILY

CLEANLINESS DAILY

9 TABLE (REST AREA)ARRANGEMENT DAILYCLEANLINESS DAILY

10 RACK

ARRANGEMENT DAILYCLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

UNDER WEEKLY

ON TOP WEEKLY

INSIDE WEEKLY

11 HYDRAULIC PARTARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 ROLLER SHUTTERFUNCTION WEEKLY

CLEANLINESS WEEKLY

13 CORE STRACKING TABLE CLEANLINESS WEEKLY

14 (PARTS) STACKING TABLE ARRANGEMENT WEEKLYCLEANLINESS WEEKLY

15 PLATFORM 1CONDITION WEEKLY

CLEANLINESS WEEKLY

16 NOTICE BOARDARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 WORK INSTRUCTION BOARDARRANGEMENT WEEKLYCLEANLINESS WEEKLY

18 TELEFONEFUNCTION WEEKLY

CLEANLINESS WEEKLY

19 WALL FAN 1FUNCTION WEEKLY

CLEANLINESS WEEKLY

20 WALL FAN 2FUNCTION WEEKLY

CLEANLINESS WEEKLY

21 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY

22 HOSE RILLCONDITION WEEKLY

CLEANLINESS WEEKLY

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No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

F S S M T W T F S S M T W T F S S M T W T F S S M T23 WALL CLEANLINESS WEEKLY

24 BEAM CLEANLINESS WEEKLY

25 RED ZONE AREA CLEANLINESS WEEKLY

26 WINDOW CLEANLINESS WEEKLY

27 SWITCH PANELCONDITION MONTHLY

CLEANLINESS MONTHLY

28 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

29 CEILING CLEANLINESS YEARLY

CHECKED

Page 170: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: GTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: STOREMONTH : APRIL 2011 PIC : ZAIDI AHAMD

No. ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

F S S M T W T F S S M T W T F S S M T W T F S S M T1 FLOOR CLEANLINESS DAILY2 DOOR CLEANLINESS DAILY

3 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

4 CHAIR CLEANLINESS DAILY

5 SHELFARRANGEMENT DAILYCLEANLINESS DAILY

6 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

7 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

8 STORAGE AREA AARRANGEMENT DAILYCLEANLINESS DAILY

9 STORAGE AREA BARRANGEMENT DAILYCLEANLINESS DAILY

10 STORAGE AREA CARRANGEMENT DAILYCLEANLINESS DAILY

11 STORAGE AREA DARRANGEMENT DAILYCLEANLINESS DAILY

12 STORAGE AREA EARRANGEMENT DAILYCLEANLINESS DAILY

13 STORAGE AREA FARRANGEMENT DAILYCLEANLINESS DAILY

14 STORAGE AREA GARRANGEMENT DAILYCLEANLINESS DAILY

15 STORAGE AREA HARRANGEMENT DAILYCLEANLINESS DAILY

16 STORAGE AREA IARRANGEMENT DAILYCLEANLINESS DAILY

17 STORAGE AREA JARRANGEMENT DAILYCLEANLINESS DAILY

18 STORAGE AREA KARRANGEMENT DAILYCLEANLINESS DAILY

19 STORAGE AREA LARRANGEMENT DAILYCLEANLINESS DAILY

20 STORAGE AREA MARRANGEMENT DAILYCLEANLINESS DAILY

21 STORAGE AREA MARRANGEMENT DAILYCLEANLINESS DAILY

22 FANFUNCTION WEEKLY

CLEANLINESS WEEKLY

23 WALL CLEANLINESS WEEKLY

24 BEAM CLEANLINESS WEEKLY

25 LIGHTINGBRIGHTNESS WEEKLYCLEANLINESS WEEKLY

26 CEILING CLEANLINESS WEEKLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

AREA: CONTROL ROOM

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30

W T F S

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5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

CONTROL ROOM (GROUND FLOOR)

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30

W T F S

Page 173: 5S Checklist

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30

W T F S

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: INSULATION

CHECKING METHODOLOGY ( Signature = COMPLETED )

27 28 29 30

W T F S

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: WINDING

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30

W T F S

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: ASSEMBLY

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30

W T F S

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: VAPOUR PHASE

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30

W T F S

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: FAREA: CORE

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30

W T F S

Page 179: 5S Checklist

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30

W T F S

Page 180: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: STORE

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30

W T F S

Page 181: 5S Checklist

5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

ZONE: ATO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: CONTROL ROOMMONTH : MARCH 2011 PIC : AHMAD YAZID

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

DAY T W T F S S M T W T F S S M T W T F S S M T W T F S

1 FLOORTAPE DAILY

CLEANLINESS DAILY

2 DOOR 1 CLEANLINESS DAILY

3 DOOR 2 CLEANLINESS DAILY

4 CHAIR CLEANLINESS DAILY

5 DESKTOP COMPUTER CLEANLINESS DAILY

6 COMPUTER DESK

ARRANGEMENT DAILY

UNDER DAILY

ON TOP DAILY

INSIDE DAILY

7 PALTFORM CLEANLINESS DAILY

8 TEST CONTROL PANELCLEANLINESS WEEKLY

FUNCTION WEEKLY

9 IMPULSE CONTROL PANEL + DESK

ARRANGEMENT WEEKLY

FUNCTION WEEKLYUNDER WEEKLY

ON TOP WEEKLYINSIDE WEEKLY

10 OIL TEST DESK

ARRANGEMENT WEEKLY

UNDER WEEKLY

ON TOP WEEKLY

INSIDE WEEKLY

11 OIL TEST SETFUNCTION WEEKLY

CLEANLINESS WEEKLY

OIL WASTE BOTTLE WEEKLY

12 PARTS CABINETCLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

13 FURNITUREARRANGEMENT WEEKLY

CLEANLINESS WEEKLY

14 POSTERSCONDITION WEEKLY

CLEANLINESS WEEKLY

15 WALL WATCHFUNCTION WEEKLY

CLEANLINESS WEEKLY

16 SLIDING WINDOW CLEANLINESS WEEKLY

17 WALL CLEANLINESS WEEKLY18 CEILING CLEANLINESS WEEKLY

19 AIR-COND 1FUNCTION MONTHLY

CLEANLINESS MONTHLY

20 AIR-COND 2FUNCTION MONTHLY

CLEANLINESS MONTHLY

21 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

CHECKED

Page 182: 5S Checklist

5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

ZONE: ATO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: CONTROL ROOM (GROUND FLOOR)MONTH : MARCH 2011 PIC : AHAMAD YAZID

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

T W T F S S M T W T F S S M T W T F S S M T W T F S1 FLOOR CLEANLINESS DAILY

2 WORKING TABLE

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 RACKARRANGEMENT DAILYCLEANLINESS DAILY

4 TROLLEYARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

7 GRILL DOOR CLEANLINESS DAILY

8 STORAGE AREAARRANGEMENT DAILYCLEANLINESS DAILY

9STEEL CABINET

ARRANGEMENT WEEKLY10 CLEANLINESS WEEKLY

11 CABINETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 WALL CLEANLINESS WEEKLY13 BEAM CLEANLINESS WEEKLY14 GLAS WINDOW CLEANLINESS WEEKLY15 GLASS WALL CLEANLINESS WEEKLY

16 TANGENT DELTA TEST SETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 BDV TEST SETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

18 WINDING RESISTANCE TEST SET

ARRANGEMENT WEEKLYUNDER WEEKLYON TOP WEEKLYINSIDE WEEKLY

19 500kV VOLTAGE DIVIDERARRANGEMENT DAILYCLEANLINESS WEEKLY

20 2000kV VOLTAGE DIVIDERARRANGEMENT DAILYCLEANLINESS WEEKLY

21 MECGARRANGEMENT DAILYCLEANLINESS WEEKLY

22 IMPULS GENERATORFUNCTION WEEKLY

CLEANLINESS WEEKLY23 RASISTOR RACK ARRANGEMENT WEEKLY

24 400kV HIGH POTENTIAL TRANSFORMER CLEANLINESS WEEKLY

25 SCALFFOLDINGCONDITION WEEKLY

CLEANLINESS WEEKLY

26 MOTOR/GENERATOR CONTROL PANELOUTSIDE WEEKLYINSIDE WEEKLY

27 THREE PHASE TRANSFORMER CLEANLINESS WEEKLY28 REACTOR CLEANLINESS WEEKLY29 CURRENT TRANSFORMER CLEANLINESS WEEKLY30

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32ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

DATE T W T F S S M T W T F S S M T W T F S S M T W T F S33 VOLTAGE TRANSFORMER CLEANLINESS WEEKLY34 CT CABINET CLEANLINESS WEEKLY35 CAPACITOR BANK CLEANLINESS WEEKLY

36 REGULATOROUTSIDE WEEKLYINSIDE WEEKLY

37 HV ROOM CLEANLINESS WEEKLY

38 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

39 ROLLER SHUTTER CLEANLINESS WEEKLY

40 6.6kV INCOMING TRANSFORMER CLEANLINESS MONTHLY

41 STAND CLEANLINESS MONTHLY

42 CORONA SHIELD CLEANLINESS MONTHLY

43 CLEANLINESS YEARLY

44 PULLEY CLEANLINESS YEARLYCONDITION YEARLY

CHECKED

Page 184: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: BTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: INSULATIONMONTH : MARCH 2011 PIC : HAMZAH

No.

ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

T W T F S S M T W T F S S M T W T F S S M T W T F S1 FLOOR CLEANLINESS DAILY

2

DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 WASTE BOXSEGREGATION DAILYCLEANLINESS DAILY

7 RACKARRANGEMENT DAILYCLEANLINESS DAILY

8BANDSAW MACHINE

CLEANLINESS DAILY9 FUNCTION WEEKLY

10 SANDER MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

11 CIRCULAR SAW MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

12 DRILLING MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

13 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY14 WALL CLEANLINESS WEEKLY15 BEAM CLEANLINESS WEEKLY16 GLASS WALL CLEANLINESS WEEKLY

17 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

18 CEILING CLEANLINESS YEARLY

CHECKED

Page 185: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: ETO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: WINDINGMONTH : MARCH 2011 PIC : AZLIN

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

T W T F S S M T W T F S S M T W T F S S M T W T F S1 FLOOR CLEANLINESS DAILY

2 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 PALLET TRUCK ( A & B)CONDITION DAILY

CLEANLINESS DAILY

7 TROLLEY (A,B & C)ARRANGEMENT DAILYCLEANLINESS WEEKLY

8 DRUM CARRIER CLEANLINESS WEEKLY9 VERTICAL MACHINE CLEANLINESS WEEKLY10 PLATFORM CLEANLINESS WEEKLY

11 WINDING MACHINE 1CONDITION WEEKLY

CLEANLINESS WEEKLY

12 WINDING MACHINE 2CONDITION WEEKLY

CLEANLINESS WEEKLY13 MANDREL CLEANLINESS WEEKLY

14 FINISHED WINDINGARRANGEMENT WEEKLYCLEANLINESS WEEKLY

15 SILICON STEELHEIGHT WEEKLY

CLEANLINESS WEEKLY

16 CABINET 2ARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 BEAM CLEANLINESS WEEKLY18 GLASS WALL CLEANLINESS WEEKLY19 WALL CLEANLINESS WEEKLY20 ROLLER SHUTTER CLEANLINESS WEEKLY21 HOSE REEL CLEANLINESS WEEKLY

22 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY

23 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

24 CEILING CLEANLINESS YEARLY

CHECKED

Page 186: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: CTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: ASSEMBLYMONTH : MARCH 2011 PIC : BORHAN

No. ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

T W T F S S M T W T F S S M T W T F S S M T W T F S1 FLOOR CLEANLINESS DAILY

2 PALLET TRUCKCONDITION DAILY

CLEANLINESS DAILY3 CABIN LADDER CLEANLINESS DAILY

4 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

6 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

7 WORKING TABLE

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY J

8 CABINET 1CLEANLINESS DAILY

ARRANGEMENT DAILY

9 OIL CONTAINERCONDITION DAILY

CLEANLINESS DAILY

10 WORKSHOP AREACLEANLINESS DAILY

ARRANGEMENT WEEKLY

11 MPI STORECLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

12STORAGE AREA CLEANLINESS WEEKLY(TRANSFORMER PARTS) ARRANGEMENT WEEKLY

13 ISOTATIC MACHINECONDITION WEEKLY

CLEANLINESS WEEKLY14 WALL CLEANLINESS WEEKLY15 BEAM CLEANLINESS WEEKLY16 UNUSED PLATFORM CLEANLINESS WEEKLY17 PLATFORM 2 CLEANLINESS WEEKLY18 TROLLEY CLEANLINESS WEEKLY

19 G-CLAMP BOXARRANGEMENT WEEKLYCLEANLINESS WEEKLY

20 ROLLER SHUTTERFUNCTION WEEKLY

CLEANLINESS WEEKLY

21 FIRE EXTINGUISHERCONDITION MONTHLY

CLEANLINESS MONTHLY

22 HOSE REELCONDITION MONTHLY

CLEANLINESS MONTHLY

23 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

24 CEILING CLEANLINESS YEARLY CHECKED

B263
testing:
Page 187: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: DTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: VAPOUR PHASEMONTH : MARCH 2011 PIC : HAMZAH

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

T W T F S S M T W T F S S M T W T F S S M T W T F S1 FLOOR CLEANLINESS DAILY2 DUST BIN SEGREGATION DAILY

3 TOOLCLEANLINESS DAILY

ARRANGEMENT DAILY

4 CLEANING TOOLCLEANLINESS DAILY

ARRANGEMENT DAILY5 DOOR CLEANLINESS DAILY6 COMPUTER CLEANLINESS DAILY

7 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

8 CHAIR CLEANLINESS DAILY

9 STEEL CABINETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

10 CONTROL PANELWEEKLY

CLEANLINESS WEEKLY

11 RACKARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 PARTS STORAGE AREACLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

13 OIL PURIFICATION PLANTCLEANLINESS WEEKLY

WEEKLY

14 VACUUM PLANTCLEANLINESS WEEKLY

WEEKLY

15 HEATER PLANTCLEANLINESS WEEKLY

WEEKLY

16 OVANCLEANLINESS WEEKLY

WEEKLY

17 BEAMCLEANLINESS WEEKLY

WEEKLY18 WALL CLEANLINESS WEEKLY19 PIPING CLEANLINESS WEEKLY

20 AIR-CONDFUNCTION MONTHLY

CLEANLINESS MONTHLY

21 CEILINGCLEANLINESS YEARLYCLEANLINESS YEARLY

22 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

CHECKED

Page 188: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: FTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: COREMONTH : MARCH 2011 PIC : ZAIZUL

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

T W T F S S M T W T F S S M T W T F S S M T W T F S1 FLOOR CLEANLINESS DAILY

2 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

3 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

5SAFTY TOOL

ARRANGEMENT DAILYCONDITION DAILY

6 CLEANLINESS DAILY

7 PALLET TRUCKCONDITION DAILY

CLEANLINESS DAILY

8 WATER COOLERCONDITION DAILY

CLEANLINESS DAILY

9 TABLE (REST AREA)ARRANGEMENT DAILYCLEANLINESS DAILY

10 RACK

ARRANGEMENT DAILYCLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

UNDER WEEKLY

ON TOP WEEKLY

INSIDE WEEKLY

11 HYDRAULIC PARTARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 ROLLER SHUTTERFUNCTION WEEKLY

CLEANLINESS WEEKLY

13 CORE STRACKING TABLE CLEANLINESS WEEKLY

14 (PARTS) STACKING TABLE ARRANGEMENT WEEKLYCLEANLINESS WEEKLY

15 PLATFORM 1CONDITION WEEKLY

CLEANLINESS WEEKLY

16 NOTICE BOARDARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 WORK INSTRUCTION BOARDARRANGEMENT WEEKLYCLEANLINESS WEEKLY

18 TELEFONEFUNCTION WEEKLY

CLEANLINESS WEEKLY

19 WALL FAN 1FUNCTION WEEKLY

CLEANLINESS WEEKLY

20 WALL FAN 2FUNCTION WEEKLY

CLEANLINESS WEEKLY

21 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY

22 HOSE RILLCONDITION WEEKLY

CLEANLINESS WEEKLY

Page 189: 5S Checklist

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

T W T F S S M T W T F S S M T W T F S S M T W T F S23 WALL CLEANLINESS WEEKLY

24 BEAM CLEANLINESS WEEKLY

25 RED ZONE AREA CLEANLINESS WEEKLY

26 WINDOW CLEANLINESS WEEKLY

27 SWITCH PANELCONDITION MONTHLY

CLEANLINESS MONTHLY

28 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

29 CEILING CLEANLINESS YEARLY

CHECKED

Page 190: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: GTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: STOREMONTH : MARCH 2011 PIC : ZAIDI AHAMD

No. ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

T W T F S S M T W T F S S M T W T F S S M T W T F S1 FLOOR CLEANLINESS DAILY2 DOOR CLEANLINESS DAILY

3 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

4 CHAIR CLEANLINESS DAILY

5 SHELFARRANGEMENT DAILYCLEANLINESS DAILY

6 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

7 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

8 STORAGE AREA AARRANGEMENT DAILYCLEANLINESS DAILY

9 STORAGE AREA BARRANGEMENT DAILYCLEANLINESS DAILY

10 STORAGE AREA CARRANGEMENT DAILYCLEANLINESS DAILY

11 STORAGE AREA DARRANGEMENT DAILYCLEANLINESS DAILY

12 STORAGE AREA EARRANGEMENT DAILYCLEANLINESS DAILY

13 STORAGE AREA FARRANGEMENT DAILYCLEANLINESS DAILY

14 STORAGE AREA GARRANGEMENT DAILYCLEANLINESS DAILY

15 STORAGE AREA HARRANGEMENT DAILYCLEANLINESS DAILY

16 STORAGE AREA IARRANGEMENT DAILYCLEANLINESS DAILY

17 STORAGE AREA JARRANGEMENT DAILYCLEANLINESS DAILY

18 STORAGE AREA KARRANGEMENT DAILYCLEANLINESS DAILY

19 STORAGE AREA LARRANGEMENT DAILYCLEANLINESS DAILY

20 STORAGE AREA MARRANGEMENT DAILYCLEANLINESS DAILY

21 STORAGE AREA MARRANGEMENT DAILYCLEANLINESS DAILY

22 FANFUNCTION WEEKLY

CLEANLINESS WEEKLY

23 WALL CLEANLINESS WEEKLY

24 BEAM CLEANLINESS WEEKLY

25 LIGHTINGBRIGHTNESS WEEKLYCLEANLINESS WEEKLY

26 CEILING CLEANLINESS WEEKLY

CHECKED

Page 191: 5S Checklist

5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

AREA: CONTROL ROOM

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

S M T W T

G

Page 192: 5S Checklist

5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

CONTROL ROOM (GROUND FLOOR)

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

S M T W T

Page 193: 5S Checklist

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

S M T W T

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: INSULATION

CHECKING METHODOLOGY ( Signature = COMPLETED )

27 28 29 30 31

S M T W T

Page 195: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: WINDING

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

S M T W T

Page 196: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: ASSEMBLY

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

S M T W T

Page 197: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: VAPOUR PHASE

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

S M T W T

Page 198: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: FAREA: CORE

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

S M T W T

Page 199: 5S Checklist

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

S M T W T

Page 200: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: STORE

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

S M T W T

Page 201: 5S Checklist

5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

ZONE: ATO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: CONTROL ROOMMONTH : FEBRUARY 2011 PIC : AHMAD YAZID

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

DAY T W T F S S M T W T F S S M T W T F S S M T W T F S

1 FLOORTAPE DAILY

CLEANLINESS DAILY

2 DOOR 1 CLEANLINESS DAILY

3 DOOR 2 CLEANLINESS DAILY

4 CHAIR CLEANLINESS DAILY

5 DESKTOP COMPUTER CLEANLINESS DAILY

6 COMPUTER DESK

ARRANGEMENT DAILY

UNDER DAILY

ON TOP DAILY

INSIDE DAILY

7 PALTFORM CLEANLINESS DAILY

8 TEST CONTROL PANELCLEANLINESS WEEKLY

FUNCTION WEEKLY

9 IMPULSE CONTROL PANEL + DESK

ARRANGEMENT WEEKLY

FUNCTION WEEKLYUNDER WEEKLY

ON TOP WEEKLYINSIDE WEEKLY

10 OIL TEST DESK

ARRANGEMENT WEEKLY

UNDER WEEKLY

ON TOP WEEKLY

INSIDE WEEKLY

11 OIL TEST SETFUNCTION WEEKLY

CLEANLINESS WEEKLY

OIL WASTE BOTTLE WEEKLY

12 PARTS CABINETCLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

13 FURNITUREARRANGEMENT WEEKLY

CLEANLINESS WEEKLY

14 POSTERSCONDITION WEEKLY

CLEANLINESS WEEKLY

15 WALL WATCHFUNCTION WEEKLY

CLEANLINESS WEEKLY

16 SLIDING WINDOW CLEANLINESS WEEKLY

17 WALL CLEANLINESS WEEKLY18 CEILING CLEANLINESS WEEKLY

19 AIR-COND 1FUNCTION MONTHLY

CLEANLINESS MONTHLY

20 AIR-COND 2FUNCTION MONTHLY

CLEANLINESS MONTHLY

21 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

CHECKED

Page 202: 5S Checklist

5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

ZONE: ATO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: CONTROL ROOM (GROUND FLOOR)MONTH : JANUARY 2011 PIC : AHAMAD YAZID

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

T W T F S S M T W T F S S M T W T F S S M T W T F S1 FLOOR CLEANLINESS DAILY

2 WORKING TABLE

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 RACKARRANGEMENT DAILYCLEANLINESS DAILY

4 TROLLEYARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

7 GRILL DOOR CLEANLINESS DAILY

8 STORAGE AREAARRANGEMENT DAILYCLEANLINESS DAILY

9STEEL CABINET

ARRANGEMENT WEEKLY10 CLEANLINESS WEEKLY

11 CABINETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 WALL CLEANLINESS WEEKLY13 BEAM CLEANLINESS WEEKLY14 GLAS WINDOW CLEANLINESS WEEKLY15 GLASS WALL CLEANLINESS WEEKLY

16 TANGENT DELTA TEST SETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 BDV TEST SETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

18 WINDING RESISTANCE TEST SET

ARRANGEMENT WEEKLYUNDER WEEKLYON TOP WEEKLYINSIDE WEEKLY

19 500kV VOLTAGE DIVIDERARRANGEMENT DAILYCLEANLINESS WEEKLY

20 2000kV VOLTAGE DIVIDERARRANGEMENT DAILYCLEANLINESS WEEKLY

21 MECGARRANGEMENT DAILYCLEANLINESS WEEKLY

22 IMPULS GENERATORFUNCTION WEEKLY

CLEANLINESS WEEKLY23 RASISTOR RACK ARRANGEMENT WEEKLY

24 400kV HIGH POTENTIAL TRANSFORMER CLEANLINESS WEEKLY

25 SCALFFOLDINGCONDITION WEEKLY

CLEANLINESS WEEKLY

26 MOTOR/GENERATOR CONTROL PANELOUTSIDE WEEKLYINSIDE WEEKLY

27 THREE PHASE TRANSFORMER CLEANLINESS WEEKLY28 REACTOR CLEANLINESS WEEKLY29 CURRENT TRANSFORMER CLEANLINESS WEEKLY30

Page 203: 5S Checklist

32ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

DATE T W T F S S M T W T F S S M T W T F S S M T W T F S33 VOLTAGE TRANSFORMER CLEANLINESS WEEKLY34 CT CABINET CLEANLINESS WEEKLY35 CAPACITOR BANK CLEANLINESS WEEKLY

36 REGULATOROUTSIDE WEEKLYINSIDE WEEKLY

37 HV ROOM CLEANLINESS WEEKLY

38 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

39 ROLLER SHUTTER CLEANLINESS WEEKLY

40 6.6kV INCOMING TRANSFORMER CLEANLINESS MONTHLY

41 STAND CLEANLINESS MONTHLY

42 CORONA SHIELD CLEANLINESS MONTHLY

43 CLEANLINESS YEARLY

44 PULLEY CLEANLINESS YEARLYCONDITION YEARLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: BTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: INSULATIONMONTH : JANUARY 2011 PIC : HAMZAH

No.

ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

T W T F S S M T W T F S S M T W T F S S M T W T F S1 FLOOR CLEANLINESS DAILY

2

DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 WASTE BOXSEGREGATION DAILYCLEANLINESS DAILY

7 RACKARRANGEMENT DAILYCLEANLINESS DAILY

8BANDSAW MACHINE

CLEANLINESS DAILY9 FUNCTION WEEKLY

10 SANDER MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

11 CIRCULAR SAW MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

12 DRILLING MACHINECLEANLINESS DAILY

FUNCTION WEEKLY

13 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY14 WALL CLEANLINESS WEEKLY15 BEAM CLEANLINESS WEEKLY16 GLASS WALL CLEANLINESS WEEKLY

17 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

18 CEILING CLEANLINESS YEARLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: ETO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: WINDINGMONTH : JANUARY 2011 PIC : AZLIN

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

T W T F S S M T W T F S S M T W T F S S M T W T F S1 FLOOR CLEANLINESS DAILY

2 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 PALLET TRUCK ( A & B)CONDITION DAILY

CLEANLINESS DAILY

7 TROLLEY (A,B & C)ARRANGEMENT DAILYCLEANLINESS WEEKLY

8 DRUM CARRIER CLEANLINESS WEEKLY9 VERTICAL MACHINE CLEANLINESS WEEKLY10 PLATFORM CLEANLINESS WEEKLY

11 WINDING MACHINE 1CONDITION WEEKLY

CLEANLINESS WEEKLY

12 WINDING MACHINE 2CONDITION WEEKLY

CLEANLINESS WEEKLY13 MANDREL CLEANLINESS WEEKLY

14 FINISHED WINDINGARRANGEMENT WEEKLYCLEANLINESS WEEKLY

15 SILICON STEELHEIGHT WEEKLY

CLEANLINESS WEEKLY

16 CABINET 2ARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 BEAM CLEANLINESS WEEKLY18 GLASS WALL CLEANLINESS WEEKLY19 WALL CLEANLINESS WEEKLY20 ROLLER SHUTTER CLEANLINESS WEEKLY21 HOSE REEL CLEANLINESS WEEKLY

22 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY

23 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

24 CEILING CLEANLINESS YEARLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: CTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: ASSEMBLYMONTH : FEBRUARY 2011 PIC : BORHAN

No. ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

T W T F S S M T W T F S S M T W T F S S M T W T F S1 FLOOR CLEANLINESS DAILY

2 PALLET TRUCKCONDITION DAILY

CLEANLINESS DAILY3 CABIN LADDER CLEANLINESS DAILY

4 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

6 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

7 WORKING TABLE

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

8 CABINET 1CLEANLINESS DAILY

ARRANGEMENT DAILY

9 OIL CONTAINERCONDITION DAILY

CLEANLINESS DAILY

10 WORKSHOP AREACLEANLINESS DAILY

ARRANGEMENT WEEKLY

11 MPI STORECLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

12STORAGE AREA CLEANLINESS WEEKLY(TRANSFORMER PARTS) ARRANGEMENT WEEKLY

13 ISOTATIC MACHINECONDITION WEEKLY

CLEANLINESS WEEKLY14 WALL CLEANLINESS WEEKLY15 BEAM CLEANLINESS WEEKLY16 UNUSED PLATFORM CLEANLINESS WEEKLY17 PLATFORM 2 CLEANLINESS WEEKLY18 TROLLEY CLEANLINESS WEEKLY

19 G-CLAMP BOXARRANGEMENT WEEKLYCLEANLINESS WEEKLY

20 ROLLER SHUTTERFUNCTION WEEKLY

CLEANLINESS WEEKLY

21 FIRE EXTINGUISHERCONDITION MONTHLY

CLEANLINESS MONTHLY

22 HOSE REELCONDITION MONTHLY

CLEANLINESS MONTHLY

23 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

24 CEILING CLEANLINESS YEARLY CHECKED

B263
testing:
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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: DTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: VAPOUR PHASEMONTH : FEBRUARY 2011 PIC : HAMZAH

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

T W T F S S M T W T F S S M T W T F S S M T W T F S1 FLOOR CLEANLINESS DAILY2 DUST BIN SEGREGATION DAILY

3 TOOLCLEANLINESS DAILY

ARRANGEMENT DAILY

4 CLEANING TOOLCLEANLINESS DAILY

ARRANGEMENT DAILY5 DOOR CLEANLINESS DAILY6 COMPUTER CLEANLINESS DAILY

7 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

8 CHAIR CLEANLINESS DAILY

9 STEEL CABINETARRANGEMENT WEEKLYCLEANLINESS WEEKLY

10 CONTROL PANELWEEKLY

CLEANLINESS WEEKLY

11 RACKARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 PARTS STORAGE AREACLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

13 OIL PURIFICATION PLANTCLEANLINESS WEEKLY

WEEKLY

14 VACUUM PLANTCLEANLINESS WEEKLY

WEEKLY

15 HEATER PLANTCLEANLINESS WEEKLY

WEEKLY

16 OVANCLEANLINESS WEEKLY

WEEKLY

17 BEAMCLEANLINESS WEEKLY

WEEKLY18 WALL CLEANLINESS WEEKLY19 PIPING CLEANLINESS WEEKLY

20 AIR-CONDFUNCTION MONTHLY

CLEANLINESS MONTHLY

21 CEILINGCLEANLINESS YEARLYCLEANLINESS YEARLY

22 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: FTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: COREMONTH : FEBRUARY 2011 PIC : ZAIZUL

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

T W T F S S M T W T F S S M T W T F S S M T W T F S1 FLOOR CLEANLINESS DAILY

2 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

3 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

5SAFTY TOOL

ARRANGEMENT DAILYCONDITION DAILY

6 CLEANLINESS DAILY

7 PALLET TRUCKCONDITION DAILY

CLEANLINESS DAILY

8 WATER COOLERCONDITION DAILY

CLEANLINESS DAILY

9 TABLE (REST AREA)ARRANGEMENT DAILYCLEANLINESS DAILY

10 RACK

ARRANGEMENT DAILYCLEANLINESS WEEKLY

ARRANGEMENT WEEKLY

UNDER WEEKLY

ON TOP WEEKLY

INSIDE WEEKLY

11 HYDRAULIC PARTARRANGEMENT WEEKLYCLEANLINESS WEEKLY

12 ROLLER SHUTTERFUNCTION WEEKLY

CLEANLINESS WEEKLY

13 CORE STRACKING TABLE CLEANLINESS WEEKLY

14 (PARTS) STACKING TABLE ARRANGEMENT WEEKLYCLEANLINESS WEEKLY

15 PLATFORM 1CONDITION WEEKLY

CLEANLINESS WEEKLY

16 NOTICE BOARDARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 WORK INSTRUCTION BOARDARRANGEMENT WEEKLYCLEANLINESS WEEKLY

18 TELEFONEFUNCTION WEEKLY

CLEANLINESS WEEKLY

19 WALL FAN 1FUNCTION WEEKLY

CLEANLINESS WEEKLY

20 WALL FAN 2FUNCTION WEEKLY

CLEANLINESS WEEKLY

21 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY

22 HOSE RILLCONDITION WEEKLY

CLEANLINESS WEEKLY

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No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

T W T F S S M T W T F S S M T W T F S S M T W T F S23 WALL CLEANLINESS WEEKLY

24 BEAM CLEANLINESS WEEKLY

25 RED ZONE AREA CLEANLINESS WEEKLY

26 WINDOW CLEANLINESS WEEKLY

27 SWITCH PANELCONDITION MONTHLY

CLEANLINESS MONTHLY

28 LIGHTINGBRIGHTNESS YEARLYCLEANLINESS YEARLY

29 CEILING CLEANLINESS YEARLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: GTO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: STOREMONTH : FEBRUARY 2011 PIC : ZAIDI AHAMD

No. ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

T W T F S S M T W T F S S M T W T F S S M T W T F S1 FLOOR CLEANLINESS DAILY2 DOOR CLEANLINESS DAILY

3 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

4 CHAIR CLEANLINESS DAILY

5 SHELFARRANGEMENT DAILYCLEANLINESS DAILY

6 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

7 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

8 STORAGE AREA AARRANGEMENT DAILYCLEANLINESS DAILY

9 STORAGE AREA BARRANGEMENT DAILYCLEANLINESS DAILY

10 STORAGE AREA CARRANGEMENT DAILYCLEANLINESS DAILY

11 STORAGE AREA DARRANGEMENT DAILYCLEANLINESS DAILY

12 STORAGE AREA EARRANGEMENT DAILYCLEANLINESS DAILY

13 STORAGE AREA FARRANGEMENT DAILYCLEANLINESS DAILY

14 STORAGE AREA GARRANGEMENT DAILYCLEANLINESS DAILY

15 STORAGE AREA HARRANGEMENT DAILYCLEANLINESS DAILY

16 STORAGE AREA IARRANGEMENT DAILYCLEANLINESS DAILY

17 STORAGE AREA JARRANGEMENT DAILYCLEANLINESS DAILY

18 STORAGE AREA KARRANGEMENT DAILYCLEANLINESS DAILY

19 STORAGE AREA LARRANGEMENT DAILYCLEANLINESS DAILY

20 STORAGE AREA MARRANGEMENT DAILYCLEANLINESS DAILY

21 STORAGE AREA MARRANGEMENT DAILYCLEANLINESS DAILY

22 FANFUNCTION WEEKLY

CLEANLINESS WEEKLY

23 WALL CLEANLINESS WEEKLY

24 BEAM CLEANLINESS WEEKLY

25 LIGHTINGBRIGHTNESS WEEKLYCLEANLINESS WEEKLY

26 CEILING CLEANLINESS WEEKLY

CHECKED

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5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

AREA: CONTROL ROOM

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28

S M

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5S IMPLIMENTATION CHECKSHEETTEST LABORATORY

CONTROL ROOM (GROUND FLOOR)

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28

S M

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CHECKING METHODOLOGY ( Signature = COMPLETED )27 28

S M

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: INSULATION

CHECKING METHODOLOGY ( Signature = COMPLETED )

27 28

S M

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: WINDING

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28

S M

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: ASSEMBLY

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28

S M

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: VAPOUR PHASE

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28

S M

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: FAREA: CORE

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28

S M

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CHECKING METHODOLOGY ( Signature = COMPLETED )27 28

S M

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5S IMPLIMENTATION CHECKSHEETPRODUCTION

AREA: STORE

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28

S M

Page 221: 5S Checklist

5S IMPLIMENTATION CHECKSHEETPRODUCTION

ZONE: ETO ALL PERSON INCHARGE ! PLEASE ! CHECK ALL ITEMS ONE BY ONE….. AREA: WINDINGMONTH : JANUARY 2011 PIC : AZLIN

No.ITEMS CHECKING ITEM CYCLE CHECKING METHODOLOGY ( Signature = COMPLETED )

DATE1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

S S M T W T F S S M T W T F S S M T W T F S S M T W1 FLOOR CLEANLINESS DAILY

2 DESK

ARRANGEMENT DAILYUNDER DAILYON TOP DAILYINSIDE DAILY

3 TOOLARRANGEMENT DAILYCLEANLINESS DAILY

4 CLEANING TOOLARRANGEMENT DAILYCLEANLINESS DAILY

5 DUST BINSEGREGATION DAILYCLEANLINESS DAILY

6 PALLET TRUCK ( A & B)CONDITION DAILY

CLEANLINESS DAILY

7 TROLLEY (A,B & C)ARRANGEMENT DAILYCLEANLINESS WEEKLY

8 DRUM CARRIER CLEANLINESS WEEKLY9 VERTICAL MACHINE CLEANLINESS WEEKLY10 PLATFORM CLEANLINESS WEEKLY

11 WINDING MACHINE 1CONDITION WEEKLY

CLEANLINESS WEEKLY

12 WINDING MACHINE 2CONDITION WEEKLY

CLEANLINESS WEEKLY13 MANDREL CLEANLINESS WEEKLY

14 FINISHED WINDINGARRANGEMENT WEEKLYCLEANLINESS WEEKLY

15 SILICON STEELHEIGHT WEEKLY

CLEANLINESS WEEKLY

16 CABINET 2ARRANGEMENT WEEKLYCLEANLINESS WEEKLY

17 BEAM CLEANLINESS WEEKLY18 GLASS WALL CLEANLINESS WEEKLY19 WALL CLEANLINESS WEEKLY20 ROLLER SHUTTER CLEANLINESS WEEKLY21 HOSE REEL CLEANLINESS WEEKLY

22 FIRE EXTINGUISHERCONDITION WEEKLY

CLEANLINESS WEEKLY

23 LIGHTINGBRIGHTNESS MONTHLYCLEANLINESS MONTHLY

24 CEILING CLEANLINESS YEARLY

CHECKED

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AREA: WINDING

CHECKING METHODOLOGY ( Signature = COMPLETED )27 28 29 30 31

T F S S M