55666 vsp vs525_bcah

VS525Z - 55666_97_A

VS525Z Tech Sheet

55666_97_A.pdf 02/23/09Template used: 40600_T.pdf 02/19/09

BalboaSystem PN 55666

System Model # VSP-VS525-BCAHSoftware Version # 43EPN # 3141

Base PCBA - PN 55667PCB VS500Z - PN 22972 Rev E

Base PanelsVL2XX SeriesVL4XX SeriesSee page 9 and 10.

Aux PanelVX10 – PN 55608 (required for Blower operation)

http://www.MyPoolSpas.com Wholesale Pool and Spa Parts 920-925-3094

VS525Z - 55666_97_A

System Revision History

System PN EPN Date Requested By Changes Made55666 3141 02-20-09 Balboa New system similar to VS520Z that allows disabling Pump 2


VS525Z - 55666_97_A

Additional Options

Power Requirements

System Outputs

BALBOA INSTRUMENTS, INC.VS500ZP/N 22972 REV D

MADE IN U.S.ACOPYRIGHT 2005

J7 J8J44J60 J22

U4

FUSEK8 K5

J1A

J10

J13

J2A

EXT.RLY

AUX. FSEN. A SEN. B

VAC

J1

J2

W2W3

J12

12 3

2-SPD EXT RLY

J18

Basic System Features and Functions

Setup 1 (As Manufactured)

(Stereo)

Optional Devices

Setup 2

(Stereo)

Optional Devices


VS525Z - 55666_97_A

Basic System Features and Functions

Any time you change a DIP Switch, other than A1, you must reset Persistent Memory for your new DIP Switch Settings changes to take effect. If you do not reset Persistent Memory, your system may function improperly.

To reset Persistent Memory: Power down by disconnecting power source from spa. Put a jumper across J43, covering both pins. (See illustration below) Power up by connecting power source to spa. Wait until “ ” is displayed on your panel. Power down again. Remove jumper from J43 (May also move to cover 1 pin only) Power up again.

About Persistent Memory and Time of Day Retention:This system uses memory that doesn’t require a battery to store a variety of settings. What we refer to as Persistent Memory stores the filter settings, the set temperature, and the heat mode.

Persistent Memory is not used for Time of Day. Only models with a Serial Deluxe panel installed (VS5xxDZ and GS5xxDZ) can display the time. However, during power loss to the spa, the system will lose the correct time, and reset to 12:00 PM when power is restored.

Power Up Display SequenceUpon power up, you should see the following on the display:

Three numbers in a row, which are the SSID (the System Software ID). The third display of these numbers is the Software Version, which should match the version of your system. For example, if these three numbers are , that is a VS511SZ at version 38.

Displayed next is: “ ” (indicating the system is configured for a heater between 3 and 6 kW) or “ ” (indicating the system is configured for a heater effectively* between 1 and 3 kW). “ ” should appear for all VS models running at 240VAC. “ ” should appear for all VS models running at 120VAC, as well as all GS models. (*A heater which is rated at 4 kW at 240VAC will function as a 1 kW heater at 120VAC.)

“ ” will appear to signal the start of Priming Mode.

At this point, the power up sequence is complete. Refer to the Reference Card for the VS or GS System model of your spa for information about how the spa operates from this point on, including how to adjust the Time of Day if using a Serial Deluxe style panel.

GC

GC

GC

GC

CG

T1

SWITCHBANK A



S1

J6 J7 J8J44J60 J22

U4

FUSE .3A 250V

FUSE 20A 250V

FUSE

3A

250V

E.GN

D

F4

K6 K1

K8K9

K5

J23 J46

J46

F1

J29J47J50 F7

J17/

26 J20

J1A

J10

J13

J2A

EXT.TTRLYLL

TST AUX. FSEN. A SEN. B

VACVV

W1

W7

J1

J2

W2W3

GC

W4

K2K3

F2

J12

1 2 3

J43

2-SPDEXT RLY

J18

SWITCHBANK AS1

J6

E.GN

D

TST

J43

J43 on VS5xxZ and VS300 Series Main Board Shown.J43 on GS5xxZ Series is located in approximately the same position.

GC

SWITCHBANK A

P/N

2296

4_B

MAD

E IN

U.S.

A.VS

100

© 2

006

S1

K3

K5

K4 K1

PUMP

K2

J7 J8

U4

T0.25A 250VF2

J23

GC

OZONEJ29

HEATERAA

J9

J20

TST RST

SEN. A SEN. B

J1

Balbo

a F4

J43J6

G C

F5, F3A 250V

J26

J58 J57

J50

J50

J13

J13

J12

J12

J90

J90

LINE

NEUTRALNEUTRALWHT AC

BLK AC

W1

J18

SWITCHBANK A

TST RSTJ43J6

J43 on VS100/GS100 Series Main Board Shown.


VS525Z - 55666_97_A

GC

GC

GC

GC

RED AC

WHT ACT

BLK AC

J32

J61 J62

T1

SWITCHBANK A

J11J66 J65J15 J16 J25 J63 J64

J33 J34

J36 J37

J35



S1

J6 J7 J8J44J60 J22

U4

HTR2 HTR1

J101J100

TB1

FUSE .3A 250V

FUSE 20A 250V

FUSE

3A

250V

E.GN

D

CLASS G FUSE 30A F5

F4

K6K1

K8K9

K5

J23J74

J73

J46

J46

F1

J29J47J50F7

J17/

26 J20

J1A

J10

J13

J2A

EXT.RLY


VAC

W1

W7

W10

J1

J2

W2W3

GC

W4

K4 K2K3

Balboa

F2

J12

12 3

J43

2-SPD EXT RLY

J18TORQUE

RANGE FOR TB1:27-30 IN. LBS.

HOTBLACK

NEUTRALW

HITEHOTRED

GC

VS5xxS mode

Blower

GR

BW

J1

W1

J7

J6

F30A 480V

X-P332PN 55137

P/N 22909 REV B

2-Spd P2

5.5 kW

Circ.Pump

Ozone

Ozone and Circ Pump must be same voltage.Do not remove Fuse F7 (20A)

Audio VisualAudio Visual

12V Light

2-Spd P1

PCBA Rev D & E only.Black jumper required.Do not remove.

Wiring Configuration and DIP Settings

Setup 1 (As Manufactured)

)(Stereo)

A1, Test Mode OFF

A7, Mode changes allowedA2, See Table 1

A10, See Table 1A9, Non-Circ Mode

A5, P2 Disabled

A

Panel Button Assignments1=Pump 22=Pump 13=Temp

4=LightAux=J17/26

Panel Button Positions

1 2 3 41

4 23

1005743

SSID #VS51x/VS5xxS/VS5xxD

Compatible

J121 2 3

MemoryReset

J43

A5, 2-speed P2

120 Volt Connections


Black AC Jumpers

12 Volt Connections

Relay Control Wires

Wiring Color Key

Typically Line voltage

Typically Line voltage for 2-speed pumps

Neutral (Common)

Ground

Note flat sides in connector

Board Connector Key

1

2

3

4

WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.WARNING: Persistent Memory (J43) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)

To enable Circ Pump, set DIP switch A9 to ON (up)..


VS525Z - 55666_97_A

GC

GC

GC

GC

RED AC

WHT ACT

BLK AC

J32

J61 J62

T1

SWITCHBANK A

J11J66 J65J15 J16 J25 J63 J64

J33 J34

J36 J37

J35



S1

J6 J7 J8J44J60 J22

U4

HTR2 HTR1

J101J100

TB1

FUSE .3A 250V

FUSE 20A 250V

FUSE

3A

250V

E.GN

D

CLASS G FUSE 30A F5

F4

K6K1

K8K9

K5

J23J74

J73

J46

J46

F1

J29J47J50F7

J17/

26 J20

J1A

J10

J13

J2A

EXT.RLY


VAC

W1

W7

W10

J1

J2

W2W3

GC

W4

K4 K2K3

Balboa

F2

J12

12 3

J43

2-SPD EXT RLY

J18TORQUE

RANGE FOR TB1:27-30 IN. LBS.

HOTBLACK

NEUTRALW

HITEHOTRED

GC

VS51x modeG

RB

W

J1

W1

J7

J6

F30A 480V

X-P332PN 55137

P/N 22909 REV B

2-Spd P2Unused

Blower

Blower

5.5 kW

Audio VisualAudio Visual

Circ.Pump

Ozone

Ozone and Circ Pump must be same voltage.Do not remove Fuse F7 (20A)

12V Light

2-Spd P1

PCBA Rev D & E only.Black jumper required.Do not remove.

Wiring Configuration and DIP Settings

Setup 2)

(Stereo)

A1, Test Mode OFF

A7, Mode changes allowedA2, See Table 1

A10, See Table 1A9, Non-Circ Mode

A5, P2 Disabled

A

Panel Button Assignments1=Pump 22=Pump 13=Temp

4=LightAux=J17/26


1 2 3 41

4 23

1005743

SSID #VS51x/VS5xxS/VS5xxD

Compatible

J121 2 3

MemoryReset

J43



Black AC Jumpers

12 Volt Connections

Relay Control Wires

Wiring Color Key

Typically Line voltage

Typically Line voltage for 2-speed pumps

Neutral (Common)

Ground

Note flat sides in connector

Board Connector Key

1

2

3

4

WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.WARNING: Persistent Memory (J43) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)

To enable Circ Pump, set DIP switch A9 to ON (up)..


VS525Z - 55666_97_A

Base Model VS525Z

DIP Switches and Jumpers Definitions

Table 1 # of Hi-Speed Pumps/Blower Before Heat Disabled A2 A10

OFF OFF 0 ON OFF 1 OFF ON 2 ON ON 3

DIP Switch Key A1 Test Mode (normally OFF) A2+A10 Control amp draw requirements (See Table 1) A3 “ON” position: use Mini Panel “OFF” position: use Digital Duplex or Light Duplex panel A4 Aux Freeze (must be OFF) A5 “ON” position: 2-Speed Pump 2 enabled on expander board “OFF” position: Pump 2 disabled A6 “ON” position: 50Hz operation “OFF” position: 60Hz operation A7 “ON” position: Standard mode only “OFF” position: Std/Ecn/Sleep mode changes allowed A8 “ON” position: temperature is displayed in degrees Celsius “OFF” position: temperature is displayed in degrees Fahrenheit A9 Pump 1 speeds and Circ Modes:

A9 Circ Mode Pump 1 SpeedOFF Non-circ 2-speedON 24 hours with 3°F shut-off 2-speed

Note: Panel layout is always Pump 2 (or Unused), Pump 1, Temp, Light, with optional Blower or Pump 3 on 1-button Aux Panel.**** J2 connector on main board must be a 6-pin connector to use Aux Panel. IR Receiver is not compatible.

SSID 100 57 43

WARNING:Setting DIP switches incorrectly may cause abnormal system behavior and/or damage to system components.Refer to Switchbank illustration on Wiring Configuration page for correct settings for this system.Contact Balboa if you require additional configuration pages added to this tech sheet.

A3: OFF


Panel Button Assignments

A3:ON 1

1 2 3 4

2 3 4 A

A1

4 23

1=Pump 2 (A5 On)*2=Pump 1

*1=Unused (A5 Off)

3=Temp4=Light

Aux=J17/26

Jumper Key J12 Factory set. DO NOT MOVE. Jumper must be on Pins 1 and 2 for VS51xZ/VS52xZ/VS5xxSZ/VS5xxDZ software. Jumper must be on Pins 2 and 3 for VS50xZ software.J43 When jumper is placed on 2 pins during power-up, system will reset persistent memory. Leave on 1 pin only to enable persistent memory feature.

Alert:Pump 2 (if enabled) must be 2-speed, and uses the X-P332 expander board.To add Blower or 1-speed Pump 3, use J17/26 and 1-button Aux Panel.


VS525Z - 55666_97_A

GR

BW

W

W

FUSE 20A 250V

FUSE

3A

250V

K8 K5

J46

F1

J29J47

J20

J1A

J10

J1

W2W3

Circ.Pump

12V Light

Use this slot for the leftover Red conductorLine - Black conductor

Balboa Ozone connector configuration for 120V 60Hz

Ground (Green) conductor

Flat sides of sockets as shown

Common - Install the White conductor here for 120V ozone

Use this slot for the leftover White conductorLine - Black conductor

Balboa Ozone connector configuration for 240V 60Hz

Ground (Green) conductorCommon - Install the Red conductor here for 240V ozone

B

G

B

G

Use this slot for the leftover conductorLine - Black conductor

Ground (Green) conductorCommon - Red for 240V or White for 120V ozone (See W2 wire)

W2 wire determines voltage

Ozone ConnectionsOzone Connector Voltage: The VS500Z circuit board is factory configured to deliver a preset voltage (120V or 240V) to the on-board ozone connector (J29). See the ratings table on the wiring diagram attached to the cover of the enclosure for the configured voltage. For 240V output W2 connects to Red AC and for 120V output W2 connects to White AC.

The voltage to the ozone connector can be changed in the field if required. W2 just needs to be set for the required voltage.

WARNING: Changing the voltage of the ozone connector also effects the voltage supplied to the circ pump connector (J47). Any equipment controlled by that connector may be damaged if the wrong voltage is selected.

Balboa Ozone Generator: If the board is set up to operate a 120V ozone generator, the connector on the ozone generator is likely to be configured correctly, but should be compared to the illustration below.

If a 240V ozone generator is required, be sure the red wire in the ozone cord is positioned in the connector next to the green ground wire as described below.

Note: A special tool is required to remove the pins from the connector body once they are snapped in place. Check with your Balboa Account Manager for information on purchasing a pin-removal tool.


VS525Z - 55666_97_A

Duplex Panel Configurations

VL401 (LCD Lite Digital)PN 54251-01 with Overlay PN 11671 Connects to Main Board terminal J1 DIP Switch A3 must be off

VL200 (LCD Lite Digital)PN 52312 with Overlay PN 11127 Connects to Main Board terminal J1 DIP Switch A3 must be on

VL240 (MVP240)PN 55569 with Overlay PN 11764 (Gray Plastic)PN 53636 with no O/L (White Plastic) Connects to Main Board terminal J1 DIP Switch A3 must be on

LightTempJets LightTempJets JetsJets

VL260 (MVP260)Overlay PN 11725PN 55049 with White PlasticPN 55050 with Gray PlasticPN 55051 with Clear Plastic Connects to Main Board terminal J1 DIP Switch A3 must be on

VL400PN 55129 with Overlay PN 11822 Connects to Main Board terminal J1 DIP Switch A3 must be off

DUPL

EX

VL20PN 5 Co DIP

Jets 1Jets 2 Jets 1 LightJets 2 Temp


VS525Z - 55666_97_A

Duplex Panel Configurations

Jets 1Jets 1BlowerBlower

VX10PN 55608 with Overlay PN 40107 Required for Blower Connects to Main Board terminal J2

AUX

VL402 (LCD Super Duplex)PN 54107 with Overlay PN 10764 Connects to Main Board terminal J1 DIP Switch A3 must be off

VL403 (LED Lite Digital)PN 54104 with Overlay PN 10752 Connects to Main Board terminal J1 DIP Switch A3 must be off

VL404 (LED Digital Duplex)PN 51248 with Overlay PN 10418 Connects to Main Board terminal J1 DIP Switch A3 must be off

DUPL

EX


55666 vsp vs525_bcah

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