5 valve gas manifolds - viking instrument · 2019-04-16 · • seat tightness (zero leakage)...
TRANSCRIPT
Principle of Operation:
The 5-valve roddable manifold features two isolation valves, two equalizer valves and a vent valve in a single body forisolation and calibration of differential pressure transmitters. The RADIAL PATTERN™ manifold has an innovative angled bonnet configuration for easy operation. Additional features of the manifold include a body manufactured from extruded solid bar, robust stems and Parker’s innovative design which ensures a bubble tight seal in a variety of conditions.
5 Valve Gas ManifoldsP6M5S™ and P6MA5S™
Gas Style ManifoldUS Patent No: US 7,225,832 B2
Features and Benefits:
• Hydrotested at 150% of rated pressure (shell test). Nitrogen gas tested to 2000 psi. Complies with ASME B31.1 & B31.3 shell testing procedures as standard. Ensures structural integrity of valve.
• Seat tightness (zero leakage) verified to 110% of rated pressure. Nitrogen gas tested to 2000 psi. Complies with ASME B31.1 & B31.3 seat testing procedures as standard. Ensures zero leakage at seats for proper calibration.
• Packing below stem thread Prevents corrosion of critical stem threads
• Metal body-to-bonnet seals are in compression, not tension Mitigates risk of stress cracking
• Stem threads are rolled, not cut Higher quality stem for longer service life
• Non-rotating tapered tip stem (3/8” bore only) Extended soft seat like and a reliable soft seat shut off
• 8 RMS stem finish Extended packing life
• V-Style PTFE packing 30-40% less operational torque and less frequent packing adjustments than traditional PTFE packed valves
• Pressure component materials sourced from the US, Canada or Europe Reliable material traceability. MTR’s provided with every order for pressure containing components.
Parker Hannifin acquired PGI in 2012 and Phoenix Precision Ltd in 2014. The enclosed offering combines the best product features of the acquisitions and is the best available, safest technology to better serve customers.
2P6M5S™ and P6MA5S™, 5 Valve Gas Manifold • PPL-CAT_P6M(A)5S-001 04/17
P6M5S™ and P6MA5S™: Technical Specifications
Specifications:
Feature DescriptionType: P6M5S FxF Manifold, Roddable Pattern
Rating: Up to 6000 psi @ 100ºF (41370 kPa @ 38°C)Stem: Non-Rotating Taper Tip and Flat Tip
Packing: FKM O-ring, or PTFESeat: Delrin™, Peek™ or Tefzel™ (for blocks)
Handle: RemovableBore Size: 3/8" (Primary), 1/8" (EQ., Bleed)
Inlet Connections: 4 Bolt FlangeOutlet Connections: 4 Bolt Flange
Bonnet Lock: Pin or PlateBody Stock: 3.625" x 4.0" x 1.7" x 2.4"
Weight: 7.6 - 7.8 lbs.Special Service: O2 or CL cleaning available*
Notes: *Other specifications or services may be available.
P6M5S Straight Configurations
Specifications:
Feature Description
Type: P6MA5S Angle FxF Manifold, Roddable Pattern
Rating: Up to 6000 psi @ 100ºF (41370 kPa @ 38°C)Stem: Non-Rotating Taper Tip and Flat Tip
Packing: FKM O-ring, or PTFESeat: Delrin™, Peek™ or Tefzel™ (for blocks)
Handle: RemovableBore Size: 3/8" (Primary), 1/8" (EQ., Bleed)
Inlet Connections: 4 Bolt FlangeOutlet Connections: 4 Bolt Flange
Bonnet Lock: Pin or PlateBody Stock: 3.625" x 4.0" x 2.4"
Weight: 9.4 - 9.6 lbs.Special Service: O2 or CL cleaning available*
Notes: *Other specifications or services may be available.
P6MA5S 90º Angle Configurations
4.0”
10.4”- 10.8”(Open)
3.5”- 3.9”(Open)
BLO
CK
BLO
CK BLE
ED
2.125” 2.40”
Block valvebonnet
removed
EQ.
2 Test ports
2 Mounting holesfor 1/4” UNF bolts
1.0” spacing
Removed EQbonnet for clarity
Ventport
4.0”
10.4”- 10.8”(Open)
3.5”- 3.9”(Open)
BLO
CK
BLO
CK
BLE
ED
2.125” 2.40”
EQ.
2 Test ports
4 Mounting holesfor 7/16” UNF bolts
EQ. valvebonnet
removed
2.125”BOTTOM VIEW
(Inlet Flange Layout)
Vent port
1.625”
3.625”
Removed EQbonnet for clarity
Rod outport
Drain port
3P6M5S™ and P6MA5S™, 5 Valve Gas Manifold • PPL-CAT_P6M(A)5S-001 04/17
P6M5S™ and P6MA5S™: Bonnet Assembly, Stem and Seat, Flow Diagram
3/8” Bore O-Ring and Packed Bonnet Assembly
Removable Handle
Dust Cover
Bonnet (Lock Pin Not Shown)
Dual O-Ring SealBack Seat (Insert)
Soft Seat
Removable HandleDust Cover
“V” Type Teflon Packing (3 pcs.)
Back Seat
Bore O-Ring Packed Bonnet
Non-Rotating Taper Tip Stem
Locking Adjuster
Soft Seat
Non-Rotating Taper Tip Stem
Bonnet (Lock Pin Not Shown)
Stem and Seat Configurations
3/8” BoreNon-rotating O-ring
for Block
3/8” BoreNon-rotating Packed
for Block
1/8” BoreO-ring
for Equalize or Bleed
1/8” BorePacked
for Equalize or Bleed
Flow Diagram for All Manifolds
Pressure Core
INST
PR
OC BLOCK
BLEED
INST
PR
OCBLOCK
EQ. EQ.TEST TEST
RODPORT
RODPORT
DRAIN DRAIN
4P6M5S™ and P6MA5S™, 5 Valve Gas Manifold • PPL-CAT_P6M(A)5S-001 04/17
P6M5S™ and P6MA5S™: Pressure-Core® Seal - Advanced Stem Seal System
A Superior Design for Better Performance:
Parker’s patented Pressure-Core® Stem Seal System was tested by an independent laboratory in accordance with EPA Method 21, and the results indicate that the Pressure-Core® Stem Seal is a reliable, affordable, virtually leak-free bonnet requiring no costly, time consuming maintenance.
After years of field experience and millions of valves in service, Parker takes great pride in extending a five-year limited warranty on our Pressure-Core® Stem Seal, far exceeding the industry standard.
Product Features:
• Virtually Leak-Free Performance • No Adjustments or Maintenance Requirements • Unmatched 5 Year Warranty • No Fugitive Emissions
Fugitive Emissions Test Results:
See for yourself how our Pressure-Core® not only outperforms the competition, but sets a new industry standard...
Test ProcedureValves mechanically cycled 50 times (full open to full close) at 1,000 PSI methane, then heated to 400°F and air cooled to ambient. Procedure repeated until failure.
Failure Criteria100 PPM leak**Competition’s Emission Seal Warranty
Test Results: Parker: The Pressure-Core Seal successfully completed 694 mechanical cycles and 13 thermal cycles. Maximum leakage throughout testing was 40 PPM.
Competition: The competition’s “low emissions” graphite design failed on the 89th mechanical cycle and on average every 125 cycles throughout the testing.
Repeated maintenance was required between each failure to readjust the valve packing.
Competition
13 Thermal Cycles
13 Thermal CyclesFAILURES
FAILURE
FAILURE
FAILURE
700
600
500
400
300
200
100
0
Mec
hani
cal C
ycle
s
PEEK®
Backup Ring
FKM Core
Body Pressure
Stem Bonnet
VirginPTFE
316SSSeal Retainer
5P6M5S™ and P6MA5S™, 5 Valve Gas Manifold • PPL-CAT_P6M(A)5S-001 04/17
Meets the Following Specifications:
• ASME B31.1 Power Piping
• ASME B31.3 Process Piping
• ASME B16.34 Valves - Flanged, Thread, and Welding End
• API 598 Valve Inspection and Testing
• MSS SP-25 Standard Marking Systems for Valves, Fittings, and Flange Unions
• MSS SP-99 Instrument Valves
• MSS SP-105 Instrument Valves for Code Applications
• NACE MR0175 for all 316SS valves and A105CS body/316SS bonnet (SC Material Code)
Code Description Min. Temperature Max. Temperature
A Aflas™ 15ºF (-10ºC) 400ºF (204ºC)
V FKM -20ºF (-29ºC) 400ºF (204ºC)
P Pressure Core -40ºF (-40ºC) 450ºF (232ºC)
T PTFE -65ºF (-54ºC) 450ºF (232ºC)
D Delrin™ -40ºF (-40ºC) 200ºF (93ºC)
P Peek™ -40ºF (-40ºC) 400ºF (204ºC)
Z Tefzel™ -300ºF (-185ºC) 300ºF (150ºC)
Seal and Seat Temperature Rating:
P6M5S™ and P6MA5S™: Other Technical Information
Manifold Applications
Note: Packing material ratings based on manufacturer’s specifications. Approximations only. Parker does not represent these values as finite.
They are provided only as representative values.
Pressure vs. Temperature
Code SS SC CS
Body ASTM A182 316SS ASTM A105 CS ASTM A108 CS
Bonnet ASTM A182 316SS ASTM A182 316SS ASTM A108 CS
Stem ASTM A182 316SS ASTM A182 316SS ASTM A582 303SS
Adjuster ASTM A582 303SS ASTM A582 303SS ASTM A108 CS
Insert ASTM A182 316SS ASTM A182 316SS ASTM A108 CS
Handle ASTM A582 303SS ASTM A582 303SS ASTM A108 CS
Material of Construction:
6P6M5S™ and P6MA5S™, 5 Valve Gas Manifold • PPL-CAT_P6M(A)5S-001 04/17
P6M5S™ and P6MA5S™: Model Numbering System
BOLT OPTIONS BOLT MATERIAL DESIGNATION
Application Description Length CS 304 SS 316 SS
DP Transmitter
Bi-planar Design: Rosemount™ 1151, Honeywell™ 900 etc. 1”Blank: Standard for CS Manifolds
Blank: Standard for SS Manifolds
-S6
Coplanar Design: Rosemount™ 3051, 3095, 2024 with coplanar flange. 2 1/2”Blank: Standard for CS Manifolds
Blank: Standard for CS Manifolds
-225S6
Flow Computer
ABB Total Flow, Thermo Fisher™ (with Honeywell™ Transducer Module), Barton Scanner, Bristol Teleflow & TeleTrans
1”Blank: Standard for CS Manifolds
Blank: Standard for SS Manifolds
-S6
Fisher™, Flow Automation™ (with Rosemount™ Transducer module), Daniel, Dynamic Fluid
2 1/2”Blank: Standard for CS Manifolds
Blank: Standard for CS Manifolds
-225S6
DP Transmitter with DP to GP Adapter
DP Bi-planar design used in combination with DP to GP Adapter (DPG6S) 2” -200CS -200S4 -200S6
DP Coplanar design used in combination with DP to GP Adapter (DPG6S) 3 1/4” -325CS 325S4 -325S6
Parker Orifice Size Type Inlet Size Inlet Type Outlet Size Outlet Type Material Packing Seat Stem Tip
P 6=3/8” M5S FL=Flange FL=FlangeSS=ASTM A182
316/316LA=Aflas™ D=Delrin™ DL=Dielectric
MA5SSC=ASTM A105 CS*
V=FKM P=Peek™OR= FKM
O-ring Flange Seal
CS=ASTM A108 CS*
T=PTFE Z=Tefzel™**
P=Pressure Core
EXAMPLE: P6MA5SFLDLSSVD = 3/8” Orifice, Angle Manifol, Flange Inlet, Flange Outlet, 316SS Body, FKM Packing, Delrin™ Seats, Non-rotating Tapered Tip Stem on Blocks, Flat Tip Stem on Bleed and EQs
P 6 MA5S FL FL SS V D
*For code applications, A108 CS is unacceptable, A105 CS must be selected for CS valves.**For block bonnet only.Note: Standard Bolting Options: 1. CS - carbon steel, Gr.8, zinc plated bolts; SS - stainless steel, 18.8 (304SS) bolts. 2. All manifolds are supplied with both 1” lg. and 2-1/2” lg. bolts. 3. Manifolds with dielectric option are supplied with 1-1/4” lg. and 2-1/2” lg. bolts.
7P6M5S™ and P6MA5S™, 5 Valve Gas Manifold • PPL-CAT_P6M(A)5S-001 04/17
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PPL-CAT_P6M(A)5S-001 April2017
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