441 colombia-energy-efficiency-2008

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2008 Energy Effiency actions Colombia

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Page 1: 441 colombia-energy-efficiency-2008

2008

Energy Effiency actions Colombia

Page 2: 441 colombia-energy-efficiency-2008

Schneider Electric 2Colombia - EE 2008

Contents

1. Team Formation2. Energy Breakdown3. Energy data and KPI’s4. Actions Done5. Actions propose stage 26. Payback Actions & System architecture

Attachments Files.

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Schneider Electric 3Colombia - EE 2008

1. Team Formation

● Pilot:● Cesar Cabrera (Quality Manager).

● Team members

● Germán Morales (HSE Manager).

● Carlos Felipe Salcedo (Energy Efficiency Engineer).

● Carlos G. Rodríguez (Commercial Manager PMC).

● Orlando Numpaque (Project Manager).

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Schneider Electric 4Colombia - EE 2008

2. Energy Breakdown (Electricity and Water Consumption)

ELECTRICITY CONSUMPTION

LIGHTING

METALWORKING MACHINES

COMPRESSORSAIR CONDITIONING

COMPUTER EQUIPMENT (PC's and UPS)

LIGHTING COMPUTER EQUIPMENT (PC's and UPS) METALWORKING MACHINES AIR CONDITIONING COMPRESSORS

ELECTRICITY CONSUMPTION PER MONTH kw/h $ %

LIGHTING 26.768 6.236.944 65,90%

COMPUTER EQUIPMENT (PC's and UPS) 11.077 2.580.941 27,27%

METALWORKING MACHINES 1.674 390.133 4,12%

AIR CONDITIONING 600 139.800 1,48%

COMPRESSORS 500 116.500 1,23%

AVERAGE ELECTRICITY CONSUMPTION 40.619 9.464.227 100,00%

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Schneider Electric 5Colombia - EE 2008

WATER CONSUMPTION

CAFETERIA

BATHROOMS

GARDEN

CLEANING

BATHROOMS CLEANING CAFETERIA GARDEN

2. Energy Breakdown (Electricity and Water Consumption)

WATER CONSUMPTION PER MONTH m3 $ %

BATHROOMS 111 318.015 60,00%

CLEANING 37 106.005 20,00%

CAFETERIA 28 80.220 15,14%

GARDEN 9 25.785 4,86%

AVERAGE WATER CONSUMPTION 185 530.025 100,00%

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Schneider Electric 6Colombia - EE 2008

3. KPI’s (Electricity Consumption and Water Consumption)

● KPI’s 2007: 0,58 Kwh/employee

2008: 0,52 Kwh/employee (target). This target is 10% less than the real consumption of 2007.

Electricity Consumption

● KPI’s 2007: 933 m3/employee

2008: 657 m3/employee (target). Our Target to 2008 is Keeping our consumption of 2007.

Water Consumption

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Schneider Electric 7Colombia - EE 2008

ELECTRICITY CONSUMTION

KWhHour

EmployeeKW/ Hour Employee

Target(Kw/ Hour Employee)

Cumulative(Kw/ Hour Employee)

Trend

2004 418.237 480.822 0,87 0,63 0,87

2005 437.681 721.612 0,61 0,83 0,61

2006 429.211 796.070 0,54 0,58 0,54

2007 479.194 832.641 0,58 0,58 0,58

YEAR 2008

January 40.323 81.873 0,49 0,52 0,46

February 43.113 89.077 0,48 0,52 0,46

March 41.638 89.296 0,47 0,52 0,45

April 42.435 97.839 0,43 0,52 0,45

May 43.822 88.909 0,49 0,52 0,46

June 41.926 99.052 0,42 0,52 0,46

Our KPI’s until Now:

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Schneider Electric 8Colombia - EE 2008

Our KPI’s until Now:

Water Consumption by Employee 2008

m3 EmployeeConsumption

(Lt/ Employee)Target

(Lt/ Employee)Cumulative

(Lt/ Employee)Trend

2004 1236 947 1305 1014 1.306

2005 1285 1308 982 1241 982

2006 1178 1514 778 933 782

2007 1223 1862 657 933 657

YEAR 2008

Januery - Fabruary 135 404 334 657 291

March - April 123 437 282 657 271

May - June 115 443 260 657 291

July - August

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Schneider Electric 9Colombia - EE 2008

4. Actions Done

ELECTRICITY CONSUMPTION.

YEAR 2006.

●Painting with white colors the walls.●Capacitor Bank installation.●Ensure that the lights and computers are turned off at the end of last shift.●Develop the awareness regarding the electricity consumption through the Environmental Campaign (Stage 1).●Electricity consumption monitoring (environmental watcher).

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Schneider Electric 10Colombia - EE 2008

4. Actions Done

YEAR 2007.

● Develop the awareness regarding the electricity consumption through the Environmental Campaign (Stage 2) and the Health, Safety and Environment video.

● Replacement part of the compressed Air System (compressors and connectors).

YEAR 2008.

● Develop the awareness regarding the electricity consumption through the Energy Efficiency Campaign.

● Installation of Meters for zones.

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Schneider Electric 11Colombia - EE 2008

WATER CONSUMPTION:

YEAR 2006.

●Installation of "PUSH" system at water sources.

●Installation of efficiency toilets.

●Change damaged toilets.

●Quick Corrective actions to eliminate wastes of water, and ensure that doesn't exist water leaks.

●Develop the awareness regarding the water consumption through the Environmental Campaign (Stage 1).

●Water consumption monitoring (environmental watcher).

YEAR 2007.

●Develop the awareness regarding the water consumption through the Environmental Campaign (Stage 2) and the Health, Safety and Environment video.

4. Actions Done Cont.

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Schneider Electric 12Colombia - EE 2008

Instalation of "PUSH"

system at water sources

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Schneider Electric 13Colombia - EE 2008

5. Actions propose stage 2

ELECTRICITY CONSUMPTION:

●Replacement the current lighting system to another system more efficient.( it depend of other decisions due 21% of Building area belong to Schneider)

●Looking for new sources of save of electricity through a Electrical Audit.

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Schneider Electric 14Colombia - EE 2008

6. Payback Actions done and under consideration (financial and saving terms)

CAPEX (€)Time of recovery of

investment

LightingReplacement the current lighting system toanother system more eficient.

324.00013.966 kw/month

(52% of the current consumption). $ 3.254.078 33 months

Replacement part of the compressed AirSystem (Buying one compressor of 10HPinstead one of 20HP).

4138

179 Kw/month(Because the consumption of the Compressor would be the half of

the current).

$ 41.707 24 months

Replacement part of the compressed AirSystem (Replacement tha damageconnectors).

22050 Kw/month

(Approximately the savings is of 10% of current consumption).

$ 11.650 36 months

All electricity system

Electrical Audit. 6.550

Capacitor Bank

Eliminate penalties due bad power factor- 7.000 8 monthsThe saving 9000 Euros pear year.

ACTION

Compressed Air Aystem

TBD.

SAVINGS (KW)

We have decided to postpone the lighting due a high probability to change of building during next year.

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Schneider Electric 15Colombia - EE 2008

Measure and Controlling

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Schneider Electric 16Colombia - EE 2008

Measure and Controlling

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Schneider Electric 17Colombia - EE 2008

Energy Efficiency

Advantajes «  ION Enterprise 5.6  »

● Integration of several energy to the system, including measurements of energy, water, gas, among others.

● Evaluators in line with the Power Quality supplied to us, according to different standards such as IEC61000-4-30 Class A, EN50160, IEEE 519, among others.

● 100% compatibility with our measuring equipment, protective systems, control and in general our whole range of equipment offered on the market.

● Knowledge management system and by our staff.

● Generation and transmission of reports by e-mail online, in different formats.

● Ability to perform remote and automatic control of our bank of capacitors or breakers, according to the conditions of the electrical system.

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Schneider Electric 18Colombia - EE 2008

Energy Efficiency

Advantajes «  ION Enterprise 5.6  »

● Interoperability with our software packages across process control system OPC, ODBC environment under windows and PQDIF formats.

● Multi-user access to customized graphical views of system diagrams, real-time and historical data, status indicators and alarm messages.

● Multi-level security.

● The software includes sophisticated load aggregation and arithmetic calculation.

● Web-enabled access gives each user a personalized view to timely, relevant information.

● It helps you study historical trends to reveal energy waste or unused capacity as well as verify efficiency improvements and allocate costs to building, department or process.

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Schneider Electric 19Colombia - EE 2008

Attachments Files

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Schneider Electric 20Colombia - EE 2008

1. Environmental Campaign Stage 1.

In the first stage of our “Environmental Campaign” we did a strong work with the internal community (employees).

We started asking about their environmental dream, after, we did an invitation to select waste at source through the awareness that makes the placement of pictures of their children in the containers available for that purpose.

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Schneider Electric 21Colombia - EE 2008

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Schneider Electric 22Colombia - EE 2008

2. Environmental Campaign Stage.

First Stage. Environmental Campaign

Flash No. 1.

Flash No. 2.

Second Stage. Environmental Campaign

Screen Saver No. 1.

Screen Saver No. 2.

Screen Saver No. 3.

For the second stage of our “Environmental Campaign” we wanted going beyond the green rules.

Through screen savers of computers, we think in the posibility to do strong the awareness that we create in the first stage, and try that the internal community do simple things like select waste at source but in each one of our homes.

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Schneider Electric 23Colombia - EE 2008

Campaign of Energy Efficiency.

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Schneider Electric 24Colombia - EE 2008

Campaign of Energy Efficiency.

●We knows that one of the main sources of energy consuption is the ilumination, and for it, we design a special campaign of “Energy Efficiency” that is looking for “Make the most of our energy” and only spend what we need.

Image shared through plasmas screens

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Schneider Electric 25Colombia - EE 2008

Messages installed in each switch.

●Interactive Campaign using Plasma and e-mail

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Schneider Electric 26Colombia - EE 2008

Energy Efficiency external communication

Energy Efficiency tour, a day with Customer sharing concepts and using our internal project as example; 5 Cities and 300 attendants.

One example of Energy Efficiency press news.

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Make the most of your energy