3 6 field experience in sfra measurement on generator transformers

28
Field Experience in SFRA Measurement on Generator Transformers on Generator Transformers EuroDoble Conference 2009 M. Boltze Doble LDIC Germany A. Saravanakumar S. Markalous Doble LDIC Germany Doble LDIC Germany ©Doble Engineering

Upload: georgije

Post on 01-Nov-2014

71 views

Category:

Documents


10 download

DESCRIPTION

SFRA generators and transformers

TRANSCRIPT

Page 1: 3 6 Field Experience in SFRA Measurement on Generator Transformers

Field Experience in SFRA Measurement on Generator Transformerson Generator Transformers

EuroDoble Conference 2009

M. BoltzeDoble LDIC

Germany

A. Saravanakumar S. MarkalousDoble LDIC

GermanyDoble LDIC

Germany

©Doble E

ngineeri

ng

Page 2: 3 6 Field Experience in SFRA Measurement on Generator Transformers

Outline

• IntroductionIntroduction• Principle of SFRA• Interpretation Strategy• Interpretation Strategy• Sample results• Conclusion• Conclusion

2

©Doble E

ngineeri

ng

Page 3: 3 6 Field Experience in SFRA Measurement on Generator Transformers

Diagnostic Testing Method

• Monitoringg– Sensor development– Data acquisition, noise suppression, filtering

• Diagnosis– Interpretation of monitored data

f• Benefits– Reduced risk of failure, better asset management

Better maintenance strategy– Better maintenance strategy

3

©Doble E

ngineeri

ng

Page 4: 3 6 Field Experience in SFRA Measurement on Generator Transformers

DTCM Methods

Insulation System Winding/core arrangement

Partial discharge Leakage reactance

Dissolved gas analysis Low voltage impulse test

Top oil temperature Transfer function method

Degree of polymerisation Sweep Frequency Response Analysis (SFRA)(SFRA)

Furan analysis

Recovery voltage

Insulation resistance

tan(δ) or loss factor

4

©Doble E

ngineeri

ng

Page 5: 3 6 Field Experience in SFRA Measurement on Generator Transformers

LVI and TF method

Tested winding

0.4

0.6

0.8

1

cita

tion

- v(t)

1.2μs / 50μs LV Impulse (V)

Non-Tested winding (shorted) 0 100 200 300 400 500 600 700 800 9000

0.2

Exc

0

5

se -

in(t)

Neutral Current (mA)

)(tv 0 100 200 300 400 500 600 700 800 900-10

-5

Res

pons

time (μs)

0.3 200Time domain data deconvoulted in frequency domain (TF method)

0

0.1

0.2M

agni

tude

-200

-100

0

100

Phas

e (d

eg)

0 4Direct frequency domain measurement (SFRA)

200

)(tin

)()()(

fVfIfH n

=0 500 1000 1500 20000

0.1

0.2

0.3

0.4

Mag

nitu

de

0 500 1000 1500 2000-200

-100

0

100

00

Phas

e (d

eg)

5

0 500 000 500 000Frequency (kHz)

0 500 000 500 000Frequency (kHz)

©Doble E

ngineeri

ng

Page 6: 3 6 Field Experience in SFRA Measurement on Generator Transformers

Principle of SFRA

• Apply spectrally pure sinusoidal signal

• Measure excitation and response• Compute and store Gain/phase• Repeat measurement at next

di t fdiscrete frequency• Direct frequency domain

measurement• Better immunity to noise and• Better immunity to noise and

interference• Sensitive in detecting winding/core

movementmovement• An Draft on IEEE Guide for

performing SFRA exists

6

©Doble E

ngineeri

ng

Page 7: 3 6 Field Experience in SFRA Measurement on Generator Transformers

Practical difficulties

• Ensure spectral purity of sourcep p y• Source harmonics exist & introduce problems• Excitation level low; SNR problem for on-site• Influence of cable length, bushing capacitance• Unshielded connecting leads cause problems

7

©Doble E

ngineeri

ng

Page 8: 3 6 Field Experience in SFRA Measurement on Generator Transformers

Typical Response of winding

Magnitude Admittance – Y(f)

PhasePhase

+ 90

- 90

8

©Doble E

ngineeri

ng

Page 9: 3 6 Field Experience in SFRA Measurement on Generator Transformers

SFRA and Natural frequencies

• Several factors affect natural

Equivalent circuit representation of a two winding single phase transformer

frequency– Winding type, position,

arrangement, clearance and t i l titerminal connection

– Terminal connection is the only factor that can be externally manipulatedexternally manipulated

• Some natural frequencies are non-excitable under certain terminal connectionsterminal connections

• Knowledge of all natural frequencies indicates highest sensitivitysensitivity

9

©Doble E

ngineeri

ng

Page 10: 3 6 Field Experience in SFRA Measurement on Generator Transformers

Influence of Terminal Conditions

0.8

1(a) - Excitation with respect to ground

HVOC/Y(f)0.8

1 (b) - Excitation with respect to ground

)

HVSC/Y(f)

1

3 1

2

0.2

0.4

0.6

Mag

(p.u

)

0.2

0.4

0.6

Mag

(p.u

)

2

4

56

7

8

1

3

45

6

0 0

0 6

0.8

1 (c) - Excitation with respect to neutral

u)

HVOC/Y(f)

0 6

0.8

1 (d) - Excitation with respect to neutral

u)

HVSC/(Yf)

2

5

1

0.2

0.4

0.6

Mag

(p.u

0.2

0.4

0.6

Mag

(p.u

1

2 3

Fig. 1 Measured amplitude frequency response pertaining to terminal connection wherenon tested windings are – (a), (c) open circuited and floating (b), (d) shorted and floating

0 500 1000 1500 20000Frequency (kHz)

0 500 1000 1500 20000Frequency (kHz)

10

g ( ) ( ) p g ( ) ( ) g

©Doble E

ngineeri

ng

Page 11: 3 6 Field Experience in SFRA Measurement on Generator Transformers

Pole-Zero

5

d/s)

-5

0

ω (M

rad

-0.1 -0.09 -0.08 -0.07 -0.06 -0.05 -0.04 -0.03 -0.02 -0.01 0 0.01σ (Mneper/s)

5

5

0

5

ω (M

rad/

s)

Fig 2 Pole Zero representation corresponding to Fig 1(a) and (d)

-0.1 -0.09 -0.08 -0.07 -0.06 -0.05 -0.04 -0.03 -0.02 -0.01 0 0.01

-5

σ (Mneper/s)

11

Fig. 2 Pole-Zero representation corresponding to Fig. 1(a) and (d)

©Doble E

ngineeri

ng

Page 12: 3 6 Field Experience in SFRA Measurement on Generator Transformers

All System Function Terminal Condition

0.5

1

Mag

1 2 3 4 67

8 910 11

125 Ig(ω)/Ip(ω)

0

M

0 5

1

ag

1 2 3 45

6 7 89

10 11 Vp(ω)/Ip(ω)

0

0.5

Ma

1 1

3Ip(ω)/Vp(ω)

7

0

0.5

Mag 2 3

4 5 68 9 10

11 Vsn(ω)/Vp(ω)

7

0 100 200 300 400 500 600 700 800 900 10000

0.5

Mag 2

3 4 5

Vsn(ω)/Vp(ω)

12

0 100 200 300 400 500 600 700 800 900 1000Frequency (kHz)

©Doble E

ngineeri

ng

Page 13: 3 6 Field Experience in SFRA Measurement on Generator Transformers

Cable Terminations

0.8

1

)

(a)

Vout(f)/Vin(f)

1

0.2

0.4

0.6

Mag

(p.u

)

2 34

56

7

8

910

0

0 6

0.8

1

u)

(b)

Vout(f)/Vin(f)

1

0.2

0.4

0.6

Mag

(p.u

2

34 5 6 7

Measured amplitude frequency response pertaining to terminal connection where nontested windings are open circuited – (a) 50 Ω(b) 1 MΩ termination

0 100 200 300 400 500 600 700 800 900 10000Frequency(kHz)

13

g p ) ( )

©Doble E

ngineeri

ng

Page 14: 3 6 Field Experience in SFRA Measurement on Generator Transformers

Dynamic Range

1.5 (a)Vout(f)/Vin(f)

3

0.5

1

Mag

(p.u

) 1

24

5 6 7 89

0

1.5

(b)

Vout(f)/Vin(f)

5 6 7 8

3

0.5

1

Mag

(p.u

)

98765

42

1

0 100 200 300 400 500 600 700 800 900 10000Frequency(kHz)

Measured amplitude frequency response from a single phase two windingtransformer (a) with dynamic range (b) without dynamic range

14

transformer – (a) with dynamic range (b) without dynamic range

©Doble E

ngineeri

ng

Page 15: 3 6 Field Experience in SFRA Measurement on Generator Transformers

DOBLE SFRA EQUIPMENT

• Voltage – 10 V p-p (at 50 Ωimpedance)impedance)

• Frequency range – 10 Hz to 10 MHz

• Accuracy – ±1 dB to -70 dB• Accuracy ±1 dB to 70 dB• Input/Output impedance – 50 Ω

• Number of sample 1250• Number of sample – 1250 (logarthmically placed)

• Three lead measuring system

15

©Doble E

ngineeri

ng

Page 16: 3 6 Field Experience in SFRA Measurement on Generator Transformers

Current practice (Doble)

Tested winding- Exciting Phase / Line end- Response measuredResponse measured

- Neutral (1 – phase)- Phase (3 – phase/ ∆ )- Neutral (3 – phase/ Y)

N d i diNon tested winding- Open circuited- Short circuited

Non tested terminals are floating

16

Non tested terminals are floating

©Doble E

ngineeri

ng

Page 17: 3 6 Field Experience in SFRA Measurement on Generator Transformers

Test and Analysis

• At factory– Before and after any destructive testing (like short circuit

strength assesment test)– Routine test (Baseline data)out e test ( ase e data)

• At Field– Routine test (after installing)

Before and after relocation– Before and after relocation– After any major event

• Analysis– With baseline data– Phase to phase– Sister unit measurements

17

©Doble E

ngineeri

ng

Page 18: 3 6 Field Experience in SFRA Measurement on Generator Transformers

General Guideline

Screen captured from DOBLE SFRA ANALYZER (M5200)

SC response

Core Influence Bulk movement (Core/winding)Winding geometry

Magnitude

OC response

Winding geometryBushing, lead movement and so on

Phase

18

©Doble E

ngineeri

ng

Page 19: 3 6 Field Experience in SFRA Measurement on Generator Transformers

Characterstics of windings

Open circuit response measured from 60 MVA, 128.36 / 20 kV transformer

H2 / Middle phaseH3 / Outer phase

Comparison of outer phases (H1 and H3)

Comparison of middle phase with outer phase (H2 and H3)

19

©Doble E

ngineeri

ng

Page 20: 3 6 Field Experience in SFRA Measurement on Generator Transformers

Measurable Parameters

Open circuit responseExcitingcurrent

Sh t i itShort circuit response

Leakage reactance

Inductance

DC winding

resistanceresistance

20

©Doble E

ngineeri

ng

Page 21: 3 6 Field Experience in SFRA Measurement on Generator Transformers

Certain type of faults

• With and without oil – spectrum remains same with increase in natural frequenciesincrease in natural frequencies

• Bad ground – shows notable differences at high frequencies (f>1 MHz)

21

©Doble E

ngineeri

ng

Page 22: 3 6 Field Experience in SFRA Measurement on Generator Transformers

Core Magnetization

22

©Doble E

ngineeri

ng

Page 23: 3 6 Field Experience in SFRA Measurement on Generator Transformers

Interpretation strategy (phase - phase)Interpretation strategy (phase phase)

Open circuit f 2 kH

Short circuitf 10 H• f<2 kHz

– Check for indications of core magentization

• 2 kHz<f<20 kHz

• f<10 Hz– Expect matching between traces.

If not, then winding resistance should be tested0

– Check for bulk winding movement• 20 kHz<f<400 kHz

– Identify frequency beyond which d ‘t i fl

• 10 Hz<f<100 Hz– Locate inductive roll off section

and identify the variation in dB (if any)core doesn‘t influence

– Look for variations in spectrum– Ensure quasi-matching of

spectrum

any)– Variation more than 0.1 dB

indicates variation in impedance• 20 kHz<f<800kHzp

• f>1 MHz– Incase of variations, check for

proper ground connections

– Variation in mid frequency range indicates axial movement of winding

23

©Doble E

ngineeri

ng

Page 24: 3 6 Field Experience in SFRA Measurement on Generator Transformers

On-site SFRA Measurement

Connection from HV winding

3 phase, 2 winding, 40 MVA, 128 kV / 20 kV

HV winding

Test setup & IInstrumentation

M5200

24

©Doble E

ngineeri

ng

Page 25: 3 6 Field Experience in SFRA Measurement on Generator Transformers

40 MVA, 128.36 kV/20 kV, 2-winding, 3 phase transformertransformer

core magnetization

Expected winding movement (H2 - Middle phase)

Confirm winding movement (H2 - Middle phase)

25

©Doble E

ngineeri

ng

Page 26: 3 6 Field Experience in SFRA Measurement on Generator Transformers

60 MVA, 128.36 kV/20 kV, 2-winding, 3 phase transformertransformer

core magnetization

Expected winding movement (H2 - Middle phase)

core magnetization

Axial movement of winding

Winding movement detected (Outer phase - H3)

26

©Doble E

ngineeri

ng

Page 27: 3 6 Field Experience in SFRA Measurement on Generator Transformers

Conclusion

• Being a non invasive technique, SFRA helps in better g q , passet management

• It also improves quality of maintenance program• Capable of early detection of any developing fault• On contrary, other diagnostic tests (like DGA, Furan

analysis PDC and so on) indicate only after the fault hasanalysis, PDC and so on) indicate only after the fault has occured

• M5200 is a popular SFRA equipment, proven to be accurate and repeatable in measurements

27

©Doble E

ngineeri

ng

Page 28: 3 6 Field Experience in SFRA Measurement on Generator Transformers

Thank you for attendingThank you for attending

2009 EuroDoble Conference©Do

ble Engin

eering