2014 rustx steel mills

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NOW AVAILABLE AND MADE

IN USA!

USA, India – 3 Units, Italy, France,

Thailand – Manufacturing and exports

to 25 countries globally

About Us

2

RDM RustX USA

12 Years old in USA

More than 500 customers nationwide

All in house manufacturing of products

RustX HI Tech International – Largest and oldest manufacturer of Polymers inPunjab India

8 Group Companies in India

Existence since 1983

Tecnoprimaf RustX Italy

Bucher RustX France

Tech Store RustX Thailand

Mercamer RustX Finland

RDM RustX USA – 60,000 sq ft

Manufactures VCI packaging rolls,

bags, sheets and custom printing

available

Slits VCI papers into rolls and

sheets

Holds stocks of various oil grades

800 employees globally

10000+ customers globally

30+ Oem’s

20+ customers in steel mills

Patents and trademarks in various

product technologies

Reach, ROHS approved

Presence in 25 countries globally

RDM RUSTX LA,

USA

3

Global Sites

4

North India Plant 150,000 sq ft – 30 year old facility

Delhi Plant 50,000 sq ft, 3 years old Mumbai Plant 65,000 sq ft – 8 years old

Corporate Office Space – Upcoming by Nov 2014

Jaz Manak

Chairman – RDM RustX USA

Sid Sareen –Director Technical

Honors degree holder in Polymer and Chemical Engineering Australia, EE – Harvard - USA

Mukul Sareen – Director Business Development

C.Knoop, Australia – Technical Assistance and Chemical Suppliers

Promoters

5

Our Values

6

Integrity Flexibility

Respect Innovation

VCI Packaging Leadership in VCI Innovation

Industrial Lubricants – Complete range of Industrials Oils

Product

Divisions

7

Clients

Steel Mills

POSCO

Claas Renault–Supplying for

packaging and vendors for

over 10 Years

Tractors

10

New Holland – Spare

parts, exports of CBU,

SKD, CKD

Mahindra – 25,000 tractors

per month

SONALIKA - Spare parts,

CBU, SKD, CKD, Lubricants

and Washing Medias

Messey Ferguson–

Simpsons – Packaging for

engines and parts

Same Deutz– Complete

Packaging Solutions

Trucks

11

Volvo – Supplier for parts, engines, bodies

and sole vendor in many units across IndiaEicher – Supplier to all major vendors

for rustxoils, packaging and lubricants

Mahindra Navistar – Suppliers to parts

manufacturers for exports from India to USATATA – suppliers to various divisions

making parts, vendors and for exports

Bikes

12

Suzuki – All CKD and SKD exports packed

and supervisedYamaha – All CKD and SKD exports

packed and supervised

Bajaj– All vendors apply

RustX oils before

despatch

Honda– All CKD and

SKD exports packed

and supervised

Ducati– All parts

packed in India are

exported to Italy in

RustX

Volvo Eicher Power Train= 100% Share

Suzuki Maruti Cars = 100% Share

Caterpillar Aus, India and others = 100% Share

Honda MSI = 100% Share

Suzuki Motorcycle = 100% Share

CLAAS Renault I Ltd. = 100% Share

Yamaha I Ltd = 100% Share

New Holland I Ltd = 100% Share

Mahindra & Mahindra = 100% Share

Mahindra Navistar Project = 100% Share

Volvo E Commercial = 100 % Share

International Tractors Ltd = 100% Share

Tata Auto Components I Ltd. = 100% of TACO Vendors

Ashok Leyland

Business Share with OEM’S

13

AQUAFLUSH

VCI Anti Corrosion products

& Industrial LubricantsAutomotive Lubricants

Industrial Cleaning AgentsMoisture Control Desiccants

Brands

Rust-X provides a TOTAL solution

VS

Multiple Suppliers causing Incompatibility

Solutions

15

Metalworking Washing

Aquaflush

Rust Prevention VCI Packaging

Industrial

Lubricants

RP Oils

Aerosols

Plastics, Papers etc

Desiccants

Rust Removal

Neutrasafe

Neutralizer

Packaging in VCI

VCI Works By

Evaporation & De-activation of

moisture

Multi-molecuar film onto the metal

Altering the pH

Passivating the electron flow

Proprietary VCI

Technology

16

16

Fe2O3 Fe3O4 Fe Fe Fe Fe Fe

SMP Technology

Speedy Moisture Passivation

30 second formula vs 12 hours of

competition to make pH of packaging

alkaline (live test available)

The Myth VCI works like a sponge to absorb moisture

VCI is harmful to environment

VCI is carcinogenic

Truth

VCI reacts with moisture to form a bond that is non reactive with Iron

RustX products are Reach approved and ROHS compliant

RustX products are recyclable

Lets squash

the MYTH

17

Trademark and

Patents

18

Papers Plastics VCI Emitters

ROHS

Compliant

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ECO

RUSTX

20

Reach approved VCI products

Ecologically and biologically

friendly corrosion prevention

chemicals

Non carcinogenic chemicals

Easy disposal

Minimal consumption

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Equipment

3 Layers vs 1 Layer Plant

1 Layer

Plant

22

Conventional Plant

Single Layer Structure

Less Tacky film due to lower

impregnation of tacky

additives

Lower VCI Dosage

Lower Elongation due to

lesser take up

Lower production capcity

Higher Water Vapour

Emission Rates

Higher Oxygen

Transmission Rates

Higher blow holes and

puncture points

Co Ex Plant

Outer Layer

High quantity of strengthening

polymers

High corona treatment for better

printing adhesion

Middle Layer

High moisture and oxygen

barrier polymers that also give

better strength and elongation

VCI Additives for appropriate

bleeding to the inner layer

Inner Layer

VCI Additives in high proportion

High tacky additives

Co Ex Plant

23

Construction of Tuff Film

Outer layer – Moisture

Resistant film with

printable surface

Middle layer – High

Density Barrier H20 &

O2

Inner Layer – VCI Film

More VCI concentrated

on the inside and can

only MIGRATE

towards the wrapped

component

CoEx vs

1 Layer Film

La

ye

r 1

La

ye

r 2

-B

arr

ier

La

ye

r 3

Adhesive is non

controlled and

bleeds more on

one side

VCI film is

single Layered

VCI can migrate

to both the

sides as there is

no High Density

barrier

1- Layer filmCo Ex film

Pores

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1 Layer cast film has higher permeability of

moisture and oxygen compared

to a CO Extruded film

1 layer Co-EX Films

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Steel Mills

Coil Packaging Automated

Coil Packaging Manual

Sheet Packaging Manual

Steel Rods Packaging

Automated Coil

Packing using

VCI Stretch

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1. Cross Linked Polymers for Higher Tensile Strength

Advantages of

RUSTX Films

2. Highly tacky stretch films for higher adhesion

Fe

4.) Co – Extrusion Film for better elongation and

strength

Layer 1

Layer 2 - Barrier

Layer 3

3. Patented SMP VCI Technology for upto 5 years

protection

Demonstrable Proprietary

technology provides higher strength

in low gauge films

Type of Polymers used distinguish a film

Cross Linking increase functional strength

A film made on a Co Ex plant is 30% stronger than

made on 1 layer plant or cast line

Better polymers with lower MFI are used to

strengthen a film

VCI additive in the inner film maintain a ph of 8-9

inside the packaging

Tackiness on both outer and inner enable better

adhesion of the film layers

High elongation up to 900% results in lesser

tearing at the edges.

Specialty of

RustX Films

RustX Power Stretch Film 2.7 mil thick is a solution for improvement in steel mills

High adhesive strength so the whole coil skin packed and sealed and no moisture can

enter packaging unlike many competitive products

Corrosion prevention chemicals added to prevent oxidation upto 5 years storage

Excellent elongation and cocooning effect and the film doesn’t tear from edges

Special cross linked polymers put in the middle layer of film for special strength on

edges.

600% - 900% elongation in the film

Bet on RUSTX for development of Thinner Gauge Films and Continuous

Technical Improvement.

Why Power

Stretch Film

30

Multi Colour

Printing

RustX films can be printed to upto 6 colours on roto gravuere machines

All printing is done free of cost

I.E. make your brand visible to many people

Coil Manual

Packing

Coil Packing using VCI 3 Layer Lay flat film

8 mil film with outer layer as blue and inner layer

white

Elongation rated 900%, tensile strength 150% more

than conventional films because of good cross linking

Higher puncture resistance and lesser tearing on the

edges by at least 50%

No requirement of multiple films

Manual packaging of sheets using

VCI Tuffpaulin

Tougher films so no multiple films

required

VCI present on the inner layer and

hence no extra VCI sheet required

Manual

Packing

33

Moisture during transportation –

100% RH with Temp of 45 - 48 C

Breathing of the Packaging –

Changes in Temperature & Volume

of Air

Removal Of Oil from the surface by

absorption

Absorption of Humidity or water

retention by Interleaving Paper

Rainfall during transportation

Improper Storage Conditions

Causes of

Rust

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Snow causing seepage of water inside

the coils

Poor tacky adhesives can lead to gaps

Poor VCI is a major cause of non neutral

environment in packaging

Rain Water, water at ports or sea can

seep through the edge of protectors

Only a good quality tacky

stretch can result in tightly

wrapped coil

35

Causes of

Rust

Poor Stretch wrapping causing moisture to go inside

packaging

Causes of

Rust

36

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Cutting Oils

Rust Preventive Coolant Additives

Lubricants

Chemicals

Water based cutting oil 5% in concentration to be used in CNC/VMC/HMC

Machines

6-12 months tank life

Biocides present for good bacteria to eat bad bacteria to keep tank foul free

Rust Preventives added for upto 7-15 days corrosion prevention after

machining

More lubricity (oil viscosity 50cst) for better surface finish

Low cost per gallon and cost per component

Cutting Oil

Water based washing

3% conc in water

Millipore values less than 2

Heating may or may not be

required

No corrosion for upto 5 days

after washing

Non flammable

Biologically friendly

Aquaflush

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Batch

Cleaning

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RPA4500

42

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Neutrasafe

Neutral rust remover

Non Acidic

Safe for eco and bio

Patented product

Converts rust to metal in 5-10

minutes

No mechanical action required

Rust

Removers

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Observe the rust being removed and extracted into the liquid by the

Changing colour of the liquid from transparent to yellowish brown

5-15 minutes required to convert complete corrosion

Rust Remover

used on

Castings

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