2014 Golf, GTI & Golf R - ?· VW Golf & GTI Quick Reference Specification Book • January 2014 i 2014…

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  • Golf, GTI & Golf RQuick Reference Specification Book

    2014

  • VW Golf & GTI Quick Reference Specification Book January 2014 i

    2014 Volkswagen Golf, GTI, & Golf RQuick Reference Specification Book

    TaBle of ConTenTS

    General Information ...................................................... 1Decimal and Metric Equivalents ...........................................1Tightening Torque .................................................................2Warnings and Cautions ........................................................4

    Vehicle Identification ..................................................... 9Vehicle Identification Number (VIN) Location ..........................9VIN Decoder ..........................................................................10VIN on Longitudinal Member Extension ................................11Vehicle Data Label .................................................................12

    Sales Codes ................................................................. 13Engine Codes ........................................................................13Transmission Codes ..............................................................13

    Vehicle Lifting .............................................................. 14Hoist and Jack Mounting Points .........................................14

    Front ......................................................................................14Rear .......................................................................................15

    ENGINESEngine Mechanical 2.0L CBFA and CCTA .............. 16

    General, Technical Data .....................................................16Engine Number Location .......................................................16Engine Data ...........................................................................17

    Engine Assembly 2.0L CBFA and CCTA ..........................18Engine/Transmission Mount Overview ..................................18Fastener Tightening Specifications ........................................19

    Crankshaft, Cylinder Block 2.0L CBFA and CCTA ...........20Ribbed Belt Drive Overview ...................................................20Accessory Bracket Bolt Tightening Sequence .......................21Sealing Flange and Dual Mass Flywheel/Drive Plate Overview .........................................................................22Sealing Flange Tightening Specifications ..............................23Crankshaft Overview .............................................................24Crankshaft Assembly Tightening Specifications ....................25Piston and Connecting Rod Overview ...................................26

  • ii VW Golf & GTI Quick Reference Specification Book January 2014

    Crankshaft Dimensions .........................................................27Piston Ring End Gaps ...........................................................27Piston Ring Clearance ...........................................................27Piston and Cylinder Dimensions ............................................27

    Cylinder Head, Valvetrain 2.0L CBFA and CCTA .............28Cylinder Head Overview ........................................................28Crankcase Ventilation Tightening Specification .....................30Loosening the Cylinder Head Bolts .......................................31Cylinder Head Tightening Specifications ...............................32Timing Chain Cover Overview ...............................................34Upper Timing Chain Cover Tightening Specifications ...........35Lower Timing Chain Cover with 8 Bolts Tightening

    Specifications ..................................................................36Lower Timing Chain Cover with 15 Bolts Tightening

    Specifications ..................................................................37Camshaft Timing Chain Overview .........................................38Balance Shaft Timing Chain Overview ..................................40Intermediate Sprocket Bolt Tightening Sequence .................41Valvetrain Overview ...............................................................42Cylinder Head Cover Tightening Specifications ....................43Valve Dimensions ..................................................................44Compression Pressures ........................................................44

    Lubrication 2.0L CBFA and CCTA ....................................46Oil Pan and Oil Pump Overview ............................................46Upper Oil Pan Tightening Specifications ...............................48Oil Pan Tightening Specifications ..........................................49Oil Separator Tightening Specification ..................................50Oil Filter, Oil Cooler and Oil Pressure Switch Overview ........52

    Cooling System 2.0L CBFA and CCTA ............................54Coolant Pump and Thermostat Overview ..............................54Coolant Pump Tightening Specification .................................55After-Run Coolant Pump -V51- Overview ..............................56Coolant Pipes Overview ........................................................57Radiator, Fan Shroud and Fan Overview ..............................58

    Fuel Supply 2.0L CBFA and CCTA ..................................60Accelerator Pedal Module Overview .....................................60Fuel Tank and Attachments Overview ...................................62EVAP System Overview ........................................................64

    Turbocharger 2.0L CBFA and CCTA ................................66Charge Air Cooler System Overview .....................................66Noise Generator Overview ....................................................68Structure-Borne Sound Actuator -R214- and Structure-Borne

    Sound Control Module -J869- Overview .........................70

  • VW Golf & GTI Quick Reference Specification Book January 2014 iii

    Wastegate Bypass Regulator Valve -N75- and Turbocharger Recirculation Valve -N249- .......................72Coolant Supply and Oil Return Pipes Overview ....................74Turbocharger and Coolant Return Pipe Overview .................76Turbocharger Nut Tightening Specifications ..........................77Vacuum Diaphragm Overview ...............................................78

    Multiport Fuel Injection 2.0L CBFA and CCTA .................80Air Filter Housing Overview ...................................................80Intake Manifold Overview ......................................................82Fuel Rail and Injector Overview .............................................84High Pressure Pump Overview .............................................86Technical Data .......................................................................87

    Exhaust System 2.0L CBFA and CCTA ...........................88Exhaust System Overview .....................................................88Tightening Torque and Installed Dimension of the Clamping Sleeve .............................................................90

    Ignition 2.0L CBFA and CCTA ..........................................91Ignition System Component Overview ..................................91Technical Data .......................................................................92

    Engine Mechanical 2.0L CRZA ................................ 93General, Technical Data .....................................................93

    Engine Number Location .......................................................93Engine Data ...........................................................................94

    Engine Assembly 2.0L CRZA...........................................95Engine Mount Tightening Specifications ................................95Transmission Mount Tightening Specifications ......................96Pendulum Support Tightening Specifications ........................97Fastener Tightening Specifications ........................................97

    Crankshaft, Cylinder Block 2.0L CRZA ............................98Ribbed Belt Drive Overview ...................................................98Accessory Bracket Bolt Tightening Sequence .......................99Toothed Belt Overview .........................................................100Cylinder Block Overview ......................................................102Sealing Flange Overview .....................................................104Crankshaft Overview ...........................................................105Piston and Connecting Rod Overview .................................106Crankshaft Dimensions .......................................................107Piston Ring End Gaps .........................................................107Piston Ring Clearance .........................................................107Piston and Cylinder Dimensions ..........................................107

    Cylinder Head, Valvetrain 2.0L CRZA ............................108Cylinder Head Overview ......................................................108

  • iv VW Golf & GTI Quick Reference Specification Book January 2014

    Cylinder Head Cover Tightening Specifications ..................110Cylinder Head Tightening Specifications ............................. 111Valvetrain Overview .............................................................112Valve Dimensions ................................................................114Compression Pressures ......................................................114

    Lubrication 2.0L CRZA...................................................116Oil Pan and Oil Pump Overview ..........................................116Oil Pump and Balance Shaft Drive .............