2005 valve catalog full asahi

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1 The Advantages of Thermoplastics DISTRIBUTED BY: 2 6 10 10 10 10 10 14 14 14 14 14 15 15 15 15 15 16 16 16 16 16 18 18 18 18 18 19 19 19 19 19 20 20 20 20 20 21 21 21 21 21 22 22 22 22 22 23 23 23 23 23 24 24 24 24 24 25 25 25 25 25 26 26 26 26 26 28 28 28 28 28 32 32 32 32 32 34 34 34 34 34 37 37 37 37 37 39 39 39 39 39 42 42 42 42 42 44 44 44 44 44 46 46 46 46 46 50 50 50 50 50 54 54 54 54 54 57 57 57 57 57 60 60 60 60 60 62 62 62 62 62 65 65 65 65 65 66 66 66 66 66 68 68 68 68 68 72 72 72 72 72 75 75 75 75 75 80 80 80 80 80 81 81 81 81 81 82 82 82 82 82 83 83 83 83 83 88 88 88 88 88 90 90 90 90 90 92 92 92 92 92 94 94 94 94 94 98 98 98 98 98 100 100 100 100 100 105 105 105 105 105 107 107 107 107 107 111 111 111 111 111 113 113 113 113 113 Thermoplastics vs. Metal Understanding the benefits and limitations of both advanced thermoplastics and metals is essential to making an informed choice in valve materials. For services up to 250ºF and pressures up to 230 psi, thermoplastic valves outperform metal with respect to corrosion, abrasion and freeze resistance, and lower installed cost. Over 70% of all industrial valve applications fall within these ranges. In high pressure, high temperature applications, metals are your only choice. For all other process lines, from wet chlorine, plating solutions, and acid wastes to demineralized water, thermoplastic valve and piping materials are your best solution. Knowing the compatibility of the process material with the valve materials of construction, which include body, seat, seals, gaskets, diaphragms, discs, plugs, balls, packings and trims – non-wetted as well as wetted parts – impacts the valve's life and performance and contributes to its overall cost. In this catalog we have made every attempt to provide you with information which will allow you to make the right selection. Thermoplastic Materials and Valve Types Type 21 Ball Valves Multiport ® Type 23 Ball Valves Omni ® Ball Valves Labcock ® Valves Quarter-Bloc ® Ball Valves Electromni ® Actuated Ball Valves Electrically Actuated Ball Valves Ball Valve Stem Extensions and Options Series 92 Electric Actuators Series 94 Electric Actuators Electrically Actuated Multiport Valves Pneumatic Actuators Pneumatically Actuated Ball Valves Pneumatically Actuated Multiport Valves Type 56 Butterfly Valves Type 75 Butterfly Valves Type 55 Butterfly Valves Pool Pro ® Butterfly Valves Damper Style Butterfly Valves PDCPD Giant Butterfly Valves Butterfly Valve Stem Extensions and Options Electric/Pneumatic Actuated Butterfly Valves Type 14 Flanged Diaphragm Valves Type 14 True Union Diaphragm Valves Type 14 Pneumatically Actuated Valves Type 15 Flanged Diaphragm Valves Type "G" Diaphragm Valves Diaphragm Valve Stem Extension and Options Electric and Pneumatic Actuator Options Swing Check Valves Ball Check and Foot Valves Gate Valves Gate Valve Stem Extensions and Options Electrically Actuated Gate Valves Gaskets Constant Flow Valves Sediment Strainers Sight Glass Gauge Valves Type A Pressure Relief Valves Type E Pressure Relief Valves Globe Valves Globe Control Valves Compact Control Valves AS-i Bus Systems Technical Data Part Numbers

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1

The Advantagesof Thermoplastics

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Thermoplastics vs. MetalUnderstanding the benefits and limitations of bothadvanced thermoplastics and metals is essential tomaking an informed choice in valve materials.For services up to 250ºF and pressures up to 230psi, thermoplastic valves outperform metal withrespect to corrosion, abrasion and freeze resistance,and lower installed cost. Over 70% of all industrialvalve applications fall within these ranges. In highpressure, high temperature applications, metals areyour only choice. For all other process lines, fromwet chlorine, plating solutions, and acid wastes todemineralized water, thermoplastic valve and pipingmaterials are your best solution.Knowing the compatibility of the process materialwith the valve materials of construction, whichinclude body, seat, seals, gaskets, diaphragms, discs,plugs, balls, packings and trims – non-wetted as wellas wetted parts – impacts the valve's life andperformance and contributes to its overall cost. Inthis catalog we have made every attempt to provideyou with information which will allow you to make theright selection.

Thermoplastic Materials and Valve Types

Type 21 Ball Valves

Multiport® Type 23 Ball Valves

Omni® Ball Valves

Labcock® Valves

Quarter-Bloc® Ball Valves

Electromni® Actuated Ball Valves

Electrically Actuated Ball Valves

Ball Valve Stem Extensions and Options

Series 92 Electric Actuators

Series 94 Electric Actuators

Electrically Actuated Multiport Valves

Pneumatic Actuators

Pneumatically Actuated Ball Valves

Pneumatically Actuated Multiport Valves

Type 56 Butterfly Valves

Type 75 Butterfly Valves

Type 55 Butterfly Valves

Pool Pro® Butterfly Valves

Damper Style Butterfly Valves

PDCPD Giant Butterfly Valves

Butterfly Valve Stem Extensions and Options

Electric/Pneumatic Actuated Butterfly Valves

Type 14 Flanged Diaphragm Valves

Type 14 True Union Diaphragm Valves

Type 14 Pneumatically Actuated Valves

Type 15 Flanged Diaphragm Valves

Type "G" Diaphragm Valves

Diaphragm Valve Stem Extension and Options

Electric and Pneumatic Actuator Options

Swing Check Valves

Ball Check and Foot Valves

Gate Valves

Gate Valve Stem Extensions and Options

Electrically Actuated Gate Valves

Gaskets

Constant Flow Valves

Sediment Strainers

Sight Glass Gauge Valves

Type A Pressure Relief Valves

Type E Pressure Relief Valves

Globe Valves

Globe Control Valves

Compact Control Valves

AS-i Bus Systems

Technical Data

Part Numbers

ASAHI/AMERICARev. C 03-05

2

PVC (Polyvinyl Chloride)Cell Classification: 12454A, ASTM D 1784(Formerly, TYPE I, GRADE I)Properties: Over-all balanced properties –Excellent chemical resistance, strength, rigidity andmodulus of elasticity

Temperature Range: 32˚ – 140˚ F

CPVC (Chlorinated Polyvinyl Chloride)Cell Classification: 23567A, ASTM D 1784(Formerly, TYPE IV, GRADE I)Properties: Similar to PVC

Temperature Range: 32˚ – 195˚ F

PP (Polypropylene)Cell Classification: 0210B67272, ASTM D 4101-92bProperties: Excellent chemical resistance, highlycrystalline, lightest of plastics

Temperature Range: - 4˚ – 195˚ F

PVDF (Polyvinylidene Fluoride)Cell Classification: TYPE II, ASTM D 3222-91AProperties: Superior chemical and abrasionresistance, high mechanical strength, dielectricproperties

Temperature Range: - 40˚ – 250˚ F

ELASTOMERIC AND OTHER MATERIALS

PTFE (Polytetrafluoroethylene)Properties: Nearly insoluble and chemically inert,thermal stability, non-flammable, dielectric, naturallylubricant

Temperature Range: - 40˚ – 302˚ F

EPDM (Ethylene Propylene Diene Terpolymer)Properties: Good for acids, many aggressivechemicals, alcohol, ozone/weathering

Temperature Range: - 40˚ – 195˚ F

FKM (FKM = Fluorocarbon Rubbers)Properties: Most chemically resistant, balancedand excellent over-all properties

Temperature Range: - 20˚ – 302˚ F

NITRILE (NBR = Nitrile-Butadiene Rubbers)Properties: Excellent for oil, alcohol, abrasionresistant

Temperature Range: - 5˚ – 212˚ F

Materials Used in Asahi ValvesTHERMOPLASTICS

Thermoplastic Materials

Thermoplastics are the following:

• Dielectric

• Low thermal conductivity

• Smoother than metal for better flow rates andless energy required to move fluids

• Made to last longer than metal, even when incontact with corrosive liquids.

• Pure, so they do not contaminate the fluids theytransport.

• Chemically resistant

• Corrosion resistant, much more so than metals,which is why thermoplastics are favored by theEPA

• Lightweight, averaging a weight of 1/16th ofcomparable metal materials.

• Used in many industries including semi-conductor, mining, pulp and paper,electroplating, printing, landfills, aquaculture,waste water treatment, aquariums, themeparks and cruise ships.

• Lower in total material and installation coststhan conventional metal systems

• More efficient than metals, especially inoperational efficiencies including chemicalinertness, resistance to permeation andimpurity absorption, abrasion and freezeresistance.

• Advancing more steadily than their metalcounterparts. These advances in thermoplasticshave made possible the needed strength andheat/pressure tolerance for the vast majorityof fluid flow applications.

• Easier to install than metals, because oflightness in weight, good maneuverability, andcompact size.

The Benefits of ThermoplasticsThe advantages of using thermoplastics areconstantly being discovered. Over the past fewyears, there has been a dramatic increase in theapplication of thermoplastic valves and pipingsystems in areas where metal valves were thoughtto be the only solution. Even the most corrosionresistant metals are still susceptible to galvanic andelectrolytic corrosion, resulting in scale build-upwhich reduces flow rates and increases pressuredrop. Asahi/America is actively trying to educateend users to upgrade to thermoplastic systems.

Materials Used in Asahi Valves

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

3

Asahi/America thermoplastic valves provide adependable and economical way to handle corrosivechemicals, including sulfuric and hydrofluoric acid,nitric acid, oxidizing chemicals, caustics, solvents,halogens, and various other hostile fluids. Theyperform at temperatures up to 250ºF, pressures upto 230 psi, and flows up to 18,500 gpm. All valvesmeet or exceed ANSI Class 6 shut-off.What follows are brief descriptions of the valvetypes offered by Asahi/America. For further details,see the individual valve sections contained herein.

BALL VALVES

This valve performs an on/off or modulatingfunction. Its name is derived from the flow-controlling ball located within the body of the valve. Ahole through the center of the ball along one axisconnects the inlet and outlet ports of the body. Theball itself is held in place by, and rotates 90º within,PTFE seats. These provide permanent lubricationand keep the valve "bubble-tight." They are backed byelastomeric cushions, which provide pressureagainst the ball and at the same time compensatefor wear. Elastomer O-rings are used for stem andcarrier seals to prevent leakage to the atmosphere.In the open position, the flow is straight-through, andthere is minimal pressure drop when the portingthrough the ball is the same size as the insidediameter of the pipe.

Asahi/America ball valves are quick opening andclosing; a quarter turn is all that is necessary. Theyare easy to maintain, and they provide tight sealingwith low torque. Asahi/America offers three majortypes of ball valves: (1) Type 21True Union ball valves;(2) Omni® ball valves; (3) Type 23 True UnionMultiport ball valves. True Union ball valves can belifted from the line, without having to move the piping,simply by loosening the two union nuts. The valves canbe disassembled, and parts may be replaced. TheOmni series are economical, one-piece valves whichcannot be taken apart. Multiport ball valves are three-way ball valves with True Union design. The use of aMultiport ball valve simplifies piping and eliminates theneed for an additional valve and Tee fitting. An “L”ported ball valve permits flow from the bottom entryto either the left or right ports or to an OFF position.An optional Tee ported ball allows simultaneous leftand right flow. The Asahi/America True Union ballvalves and Multiport ball valves may be electrically orpneumatically operated.

Thermoplastics

6

1. Actual temperature that any particularvalves can be used is often different fromthe above, since individual valve structure isdifferent and a variety of materials is usedin the same product. Refer to tables of“Working Pressure vs. Temperature”.

2. For details of chemical compatibility, consultfactory for recommendation.

3. Asahi/America valves are not recommendedfor use in compressed gas services.

4. Only hydrostatic pressure is recommendedwhen testing, with a gradual increase inpressure.

5. Recommended fluid velocity is 5 ft/sec tominimize water hammer and prematurewearing.

Caution:

* Trade mark of E. I. du Pont de Nemours and Company** Trade mark of Asahi Glass Co., Ltd.

HYPALON®* (CSM = ChlorosulphonylPolyethylene)Properties: Excellent for oxidizing acids, alkalis,abrasion resistant

Temperature Range: - 5˚ – 175˚ F

NEOPRENE® * (CR = Chloroprene Rubbers)Properties: Good for acids, alkalis, lower gaspermeability, impact resilient

Temperature Range: - 5˚ – 175˚ F

AFLAS ® ** (TFE Elastomer =Tetrafluoroethylene/propylene dipolymer)Properties: Wide varieties of Chemicals, Bleaches,Pulp and Paper Liquids

Temperature Range: Up to 450˚ F

BUTYL (IIR = Isobutene-isoprene rubbers)Properties: Acids and alkalis, weathering less gas-permeability, good flexing strength

Temperature Range: - 22˚ – 195˚ F

UHMWPE (Ultra High Molecular WeightPolyethylene)Properties: Abrasion and chemically resistant

Materials Used in Asahi Valves

Valve TypesProduct Discussion and Overview

ELASTOMERIC AND OTHER MATERIALS (CONT.)

ASAHI/AMERICARev. C 03-05

4

CHECK VALVES

Valve TypesBUTTERFLY VALVES

The flow through a globe valve follows a coursethat takes nearly two 90º changes in direction.But, because the seating of a globe valve isparallel to the line of flow of the liquid, it can beused to throttle the flow to any requireddegree or to give positive shut-offs. Theeconomy and dependability of the Asahi/America globe valve make it desirable for manyapplications where this pressure drop is notcritical. These valves are designed for manualoperation only.

The diaphragm valve offers many combinations ofbody materials and elastomeric diaphragmmaterials. The valve design is abrasion-resistantand non-clogging. When the diaphragm, which isconnected to the stem of the valve by a com-pressor, is pulled away from the bottom of the valvebody or weir, the path of the fluid has a smooth,streamlined flow. Slurries at low pressure thatwould normally clog most other valve designs easilypass through a diaphragm valve. The bonnet andworking parts are completely isolated from the linefluid and only the body and diaphragm materialsmust be considered for service compatibility. Thevalve is a top-entry design, allowing in-linemaintenance. The valve is suitable for throttling andON/OFF service in applications ranging from watertreatment to chemical abrasion processes. Dia-phragm valves are operated manually, electrically,or pneumatically.

DIAPHRAGM VALVES

This is another quarter-turn valve related to thefamily of ball valves. It has many process controlmonitoring and fluid sampling uses in thelaboratory. These are quarter-turn valves, whichcome in a variety of configurations: male thread xmale thread, male thread x hose, hose x hose,female thread x female thread, and female thread xmale thread. They may be used for simple ON/OFFservice or for calibrating flow.

LABCOCK® VALVES

The gate valve is the most widely used ON/OFFvalve for large diameter, full port applications.When the valve is fully open, it allows straight-through passage through an opening that isessentially the same size as the inside diameterof the connecting pipe. This is why there is littlepressure drop through an Asahi/America gatevalve. The valve operates when the handwheeland stem screw (or electric actuator) move acylindrical plug, the gate, up and down at rightangles to the fluid flow. Traditionally, gate valveshave been used only for ON/OFF service, butbecause the unique Asahi/America sliding plugdesign provides a larger seating area thanconventional gate valves, it can be used forthrottling. This significantly larger seating area,which runs 360 degrees around the cylindricalplug, has also virtually eliminated the valvechatter normally associated with Gate valves.Asahi/America features two types of gatevalves, one with a solid polypropylene plug andthe other with a resilient elastomeric plug. Eachvalve is specifically designed to handle uniquecorrosive applications. Both style valves areavailable in “non-rising stem” or in “rising stem”designs.

GATE VALVES

The name of this valve comes from the wing-likeaction of the flow-controlling disc, which operates atright angles to the flow. The disc has about the samediameter as the connecting pipe, and the flow isstraight-through, with a low pressure drop. Main-tenance is easy due to the small number of movingparts. The Butterfly valve can be used either as an“ON/OFF” or modulating type of valve. Asahi/America has recently developed the advanced Type56 valve, which has no metal to media or environ-ment contact whatsoever. These valves may beoperated manually, electrically, or pneumatically.

GLOBE VALVES

Check valves are self-contained, automatic valves,which are used to prevent the reversal of flow in aline. When open and under flow pressure, thechecking mechanism will move freely in the media,offering very little resistance and minimal pressuredrop. Asahi/America provides two basic types ofcheck valves: swing check valves and ball checkvalves. A swing check valve utilizes a swinging disc,which requires only minimal back pressure to closethe valve. This valve can also be modified, with alever and weight or spring, to assist in seatingfaster to eliminate shock. The Asahi/America ballcheck valve employs a free moving ball, whichunseats to permit flow in one direction, but sealsagainst a seat to prevent backflow. Both types ofvalves may be installed vertically or horizontally.

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

5

Valve Types

AUTOMATED VALVES

Asahi valve gaskets offer a unique double convex ringdesign that gives optimum sealing with only 1/3 thetorque commonly required with flat faced gaskets.Asahi/America offers EPDM gaskets from 1/2" to12"; PTFE-bonded EPDM gaskets in sizes from 1/2"to 12"; and PVDF-bonded EPDM gaskets from 1/2"to 10".

The thermoplastic pressure relief valve protectsequipment and systems against overpressures orsudden pressure surges. Able to handle highlycorrosive or ultrapure liquids, it prevents pumpsfrom dead-heading due to unexpected shut-offsdownstream (also known as a “bypass relief valve”.)It maintains back pressure in closed-loop systemsto make pumps run more smoothly (also known asa back pressure valve.)

PRESSURE RELIEF VALVES

The Asahi/America globe control valve is the mostadvanced available in design, features, perform-ance, and cost effectiveness. Its design includessuperior proportional control characteristics andsafety features for a wide variety of applications,ranging from common fluids to the mostaggressive chemicals. Accurate fluid control isachieved by positioning the valve plug to vary theaperture between the plug and the seat ring. Thevalve design allows the use of different plug/seatsets to provide desired flow versus travelcharacteristics. A wide range of controllable Cv isavailable, from 0.23 to a maximum of 105. Reducedtrim is an option. For greater flow requirements,Asahi/America offers an extensive line ofmodulating ball and butterfly control valves. Bothelectric and pneumatic actuators are available forany control mode.

PTFE bellows stem sealing eliminates old-fashionedpacking glands, minimizing valve maintenance, andincreasing performance, safety, reliability, anduseful life. The Asahi/America Globe Control valvesprovide long, reliable, accurate, and economic lifewithout resorting to highly expensive control valvesin exotic materials. Cost is surprisingly low for initialpurchase, installation, operation, and maintenance.

GLOBE CONTROL VALVES

Ball valves, butterfly valves, diaphragm valves, andgate valves are often automated with pneumatic orelectric actuators. This allows remote operation fora variety of reasons: savings in labor, plant safety,product quality assurance, and automaticsequencing, to name a few. The choice of actuatortype depends on many factors, including availabilityof air supply, cycling requirements, condition of theenvironment, compatibility with the type of controloperation, and cost. Positioners may be mounted onthese valves if flow control is required.

GASKETS

Sediment strainers protect pipeline componentssuch as pumps and meters by removing suspendedsolids and impurities. Transparent thermoplasticconstruction permits easy detection of the screen’scondition.

SEDIMENT STRAINERS

The sight glass/gauge valve is the most convenientway to visually monitor the liquid level in tanks. Itsthermoplastic construction produces excellentcorrosion resistance, and its compact designpermits it to be safely located close to the tank.

SIGHT GLASS GAUGE

CONSTANT FLOW VALVES

Using the constant flow valve provides an accurateway of controlling flow without automation (neitherelectricity nor an air supply is required). Accuratecontrol is achieved by the globe style body and seat-and-plug configuration. This unique design allowsthe valve to maintain a constant preset flow, even ifthe differential pressure changes. The allthermoplastic construction makes it ideal forsemiconductor, chemical, swimming pool, and saltwater applications.

ASAHI/AMERICARev. C 03-05

6

• Pressure rated up to 230 psi (PVC, CPVC, PVDF)

• Double O-ring seals on stem for an addedprotection.

• Full bore, sizes 1/2" – 2"

• Full vacuum rated, all sizes

• Blocks in two directions, upstream anddownstream, leaving full pressure on theopposite end of the valve

• Integrally molded ISO mounting pad for bothmanual and actuated operations

• Integrally molded base pad to mount valvesSecurely or panel mounting

• PTFE seats with elastomeric backing cushionsensure bubble-tight shut-off and a low fixedtorque, while at the same time compensatingfor wear

• True Union design for easier installation orrepairs without expanding the pipe system

• Built-in spanner wrench on the handle for valvedisassembly and assembly

• Two sets of end connectors (socket andthreaded) included with all PVC and CPVC valvesin sizes 1/2"– 2"

• CPVC threaded end connectors on sizes1/2" – 1" come with stainless steel reinforcingrings

SpecificationsSizes: 1/2" – 6"

Models: PVC & CPVC: Socket, Threadedand Flanged (ANSI)PP & PVDF: IPS and Metric (DIN)Socket, Threaded, Butt andFlanged (ANSI)

Bodies: PVC, CPVC, PP and PVDFSeats: PTFE backed with EPDM or FKMSeals: EPDM or FKM or AFLAS®‡

Sizes 1/2" - 4" PVC/EPDM/FKM Models available with NSF-61 Certification ‡ Trademark of Asahi Glass Co., Ltd.

Options• Pneumatic and electric actuators & accessories• Stem extensions• 2" square operating nut or “T” nut• Locking and/or spring return handles• Limit switches• Vented Ball

Parts List (Sizes 1/2" – 2")

* Used for flanged end**Used for CPVC body, threaded end, 1/2”–1”

Standard Features (Sizes 1/2" – 6")

Type 21 Ball Valve

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35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

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Ball ValvesType 21

ASAHI/AMERICARev. C 03-05

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L

26961NID

L d1 l LSEHCNI mm D C n h d1 d2 l d1 d2 l2 2/1 56 65.2 7 5.5 4 57.0 2.01 17.0 988.2 868.2 57.1 54.9 329.2 119.2 22.1 51.8 88.2 257.1 54.9

3 08 70.3 5.7 6 4 57.0 79.11 17.0 615.3 294.3 578.1 1.11 215.3 894.3 4.1 88.9 84.3 478.1 1.11

4 001 49.3 9 5.7 8 57.0 56.41 17.0 815.4 194.4 2 9.31 392.4 872.4 36.1 2.21 84.4 252.2 73.41

NOTE: Quantity on Nos. 3 and 9 (see p. 6) is 2.

)"2–"2/1MORFSREBMUNTNEREFFID(STRAP

.ON NOITPIRCSED .SCP LAIRETAM01 noihsuC 2 srehtO,MKF,MDPE

51 wercS 1 leetSsselniatS403

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

9

Sample Specification

Pressure vs. Temperature (PSI, WATER, NON-SHOCK)

• Do not use ball valves where media hassuspended particles. Use the following valves:Butterfly Valves – PVDF disc is most abrasionresistant and make sure of chemical compatibility.Diaphragm Valves – Elastomeric diaphragm isdesigned for handling suspended particles.

• Volatile fluids such as sodium hypochlorite (NaClO)and hydrogen peroxide (H

2O

2) could be trapped

and gasified within the valve. We can provide youwith a Type 21 ball valve with a vented ball torelieve pressure build-up inside the valve.

Caution

What if the fluid still flows when valve is closed?1. Carrier is not properly tightened. Tighten it.2. PTFE seat is damaged or worn. Replace

seat.3. Foreign material is caught between ball and

PTFE seat. Remove material and clean.4. Ball is damaged or worn. Change ball.

What if fluid leaks outside of valve?1. Union nut not properly tightened. Retighten.2. Carrier is not properly tightened. Thread it in

firmly.3. Carrier or face O-ring is damaged, worn, or

missing. Replace O-ring.What if handle does not rotate smoothly?

1. Foreign material has formed on the ball orseat. Clean both.

2. Internal part(s) chemically attacked orswollen. Refer to Asahi/America ChemicalResistance Chart for compatibility. Replacepart(s) as required.

3. Carrier over-tightened. Retighten properly.What if handle rotates too freely?

1. Stem is damaged. Replace stem.2. Handle is not engaged with stem.

Disassemble and reengage. Inspect.3. Engaging part of stem and/or ball is

damaged. Change stem and/or ball.

Troubleshooting

Weight (POUNDS)Cv Values

• Never remove valve from pipeline under pressure.• Always wear protective gloves and goggles.• Watch out for trapped fluid in valve. It is safe to

close valve before removing it from the pipeline.

Caution

LANIMONEZIS

CVP CVPC PP FDVP

F0̊3F0̊7

F1̊7F5̊01

F6̊01F0̊21

F1̊21F0̊41

F0̊3F0̊7

F1̊7F5̊01

F6̊01F0̊21

F1̊21F0̊41

F1̊41F5̊71

F6̊71F5̊91

F5̊-F5̊8

F6̊8F0̊21

F1̊21F0̊41

F1̊41F5̊71

F5̊-F0̊7

F1̊7F5̊01

F6̊01F0̊41

F1̊41F5̊71

F6̊71F0̊12SEHCNI mm

2/1 2- 05-51 032 071 051 03 032 071 051 021 57 55 051 011 09 55 032 581 051 511 582 2/1 56 032 071 051 AN 032 071 051 021 57 55 051 59 07 04 032 581 051 511 58

3 08 032 071 051 AN 032 071 051 58 55 04 051 59 07 04 032 581 051 001 076-4 051-001 051 051 051 AN 051 051 051 58 55 04 051 59 07 04 051 051 051 001 07

Type 21 Ball Valves

All TYPE 21 Ball Valves, sizes 1/2” to 4”, shall be oftrue union design with two-way blocking capability.All O-rings shall be EPDM or FKM with PTFE seats.PTFE seats shall have elastomeric backing cushionof the same material as the valve seals. Stem shallhave double O-rings and be of blowout-proof design.The valve handle shall double as carrier removaland/or tightening tool. ISO mounting pad shall beintegrally molded to valve body for actuation. PVCconforming to ASTM D1784 Cell Classification12454-A, CPVC conforming to ASTM D1784 CellClassification 23567-A, PP Conforming to ASTMD4101 Cell Classification PP0210B67272 andPVDF conforming to ASTM D3222 Cell ClassificationType II. The ball valves, except PP, shall have apressure rating of 230 psi for sizes”1/2” to 3” and150 psi for 4” (150 psi for PP, all sizes) at 70 º F.Type 21 Ball Valves must carry a two-yearguarantee, as manufactured by Asahi/America, Inc.

LANIMONEZIS TEKCOS

DEDAERHTDEGNALF

SEHCNI mm

2/1 51 44.0 01.1

4/3 02 66.0 45.1

1 52 01.1 07.2

1 4/1 23 45.1 03.3

1 2/1 04 46.2 04.4

2 05 04.4 51.8

2 2/1 56 71.6 08.8

3 08 07.9 00.31

4 001 00.42 76.62

LANIMONEZIS CV

SEHCNI mm

2/1 51 41

4/3 02 92

1 52 74

1 4/1 23 27

1 2/1 04 551

2 05 091

2 2/1 56 563

3 08 014

4 001 086

ASAHI/AMERICARev. C 03-05

10

• True Union design on all three ports• Double O-ring seals on stem for added

protection• Integrally molded ISO mounting pad for both

manual and actuated operations• Blow-out proof, solid mold bottom entry design• Blocks from left or right union ports, leaving full

pressure on the opposite end of valve• Standard “L” port ball permits flow from

common port to either left or right port or to“OFF” position

• PTFE seats with elastomeric backing cushionsensure bouble-tight shut-off and a low fixedtorque, while at the same time compensatingfor wear

• Built-in spanner wrench on the handle for valvedisassembly and assembly

• All sizes rated for full vacuum service

• Eliminates need for additional valve and “Tee”

SpecificationsSizes: 1/2” – 6”

Models: PVC & CPVC: Socket, Threadedand Flanged (ANSI)

Bodies: PVC, CPVC, PP, PVDFSeats: PTFE backed with EPDM or FKMSeals: EPDM or FKM or AFLAS®†

Sizes 1/2" - 4" PVC/EPDM/FKM Models available with NSF-61 Certification

† Trademark of Asahi Glass Co., Ltd.

Options• Pneumatic and electric actuators & accessories• Stem extensions• 2" square operating nut or “T” nut• Locking handles• Limit switches• “T” port, Double "L" port

Parts List (Sizes 1/2" – 6")Standard Features (Sizes 1/2" – 6")

Cross Port Ball Options• 4 different flow patterns through 3 separate

ports are possible because of the crossed flowpatterns within the ball

• Changing position of handle changes flowpattern. Handle rotates 360º.

* Used for size 1/2" – 2", **Used for size 3" and 4"*** Used for flanged end****Used for CPVC body, threaded end, 1/2” – 1”

Multiport® Ball Valve Type 23

STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 FDVP,PP,CVPC,CVP

2 llaB 1 FDVP,PP,CVPC,CVP

3 reirraC 2 FDVP,PP,CVPC,CVP

4 rotcennoCdnE 3 FDVP,PP,CVPC,CVP

5 tuNnoinU 3 FDVP,PP,CVPC,CVP

6 metS 1 FDVP,PP,CVPC,CVP

7 taeS 2 EFTP

8 )A(gniR-O 3 srehtO,MKF,MDPE9 )B(gniR-O 2 srehtO,MKF,MDPE

01*noihsuC

2 srehtO,MKF,MDPE**)C(gniR-O

11 )D(gniR-O 1 srehtO,MKF,MDPE

21 )E(gniR-O 1 srehtO,MKF,MDPE

31 ***gniRpotS 3 FDVP

41 eldnaH 1 SBA

51 wercS 1 leetSsselniatS403

a4 ****gniR 3 leetSsselniatS403

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

11

Dimensions (Sizes 1/2" – 4") For 6” size consult factory.

Multiport® Ball ValvesType 23

LANIMONEZIS

d 'd

DEGNALF DEDAERHT

D1 H A

051SSALCISNA

L t H1d2

l L H1SEHCNI mm D C n h2/1 51 95.0 95.0 05.3 83.2 4 26.0 36.5 74.0 07.3 2/1 TPN41- 95.0 20.4 98.2 98.1 30.2 26.3

4/3 02 97.0 97.0 88.3 57.2 4 26.0 77.6 55.0 05.4 4/3 TPN41- 76.0 27.4 84.3 63.2 43.2 49.3

1 52 89.0 89.0 52.4 21.3 4 26.0 63.7 55.0 42.5 11-1 2/1 TPN . 97.0 61.5 31.4 67.2 86.2 33.4

1 2/1 04 75.1 62.1 00.5 88.3 4 26.0 53.8 36.0 05.6 1 2/1 11- 2/1 TPN . 89.0 24.6 35.5 49.3 05.3 61.5

2 05 10.2 96.1 00.6 57.4 4 57.0 12.9 36.0 43.7 11-2 2/1 TPN . 01.1 67.7 16.6 69.4 40.4 62.6

3 08 70.3 07.2 05.7 00.6 4 57.0 79.11 17.0 60.01 TPN8-3 83.1 93.01 52.9 89.5 15.5 54.9

4 001 49.3 45.3 00.9 05.7 8 57.0 56.41 17.0 10.21 TPN8-4 77.1 71.41 77.11 72.8 10.7 10.21

DOUBLE "L" PORT DETAIL

FLANGED END ("L" PORT: STANDARD)

10 7 9 1

2

H1

H

L

tn- øh

ø d'

A

43 138

ø d

ø D

P.C

.D.

C

11 5

6

12

14

3"&4"

15 10

CROSS PORT DETAIL

øDød

L4a4

THREADED END

L

1 1

4

SOCKET END

2ød

ød1

øD1

ød

L

t

øD11

SPIGOT END

4

ASAHI/AMERICARev. C 03-05

12

Pressure vs. Temperature (PSI, WATER, NON-SHOCK)LANIMON

EZIS

CVP CVPC PP FDVP

F˚03F˚07

F˚17F˚501

F˚601F˚021

F˚03F˚021

F˚121F˚041

F˚141F˚571

F˚671F˚591

F˚5-F˚58

F˚68F˚041

F˚141F˚571

F˚5-F˚041

F˚141F˚571

F˚671F˚591

F˚691F˚012SEHCNI mm

2/1 -2 05-51 051 051 051 051 021 58 55 051 09 06 051 021 011 584-3 001-08 051 051 051 051 58 55 54 051 57 54 051 001 58 07

Multiport Ball® Valves Type 23

L-Port Double L-Port

Cross Port

Available Flow Patterns

T-Port

For Pneumatic Actuation:"Double L-Port" ball is supplied as a standard feature. Other configurations available as options.Pneumatic actuators are 2 position.For Electrical Actuation:"L-Port" ball is supplied as a standard feature. All other ball configurations are available as options.Electrical actuators are 2 position with the option for a third "Center" position.

Automation

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

13

Type 23TroubleshootingWhat if the fluid still flows when valve is closed?

1. Carrier is not properly tightened. Tighten itfirmly.

2. PTFE seat is damaged or worn. Replaceseat.

3. Foreign material is caught between ball andPTFE seat. Remove material and clean.

4. Ball is damaged or worn. Change ball.What if fluid leaks between body and nuts?

1. Carrier or face O-ring is damaged, worn, ormissing. Replace O-ring.

What if stem leaks ?1. Stem is damaged. Replace stem.2. O-ring is damaged. Replace O-ring.

What if handle does not rotate smoothly?1. Foreign material has formed on the ball or

seat. Clean both.2. Internal part(s) chemically attacked or

swollen. Refer to Asahi/America ChemicalResistance Chart for compatibility. Replacepart(s) as required.

3. Carrier over-tightened. Tighten properly.What if handle rotates too freely?

1. Stem is damaged. Replace stem.2. Handle is not engaged with stem.

Disassemble and reengage. Inspect.

Multiport® Ball Valves

Cv Values Weight (POUNDS)

Sample SpecificationAll Type 23 Multiport ball valves shall be of moldedthermoplastic construction with union end on allthree ports. Carriers must thread into the body inorder to provide blocking capabilities in OFFposition. Stem shall have double O-Rings and be ofblow out proof design. The valve handle shall doubleas carrier removal and/or tightening tool. ISOmounting pad shall be integrally molded to valvebody. PVC conforming to ASTM D1784 CellClassification 12454-A, CPVC conforming toASTM D1784 Cell Classification 23567-A, PPconforming to ASTM D4101 Cell ClassificationPP0210B67272 and PVDF conforming toASTM D3222 Cell Classification Type II. Thevalves shall be rated to 150 psi at 70º F. PTFEseats must have elastomeric backing cushionof the same material as the valve seals, asmanufactured by Asahi/America, Inc.

• Never remove valve from pipeline under pressure.• Always wear protective gloves and goggles.• Watch out for trapped fluid in valve.• Only L-port and T-port valves are closed when

Handle is positioned perpendicular (90 degrees).• Even if Handle is perpendicular, valve is not

closed if the ball is in the following positions,based upon the following porting configurations:(a.) Double L-Port – Flow is to right or left(b.) Cross-Port – Flow is horizontal as in regularball valve.

Caution

LANIMONEZIS

CV

TROP-L L-LBDSEHCNI mm

2/1 51 4.7 3.6

4/3 02 01 5.8

1 52 32 02

1 2/1 04 34 63

2 05 95 54

3 08 031 99

4 001 062 002

LANIMONEZIS TEKCOS

DEDAERHTDEGNALF

SEHCNI mm

2/1 51 66.0 67.1

4/3 02 01.1 24.2

1 52 67.1 25.3

1 2/1 04 81.4 63.6

2 05 37.5 95.8

3 08 34.51 59.81

4 001 72.53 09.93

ASAHI/AMERICARev. C 03-05

14

A

L

ød øD1

ød

7 6 2 31L

ød

H

ød 1

øD

4

8

5

d

SOCKET END

THREADED END

1a

øD

1

øD

1

l

l

SpecificationsSizes: 3/8" – 3"

Models: Socket and ThreadedBodies: PVC, CPVC

Seats: PTFE backed with EPDMSeals: EPDM

Sizes 3/8" - 3" PVC/EPDM Models available with NSF-61 Certification

Omni® is a Trademark of Asahi/America, Inc.Omni® Ball Valve

Omni® Ball Valve

Weight (LBS.) Cv Values

• Blocks in two directions• Rugged structure• Unibody construction• Compact, low profile, short face-to-face dimensions• PTFE seat backed by EPDM for low stem torque• Rated for full vacuum service

Standard Features (Sizes 3/8" – 3")

• FKM backing cushions and O-ring• Electrically actuated

Sample Specification

Pressure vs. Temperature (PSI, WATER, NON-SHOCK)

Options

STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 CVPC,CVP

2 llaB 1 CVPC,CVP

3 rotcennoCdnE 1 CVPC,CVP

4 metS 1 CVPC,CVP

5 eldnaH 1 SBA

6 taeS 2 EFTP

7 noihsuC 2 srehtO,MDPE

8 gniR-O 1 srehtO,MDPEa1 *gniR 2 leetSsselniatS403

Parts List (Sizes 3/8"– 3")

*Used for CPVC body, threaded end, 1/2”–1”

All OMNI® ball valves size 3/8"- 3" shall be of one-piececompact design non-union type. All O-rings shall be EPDM orFKM with PTFE seats. Seats must have elastomericbacking cushions of the same material as the valve seals.PVC conforming to ASTM D1784 Cell Classification 12454-A, and CPVC conforming to ASTM D1784 Cell Classification23567-A. Valve shall be rated 150 psi at 70ºF, asmanufactured by Asahi-America, Inc.

LANIMONEZIS

CVP CVPC

F˚03F˚021

F˚03F˚021

F˚121F˚041

F˚141F˚571

F˚671F˚591SEHCNI mm

8/3 -2 05-31 051 051 021 09 063 08 051 051 021 09 06

Dimensions (Sizes 3/8" – 3")LANIMON

EZIS

TEKCOS DEDAERHT

d A D D1 h

04HCSMTSA

L d1 l LSEHCNI mm d1 d2 l

8/3 31 786.0 176.0 95.0 53.3 8/3 TPN81- 95.0 53.3 15.0 63.2 22.1 83.1 56.1

2/1 31 848.0 638.0 96.0 28.3 2/1 TPN41- 95.0 28.3 95.0 67.2 22.1 83.1 37.1

4/3 02 850.1 640.1 27.0 20.4 4/3 TPN41- 76.0 60.4 97.0 51.3 64.1 71.2 71.2

1 52 523.1 013.1 78.0 94.4 11-1 2/1 TPN 97.0 54.4 89.0 51.3 77.1 63.2 63.2

1 4/1 03 076.1 556.1 49.0 00.5 1 4/1 11- 2/1 TPN 78.0 00.5 22.1 47.3 31.2 67.2 67.2

1 2/1 04 219.1 498.1 90.1 89.5 1 2/1 11- 2/1 TPN 89.0 49.5 83.1 33.4 05.2 99.2 99.2

2 05 783.2 963.2 61.1 39.6 11-2 2/1 TPN 01.1 79.6 77.1 33.4 10.3 13.3 13.3

3 08 615.3 294.3 78.1 92.9 TP8-3 71.1 92.9 07.2 78.7 52.4 88.4 88.4

LANIMONEZIS TEKCOS

D'RHTSEHCNI mm

8/3 31 22.0

2/1 31 62.0

4/3 02 55.0

1 52 88.0

1 4/1 03 12.1

1 2/1 04 23.1

2 05 02.2

3 08 16.6

LANIMONEZIS vC

SEHCNI mm

8/3 31 7.7

2/1 31 41

4/3 02 92

1 52 74

1 4/1 03 27

1 2/1 04 041

2 05 581

3 08 014

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

15

FEMALE THREAD X HOSE

MALE THREAD X ELBOW

0.59 1.203.58

1 4-18NPT 0.39

1 4-18NPT

0.51

1.26

0.693.66HOSE X HOSE

1.20

4.37

0.39

MALE THREAD X HOSE

1.200.51

1 4-18NPT

0.39

3.48

MALE THREAD X FEMALE THREAD

0.51 0.59

1 4-18NPT

1 4-18NPT

2.70

FEMALE THREAD X FEMALE THREAD

2.80

3 21 5

7

64

1.18

1.38

0.59

1 4-18NPT

MALE THREAD X MALE THREAD

1 4-18NPT

0.512.60

SpecificationsSize: 1/4"

Bodies: PVCSeats: EPDMSeals: EPDM

Models: Male Thread x Male ThreadMale Thread x Hose (ID 3/8”)Male Thread x Female ThreadHose x Hose / Male Thread x HoseFemale Thread x Female ThreadMale Thread x Elbow (OD .63”)

New 90ºLabcock®

Labcock®

• Pressure rated at 150 psi at 120º F (water)• Precise fingertip control• Calibrated flow indicator• Rugged unibody construction, sturdy stem• Full vacuum rated, 29.9" Hg• 90º turn operation with lever handle• Cv = 1.6• Optional FKM seats and stem O-ring

Standard Features

Sample Specification

Labcock®

All LABCOCK® valves shall be of compact, unibodyconstruction having a lever handle, calibrated flowindicator and male threads, female threads, hoseends or elbow as part of the valves’ integralconstruction. Valves shall be constructed of PVC

conforming to ASTM D1784 Cell Classification 12454-A. All O-rings shall be EPDM or FKM. LABCOCK®

valves are rated to 150 psi at 70º F, as manufacturedby Asahi/America, Inc.

STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 CVP

2 metSdnallaB 1 CVP

3 rotcennoCdnE 2 CVP

4 dnalG 1 CVP

5 taeS 2 srehtO,MDPE

6 gniR-O 1 srehtO,MDPE

7 eldnaH 1 SBA

Parts List (Size 1/4”)

Sizes 1/4" PVC/EPDM Models available with NSF-61 Certification

ASAHI/AMERICARev. C 03-05

16

Quarter-Bloc Ball Valves

1/2" - 2"SocketPVCEPDMPTFE

Built-In Spanner WrenchThe top of the handle is designedto be used as a spanner wrenchfor tightening and looseningthe carrier.

Interference FitInterference fit betweenstem and handle lever.

Blocking FeatureSafety comes first. Witha safe blocking design itenables down line piperemoval. True unionconnectors allow for simple& quick disconnection. Theball design is engineeredto prevent the ball from"popping out" when theunion nut is loosened duringscheduled maintenance.

Full BoreExcellent flow characteristics dueto full orifice opening, equivalent toinside pipe diameter.

Backing CushionSecure and even sealing on theseat is accomplished by use of anO-ring backing cushion behind thePTFE seat.

ASTM SCH80ASTM SCH80 socketend connector

Double O-ringAnother safety feature. Stem isequipped with a double O-ringarrangement for superiordurability and sealing.

Sizes 1/2" - 2" PVC/EPDM Models standard with NSF-61 Certification

SpecificationsSizes:

Model: Body:Seats:Seals:

Quarter-Bloc

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

17

Quarter-Bloc Ball Valve

Dimensions Weight Cv Values

Parts

Pressure vs Temperature Standard Features

Sample Specifications

Chemical Resistance Rating

STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 CVP2 llaB 1 CVP

3 reirraC 1 CVP

4 rotcennoCdnE 2 CVP

5 tuNnoinU 2 CVP

6 metS 1 CVP

7 laeS 2 EFTP

8 )A(gniR-O 2 MDPE

9 )B(gniR-O 1 MDPE

01 )C(gniR-O 2 MDPE

11 eldnaH 1 SBA21 )E(gniR-O 2 MDPE

LANIMONEZIS

tekcoS/CVP08HCSMTSA

D E F G H ISEHCNI mm A B C2/1 51 848.0 638.0 578.0 92.4 95.0 41.1 98.1 31.2 59.2

4/3 02 850.1 640.1 000.1 80.5 97.0 83.1 63.2 44.2 51.3

1 52 523.1 013.1 521.1 57.5 89.0 96.1 67.2 86.2 51.3

1 4/1 23 076.1 556.1 052.1 64.6 62.1 90.2 51.3 11.3 49.3

2/11 04 219.1 498.1 573.1 42.7 75.1 23.2 87.3 64.3 35.4

2 05 783.2 963.2 005.1 32.8 79.1 48.2 27.4 20.4 21.5

LANIMONEZIS

MDPE/CVP)KCOHS-NON,RETAW,ISP(

SEHCNI mm Fº07-Fº03 Fº021-Fº17

2-2/1 05-51 032 051

•All Thermoplastic Construction

(No Metallic Parts)

•True Union Design

•Blocking Feature in Both Directions

•Full Bore

•Double O-ring Stem Seals

•Handle Doubles as Spanner

Wrench for Maintenance

•PTFE Seats with Elastomeric

Back Cushion

•NSF Certified

All Quarter-Bloc Ball Valves shall be NSF certified. True Union design, with two-way blocking capability.Quarter-Bloc Ball Valves shall feature all thermoplastic construction with no metalic parts and be of fullbore design available in sizes 1/2” though 2”. All O-Rings shall be EPDM with PTFE seats and elastomericbacking cushions of EPDM. End connectors shall be socket. The handle shall double as end carrier removaltool for disassembling of the valve. PVC shall conform to ASTM D1784 Cell Classification 12454-B. All

Quarter-Bloc Ball Valves shall have a pressure rating of 230 psi. from 30-120 degrees F, as manufactredby Asahi/America Inc.

The Quarter-Bloc Ball Valve is rated for water and light chemical applications ONLY. Pleaseconsult the Quarter-Bloc chemical resistance guide for ratings for specific chemicals

D1 2 7 10 9 53 8 4

116

12

G

E B

C

A FH

l

LANIMONEZIS tekcoS

SEHCNI mm

2/1 51 63.0

4/3 02 36.0

1 52 29.0

1 4/1 23 33.1

2/11 04 99.1

2 05 05.3

LANIMONEZIS vC

SEHCNI mm

2/1 51 41

4/3 02 92

1 52 74

1 4/1 23 27

2/11 04 551

2 05 091

ASAHI/AMERICARev. C 03-05

18

Sample Specification

Standard Features (Sizes 1/2" – 2")• PVC or CPVC Omni valve (or other Asahi ball

valves and multiport ball valves up to 2”)• 2-part PTFE seats with EPDM backing• Available in threaded and socket models• 115 Vac single phase thermally protected• 2.2 amps unidirectional 1/4-turn motor• 5 second cycle time• Actuator housing of high impact ABS, NEMA 4X.

weatherproof

All open/close electrically actuated ball valvessizes 3/8" thru 2" shall have direct mountedunidirectional 90º turn actuators (115 Vac & 220Vac, 12/24 AC & DC shall be reversing). Actuatorshall be weatherproof (Nema 4X), have a green leadfor grounding, and all wire leads protruding from 1/2" NPT conduit entry for customer hook-up. Allvalves shall be OMNI® ball valves, size 3/8"– 2", andshall be of one-piece, compact design, non-union type.All O-rings shall be EPDM or FKM with PTFE seats.Seats must have elastomeric backing cushions ofthe same material as the valve seals. PVCconforming to ASTM D1784 Cell Classification12454-A, and CPVC conforming to ASTM D1784Cell Classi-fication 23567-A. Valve shall be rated150 psi at 70º F, as manufactured by Asahi-America, Inc.

Electric Actuators Specifications

Series 83:Motor Type - Unidirectional, Single phase Size - A83 1/2" - 2" valves Torque - 120 in-lbs Voltage - 120 Vac, 50/60 Hz Amp Draw - 2.1 Amps Temp - Ambient Temp - 150 °F Switches - One single pole, Double throw (15 Amp rating) Corrosion/Weather proof - NEMA 4X

Options• Other voltages (see table)• Extra limit switch (SPDT) for sequencing with

other equipment or remote indicator lights, builtinto base, displaying OPEN or Closed position

• 2-wire control which can be used for retrofittingsolenoids (must provide constant voltage) or fordirect-wiring timers, level switches, etc.

Electromni®

1.871.67

5.15

H

1/2" NPT

FOR "L" DIM. SEE OMNI SECTION M

2.0 1.16

Wt./DimensionsLANIMON

EZIS .TW).SBL( H MSEHCNI mm

8/3 31 57.1 48.5 57.2

2/1 31 57.1 48.5 57.2

4/3 02 00.2 42.6 57.2

1 52 05.2 52.6 57.2

1 2/1 04 00.3 33.6 57.2

2 05 00.4 56.6 57.2

ELECTROMNI®

VoltageegatloV

tnerruCwarD

)spma(

elcyCemiT)ces(

ytuDelcyC)%(

caV511 01.2 5 52

caV022 06. 5 52

caV21 52.2 5 57

caV42 00.4 5 57

cdV21 00.2 5 57

cdV42 05.3 5 57

Series 83 Electric Actuators

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

19

HARDWARE

COUPLING

HARDWARE

5.15

H

H1

2.75

Electrically Actuated Ball Valves

Wiring

LANIMONEZIS

H H *1SEHCNI mm

2/1 51 33.6 80.3

4/3 02 95.6 65.3

1 52 68.6 23.4

1 2/1 04 55.7 17.5

2 05 00.8 66.6

Series 83 on Type 21 Ball Valve

Series 83 on Multiport Ball Valve

5.15

H

H1

2.75

HARDWARE

COUPLING

HARDWARE

Dimensions (IN.)SERIES 83 ONTYPE 21 (1/2"-2")

*PVC/CPVC Socket EndFOR FEATURES OF SERIES 83ACTUATOR, SEE PAGE 16.

LANIMONEZIS

H H *1SEHCNI mm

2/1 51 33.6 80.3

4/3 02 95.6 65.3

1 52 68.6 23.4

1 2/1 04 55.7 17.5

2 05 00.8 66.6

Dimensions (IN.)SERIES 83 ONMULTIPORT (1/2"-2")

*PVC/CPVC Socket EndFOR FEATURES OF SERIES 83ACTUATOR, SEE PAGE 16.

Switch and Optional LightsCustomer Provided Wiring

Control Switch

VOLTAGELINE (+)(-)DC

3PDT

(ground)

Lights

blackred

nocomm.no

white

green

nc

Cam

POS. TO BLACKNEG. TO WHITE POS. TO WHITE

NEG. TO REDTO OPEN:TO CLOSE:

ELECTROMNI

Motor nc

24 VDC WIRING

limit switch

comm.

ELECTROMNI

VOLTAGESingle Pole DoubleThrow Switching

LightsIndicatingPosition no

green (ground)

nc

LINE

115 VAC WIRING

Motor

white

red

black

Cam/Coupling AC

Switch and Optional LightsCustomer Provided Wiring

(Closed)

(Open)

ASAHI/AMERICARev. C 03-05

20

C

Ball Valve Stem Extensions and OptionsStem Extensions

Style BV-B Style BV-P

ONE-PIECE, NON-SUPPORTED

PANEL MOUNT

WALL SUPPORT (PATENTED)AND COLLAR OPTIONAL

Style BV-A

Locking Handles

Remote Operating Nuts

B

ATWO-PIECE STEM AND

HOUSING

Limit SwitchesMANUAL BALLVALVES AREAVAILABLE WITHLIMIT SWITCHES(SPDT) FOR SE-QUENCING WITHOTHER EQUIP-MENT OR FORREMOTE POSITIONINDICATION WITHLIGHTS.

2" SQUAREOPERATING NUTSOR "T" OPERAT-ING NUTS MAY BEINSTALLED ONANY BALL VALVE.THEY ARE USEDFOR REMOTEOPERATION OF AVALVE WITH ANEXTENDEDWRENCH.

THIS SPECIALLOCKING UNITCONSISTS OF AHANDLE COVERAND PADLOCK TOPREVENT UNAU-THORIZED CY-CLING OF A VALVE.

Panel MountVALVE HANDLEIS EXTENDEDFOR PANELMOUNT(STYLE BV-P)APPLICATION.PLEASE SPECIFYLENGTH OFEXTENSION.

For submerged orburied applications.PVC housing protectsstem extensions fromaggressive environ-ments or functions asa valve box.

Valve handle can beextended away fromthe valve for out-of-reach locations.

Valve handle canbe extended toallow for panelmount and pipeinsulation

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

21

9.2

9.0

5.4

HARDWARE

HARDWARE

COUPLING

PPG BRACKET

8.2

H1

H

Engineering Data

Series 92 Electric Actuators

• Brushless, capacitor-run motors (AC models)• Integral thermal overload protection with auto-

reset (AC models)• Permanently lubricated gear train• Duty cycle 100% for high cycle applications• Combination NEMA 4X, 7 and 9 enclosure with

thermally bonded epoxy powder coating withstainless steel trim

• ISO bolt circle• Two 1/2" NPT conduit ports prevent inter-

ference between control and power signals• Declutchable manual override• Standard travel-stop limit switches can

simultaneously be used for indicator lights• Highly visible position indicator

Standard Features (Sizes 1/2" – 4")

Options• Extra limit switches• Feedback potentiometer• Heater and thermostat (to -40º F)• Positioner: 4–20mA or 0–10Vdc input• 4–20 mA output position transmitter• Voltages: 220 Vac, 24 Vac, 12 Vac, 24 Vdc, 12 Vdc• Mechanical brake eliminates seating oscillation• Bus systems Dimensions

AC Wiring (For 115 Vac and 220 Vac only)

rotautcAledoM

euqroT).sbl-ni(

ytuDelcyC

elcyCemiT).ces(

thgieW).sbl(

warDpmA511caV

022caV

42caV

21caV

42cdV

21cdV

29S 004 001 01 0.01 05.0 4.0 0.3 0.2 0.4 0.229A 007 57 01 0.01 08.0 6.0 0.3 0.2 0.4 0.2

M

SEE IMPORTANT NOTE

ACTUATOR SHOWN IN COUNTER-CLOCKWISE EXTREME OF TRAVEL, OR "OPEN" POSITION

LIGHTS ANDSWITCHES

CUSTOMER PROVIDED

YELL

OW

1BLA

CK

2WH

ITE

L1

3BLU

E

4 5BRO

WN

L2

6 7

SW2

NC

NC

SW1

NO

BLUE

NO

WHITE

VOLTSAC

8 9 10 11 12 1413 15 16

A

BLUE

WHITE

B

LANIMONEZIS

H H1SEHCNI mm

2/1 51 67.2 41.1

4/3 02 10.3 83.1

1 52 92.3 45.1

1 4/1 03 46.3 58.1

1 2/1 04 89.3 71.2

2 05 34.4 06.2

2 2/1 56 21.5 38.2

3 08 74.5 53.3

4 001 79.6 33.4

SERIES 92 ONTYPE 21BALL VALVES

Electric Actuators Specifications

Series 92: Motor Type – Reversing, 1/4 turnsingle phase

Sizes – S92, A92 for sizes1/2" – 4" ball valves

Torque – 400 to 700 in-lbsVoltage – 120 Vac, 50/60 HzAmp Draw – For S92: .5 Amps

For A92: .80 AmpsMax Ambient Temp – 150˚ FSwitches – Two single pole, double

throw (15 Amp rating)

Duty cycle shown above is for 115 Vacat ambient temperature.NOTE TO WIRING DIAGRAM:1. EACH ACTUATOR MUST BEPOWERED THROUGH ITS OWNINDIVIDUAL SWITCH CON-TACTS TO AVOID CROSS FEED.2. WIRING AS SHOWN IS FORS92 AND A92 MOTOR. LEADSAT "A" AND "B" ARE REVERSEDFOR B92 AND C92.3. MOTOR HAS A THERMALPROTECTOR AS SHOWN BY MIN DIAGRAM. (115 AND 220 VACMODEL).4. IF 115 & 220 VAC MODELSARE PLC DRIVEN, OUTPUTCONTACTS OF PLC SHOULDBE RATED AT A MINIMUM OF1.5 TIMES REQUIRED INPUTVOLTAGE OF ACTUATOR.

ASAHI/AMERICARev. C 03-05

22

H1

H

7.38

6.37

3.82

5.62

PPG BRACKET

HARDWARE

COUPLING

HARDWARE

Engineering Data

SERIES 92 SERIES 94

Series 94 Electric Actuators

SpecificationsSeries 94: Motor Type – Reversing, 1/4 turn,

single phaseSizes – A94, B94 for sizes

1/2" – 3" ball valvesTorque – 150 to 300 in-lbsVoltage – 120 Vac, 50/60 HzAmp Draw – For A94: .50 Amps

For B94: .80 AmpsMax Ambient Temp – 150˚ FSwitches – Two single pole, double

throw (15 Amp rating)

Electric Actuators

• Brushless, capacitor-run motors (AC models)• Integral thermal overload protection with auto-

reset (AC models)• Permanently lubricated gear train• Duty cycle 100% for high cycle applications• Corrosion-proof/weatherproof NEMA 4X

thermoplastic housing with stainless steel trim• ISO bolt circle• Two 1/2" NPT conduit ports prevent inter-

ference between control and power signals• Compact design• Declutchable manual override• Standard travel-stop limit switches can

simultaneously be used for indicator lights• Visible position indicator

Standard Features (Sizes 1/2" – 3")

Options• Extra limit switches• Feedback potentiometer• Heater and thermostat (to -40º F)• Positioner: 4–20 mA or 0–10 Vdc

input signal• 4–20 mA output position transmitter• Voltages: 220 Vac, 24 Vac, 12 Vac, 24 Vdc, 12 Vdc• Mechanical brake eliminates seating oscillation Dimensions

NOTE TO WIRING DIAGRAM:1. EACH ACTUATOR MUST BEPOWERED THROUGH ITS OWNINDIVIDUAL SWITCH CON-TACTS TO AVOID CROSS FEED.2. WIRING AS SHOWN IS FORA94 AND B94 MOTOR.3. MOTOR HAS A THERMALPROTECTOR AS SHOWN BY MIN DIAGRAM. (115 AND 220 VACMODEL).4. IF 115 & 220 VAC MODELSARE PLC DRIVEN, OUTPUTCONTACTS OF PLC SHOULDBE RATED AT A MINIMUM OF1.5 TIMES REQUIRED INPUTVOLTAGE OF ACTUATOR.

rotautcAledoM

euqroT)sbl-ni(

ytuDelcyC

elcyCemiT)ces(

thgieW)sbl(

warDpmA

511caV

022caV

42caV

21caV

42cdV

21cdV

49A 051 001 5 5.3 05.0 4.0 0.4 0.2 0.4 0.2

49B 003 57 5 5.3 08.0 6.0 0.4 0.2 0.4 0.2

LANIMONEZIS

H H1SEHCNI mm

2/1 51 67.2 41.1

4/3 02 10.3 83.1

1 52 92.3 45.1

1 4/1 03 46.3 58.1

1 2/1 04 89.3 71.2

2 05 34.4 06.2

2 2/1 56 21.5 38.2

3 08 74.5 53.3

AC Wiring (For 115 Vac and 220 Vac only)

M

SEE IMPORTANT NOTE

ACTUATOR SHOWN IN COUNTER-CLOCKWISE EXTREME OF TRAVEL, OR "OPEN" POSITION

LIGHTS ANDSWITCHES

CUSTOMER PROVIDED

YEL

LOW

1BLA

CK

2WH

ITE

L1

3BLU

E

4 5BRO

WN

L2

6 7

SW2

NC

NC

SW1

NO

BLUE

NO

WHITE

VOLTSAC

8 9 10 11 12 1413 15 16

A

BLUE

WHITE

B

SERIES 94 ONTYPE 21BALL VALVES

Duty cycle shown above is for 115 Vacat ambient temperature.

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

23

9.06

H1

H

HARDWARE

HARDWARE

COUPLING

PPG BRACKET

9.255.44

8.22

H1

H

PPG BRACKET

COUPLING

HARDWARE

HARDWARE

7.38

5.62

3.826.37

Electrically Actuated Type 23

Dimensions (IN.)SERIES 92 ONMULTIPORT (1/2"-4")

Dimensions (IN.)SERIES 94 ONMULTIPORT (1/2"-3")

Series 94 on Multiport Ball Valve

LANIMONEZIS

H H *1SEHCNI mm

2/1 51 67.2 80.3

4/3 02 10.3 65.3

1 52 92.3 23.4

1 2/1 04 89.3 17.5

2 05 34.4 66.6

3 08 74.5 95.9

4 001 79.6 85.11

LANIMONEZIS

H H *1SEHCNI mm

2/1 51 67.2 80.3

4/3 02 10.3 65.3

1 52 92.3 23.4

1 2/1 04 89.3 17.5

2 05 34.4 66.6

3 08 74.5 95.9

*PVC/CPVC Socket EndFOR FEATURES OF SERIES 92 ACTUA-TOR, SEE PAGE 19.

*PVC/CPVC Socket EndFOR FEATURES OF SERIES 94 ACTUA-TOR, SEE PAGE 20.

SERIES 92 ON MULTIPORTBALL VALVES SIZES 1/2" – 4"

SERIES 94 ON MULTIPORTBALL VALVES SIZES 1/2" – 3"

Series 92 on Multiport Ball Valve

ASAHI/AMERICARev. C 03-05

24

Pneumatic Actuators Specifications

Series 79 P: Type – Double Piston, Double Rackand PinionBodies – Aluminum, Glass-filled

Polyamide, and 316 ssTorque – 46 to 26,696 in-lbsModels– Air-to-Air

Spring Return (Fail Open)Spring Return (Fail Closed)

Air Supply – 60 psi – 120 psiAir Connections – 1/4" NPTMounting Dim. – ISO and NAMUR

Series 79P (Aluminum)with solenoid valve

Series 79P (Glass-filled Polyamide)with solenoid valve

Series 79P (316 Stainless Steel)

Standard Features

Options

• Standard actuator bodies glass-filled polyamide(highly corrosion resistant)

• Double piston, double rack and pinion design(polyamide)

• ISO mounting pattern with female squareoutdrive (for ease of valve mounting)

• NAMUR mounting pattern(for accessory mounting solenoids, limitswitches, positioners, etc.)

• Recommended air supply 80 psi (normal) to120 psi (maximum) filtered air

• Concentric spring sets (spring return modelsonly) for consistent output torque

• Available in air-to-air (double acting) and air-to -spring (spring return failsafe) models

• Position Indication through visible indicator knoband actuator shaft flats

• Actuator shaft in glass filled polyamide with SSinsert (Model AP79P), 303 SS (Models B thruD79P) and steel covered by cataphoresis(Model E thru G79P)

• 316 SS bodies (Models BS79P thru DS79P)• Aluminum bodies with Rilsan and cataphoresis

coating (Models A79P thru D79P)• Flush mount NAMUR style solenoids in various

NEMA ratings and voltages with mufflers, speedcontrols, and push button override standard.

• NAMUR double limit switches in a variety ofNEMA ratings (NEMA IV and VII standard) andsensor options (2-mechanical SPDT switchesstandard)

• Positoners in either 3-15 psi or 4-20mA formodulating service requiring no solenoid(optional limit switch packages and 4-20mAoutput signal available)

• Bus systems

Standard Features• Manual override

For A-A – Insert wrench onto flats of stem androtateFor A-S – Declutchable gear-operator is required

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

25

C1 C2

OPTIONS

WITH OPTIONS

C

H1

H

A

B

Type 79 P on Type 21 Ball Valve

Dimensions (Sizes 1/2" – 4")LANIMON

EZIS .oNledoMriA-riA

.oNledoMgnirpS-riA

H H1

A B C C1 C2

A-A S-A A-A S-A A-A S-A A-A S-A A-A S-ASEHCNI mm

2/1 51 NP97PA NSP97PA 67.2 41.1 43.3 43.3 22.4 55.5 74.1 74.1 14.5 14.5 12.1 12.1

4/3 02 NP97PA NSP97PA 10.3 83.1 43.3 43.3 22.4 55.5 74.1 74.1 14.5 14.5 12.1 12.1

1 52 NP97PA NSP97PA 92.3 45.1 43.3 43.3 22.4 55.5 74.1 74.1 14.5 14.5 12.1 12.1

1 4/1 23 NP97PA NSP97PA 46.3 58.1 43.3 43.3 22.4 55.5 74.1 74.1 14.5 14.5 12.1 12.1

1 2/1 04 NP97PA NSP97PB 89.3 71.2 43.3 04.4 22.4 68.5 74.1 37.1 14.5 14.5 12.1 14.1

2 05 NP97PA NSP97PC 34.4 06.2 43.3 00.5 22.4 46.7 74.1 79.1 14.5 14.5 12.1 58.1

2 2/1 56 NP97PC NSP97PC 21.5 38.2 00.5 00.5 00.7 47.8 79.1 79.1 98.5 98.5 58.1 58.1

3 08 NP97PC NSP97PD 74.5 53.3 00.5 94.6 00.7 94.11 79.1 65.2 98.5 98.5 58.1 63.2

4 001 NP97PD NSP97PD 79.6 33.4 94.6 94.6 12.9 94.11 65.2 65.2 84.6 84.6 63.2 63.2

Pneumatically Actuated Ball Valves

HARDWARE

HARDWARE

COUPLING

PPG BRACKET

ASAHI/AMERICARev. C 03-05

26

WITH OPTIONS

OPTIONS

12 11 14 10 13

C1 C2

C

HARDWARE

HARDWARE

COUPLING

PPG BRACKET

H

H1

A

B

Dimensions (Sizes 1/2" – 4")

Pneumatically Actuated Type 23

Series 79P on Multiport Valve

LANIMONEZIS .oNledoM

riA-riA.oNledoM

gnirpS-riAH H1

A B C C1 C2

A-A S-A A-A S-A A-A S-A A-A S-A A-A S-ASEHCNI mm

2/1 51 NP97PA NSP97PA 67.2 80.3 43.3 43.3 22.4 55.5 74.1 74.1 14.5 14.5 12.1 12.1

4/3 02 NP97PA NSP97PA 10.3 65.3 43.3 43.3 22.4 55.5 74.1 74.1 14.5 14.5 12.1 12.1

1 52 NP97PA NSP97PA 92.3 23.4 43.3 43.3 22.4 55.5 74.1 74.1 14.5 14.5 12.1 12.1

1 2/1 04 NP97PA NSP97PB 89.3 17.5 43.3 04.4 22.4 68.5 74.1 37.1 14.5 66.5 12.1 14.1

2 05 NP97PA NSP97PC 34.4 66.6 43.3 00.5 22.4 46.7 74.1 79.1 14.5 98.5 12.1 58.1

3 08 NP97PC NSP97PD 74.5 95.9 00.5 94.6 00.7 94.11 79.1 65.2 98.5 84.6 58.1 63.2

4 001 NP97PD NSP97PD 79.6 85.11 94.6 94.6 12.9 94.11 65.2 65.2 84.6 84.6 63.2 63.2

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

27

OPEN

1/2"NPT

1/4"NPT2HOLES

1/2"NPT

F: DIA.K: THREADL: DEPTH4 HOLES

A A

BEACON

OPEN

OPEN

OPEN

VIEW A-A

3D VIEW

B

C

6.03

E

J

C

G

WESTLOCK ® K-10 POSITIONER

B

ECKARDT POSITIONER

CAM STOP

SWITCH ASSEMBLY SWITCH ASSEMBLYWITH SOLENOID

2.3

2.9

2.6

0.94

5.4

5.43.3

H

7.5

INSTRUMENT AIRSUPPLY

4.8

A

1.28

C

B

ROTAUTCAEZIS

B C

E A

A-A S-A51-3isp

02-4Am

P97PA 57.1 65.2 22.4 55.5 82.2 51.4

P97PB 61.2 41.3 29.4 68.5 82.2 51.4

P97PC 61.2 18.3 00.7 47.8 82.2 51.4

P97PD 61.2 51.5 12.9 94.11 82.2 51.4

Dimensions (INCHES)ACTUATOR WITH LIMIT SWITCH

Dimensions (INCHES)ACTUATOR WITH POSITIONER

AirCONSUMPTION

Pneumatic Actuator and Options

.ONLEDOMcibuCsehcnI

P97PA 0.6

P97PB 0.9

P97PC 5.91

P97PD 0.25

ROTAUTCAEZIS

B C

E

F H G J K LA-A S-AP97PA 57.1 65.2 22.4 55.5 56.1 12.1 84.1 43.3 mm6 61.

P97PB 61.2 41.3 29.4 68.5 79.1 14.1 37.1 04.4 mm6 05.

P97PC 61.2 18.3 00.7 47.8 67.2 58.1 69.1 00.5 mm8 26.

P97PD 61.2 51.5 12.9 94.11 67.2 63.2 55.2 94.6 mm8 57.

ASAHI/AMERICARev. C 03-05

28

SpecificationsSizes: Lever: 1-1/2" – 8"

Gear: 8" – 16"Models: Wafer Style

Operators: Lever and GearBodies: PVC, PP and PVDF

Discs: PVC, PP and PVDFSeats: EPDM or FKM, Also Nitrile, Butyl,

Hypalon®†, and Neoprene®†

Seals: Same as seating materialStems: 403 and 316 stainless steel,

titanium, Hastelloy C®‡, etc.

‡ Trademark of Cabot Corporation

Options• Pneumatically and electrically actuated with

accessories

• Alternate discs:

(I) PVC : 1-1/2" – 14"

(III) PVDF : 1-1/2" – 16"

• Gear operators for 1 -1/2"– 6"

• Lug style (Stainless Steel 304 or 316) as

blocking and end-of-line applications

• Stems in 316 stainless steel, titanium,

Hastelloy C® etc.

• 2" square nut on stem

• 2" square nut on gear operator

• Stem extensions (single stem and two-piece

stem)

• Locking devices (Gear Type – Standard on Lever)

• Chain operators

• Manual limit switch

• Tandem arrangements (Patented by A/A, Inc.)

Parts List (Lever: Sizes 1-1/2" – 8")

* Used for sizes 2" through 8"**With powder coat finish and used for PP bodies 6" and 8"

Standard Features (Sizes 1-1/2" – 16")• Standard model (1-1/2" — 14") has PVC Body

and PP Disc for better chemical resistance attemperatures higher than can be achievedwith PVC. 16" has PP body and PP disc asstandard.

• Our 316/403 stainless steel shaft has full

engagement over the entire length of the discand is a non-wetted part, totally isolated fromthe media.

• Only solid and abrasion-resistant plastic disc and

elastomeric liner are wetted parts.

• ISO bolt circle on top flange

– no body or stem modifications required foraccessories.

Type 56 Butterfly Valve

STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 FDVP,PP,CVP

2 csiD 1 FDVP,PP,CVP

3 taeS 1 srehtO,MKF,MDPE

4 *)A(gniR-O 2 srehtO,MKF,MDPE

5 )B(gniR-O 2 srehtO,MKF,MDPE

6 )C(gniR-O 1 srehtO,MKF,MDPE

7 metS 1 613leetSsselniatS

8 redloHmetS 1 403leetSsselniatS61 eldnaH 1 PP

a61 eldnaHnitresnIlateM 1 613leetSsselniatS

71 reveLeldnaH 1 GPP

81 niP 1 GPP

91 gnirpS 1 403leetSsselniatS

02 )A(rehsaW 1 403leetSsselniatS

12 )B(tloB 1 403leetSsselniatS

22 etalPgnikcoL 1 GPP

32 )B(wercS 4 403leetSsselniatS

42 )A(paC 1 PP

a1 **gniR 2 leetS

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

29

22

HH

A

H

L

øD

H

1917

P.C.D.

n- øh

18 16

ødC

øD

12

3

1

1

3

7

2

4

5

6

823

21

16a20

24

Butterfly ValvesType 56 – Lever Operated

LANIMONEZIS

vC)seergedgnineposuoiravta(

SEHCNI mm º03 º06 º09

1 2/1 04 9.2 3.34 17

2 05 9.3 1.65 29

2 2/1 56 9.5 4.58 041

3 08 3.9 2.431 022

4 001 1.51 132 083

5 521 9.03 544 037

6 051 6.64 176 0011

8 002 601 5241 0052

Cv Values

Pressure vs. Temperature (PSI, WATER, NON-SHOCK)* Wt. (LBS) /Vacuum Service

LANIMONEZIS

d

051SSALCISNA

D D1 L H H1 H2 H3 ASEHCNI mm C n h1 2/1 04 58.1 88.3 4 26.0 19.5 32.3 45.1 41.6 59.2 49.3 02.2 66.8

2 05 42.2 57.4 4 57.0 05.6 34.3 56.1 73.6 72.3 71.4 02.2 66.8

2 2/1 56 08.2 05.5 4 57.0 82.7 14.4 18.1 18.6 66.3 16.4 02.2 66.8

3 08 51.3 00.6 4 57.0 78.7 48.4 18.1 80.7 49.3 88.4 02.2 48.9

4 001 31.4 05.7 8 57.0 20.9 97.5 02.2 97.7 35.4 95.5 02.2 48.9

5 521 61.5 05.8 8 88.0 00.01 90.7 06.2 94.9 00.5 77.6 27.2 06.21

6 051 60.6 05.9 8 88.0 22.11 72.8 08.2 00.01 36.5 82.7 27.2 06.21

8 002 30.8 57.11 8 88.0 93.31 21.01 34.3 62.11 96.6 45.8 27.2 57.51

YDOB CVP PP FDVP

CSID PP PP FDVP

LANIMONEZIS F˚03

F˚021F˚121F˚041

F˚141F˚571

F˚5-F˚041

F˚141F˚571

F˚5-F˚041

F˚141F˚571

F˚671F˚012

F˚112F˚052

SEHCNI mm

1 2/1 04 051 07 03 051 001 051 001 58 57

2 05 051 07 03 051 001 051 001 58 57

2 2/1 56 051 07 03 051 001 051 001 58 57

3 08 051 07 03 051 001 051 001 58 57

4 001 051 54 03 051 001 051 001 58 57

5 521 051 54 03 051 001 051 001 58 57

6 051 051 54 03 051 001 051 001 58 57

8 002 051 04 02 051 58 051 58 57 06

LANIMONEZIS REVEL

DETAREPO

SEHCNI mm

1 2/1 04 07.2

2 05 01.3

2 2/1 56 05.3

3 08 00.4

4 001 05.5

5 521 08.01

6 051 03.31

8 002 09.91

LANIMONEZIS

MUUCAVECIVRES

FOSEHCNI()YRUCREM

SEHCNI mm

1 2/1 04 29.92-

2 05 29.92-

2 2/1 56 29.92-

3 08 29.92-

4 001 29.92-

5 521 29.92-

6 051 65.72-

8 002 65.72-

Dimensions (Lever: Sizes 1-1/2" – 8")

* For lug style data consult factory

ASAHI/AMERICARev. C 03-05

30

H

l

øD

3

øD

1

P.C.D.

H1

n- øh

øD

C ød

H2

H3

øD2

A

28

A1

L

1

3

7

2

4

5

6

A2

25

Dimensions (Sizes 1- 1/2" – 16") (NOTE: GEAR OPERATED VALVE IS STANDARD 8" – 16"; SIZES 1-1/2 " – 6" ARE OPTIONS.)

Type 56 – Gear Operated Butterfly Valves

LANIMONEZIS

d

051SSALCISNA

D D1 D2 D3 L H H1 H2 H3 l A A1 A2SEHCNI mm C n h1 2/1 04 58.1 88.3 4 26.0 19.5 32.3 49.3 03.6 45.1 88.4 59.2 47.3 63.2 30.8 75.6 51.3 58.1

2 05 42.2 57.4 4 57.0 05.6 34.3 49.3 03.6 56.1 21.5 72.3 89.3 63.2 72.8 75.6 51.3 58.1

2 2/1 56 08.2 05.5 4 57.0 82.7 14.4 49.3 03.6 18.1 55.5 66.3 14.4 63.2 07.8 75.6 51.3 58.1

3 08 51.3 00.6 4 57.0 78.7 48.4 49.3 03.6 18.1 38.5 49.3 96.4 63.2 89.8 75.6 51.3 58.1

4 001 31.4 05.7 8 57.0 20.9 97.5 49.3 03.6 02.2 45.6 35.4 93.5 63.2 96.9 75.6 51.3 58.1

5 521 61.5 05.8 8 88.0 00.01 90.7 15.5 03.6 06.2 06.7 00.5 64.6 63.2 57.01 75.6 51.3 58.1

6 051 60.6 05.9 8 88.0 22.11 72.8 15.5 03.6 08.2 11.8 36.5 79.6 63.2 62.11 75.6 51.3 58.1

8 002 30.8 57.11 8 88.0 93.31 21.01 78.7 03.6 34.3 73.9 96.6 32.8 63.2 25.21 75.6 51.3 58.1

01 052 80.01 52.41 21 00.1 89.51 44.21 78.7 78.7 33.4 36.01 99.7 94.9 63.2 75.41 38.7 47.3 63.2

21 003 06.21 00.71 21 00.1 20.91 75.41 52.9 48.9 80.5 78.21 35.9 37.11 27.2 08.71 53.8 47.3 99.2

41 053 73.41 57.81 21 21.1 74.02 45.61 52.9 48.9 80.5 91.31 42.01 50.21 27.2 11.81 53.8 47.3 99.2

61 004 89.51 52.12 61 21.1 26.32 05.81 52.9 48.9 56.6 96.41 18.11 45.31 27.2 16.91 53.8 47.3 99.2

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

31

Sample Specification

Troubleshooting

Caution

Type 56 – Gear Operated Butterfly ValvesParts List (Gear: Sizes 1-1/2" – 16")

All solid thermoplastic butterfly valves sizes 1-1/2"thru 16" shall be of the TYPE 56 lined body designand bubble-tight seal (meeting or exceeding Class VIas defined by American National Standard Institute)with only the liner and disc as wetted parts. Thelever handle (sizes 1-1/2" thru 8") shall have amolded provision for a padlock. Gear operatorsshall be worm gear design, self locking with diecastaluminum body and corrosion resistant powdercoat finish. The disc shall be of solid, abrasion-resistant plastic, have double o-ring seals on topand bottom trunnions of the same material as thevalve liner. Liner shall be molded and formedaround the body, functioning as gasket seals withconvex ring design on each side of the valve forlower bolt tightening torque. Stem shall be of316/403 stainless steel, non wetted and haveengagement over the full length of the disc. Valvesshall have a molded ISO bolt pattern conforming to5211/I –5211/II on top flange for actuator mount.PVC shall conform to ASTM D1784 Cell Class-ification 12454-A, PP conforming to ASTM D4101Cell Classification PP0210B67272, and PVDFconforming to ASTM D 3222 Cell Classification TypeII. All PVC (1-1/2" thru 14" only), PP and PVDF bodyvalves shall be rated to 150 psi sizes 1-1/2" thru10", 100 psi sizes 12" & 14" and 85 psi size 16" at70 degrees F. Butterfly valves shall be wafer style,as manufactured by Asahi/America Inc.

What if fluid still flows when valve is closed?1. Make sure lever or gear is in a fully closed

position (gear type may require travel stopadjustment].

2. Liner is damaged or worn. Replace liner.3. Disc is damaged or abraded. Change disc.4. Foreign material is caught between seat and

disc. Remove the substance.5. Mating flange bolts either over-tightened or

unevenly tightened. Retighten properly.What if fluid leaks outside between seat and matingflange?

1. Seat damage. Change seat.2. Mating flange bolts not tightened with proper

torque or unevenly tightened. Retighten to theappropriate torque.

What if valve does not operate smoothly?1. Foreign material is caught between disc and

seat. Remove the material and clean.2. Lever or gearbox is damaged. Replace.3. Mating flange bolts over-tightened. Retighten.

Pressure vs. Temperature (PSI, WATER, NON-SHOCK)* Wt. (LBS) / Vacuum Service

LANIMONEZIS RAEG

DETAREPO

SEHCNI mm

8 002 52.42

01 052 00.14

21 003 24.85

41 053 41.66

61 004 04.97

LANIMONEZIS

MUUCAVECIVRES

FOSEHCNI()YRUCREM

SEHCNI mm

8 002 65.72-

01 052 65.72-

21 003 26.32-

41 053 26.32-

61 004 26.32-

YDOB CVP PP FDVP

CSID PP PP FDVPLANIMON

EZIS F˚03F˚021

F˚121F˚041

F˚141F˚571

F˚5-F˚041

F˚141F˚571

F˚5-F˚041

F˚141F˚571

F˚671F˚012

F˚112F˚052

SEHCNI mm

8 002 051 04 02 051 58 051 58 57 06

01 052 051 04 02 051 58 051 58 57 06

21 003 001 03 51 001 06 001 06 54 03

41 053 001 03 7 001 54 001 54 03 51

61 004 AN AN AN 58 54 58 54 03 51

Cv Values

• Never removevalve from pipelineunder pressure.

• Always wearprotective glovesand goggles.

LANIMONEZIS

vC)seergedgnineposuoiravta(

SEHCNI mm 03 o 06 o 09 o

8 002 601 5241 0052

01 052 072 6741 0063

21 003 804 0412 0615

41 053 535 0772 0446

61 004 057 0673 0438

*With powder coat finish **14" and 16" 403 SS

* For lug style data consult factory

STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 FDVP,PP,CVP

2 csiD 1 FDVP,PP,CVP

3 taeS 1 srehtO,MKF,MDPE

4 )A(gniR-O 2 srehtO,MKF,MDPE

5 )B(gniR-O 2 srehtO,MKF,MDPE

6 )C(gniR-O 1 srehtO,MKF,MDPE

7 **metS 1 304,613leetSsselniatS

52 xoBraeG 1 *yollAmunimulAtsaceiD82 )C(tloB 4 403leetSsselniatS

a1 gniR 2 leetS

ASAHI/AMERICARev. C 03-05

32

Parts List (Sizes 18" – 24")Standard Features (Sizes 18" – 24")

* With epoxy powder coating

Type 75 Butterfly Valve

SpecificationsSizes: 18" – 24"

Models: Wafer StyleOperators: Gear

Bodies: PP and PVDFDiscs: PP and PVDFSeats: EPDM or FKM. Also Nitrile, Butyl,

Hypalon®†, and Neoprene®†

Seals: Same as seating materialStems: 403 and 316 stainless steel,

titanium, Hastelloy C®‡, etc.

† Trademarks of E. I. du Pont de Nemours and Company‡ Trademark of Cabot Corporation

• Standard model (18" - 24") has polypropylenebody, disc and EPDM seat.

• 403 stainless steel stem has full engagementover the entire length of the disc and is a non-wetted part totally isolated from the media.

• Bubble-tight seating.

• Only abrasion resistant, solid plastic disc andelastomeric liner are wetted parts

Options:• Pneumatically and electrically actuated with

accessories• Lug style (Stainless Steel 304 and 316) as

blocking and end-of-line applications• Stems in 316 Stainless Steel, Titanium,

Hastelloy C® etc.

• 2” square nut on gear

• Stem extensions (single stem and two-piecestem)

• Locking device

• Chain operators

• Manual limit switch

Sample SpecificationAll solid thermoplastic butterfly valves (18" thru 24")shall be of the lined body design and bubble-tightseal (meeting or exceeding Class VI as defined byAmerican National Standard Institute) with only theliner and disc as wetted parts. The disc shall be ofsolid, abrasion-resistant plastic, have double o-ringseals on top and bottom trunnions of the samematerial as the valve liner. Liner shall be molded andformed around the body, functioning as a gasketseal with convex ring design on each side of thevalve for lower bolt tightening torque. Stem shall beof 403 stainless steel, non wetted and haveengagement over the full length of the disc. PP shallconform to ASTM D4101 Cell ClassificationPP0210B67272 and PVDF conforming to ASTMD3222 Cell Classification Type II. PP and PVDFbodies shall be rated to 75 psi, size 18", and 50 psi,sizes 20" and 24" at 70˚ F. Butterfly valves shall bewafer style, as manufactured by Asahi/America Inc.

Caution

• Never remove valve from pipeline underpressure.

• Always wear protective gloves and goggles.

FOR TROUBLESHOOTING, REFER TO PAGE 31.

STRAP

.ON NOITPIRCSED .SCP LAIRETAM

1 ydoB 1 FDVP,PP

2 csiD 1 FDVP,PP

3 taeS 1 srehtO,MKF,MDPE

4 )A(gniR-O 2 srehtO,MKF,MDPE

5 )B(gniR-O 2 srehtO,MKF,MDPE

6 )C(gniR-O 1 srehtO,MKF,MDPE

7 metS 1 304,leetSsselniatS

a7 )A(yeK 304,leetSsselniatS

52 xoBraeG 1 *yollAmunimulAtsaC

82 )A(tloB 4 403leetSsselniatS

92 )D(tloB 4 403leetSsselniatS

03 dnatS 1 *leetS

a1 gniR 2 *leetS

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

33

H1

P.C.D.

n-øh

C ød

1

øD

1

H2

H3

øDH

øD

3

A

øD2

A1

29

6

28

30

25

7a

L

3

1a

2

7

4

5

A2

l

Dimensions (Sizes 18" – 24")

Butterfly ValvesType 75

LANIMONEZIS

vCgnineposuoiravta(

)seerged

SEHCNI mm 03 o 06 o 09 o

81 054 0011 0205 09801

02 005 8441 0266 06041

42 006 0312 0819 00581

B YDO PP FDVP

D CSI PP FDVPLANIMON

EZIS ˚F5-˚F041

˚F141˚F571

˚F5-˚F041

˚F141˚F571

˚F671˚F012

˚F112˚F052SEHCNI mm

81 054 57 54 57 54 03 51

42-02 006-005 57 03 05 03 52 51

LANIMONEZIS RAEG

SEHCNI mm

81 054 00.591

02 005 00.232

42 006 00.582

LANIMONEZIS

MUUCAVECIVRESfosehcni()yrucreMSEHCNI mm

81 053 96.91-

02 005 96.91-

42 006 96.91-

/ Pressure vs. Temperature (PSI, WATER)*Wt.(LBS)/ Vacuum ServiceCv Values

LANIMONEZIS

d

051SSALCISNA D

D1 D2 D3 L H H1 H2 H3 l A A1 A2SEHCNI mm C n h PP FDVP81 054 08.71 57.22 61 52.1 29.42 08.42 76.02 93.31 41.61 50.7 25.71 04.21 75.41 22.6 95.52 65.21 53.3 33.4

02 005 67.91 00.52 02 52.1 98.62 77.62 46.22 93.31 41.61 84.7 07.81 87.31 57.51 22.6 77.62 65.21 53.3 33.4

42 006 47.32 05.92 02 83.1 22.13 01.13 10.72 93.31 41.61 32.8 62.12 96.61 13.81 22.6 33.92 65.21 53.3 33.4

* For lug style data consult factory

ASAHI/AMERICARev. C 03-05

34

SpecificationsSizes: 2" – 10"

Models: Wafer StyleOperators: Lever: 2" – 5"

Gear: 2" – 10"Bodies: Epoxy powder coated ductile cast

ironDiscs: PTFESeats: PTFE backed with Neoprene®†

Seals: Same as seating materialStems: Stainless steel 304

† Trademarks of E. I. du Pont de Nemours and CompanyType 55 Butterfly ValveStandard Features• Highly corrosion resistant PTFE disc and

seat• Epoxy powder coated ductile iron body for

corrosive atmosphere or environments• Strong but thin disc with high Cv value• Stainless steel stem has full engagement over

the entire length of the disc and is a non-wetted part, totally isolated from the media

• Only PTFE disc and PTFE seat are wetted parts• Bubble-tight shut-off• Rated for full vacuum service• Locking device

STRAP

.ON NOITPIRCSED .SCP LAIRETAM

1 ydoB 1 *norItsaCelitcuD

2 csiD 1 EFTP

a2 tresnIcsiD 1 403leetSsselniatS

3 taeS 1 EFTP

a3 rebbuRnoihsuC 1 RC

4 metS 1 403leetSsselniatS

5 hsuB 2 403leetSsselniatS

6 gniR-O 2 MDPE

7 )A(tloB - 403leetSsselniatS

11 paC 1 PP

21 eldnaH 1 PP

a21 tresnIlateMeldnaH 1 613leetSsselniatS

31 reveLeldnaH 1 GPP

41 niP 1 GPP

51 gnirpS 1 403leetSsselniatS

61 rehsaW 1 403leetSsselniatS

71 )C(tloB 1 403leetSsselniatS

81 etalPgnikcoL 1 GPP

91 wercS 4 403leetSsselniatS

Parts List (Lever: Sizes 2" – 5")

• Pneumatically and electrically actuated withaccessories

• Gear operators for 2" – 5"

• 2” square nut on valve stem

• 2” square nut on gear

• Stem extensions (single stem and two-piece

stem)

• Chain operators

• Manual limit switch

Options

*With epoxy powder coating

• Never remove valve from pipeline underpressure.

• Always wear protective gloves and goggles.

Caution

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

35

X-X

SHUT

OPEN

ød

n-øh

P.C.D.

7

C

øD

W

X X

L

H1

143a

H2

H

5

22a

63

1819

H3

111716

12a

141513 12

A

LeverType 55

Dimensions (Sizes 2" – 5")

Cv ValuesLANIMON

EZIS REVEL RAEG

SEHCNI mm

2 05 16.6 20.11

3 08 29.9 33.41

4 001 32.31 46.71

5 521 51.32 53.52

6 051 - 79.13

8 002 - 17.05

01 052 - 58.37

Weight (POUNDS)

What if fluid still flows when valve is closed?1. Make sure lever or gear is in a fully closed

position (gear type may require travel stopadjustment).

2. Liner is damaged or worn. Replace liner.3. Disc is damaged or abraded. Change disc.4. Foreign material is caught between seat and

disc. Remove the substance.5. Mating flange bolts either over-tightened or

unevenly tightened. Retighten properly.

LANIMONEZIS

d

051ssalCISNA

D L H H1 H2 H3 W AC n hSEHCNI mm

2 05 71.2 57.4 )4(2 57.0 45.3 37.1 43.6 04.2 31.4 02.2 75.4 66.8

3 08 51.3 00.6 )4(- 57.0 29.4 31.2 90.7 47.3 88.4 02.2 89.5 48.9

4 001 49.3 05.7 )8(4 57.0 60.6 23.2 27.7 09.3 15.5 02.2 58.6 48.9

5 521 29.4 05.8 )8(4 88.0 31.7 25.2 52.9 27.4 45.6 27.2 11.8 06.21

Troubleshooting

Pressure vs.Temp.

What if fluid leaks outside between seat and matingflange?

1. Seat damage. Change seat.2. Mating flange bolts not tightened to proper

torque or unevenly tightened. Retighten tothe appropriate torque.

What if valve does not operate smoothly?1. Foreign material is caught between disc and

seat. Remove the material and clean.2. Lever or gearbox is damaged. Replace.3. Mating flange bolts over-tightened. Retighten.

LANIMONEZIS F°5-

F°012SEHCNI mm

2 05 051

3 08 051

4 001 051

5 521 051

6 051 051

8 002 051

01 052 051

LANIMONEZIS vC

SEHCNI mm

2 05 001

3 08 582

4 001 006

5 521 049

6 051 0051

8 002 0052

01 052 0024

ASAHI/AMERICARev. C 03-05

36

H1

n- øh

H2

P.C.D. C

H3

ød

øD

W

H

7

øD

1

l

A A1

L

1

3a

4

9

2

3

2a

6

5

8

2A

STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 *norItsaCelitcuD

2 csiD 1 EFTP

a2 tresnIcsiD 1 403leetSsselniatS

3 taeS 1 EFTP

a3 rebbuRnoihsuC 1 RC

4 metS 1 403leetSsselniatS

5 hsuB 2 403leetSsselniatS

6 gniR-O 2 MDPE7 )A(tloB - 403leetSsselniatS

8 xoBraeG 1 *yollAmunimulAtsaceiD

9 )B(tloB 4 403leetSsselniatS

Parts List (Gear: Sizes 2" – 10")

*With epoxy powder coating

GearType 55

LANIMONEZIS

d

051ssalCISNA

D D1 L H H1 H2 H3 l W A A1 A2C n hSEHCNI mm

2 05 71.2 57.4 )4(2 57.0 45.3 03.6 37.1 80.5 04.2 49.3 63.2 32.8 75.4 75.6 51.3 58.1

3 08 51.3 00.6 )4(- 57.0 29.4 03.6 31.2 38.5 47.3 96.4 63.2 89.8 89.5 75.6 51.3 58.1

4 001 49.3 05.7 )8(4 57.0 60.6 03.6 23.2 64.6 09.3 13.5 63.2 16.9 58.6 75.6 51.3 58.1

5 521 29.4 05.8 )8(4 88.0 31.7 03.6 25.2 63.7 27.4 22.6 63.2 15.01 11.8 75.6 51.3 58.1

6 051 19.5 05.9 )8(4 88.0 13.8 03.6 59.2 30.8 93.5 98.6 63.2 81.11 92.9 75.6 51.3 58.1

8 002 25.7 57.11 )8(4 88.0 34.01 03.6 53.3 12.9 24.6 70.8 63.2 63.21 01.11 75.6 51.3 58.1

01 052 56.9 52.41 )21(4 00.1 08.21 78.7 87.3 95.01 78.7 54.9 63.2 35.41 34.31 38.7 47.3 63.2

Dimensions (Sizes 2" – 10")

All Type 55 butterfly valves shall be of epoxy powdercoated ductile cast iron body design and bubble-tight seal (meeting or exceeding Class VI as definedby American National Standard Institute) with onlythe liner and disc as wetted parts. The lever handle(sizes 2" thru 5") shall have a molded provision for apadlock. Gear operators shall be worm geardesign, self-locking, with diecast aluminium body andcorrosion resistant powder coat finish. Valves shallhave a molded ISO bolt pattern conforming to5211/I and 5211/II on top flange for actuatormount. The disc shall be of PTFE. Liner shall be ofPTFE with Neoprene® backing cushion. Stem shallbe of stainless steel, not wetted and haveengagement over the full length of the disc. Thebutterfly valves shall be wafer style, Valves shall berated to 150 psi from –5 degrees F. to +210degrees F., as manufactured by Asahi/America, Inc.

Sample Specification

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

37

Dimensions

Pool-Pro Type SP Butterfly Valve

LANIMON

EZIS

d

051SSALCISNA

D 1D D2 D3 L

H

)reveL(

H

)raeG( 1H

2H

)reveL(

2H

)raeG(

3H

)reveL(

3H

)raeG( l

A

)revel(

A

)raeG( 1A 2ASEHCNI mm C n h

2/11 04 58.1 88.3 4 26.0 19.5 32.3 49.3 03.6 45.1 41.6 88.4 59.2 49.3 47.3 02.2 63.2 30.8 66.8 75.6 51.3 58.1

2 05 42.2 57.4 4 57.0 05.6 34.3 49.3 03.6 56.1 73.6 21.5 72.3 71.4 89.3 02.2 63.2 72.8 66.8 75.6 51.3 58.1

2/12 56 08.2 05.5 4 57.0 82.7 14.4 49.3 03.6 18.1 18.6 55.5 66.3 16.4 14.4 02.2 63.2 07.8 66.8 75.6 51.3 58.1

3 08 51.3 00.6 4 57.0 78.7 48.4 49.3 03.6 18.1 80.7 38.5 49.3 88.4 96.4 02.2 63.2 89.8 48.9 75.6 51.3 58.1

4 001 31.4 05.7 8 57.0 20.9 97.5 49.3 03.6 02.2 97.7 45.6 35.4 95.5 93.5 02.2 63.2 96.9 48.9 75.6 51.3 58.1

6 051 60.6 05.9 8 88.0 22.11 72.8 05.6 03.6 08.2 00.01 11.8 36.5 82.7 79.6 27.2 63.2 62.11 06.21 75.6 51.3 58.1

8 002 30.8 57.11 8 88.0 93.31 21.01 78.7 78.7 34.3 62.11 73.9 96.6 45.8 32.8 27.2 63.2 25.21 57.51 75.6 51.3 58.1

01 052 80.01 52.41 21 00.1 89.51 44.21 78.7 78.7 33.4 - 36.01 99.7 - 94.9 - 63.2 75.41 - 38.7 47.3 63.2

21 003 06.21 00.71 21 00.1 20.91 75.41 52.9 48.9 80.5 - 78.21 35.9 - 37.11 - 27.2 08.71 - 53.8 47.3 99.2

STRAP

.ON NOITPIRCSED .SCP LAIRETAM

1 ydoB 1 CVP

2 csiD 1 CVP

3 taeS 1 MDPE

4 *)A(gniR-O 2 MDPE

5 )B(gniR-O 2 MDPE

6 )C(gniR-O 1 MDPE

7 metS 1 613leetSsselniatS

8 redloHmetS 1 403leetSsselniatS

61 eldnaH 1 PP

a61 eldnaHnitresnIlateM 1 613leetSsselniatS

71 reveLeldnaH 1 GPP

81 niP 1 GPP

91 gnirpS 1 403leetSsselniatS

02 )A(rehsaW 1 403leetSsselniatS

12 )B(tloB 1 403leetSsselniatS

22 etalPgnikcoL 1 GPP

32 )B(wercS 4 403leetSsselniatS

42 )A(paC 1 PP

52 xoBraeG 1munimulAtsaceiD

**detaoCrewoP

82 )C(tloB 4 403leetSsselniatS

Sample SpecificationsAll “Pool-Pro” Type SP Butterfly Valves sizes 1 1/2”-12” shallbeof a Pvc Body,Pvc Disc and Epdm construction suitable forChlorinated water applications. Stem shall be of 316 stainlesssteel and non-wetted.Valves shall be a self-gasketing designwith a convex sealing arrangement. All “Pool-Pro”Type SP (1 1/2”-10”) valves shall be rated to 150 psi and size(12”) 100 psi at 70 degrees F as manufactured by Asahi/America. Inc.

SpecificationsSizes: 1-1/2" – 12"

Models: Wafer StyleOperators: Lever and Gear

Bodies: PVCDiscs: PVCSeats: EPDMSeals: EPDMStems: 316 stainless steel

Standard Features (Sizes 1-1/2" – 12")• SubmersibleSubmersibleSubmersibleSubmersibleSubmersibleMaterial of construction allows completesubmersion of valve body as all components arecompatible with Chlorinated water.

• PVC/PVC/EPDM ConstructionPVC/PVC/EPDM ConstructionPVC/PVC/EPDM ConstructionPVC/PVC/EPDM ConstructionPVC/PVC/EPDM ConstructionIdeal for Chlorinated water applications.

• Blue Handle DesignBlue Handle DesignBlue Handle DesignBlue Handle DesignBlue Handle DesignNew blue handle designates the proper valve is inplace for Chlorinated water applications.

• 316SS Non-wetted Stem316SS Non-wetted Stem316SS Non-wetted Stem316SS Non-wetted Stem316SS Non-wetted StemStem does not come in contact with the mediabut is still compatible if in direct contact.

• Thermoplastic MaterialThermoplastic MaterialThermoplastic MaterialThermoplastic MaterialThermoplastic MaterialLightweight construction allows for easy installation.

• ISO Mounting PadISO Mounting PadISO Mounting PadISO Mounting PadISO Mounting PadAllows for field mounting of accessories including stemextensions, gear operators & automation.

Parts List (Sizes 1 1/2" - 12")

®

Pool-Pro ®

ASAHI/AMERICARev. C 03-05

38

Pressue vs Temperature Weight (lbs) CV ValuesLANIMON

EZIS

vCgnineposuoiravta(

)seerged

SEHCNI mm 03 o 06 o 09 o

2/11 04 9.2 3.34 17

2 05 9.3 1.65 29

2/12 56 9.5 4.58 041

3 08 3.9 431 022

4 001 1.51 132 083

6 051 6.64 176 0011

8 002 601 5241 0052

01 052 072 6741 0063

21 003 804 0412 0615

LANIMON

EZISraeG/reveL

detarepO

SEHCNI mm

)L(2/11 04 SBL7.2

)L(2 05 SBL1.3

)L(2/12 56 SBL5.3

)L(3 08 SBL0.4

)L(4 001 SBL5.5

)L(6 051 SBL3.31

)L(8 002 SBL9.91

)G(8 052 SBL3.42

)G(01 003 SBL0.14

)G(21 053 SBL4.85

LANIMON

EZIS03 oF

021 oF

SEHCNI mm

2/11 04 ISP051

2 05 ISP051

2/12 56 ISP051

3 08 ISP051

4 001 ISP051

6 051 ISP051

8 002 ISP051

01 052 ISP051

21 003 ISP001

Pool-Pro Type SP Butterfly Valve

Gear Style

Lever Style

22

HH

A

H

L

øD

H

1917

P.C.D.

n- øh

18 16

ødC

øD

12

3

1

1

1a

3

7

2

4

5

6

823

21

16a20

24

H

l

øD

3

øD

1

P.C.D.

H1

n- øh

øD

C ød

H2

H3

øD2

A

28

A1

1a

L

1

3

7

2

4

5

6

A2

25

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

39

Damper Style Butterfly Valve

SpecificationsSizes: 1-1/2" – 24"

Model: Wafer StyleOperator: Lever: 1-1/2" – 8"

Gear: 8" – 24"Body: PVDFDisc: PVDFSeal: PTFE (“V”-Packing)

Stem: Titanium

Options• Pneumatically and electrically actuated with

accessories• Gear operators for 1-1/2" - 6"• 2” square nut on valve stem• 2” square nut on gear• Stem extensions (single stem and two-piece

stem)• Locking device• Chain operated• Other thermoplastic materials:

PVC body/ PP disc/PVC stem:Sizes 1-1/2" — 14"Temperature Range: 30 —120˚ F

Max. Working Pressure:Sizes 1-1/2" – 8": 15 psiSizes 10" — 14": 7 psi

PP body/PP disc/PP stem:Sizes 1 -1/2" – 24"Temperature Range: - 5 ˚ F – 175˚ FMax Working Pressure:Sizes 1-1/2" – 8": 15 psiSizes 10" – 24": 7 psi

Standard Features• For venting and flow control• Highly corrosion resistant• Low weepage• Working temperature: -20˚ F – 250˚ F• Maximum working pressure:

Sizes 1-1/2" – 3": 100 psiSizes 4" – 6": 70 psiSize 8" 55 psiSizes 10" – 16" 40 psiSizes 18" – 24" 30 psi

Sample SpecificationAll Damper Style butterfly valves shall be of PVDF bodyand disc with low weepage rate. The stem shall be ofTitanium and V-packing of PTFE. PVDF shall conform toASTM D3222 Cell Classification Type II. The operatorsshall be lever (1-1/2" thru 8") or gear (8" thru 24").The butterfly valves shall be wafer style, Valves shall berated to 100 psi (1-1/2"– 3"), 75 psi (4"– 6"), 60 psi(8"), 45 psi (10"– 16"), and 30 psi (18"– 24") at 70degrees F., as manufactured by Asahi/America Inc.

STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 FDVP

2 csiD 1 FDVP

3 metS 1 muinatiT

4 gnikcaP–V tes1 EFTP

5 hsuB 1 EFTP

6 dnalG 1 FDVP

7 )B(wercS 1 403leetSsselniatS

8 eldnaH 1 PPa8 gnirpS 1 403leetSsselniatS

b8 reveLeldnaH 1 403leetSsselniatS

c8 niP 1 403leetSsselniatS

9 rehsaW 1 403leetSsselniatS

01 tuN 1 403leetSsselniatS

a1 etalPgnikcoL 1 403leetSsselniatS

b1 )A(wercS 3 403leetSsselniatS

Parts List (Lever: Sizes 1-1/2" – 8")

OPTIONALPVC DAMPER STYLE

ASAHI/AMERICARev. C 03-05

40

10

9

84

2

3

1

L

HH

H3

21

d

P.C.D. C

D

1

n - h

1b1a

X X

7

5

8a8b 8c

2D

Open

Shut

X-X

OS

6

A

H 90º

LANIMONEZIS

d1

051SSALCISNA

D D2 L H H1 H2 H3 ASEHCNI mm C n h1 2/1 04 75.1 88.3 4 26.0 19.5 72.3 62.1 45.6 59.2 87.3 67.2 26.8

2 05 79.1 57.4 4 57.0 05.6 05.3 83.1 77.6 72.3 20.4 67.2 26.8

2 2/1 56 46.2 05.5 4 57.0 82.7 31.4 64.1 71.7 66.3 14.4 67.2 26.8

3 08 70.3 00.6 4 57.0 78.7 27.4 64.1 23.7 49.3 75.4 67.2 26.8

4 001 49.3 05.7 8 57.0 20.9 49.5 58.1 30.8 35.4 82.5 67.2 08.9

5 521 29.4 05.8 8 88.0 00.01 90.7 42.2 34.01 00.5 24.6 20.4 27.21

6 051 38.5 05.9 8 88.0 22.11 05.8 44.2 49.01 36.5 39.6 20.4 27.21

8 002 46.7 57.11 8 88.0 93.31 04.01 99.2 82.21 96.6 72.8 20.4 27.21

Dimensions (Lever: Sizes 1-1/2" – 8")LANIMON

EZISvC

)seergedgnineposuoiravta(

SEHCNI mm 03 ˚ 06 ˚ 09 ˚

1 2/1 04 9.2 3.34 17

2 05 9.3 1.65 29

2 2/1 56 9.5 4.58 041

3 08 3.9 2.431 022

4 001 1.51 132 083

5 521 9.03 544 037

6 051 6.64 176 0011

8 002 601 5241 0052

Cv Values

Pressure vs.Temp. Weight (POUNDS) TroubleshootingWhat if weepage through disc increases?

1. Body or disc abraded. Replace defective part.2. Travel stop is not set correctly. (May require

travel stop adjustment).What if fluid leaks between body and mating flange?

1. Bolts not tightened properly. Retightendiagonally and uniformly.

What if fluid leaks from gland?1. Gland is loose. Retighten packing holder.2. V-packing is abraded. Replace V-packing.

What if valve cannot be operated?

1. Lever, gear box or stem damaged. Replacedefective part.

B YDO FDVP

D CSI FDVP

LANIMONEZIS

F˚04-F˚052

SEHCNI mm ISP

1 2/1 04 0012 05 001

2 2/1 56 0013 08 0014 001 575 521 576 051 578 002 06

LANIMONEZIS REVEL

DETAREPO

SEHCNI mm

1 2/1 04 02.22 05 03.3

2 2/1 56 57.33 08 57.34 001 92.55 521 29.96 051 31.218 002 98.14

Lever Operated Damper Butterfly Valves

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

41

4

6

øD

P.C.D. C

n-øh

5

H

øD3

A

D

l

L

øD

2

ød

1

2

3

11B

13

3a

14

A2

12

H1

n-

øD

øh

H2

3H

P.C.D. C

øD3

A

Hl

øD

4

A1

3øD ød

L

1

2

2

12

45

A2

11

14

1

1

1A

1H

2H

H3

6

Detail of "B"

Gear Operated Damper Butterfly Valves

Parts List (Gear: Sizes 8" – 24")

Dimensions (Gear: Sizes 8" – 24")LANIMON

EZIS

d1

051SSALCISNA

D D2 D3 D4 L H1 H2 H3 H l A A1 A2SEHCNI mm C n h8 002 46.7 57.11 8 88.0 93.31 04.01 78.7 78.7 99.2 96.6 72.8 51.3 40.01 91.31 75.6 51.3 58.1

01 052 27.9 52.41 21 00.1 89.51 46.21 78.7 78.7 87.3 99.7 54.9 51.3 22.11 61.51 36.7 47.3 63.2

21 003 37.11 00.71 21 00.1 20.91 75.41 52.9 48.9 75.4 36.9 96.11 05.3 93.31 13.81 53.8 47.3 99.2

41 053 66.31 57.81 21 21.1 74.02 45.61 52.9 48.9 75.4 42.01 18.11 05.3 64.31 93.81 53.8 47.3 99.2

61 004 15.51 52.12 61 21.1 26.32 05.81 52.9 48.9 81.6 18.11 87.31 05.3 93.51 13.02 53.8 47.3 99.2

81 054 63.71 57.22 61 52.1 08.42 76.02 93.31 41.61 75.6 04.21 75.41 02.7 05.81 75.62 65.21 53.3 33.4

02 005 12.91 00.52 02 52.1 25.72 46.22 93.31 41.61 79.6 87.31 57.51 02.7 96.91 67.72 65.21 53.3 33.4

42 006 26.32 05.92 02 83.1 10.23 10.72 93.31 41.61 67.7 96.61 13.81 02.7 42.22 13.03 65.21 53.3 33.4

Pressure vs.Temp./Cv/ Weight (LBS.)STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 FDVP

2 csiD 1 FDVP

3 metS 1 muinatiT

4 gnikcaP–V tes1 EFTP

5 hsuB 1)"42-"41sezis(EFTP)"21-"8sezis(FDVP

6 dnalG 1 FDVP

11 recapS 1 CVPC

21 )A(tloB 1 403leetSsselniatS31 )B(tloB 1 403leetSsselniatS

41 xoBraeG 1 muinimulAdetaoCredwoP

a3 yeK 1 403leetSsselniatS

(NOTE: GEAR OPERATED VALVE IS STANDARD 8" –16"; SIZES 1-1/2 " – 6" ARE OPTIONS.)

LANIMONEZIS RAEG

DETAREPO

SEHCNI mm

8 002 03.6401 052 21.5521 003 22.4841 053 37.9861 004 50.91181 054 53.22102 005 98.83142 006 92.681

LANIMONEZIS vC

SEHCNI mm

8 002 005201 052 006321 003 061541 053 044661 004 043881 054 0980102 005 0604142 006 00581

B YDO FDVP

D CSI FDVP

LANIMONEZIS

F˚04-F˚052

SEHCNI mm ISP

8 002 0601 052 5421 003 5441 053 5461 004 5481 054 0302 005 0342 006 03

ASAHI/AMERICARev. C 03-05

42

PDCPD "Giant" Butterfly Valve

ISO-5211 Top FlangeIndustry standard foraccessory mounting

O-Ring Seals (EPDM, FKM)For chemical resistance

Non-Wetted Metal PartsNo-metal components evercome in contact with themedia

Body: Wafer Styleminimizes spacerequirement

Stem: Dual Stems2-piece stem fullyengages with the disc

Disc:Spherical DesignFor reduced break awayand seating torque

Liner (Seat):Full Seat DesignEliminates the need foradditional gaskets

Ductile Cast Iron Inserted Metalinto the Disc and Body for Strength

Sample SpecificationAll PDCPD (Polydicyclopenthadiene) butterfly valves sizes 28” thru 40” shall be of the lined body design andbubble-tight seal (meeting or exceeding Class VI as defined by American National Standard Institute) with only theliner and disc as wetted parts. Gear operators shall be worm gear design, self locking with cast iron body andcorrosion resistant epoxy coat finish. The disc shall be of Spherical design for long cycle life. Liner shall bemolded and formed around the body, functioning as gasket seals with convex ring design on each side of the valvefor lower bolt tightening torque. Stem shall be of 304 stainless steel non wetted, 2-piece design fully engagingwith the disc. Valves shall have a molded ISO bolt pattern top flange for accessory mounting. All valves shall berated to a maximum of 110 psi at 70 degrees F. Butterfly valves shall be wafer style, as manufactured byAsahi/America Inc.

SpecificationsSizes: 28" – 40"

Models: Wafer StyleOperators: Gear

Bodies: PDCPDDiscs: PDCPD

Seats: EPDM, FKM Stems: Stainless steelMax Working Press: 110 PSIMax Working Temp: 175˚ F

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

43

Parts List

Dimensions (Inches)

CvValues

Pres. vs. Temp(Non-shock)

PDCPD "Giant" Butterfly Valve

Dimensions (mm)

LANIMONEZIS

vC

SEHCNI mm ˚03 ˚06 ˚09

82 007 006,3 000,31 000,23

23 008 002,4 000,71 000,34

63 009 006,5 000,22 000,55

04 0001 000,7 000,62 000,07

LANIMONEZIS

.pmeTsVerusserP thgieW)sbL(

SEHCNI mm F˚021-03 F˚571-12182 007 ISP011 ISP07 04823 008 ISP011 ISP07 510163 009 ISP011 ISP07 512104 0001 ISP011 ISP07 0381

STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 DPCDP2 csiD 1 DPCDP3 taeS 1 MKF MDPE,4 )A(gniR-O 11 ,MKF MDPE5 )B(gniR-O 3 ,MKF MDPE6 )C(gniR-O 1 RBN7 )D(gniR-O 1 RBN8 )A(metS 1 403leetSsselniatS9 metS )B( 1 403leetSsselniatS01 )A(yeK 1 leetSnobraC11 )B(yeK 1 leetSnobraC

21 hsuB 2 )reniLMDPEroF(gnitsaCeznorB)reniLMKFroF(FDVP

31 )A(teksaG 1 teehSsanoN41 redloHmetS 1 403leetSsselniatS51 )A(tloB 6 403leetSsselniatS61 xoBraeG 1 )taoCyxopEhtiW002CF(norItsaC71 )A(gniRtsurhT 1 EPEMHU81 )B(tloB 8 403leetSsselniatSa3 gniRnoitazilibatS 2 403leetSsselniatSa1 ydoBfolateMdetresnI 1 )054DCF(norItsaCb1 csiDfolateMdetresnI 1 )054DCF(norItsaC

LANIMONEZIS

d

051/521SSALCISNA

B D 1D 2D 3D L 1A 2A 1H 2H 3H H I

raeGxoB

ledoMC n h 1h MSEHCNI mm82 007 83.62 00.43 42 83.1 4 4/1-1 83.1 45.63 29.92 87,31 31.71 11.8 38.51 22.11 91.32 32.32 67.9 79.62 13.53 01FRB23 008 13.03 05.83 42 26.1 4 2/1-1 83.1 43.14 52.43 87,31 31.71 54.9 38.51 22.11 73.42 14.42 67.9 51.82 05.63 01FRB63 009 52.43 57.24 82 26.1 4 2/1-1 83.1 89.54 05.83 87,31 00.52 54.9 38.51 22.11 27.72 67.72 67.9 05.13 00.44 01FRB04 0001 91.83 57.24 23 26.1 4 2/1-1 56.1 00.05 25.24 11.81 00.52 18.11 02.22 35.9 94.92 25.92 93.01 72.33 55.54 02FRB

LANIMONEZIS

d

01NPNID

B D 1D 2D 3D L 1A 2A 1H 2H 3H H I

raeGxoB

ledoMC n h 1h MSEHCNI mm82 007 076 048 02 03 4 72M 53 829 067 053 534 602 204 582 985 095 842 586 798 01-FRB23 008 077 059 42 33 4 03M 53 4301 078 053 534 042 204 582 916 026 842 517 729 01-FRB63 009 078 0501 42 33 4 03M 53 8611 879 053 536 042 204 582 407 507 842 008 2111 01-FRB04 0001 079 0611 42 63 4 33M 24 2621 0801 064 536 003 465 242 947 057 462 548 7511 02-FRB

17

Details:Z

H1

H2

H3

HI

D3

D2

A1 3.62 A2

P.C.D.CD

d

n- h

Z

Length:B

(92mm)

L

D1

n1- M

11

16

17

188

12

3a

10

3

2

2a

1a

1

9

13

14

15

7

5

6

4

ASAHI/AMERICARev. C 03-05

44

Butterfly Valve Options

TANDEM ELECTRIC

TANDEM PNEUMATIC

Tandem ValvesAsahi/America's patented, electric and pneumatictandem operated butterfly valves are primarily usedfor three-way or diverting applications of slurries ormedia with suspended particles. Valves can bemounted on the straight run of the "T" or anycombination of the branches. This tandemconfiguration can also be used for simultaneouscycling of the valves in parallel lines.

AccessoriesCHAIN OPERATORSThese operators are used for valves in overheadlocations. They can only be used with gear operatedvalves.

CHAIN OPERATORBUTTERFLYVALVE

GEAROPERATOR

CHAIN

OPERATING NUTSOperating nuts are available in 2" square or "T"configurations. They are used for remote operationof a valve with an extended wrench.

2" SQUAREOPERATING

NUT

TRAVELSTOP

VERTICAL POSITION

Limit switches are used for remote positionindication with the use of lights or for sequencing ofother equipment.

Limit Switches

LEVER OPERATOR

GEAR OPERATOR

LIMIT SWITCH"CLOSE"

LIMIT SWITCH"OPEN"

"OPEN/CLOSE"INDICATOR

LIMIT SWITCH

For end-of-line applications, mounted with a singleflange or for use as a blocking valve, where eitherside can be unbolted, and the system pressure canstill be maintained on the other side.

Lug Style ValveHORIZONTAL POSITION

PROVIDED BYCUSTOMER

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

45

Butterfly Valve Stem Extensions

STYLE LBF-A(TWO PIECE, STEM & HOUSING)

SHUT

OPENB

A

B

A

STYLE GBF-A (TWO PIECE, STEM & HOUSING)

BA

STYLE GBF-B (ONE PIECE, NON-SUPPORTED)

STYLE GBF-C (ONE PIECE, NON-SUPPORTED)

A

BB

AC

STYLE LBF-B(ONE PIECE, NON-SUPPORTED)

Two-Piece Stem andHousingFor submerged or buriedapplications. PVC housingprotects stem extensionsfrom agressive environ-ments. Epoxy coated carbonsteel housing is also available,which is designed to meetlandfill specifications.

Single Stem ExtensionsValve handle can be extended away from the valvefor out-of-reach locations.

PATENTED WALL SUPPORT

ASAHI/AMERICARev. C 03-05

46

5.449.25

9.06

H

H1

8.22

Engineering Data

Series 92 Electric Actuators

• Brushless, capacitor-run motors (AC models)• Integral thermal overload protection with auto-

reset (AC models)• Permanently lubricated gear train• Duty cycle 100% for high cycle applications• Combination NEMA 4X, 7 and 9 enclosure with

thermally bonded powder coating/304 ss trim• ISO bolt circle• Two 1/2" NPT conduit ports prevent inter-

ference between control and power signals• Declutchable manual override• Standard travel-stop limit switches can

simultaneously be used for indicator lights• Highly visible position indicator

Standard Features (Sizes 1-1/2" – 8")

Options• Failsafe battery pack• Extra limit switches• Feedback potentiometer• Heater and thermostat (to -40º F)• Positioner: 4–20mA or 0–10Vdc input• 4–20mA output position transmitter• Voltages: 220 Vac, 24 Vac, 12 Vac, 24 Vdc, 12 Vdc• Mechanical brake eliminates seating oscillation• Bus systems

AC Wiring (For 115 Vac and 220 Vac only)

M

SEE IMPORTANT NOTE

ACTUATOR SHOWN IN COUNTER-CLOCKWISE EXTREME OF TRAVEL, OR "OPEN" POSITION

LIGHTS ANDSWITCHES

CUSTOMER PROVIDED

YELL

OW

1BLA

CK

2WH

ITE

L1

3BLU

E

4 5BRO

WN

L2

6 7

SW2

NC

NC

SW1

NO

BLUE

NO

WHITE

VOLTSAC

8 9 10 11 12 1413 15 16

A

BLUE

WHITE

B

Electric Actuators Specifications

Series 92: Motor Type – Reversing, 1/4 turnsingle phase

Models – S92, A92, B92, C92 forsizes1-1/2" – 8" ;

Contact factory for sizes 10" – 24"Torque – 400 – 2000 in.-lbs.Voltage – 120 Vac, 50/60 HzMax Ambient Temp – 150˚ FSwitches – Two single pole, double

throw (15 Amp rating)

SERIES 92 ONTYPE 56 BUTTERFLY VALVE

Duty cycle shown above is for 115 Vacat ambient temperature.

HARDWARE

COUPLING

PPG BRACKET

HARDWARE

rotautcAledoM

euqroT).sbl-ni(

ytuDelcyC

elcyCemiT).ces(

thgieW).sbl(

warDpmA511caV

022caV

42caV

21caV

42cdV

21cdV

29S 004 001 01 0.01 05.0 4.0 0.3 0.2 0.4 0.229A 007 57 01 0.01 08.0 6.0 0.3 0.2 0.4 0.229B 0011 001 52 0.11 05.0 4.0 0.3 0.2 0.4 0.229C 0002 05 52 0.12 00.1 6.0 * * * *

NOTE TO WIRING DIAGRAM:1. EACH ACTUATOR MUST BEPOWERED THROUGH ITS OWNINDIVIDUAL SWITCH CON-TACTS TO AVOID CROSS FEED.2. MOTOR LEADS "A" AND "B"ARE REVERSED FOR B92 & C923. MOTOR HAS A THERMALPROTECTOR AS SHOWN BY MIN DIAGRAM. (115 AND 220 VACMODEL).4. IF 115 & 220 VAC MODELSARE PLC DRIVEN, OUTPUTCONTACTS OF PLC SHOULDBE RATED AT A MINIMUM OF1.5 TIMES REQUIRED INPUTVOLTAGE OF ACTUATOR.

Dimensions/Actuator Model

(Contact factory for sizesabove 8")

LANIMONEZIS

LEDOM H H1SEHCNI mm

1 2/1 04 29S 15.5 59.2

2 05 29S 57.5 72.3

2 2/1 56 29S 81.6 66.3

3 08 29S 64.6 49.3

4 001 29S 61.7 35.4

5 521 29A 64.8 00.5

6 051 29B 79.8 36.5

8 002 29C 52.11 07.6

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

47

H

7.38

6.37

5.623.82

H

Engineering Data

SERIES 92 SERIES 94

Series 94 Electric Actuators

SpecificationsSeries 94: Motor Type – Reversing, 1/4 turn,

single phaseSizes – A94 for sizes 1-1/2" – 2"

B94 for sizes 2-1/2" – 4"Torque – 150 to 300 in-lbsVoltage – 120 Vac, 50/60 HzAmp Draw – For A94: .5 Amps

For B94: .80 AmpsMax Ambient Temp – 150˚ FSwitches – Two single pole, double

throw (15 Amp rating)

Electric Actuators

• Brushless, capacitor-run motors (AC models)• Integral thermal overload protection with auto-

reset (AC models)• Permanently lubricated gear train• Duty cycle 100% for high cycle applications• Corrosion-proof/weatherproof NEMA 4X

thermoplastic housing with stainless steel trim• ISO bolt circle• Two 1/2" NPT conduit ports prevent inter-

ference between control and power signals• Low in cost• Declutchable manual override• Standard travel-stop limit switches can

simultaneously be used for indicator lights• Visible position indicator

Standard Features (Sizes 1-1/2" – 4")

Options• Failsafe battery pack• Extra limit switches• Feedback potentiometer• Heater and thermostat (to -40º F)• Positioner: 4–20mA or 0–10 Vdc input signal• 4–20mA output position transmitter• Voltages: 220 Vac, 24 Vac, 12 Vac, 24 Vdc, 12 Vdc• Mechanical brake eliminates seating oscillation

Dimensions/Actuator Model

NOTE TO WIRING DIAGRAM:1. EACH ACTUATOR MUST BEPOWERED THROUGH ITS OWNINDIVIDUAL SWITCH CON-TACTS TO AVOID CROSS FEED.2. WIRING AS SHOWN IS FORA94 AND B94 MOTOR.3. MOTOR HAS A THERMALPROTECTOR AS SHOWN BY MIN DIAGRAM. (115 AND 220 VACMODEL).4. IF 115 & 220 VAC MODELSARE PLC DRIVEN, OUTPUTCONTACTS OF PLC SHOULDBE RATED AT A MINIMUM OF1.5 TIMES REQUIRED INPUTVOLTAGE OF ACTUATOR.

rotautcAledoM

euqroT)sbl-ni(

ytuDelcyC

elcyCemiT)ces(

thgieW)sbl(

warDpmA

511caV

022caV

42caV

21caV

42cdV

21cdV

49A 051 001 5 5.3 05.0 4.0 0.4 0.2 0.4 0.2

49B 003 57 5 5.3 08.0 6.0 0.4 0.2 0.4 0.2

AC Wiring (For 115 Vac and 220 Vac only)

M

SEE IMPORTANT NOTE

ACTUATOR SHOWN IN COUNTER-CLOCKWISE EXTREME OF TRAVEL, OR "OPEN" POSITION

LIGHTS ANDSWITCHES

CUSTOMER PROVIDED

YELL

OW

1BLA

CK

2WH

ITE

L1

3BLU

E

4 5BRO

WN

L2

6 7

SW2

NC

NC

SW1

NO

BLUE

NO

WHITE

VOLTSAC

8 9 10 11 12 1413 15 16

A

BLUE

WHITE

B

SERIES 94 ONTYPE 56 BUTTERFLY VALVES

Duty cycle shown above is for 115 Vacat ambient temperature.

LANIMONEZIS

LEDOM H H1SEHCNI mm

2/11 04 49A 15.5 59.2

2 05 49A 57.5 72.3

2/12 56 49B 81.6 66.3

3 08 49B 64.6 49.3

4 001 49B 61.7 35.4

HARDWARE

COUPLING

PPG BRACKET

HARDWARE

ASAHI/AMERICARev. C 03-05

48

C1 C2

OPTIONSWITH OPTIONS

C

A

H

H1

B

Pneumatically Actuated Butterfly Valves

SERIES 79ON TYPE 56BUTTERFLYVALVES

LANIMONEZIS .ONLEDOM

RIA-RIA.ONLEDOM

GNIRPS-RIA H H1

A B C C1 C2

A-A S-A A-A S-A A-A S-A A-A S-A A-A S-ASEHCNI mm

2/11 04 NP97PB NSP97PC 15.5 59.2 04.4 00.5 29.4 47.8 37.1 71.2 66.5 98.5 14.1 58.1

2 05 NP97PB NSP97PC 57.5 52.3 04.4 00.5 29.4 47.8 37.1 71.2 66.5 98.5 14.1 58.1

2/12 08 NP97PB NSP97PC 81.6 66.3 04.4 00.5 29.4 47.8 37.1 71.2 66.5 98.5 14.1 58.1

3 001 NP97PC NSP97PD 64.6 49.3 00.5 94.6 00.7 05.11 71.2 46.2 98.5 84.6 58.1 63.2

4 001 NP97PC NSP97PD 61.7 35.4 00.5 94.6 00.7 05.11 71.2 46.2 98.5 84.6 58.1 63.2

5 521 NP97PC NSP97E 64.8 00.5 00.5 45.8 00.7 05.81 71.2 45.3 98.5 74.7 58.1 32.3

6 051 NP97PD NSP97E 79.8 36.5 94.6 45.8 12.9 05.81 46.2 45.3 84.6 74.7 63.2 32.3

8 002 NP97E NSP97E 72.11 96.6 45.8 45.8 21.21 05.81 45.3 45.3 74.7 74.7 32.3 32.3

01 052 NP97E NSP97F 64.21 99.7 45.8 62.11 21.21 82.52 45.3 31.4 74.7 60.8 32.3 87.3

21 003 NP97F NSP97G 96.41 35.9 62.11 70.31 64.61 23.72 31.4 02.5 60.8 50.9 87.3 67.4

41 053 NP97G NSP97K 18.41 42.01 70.31 35.61 36.02 38.23 02.5 78.7 50.9 27.11 67.4 61.7

61 004 NP97G NSP97K 87.61 18.11 70.31 35.61 36.02 38.23 02.5 78.7 50.9 27.11 67.4 61.7

81 054 NP97G NSP97K 75.71 04.21 70.31 35.61 36.02 38.23 02.5 78.7 50.9 27.11 67.4 61.7

02 005 NP97G NSP97K 57.81 87.31 70.31 35.61 36.02 38.23 02.5 78.7 50.9 27.11 67.4 61.7

42 006 NP97G NSP97K 13.12 20.61 70.31 35.61 36.02 38.23 02.5 78.7 50.9 27.11 67.4 61.7

Dimensions (Sizes 1-1/2" – 24")

Standard Features (Sizes 1-1/2" – 24")• Recommended air supply pressure:

80 psi (filtered air)maximum air supply pressure 120 psi

• Double piston, double rack and pinion design(Polyamid-Nylon 66)

• Air-to-Air (double acting) or Air-to-Spring (springreturn failsafe) models

• Position indication through highly visibleindicator knob

• Manual override easily employed by insertingwrench onto flats of stem. A declutchable gearoperator is required on Air-to-Air sizes 8" andabove and on all Air-to-Spring sizes

• Actuator shaft 303 stainless steel-See page 22

• Air-to-Air actuators up to 6" and Air-to- Springactuators up to 4" have PEG (polyamide glass-filled) plastic enclosures. Larger sizes featurealuminum bodies with Cataphoresis and Rilsan

coating inside and outside.

• Concentric spring sets allow for consistentoutput torque.

• ISO and NAMUR mounting dimensions allow forvalve accessory mounting

• All models are corrosion resistant to handle themost aggressive applications.

Options• Solenoids in various NEMA enclosure ratings

and voltages are supplied with muffler speedcontrol and push button override

• Double limit switches in NEMA IV and VII enclosures• Positioner for modulating service: 4–20 mA or

3 –15 psi control signal (requiring no solenoid)• 316 stainless steel actuator body• Bus systems

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

49

OPEN

1/2"NPT

1/4"NPT2HOLES

1/2"NPT

F: DIA.K: THREADL: DEPTH4 HOLES

A A

BEACON

OPEN

OPEN

OPEN

VIEW A-A

3D VIEW

B

C

6.03

E

J

C

G

WESTLOCK ® K-10 POSITIONER

B

ECKARDT POSITIONER

CAM STOP

SWITCH ASSEMBLY SWITCH ASSEMBLYWITH SOLENOID

2.3

2.9

2.6

0.94

5.4

5.43.3

H

7.5

INSTRUMENT AIRSUPPLY

4.8

A

1.28

C

B

Dimensions (IN.) ACTUATOR / LIMIT SWITCH Dim. (IN.) ACT./POSITIONER

Pneumatic Actuator and Options

Air CONSUMPTION

ROTAUTCAEZIS B C

EF H G J K LA-A S-A

P97PB 61.2 41.3 29.4 68.5 79.1 14.1 37.1 04.4 mm6 05.

P97PC 61.2 18.3 00.7 47.8 67.2 58.1 71.2 00.5 mm8 26.

P97PD 61.2 51.5 12.9 94.11 67.2 63.2 46.2 94.6 mm8 57.

P97E 61.2 90.7 21.21 05.81 20.4 32.3 45.3 45.8 mm01 97.

P97F 59.2 68.8 64.61 82.52 29.4 87.3 31.4 62.11 mm21 97.

P97G 59.2 17.01 36.02 23.72 15.5 67.4 02.5 70.31 mm61 89.

P97K 59.2 69.41 A/N 38.23 05.6 61.7 78.7 35.61 4/3 01- 41.1

ROTAUTCAEZIS B C

E A

A-A S-A 51-3isp

02-4Am

P97PB 61.2 41.3 29.4 68.5 82.2 51.4

P97PC 61.2 18.3 00.7 47.8 82.2 51.4

P97PD 61.2 51.5 12.9 94.11 82.2 51.4

P97E 61.2 90.7 21.21 05.81 82.2 51.4

P97F 59.2 68.8 64.61 82.52 82.2 51.4

P97G 59.2 17.01 36.02 23.72 82.2 51.4

P97K 59.2 69.41 A/N 38.23 82.2 51.4

LEDOMREBMUN

CIBUCSEHCNI

P97PB 0.9

P97PC 5.91

P97PD 0.25

P97E 0.521

P97F 0.342

P97G 0.046

P97K 0.4601

ASAHI/AMERICARev. C 03-05

50

Standard Features• Flanged (ANSI) face-to-face dimensions are

equivalent to most commonly used metallic valves• Rugged body and bonnet are of solid thermo-

plastic for maximum corrosion resistance• Uniquely designed body and bonnet together with

diaphragms of new sealing designs by computerdynamic analysis for superior sealing

• Weir design for excellent throttling• Bubble-tight sealing, even in applications such as

slurries or suspended particles• Bonnet seals to protect internals from corrosive

environments• Built-in travel stop to prevent over-tightening or

compressive strain on diaphragm• Integrally molded bottom stand for simple yet

firm panel mounting• Indicator at the top for indication of valve

position and prevention of over-tightening• PVDF Gas Barrier, which protects EPDM backing

from gas permeation, is standard for PVDF valves

• Low profile• 1/2" - 2" in bayonet structure to connect

compressor and diaphragm – easy diaphragmreplacement

Options• PVDF gas barrier for aggressive fluids• 2" square nut• “T” operating nut for remote operation• Stem extensions (single and two-piece design)• Locking device for tamper-proofing• Manual limit switches for remote position

indication by lights or for sequencing of otherequipment

• Pneumatic (all sizes) or electric (to 3") actuation

Sizes:Body Materials:

Bonnet Materials:Diaphragms:

Specifications1/2" – 4"PVC, CPVC, PP and PVDFPVC, PP, PPG and PVDFEPDM and PTFEAlso available in othermaterials such as Nitrile,FKM, Butyl, Hypalon®† andNeoprene®†

††††† Trademarks of E. I. du Pont de Nemours and CompanyType 14 Flanged Diaphragm

STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 FDVP,PP,CVPC,CVP

2 tennoB 1 FDVP,PP,GPP,CVP

3 mgarhpaiD 1 srehtO,EFTP,MDPE

a3 tresnIlateMmgarhpaiD 1 403leetSsselniatS

4 *noihsuC 1 MDPE

5 *reirraBsaGFDVP 1 FDVP

6 rosserpmoC 1 FDVP

7 tnioJ 1 403leetSsselniatS8 metS 1 yollAreppoC

9 eveelS 1 yollAreppoC

01 leehWdnaH 1 PP

11 revoCeguaG 1 CP

21 etalPemaN 1 CVP

31 epyTCgniRgniniateR 1 403leetSsselniatS

41 )A(gniR-O 1 MDPE

51 )B(gniR-O 1 MDPE

61 )A(gniRtsurhT 1 EPWMHU

71 )B(gniRtsurhT 1 EPWMHU

81 rehsaW,tuN,tloB steS4 403leetSsselniatS

02 )A(reppotS 1 yollAreppoC

12 wercS 1 403leetSsselniatS

* Used on PTFE diaphragm

Parts Type 14 Flanged (Sizes 1/2" – 2")

PVC

PVDF

PP

CPVC/PP

25135 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

172

D1

H2

1

18

t

L

n- øh

l

Cød

P.C

.D.

øD

3a

3

7

6

H1

H

11

10øD2

20

89

15

16

14

13

21

12

Detail of holes forinsert metal fittings

S

2-øS1 Depth S2

4

3

In case of PVDF bodyand PTFE diaphragm

5

4

3

In case of PTFE diaphragm

Y Y

Y-Y

LIFT

Diaphragm ValvesType 14 Flanged

Dimensions Type 14 Flanged (Sizes 1/2" – 2")

Pressure vs. Temperature PSI, WATER, NON-SHOCK

LANIMONEZIS CV

.TW.GLF).COS(

SEHCNI mm

2/1 51 8.4 05.14/3 02 3.5 08.1

1 52 5.8 04.21 4/1 23 0.11 01.31 2/1 04 62 02.6

2 05 34 00.8

LANIMONEZIS

CVP CVPC PP FDVP

SMGARHPAIDLLA SMGARHPAIDLLA SMGARHPAIDLLA MGARHPAIDEFTP

F0̊3F5̊01

F6̊01F0̊41

F0̊3F5̊01

F6̊01F0̊41

F1̊41F5̊71

F6̊71F5̊91

F5̊-F5̊01

F6̊01F0̊41

F1̊41F5̊71

F6̊71F5̊91

F0̊4-F0̊41

F1̊41F5̊71

F6̊71F0̊12

F1̊12F0̊52SEHCNI mm

2/1 51 051 001 051 511 58 04 051 511 58 07 051 021 59 074/3 02 051 001 051 511 58 04 051 511 58 07 051 021 59 07

1 52 051 001 051 511 58 04 051 511 58 07 051 021 59 071 4/1 23 051 001 051 511 58 04 051 511 58 07 051 021 59 071 2/1 04 051 001 051 511 58 04 051 511 58 07 051 021 59 07

2 05 051 001 051 511 58 04 051 511 58 07 051 021 59 07

Cv Values/Wt.

LANIMONEZIS

d

051SSALCISNA

D1 D2 l L t H H1 H2 S S1 S2SEHCNI mm C D n h2/1 51 36.0 83.2 05.3 4 26.0 06.2x31.2 64.3 93.0 52.4 34.0 90.4 93.3 94.0 89.0 82.0 15.0

4/3 02 97.0 57.2 88.3 4 26.0 06.2x31.2 64.3 93.0 88.5 15.0 71.4 64.3 75.0 89.0 82.0 15.0

1 52 89.0 21.3 52.4 4 26.0 51.3x46.2 64.3 74.0 88.5 95.0 73.4 66.3 37.0 89.0 82.0 15.0

1 4/1 23 62.1 05.3 26.4 4 26.0 51.3x46.2 64.3 74.0 83.6 36.0 75.4 28.3 98.0 89.0 82.0 15.0

1 2/1 04 75.1 88.3 00.5 4 26.0 52.4x52.4 41.6 38.0 49.6 36.0 79.6 76.5 80.1 77.1 53.0 95.0

2 05 50.2 57.4 00.6 4 57.0 48.4x48.4 41.6 89.0 49.7 97.0 25.7 22.6 24.1 77.1 53.0 95.0

ASAHI/AMERICARev. C 03-05

52

S

94

H2

1

L

t n- øh

l

øD1

P.C

.D.ø

d C øD

903a

3

1a

H1

18

2

88

10øD2

118a20

89

158

179

6 H

16

1314

12

4

Detail of holes forinsert metal fittings

2-øS1 Depth S2

3

In case of PVDF bodyand PTFE diaphragm

4

3

5

In case of PTFE diaphragm

Y Y

Y-Y

LIFT

LANIMONEZIS

d

051SSALCISNA

D1 D2 l L

t

H H1 H2 S S1 S2C D n hCVPCVPC

PPFDVPSEHCNI mm

2 2/1 56 46.2 05.5 00.7 4 57.0 98.6 66.8 43.1 48.9 78.0 19.0 74.01 04.7 04.2 53.3 34.0 97.0

3 08 70.3 00.6 05.7 8 57.0 19.7 66.8 56.1 83.01 78.0 19.0 20.11 59.7 84.2 49.3 95.0 01.1

4 001 49.3 05.7 00.9 8 57.0 94.9 21.01 79.1 49.21 78.0 49.0 59.21 94.9 70.3 27.4 95.0 01.1

Dimensions Type 14 Flanged (Sizes 2-1/2" – 4")

LANIMONEZIS

CVP CVPC PP FDVP

SMGARHPAIDLLA SMGARHPAIDLLA SMGARHPAIDLLA MGARHPAIDEFTP

F0̊3F5̊01

F6̊01F0̊41

F0̊3F5̊01

F6̊01F0̊41

F1̊41F5̊71

F6̊71F5̊91

F5̊-F5̊01

F6̊01F0̊41

F1̊41F5̊71

F6̊71F5̊91

F0̊4-F0̊41

F1̊41F5̊71

F6̊71F0̊12

F1̊12F0̊52SEHCNI mm

2 2/1 56 051 511 051 021 59 58 051 021 59 58 051 511 58 073 08 051 511 051 021 59 58 051 021 59 58 051 511 58 074 001 051 511 051 021 59 58 051 021 59 58 051 511 58 07

Pressure vs. Temperature PSI, WATER, NON-SHOCK

LANIMONEZIS CV

.TW.GLF).SBL(

SEHCNI mm

2 2/1 56 58 33.413 08 511 46.714 001 581 08.52

Cv Values/Wt.

• After replacing diaphragm, do not tighten boltsfor bonnet and body with diaphragm in theclosed position. Excessive force coulddamage bonnet or body.

• Full vacuum rated 1/2" through 2 1/2"

Diaphragm ValvesType 14 Flanged

• Vacuum Rating

(1) Rubber Diaphragms (2) PTFE Diaphragm

3" - 25.59" - 9.84" 4" -19.69" - 3.94"• Never remove valve from pipeline under

pressure.• Always wear protective gloves and goggles.

Caution

25335 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

Sample SpecificationAll TYPE 14 flanged diaphragm valves shall be of solidthermoplastic construction for body and bonnet withmolded flanged ends. The valves shall come standardwith a position indicator, travel stop (to prevent over-tightening) and bonnet o-ring sealing arrangement.The valve shall be weir type with a square bonnet bodysealing design and bayonet connection diaphragm(1/2"– 2") or round bonnet body sealing design andthreaded stud diaphragm connection (2-1/2"–4”). AllPTFE diaphragms shall accept the installation of aPVDF gas barrier between the layers of EPDM andPTFE for aggressive chemical service. The face-to-facedimensions shall conform to TYPE G. PVC conform-ing to ASTM D1784 Cell Classification 12454-A, CPVCconforming to ASTM D1784 Cell Classification23567-A, PP conforming to ASTM D4101 CellClassification PP0210B67272, PPG (Bonnet Only)conforming to ASTM D4101 Cell ClassificationPP0110M20A21130, and PVDF conforming to ASTMD3222 Cell Classification Type II. PVC, CPVC, PP andPVDF shall be rated to 150 psi for elastomeric andPTFE diaphragms at 70 degrees F., as manufacturedby Asahi/America, Inc.

STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 FDVP,PP,CVPC,CVP

2 tennoB 1 FDVP,PP,GPP,CVP

3 mgarhpaiD 1 srehtO,EFTP,MDPE

a3 tresnIlateMmgarhpaiD 1 403leetSsselniatS

4 *noihsuC 1 MDPE

5 *reirraBsaGFDVP 1 FDVP

6 rosserpmoC 1 FDVP

8 metS 1 yollAreppoCa8 doRgnitacidnI 1 403leetSsselniatS

9 eveelS 1 yollAreppoC

01 leehWdnaH 1 PP

11 revoCeguaG 1 CP

21 etalPemaN 1 CVP

31 epyTCgniRgniniateR 1 403leetSsselniatS

41 )A(gniR-O 1 MDPE

51 )B(gniR-O 1 MDPE

61 )A(gniRtsurhT 1 EPWMHU

71 )B(gniRtsurhT 1 EPWMHU

81 rehsaW,tuN,tloB steS4 403leetSsselniatS

02 )A(reppotS 1 yollAreppoC

88 elppiNesaerG 1 yollAreppoC

98 niProsserpmoC 1 403leetSsselniatS

09 tuN,tloBdutS steS4 srehtO,403leetSsselniatS

49 rosserpmoCfolateM 1 403leetSsselniatS

a1 tuNdetresnI 4403leetSsselniatS 1

yollAreppoC 2

Parts Type 14 Flanged (2-1/2" – 4")Diaphragm ValvesType 14 Flanged

TroubleshootingWhat if fluid leaks when valve is fully closed?

1. Travel stop not set correctly. Adjust it per theAsahi Operation and Maintenance manual.

2. Solids build up inside valve. Clean inside,including weir and diaphragm.

3. Diaphragm and/or weir are worn or damaged.Change the part(s).

What if valve cannot be fully opened?

1. Diaphragm is not properly engaged withcompressor. Check engagement per Operationand Maintenance manual.

What if fluid leaks to atmosphere?

1. Bonnet bolts not properly torqued. Retorqueaccording to Operation and Maintenancemanual.

2. Line pressure exceeds maximum recommendedline pressure. Check or reduce system linepressure.

3. Diaphragm has ruptured or has been chemicallyattacked. Replace diaphragm.

* Used on PTFE diaphragm1 Used for PVC body2 Used for PVC, CPVC, PP bodies

ASAHI/AMERICARev. C 03-05

54

Sizes:Body Materials:

Bonnet Materials:End Connectors:

Diaphragms:

Specifications1/2" – 2"PVC, CPVC, PP and PVDFPVC, PP, PPG and PVDFPVC, CPVC: IPS Soc. or Thr'dPP, PVDF: IPS & Metric(DIN)Socket, Threaded, ButtEPDM and PTFEAlso available in othermaterials such as Nitrile,FKM, Butyl, Hypalon®† andNeoprene®†

††††† Trade marks of E. I. du Pont de Nemours and CompanyType 14 True Union Diaphragm

Parts Type 14 True Union (1/2" – 2")• True Union design permits installation or repairs

without expanding pipeline• Rugged square body and bonnet are of solid

thermoplastic for maximum corrosionresistance

• Uniquely designed body and bonnet togetherwith diaphragms of new sealing designsby the state-of-the-art computer aided analysisfor superior sealing

• Weir design for excellent throttling

• Fully vacuum rated

• Bubble-tight sealing, even in applications such asslurries or suspended particles

• Bonnet seals to protect internals fromcorrosive environments

• Adjustable travel stop to prevent diaphragmfrom being over-tightened

• Bayonet structure to connect compressor anddiaphragm for quick maintenance

• Integrally molded bottom stand for simple yetfirm panel mounting

• Indicator at the top for valve position

• PVDF gas barrier, which protects EPDMbacking cushion from gas permeation, isstandard for PVDF valves

• Low profile

Standard Features

• PVDF gas barrier for PVC, CPVC and PP valves• 2” square or “T” operating nuts for remote

operation• Stem extensions• Locking device for tamper-proofing

Options• Pneumatic or electric actuation• Manual limit switches for remote position

indication by lights or for sequencing of otherequipment

* Used for PTFE diaphragm** Used for CPVC body, threaded end, 1/2" through 1"

STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 FDVP,PP,CVPC,CVP

2 tennoB 1 FDVP,PP,GPP,CVP

52 rotcennoCdnE 2 FDVP,PP,CVPC,CVP

62 tuNnoinU 2 FDVP,PP,CVPC,CVP

3 mgarhpaiD 1 srehtO,EFTP,MDPE

a3 tresnIlateMmgarhpaiD 1 403leetSsselniatS

4 *noihsuC 1 MDPE

5 *reirraBsaGFDVP 1 FDVP

6 rosserpmoC 1 FDVP

7 tnioJ 1 403leetSsselniatS8 metS 1 yollAreppoC

9 eveelS 1 yollAreppoC

01 leehWdnaH 1 PP

11 revoCeguaG 1 CP

21 etalPemaN 1 CVP

31 epyTCgniRgniniateR 1 403leetSsselniatS

41 )A(gniR-O 1 MDPE

51 )B(gniR-O 1 MDPE

61 )A(gniRtsurhT 1 EPWMHU

71 )B(gniRtsurhT 1 EPWMHU

81 rehsaW,tuN,tloB steS4 srehtO,403leetSsselniatS

02 )A(reppotS 1 yollAreppoC

12 wercS 1 403leetSsselniatS

72 )C(gniR-O 2 ,MKF,MDPE srehtO

a52 **GNIR 2 403leetSsselniatS

25535 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

6

S

H2

H1

H 18

2-øS1 Depth S2

L 1 26 27

ød

C

ød

2

25

l ød

1

øD

3a

3

7

øD2

D1

2

10

11

SOCKET END

20 12

15

9

17

8

16

1413

21

ød

L

ød

D

L

l

ød

l

THREADED END

t

øD

ød

2

25a

SPIGOT END

In case of PTFEdiaphragm

3

4

In case of PVDF body andPTFE diaphragm

3

4

5

Detail of holes for insertmetal fittings

Y Y

Y – Y

LANIMONEZIS

d

TEKCOS DEDAERHT

CVPC,CVP )NID(FDVP,PP )SPI(FDVP,PP

d1 l

L

08HCSMTSA

L

26961NID

L d1 l LCVPCVPC

PPFDVPSEHCNI mm d1 d2 l d1 d2 l

2/1 51 36.0 848.0 638.0 578.0 74.5 867.0 067.0 75.0 29.4 38.0 78.0 34.5 -2/1 1 TPN4 95.O 40.5 40.5

4/3 02 97.0 850.1 640.1 000.1 81.6 569.0 759.0 36.0 55.5 30.1 00.1 90.6 4/3 TPN41- 76.0 38.5 38.5

1 52 89.0 523.1 013.1 521.1 23.7 042.1 232.1 17.0 64.6 03.1 31.1 42.7 11-1 2/1 TPN 97.0 77.6 77.6

1 4/1 23 62.1 076.1 556.1 052.1 59.7 355.1 345.1 18.0 79.6 56.1 52.1 08.7 1 4/1 11- 2/1 TPN 78.0 04.7 04.7

1 2/1 04 75.1 219.1 498.1 573.1 74.01 749.1 739.1 39.0 90.9 98.1 73.1 82.01 1 2/1 11- 2/1 TPN 89.0 56.9 56.9

2 05 50.2 783.2 963.2 005.1 45.11 164.2 544.2 80.1 97.01 63.2 05.1 45.11 11-2 2/1 TPN 01.1 59.01 59.01

Dimensions Type 14 True Union (Sizes 1/2" – 2")

Caution• Never remove valve from pipeline under

pressure.

• Always wear protective gloves and goggles.

Diaphragm ValvesType 14 True Union

LANIMONEZIS

)DNETTUB(TOGIPS

D D1 D2C

)TFIL( H H1 H2 S S1 S2

FDVP,PP

2443NID PP FDVP

LSEHCNI mm d1 l t t2/1 51 787.0 827.0 890.0 570.0 609.5 98.1 06.2X31.2 64.3 93.0 90.4 93.3 94.0 89.0 82.0 15.0

4/3 02 489.0 668.0 601.0 570.0 277.6 63.2 06.2X31.2 64.3 93.0 71.4 64.3 75.0 89.0 82.0 15.0

1 52 062.1 688.0 811.0 490.0 776.7 67.2 51.3X46.2 64.3 74.0 73.4 66.3 37.0 89.0 82.0 15.0

1 4/1 23 575.1 420.1 641.0 490.0 643.8 32.3 51.3X46.2 64.3 74.0 75.4 28.3 98.0 89.0 82.0 15.0

1 2/1 04 969.1 062.1 181.0 811.0 668.01 49.3 52.4X52.4 41.6 38.0 79.6 76.5 80.1 77.1 53.0 95.0

2 05 084.2 714.1 822.0 811.0 780.21 71.4 48.4X48.4 41.6 89.0 25.7 22.6 24.1 77.1 53.0 95.0

ASAHI/AMERICARev. C 03-05

56

Diaphragm ValvesType 14 True Union

All Type 14 True Union diaphragm valves shall be ofsolid thermoplastic construction for body and bonnetwith socket, threaded or butt end connectors. Thevalves shall come standard with a position indicator,travel stop and bonnet O-ring sealing arrangement.The valve shall be weir type with a square bonnet bodysealing design and bayonet connection diaphragm. AllPTFE diaphragms shall accept the installation of aPVDF gas barrier between the layers of EPDM andPTFE for aggressive chemical service. PVC conformingto ASTM D1784 Cell Classification 12454-A, CPVCconforming to ASTM D1784 Cell Classification23567-A, PP conforming to ASTM D4101 CellClassification PP0210B67272, PPG (Bonnet Only)conforming to ASTM D4101 Cell ClassificationPP0110M20A21130, and PVDF conforming to ASTMD3222 Cell Classification Type II. PVC, CPVC, PP andPVDF shall be rated to 150 psi for elastomeric andPTFE diaphragms at 70 degrees F, as manufacturedby Asahi/America, Inc.

LANIMONEZIS

CVP CVPC PP FDVP

SMGARHPAIDLLA SMGARHPAIDLLA SMGARHPAIDLLA MGARHPAIDEFTP

F0̊3F5̊01

F6̊01F0̊41

F0̊3F5̊01

F6̊01F0̊41

F1̊41F5̊71

F6̊71F5̊91

F5̊-F5̊01

F6̊01F0̊41

F1̊41F5̊71

F0̊4-F0̊41

F1̊41F5̊71

F6̊71F0̊12SEHCNI mm

2/1 51 051 031 051 511 58 04 051 511 58 051 021 594/3 02 051 031 051 511 58 04 051 511 58 051 021 59

1 52 051 031 051 511 58 04 051 511 58 051 021 591 4/1 23 051 031 051 511 58 04 051 511 58 051 021 591 2/1 04 051 031 051 511 58 04 051 511 58 051 021 59

2 05 051 031 051 511 58 04 051 511 58 051 021 59

LANIMONEZIS CV

.TW.GLF

SEHCNI mm

2/1 51 8.4 1.14/3 02 3.5 3.1

1 52 5.8 0.21 4/1 23 0.11 4.21 2/1 04 62 8.5

2 05 34 4.6

Pressure vs. Temperature PSI, WATER, NON-SHOCK Cv Values/Wt.

Note:Working temperature is different from flangedversion.

Sample Specification

TroubleshootingWhat if fluid leaks when valve is fully closed?

1. Travel stop not set correctly. Adjust it per theAsahi Operation and Maintenance manual.

2. Solids build up inside valve. Clean inside,including weir and diaphragm.

3. Diaphragm and/or weir are worn or damaged.Change the part(s).

What if valve cannot be fully opened?

1. Diaphragm is not properly engaged withcompressor. Check engagement per Operationand Maintenance manual.

What if fluid leaks to atmosphere?

1. Bonnet bolts not properly torqued. Retorqueaccording to Operation and Maintenancemanual.

2. Line pressure exceeds maximum recommendedline pressure. Check or reduce system linepressure.

3. Diaphragm has ruptured or has been chemicallyattacked. Replace diaphragm.

25735 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

Type 14 Pneumatic Diaphragm

Sizes:Body Materials:

Bonnet Materials:End Connectors:

Diaphragms:Actuator Housing:

Type:Air Supply:

O-Ring End Connectors:

Specifications1/2" – 2"PVC, CPVC, PP and PVDFPPGSee Valve MaterialsSee Valve MaterialsPPGAir-to-Air; Air-to-Spring60 psi (Recommended)90 psi (Maximum

EPDM

Features• Rugged solid thermoplastic construction for

maximum corrosion resistance• Uniquely designed body and bonnet together

with diaphragms of new sealing designsby the-state-of-the-art computer aidedanalysis for superior sealing

• Weir design for excellent throttling• NAMUR pad mount for easy installation of

solenoid valves• Fully vacuum rated• Bubble-tight sealing, even in applications such

as slurries or those with suspended particles• Bonnet seals to protect internals from

corrosive environments• Adjustable travel stop to prevent diaphragm

from being over-tightened• Bayonet structure to connect compressor

and diaphragm for quick maintenance• Integrally molded bottom stand for simple yet

firm panel mounting• Indicator at the top for valve position• PVDF gas barrier, which protects EPDM

backing cushion from gas permeation, isstandardized for PVDF valves

• Low profile

Options• Solenoid valves in all NEMA ratings and

voltages• Limit switches for interface with computers

and other equipment• Positioners: 3 –15mA and 4 - 20mA inputs for

throttling applications4 – 20mA output for interface with computersand other equipment

• Manual over-ride for Air-to-Spring

2" PVDF TYPE 14AIR-TO-AIRFLANGEDDIAPHRAGMVALVE

1" PP TYPE 14AIR-TO-AIR TRUEUNIONDIAPHRAGMVALVE

2" PVC TYPE 14AIR-TO-SPRINGFLANGEDDIAPHRAGMVALVE WITH NEMA IVDOUBLE LIMITSWITCH AND NEMA IVSOLENOID VALVE

ASAHI/AMERICARev. C 03-05

58

Dimensions Type 14 Pneumatic Flanged (Sizes 1/2" – 2")

35b

L

H2

Y

D1

40

1

34a

34

H

35

n - øh

Y

t

2-øS1

3aø

d

P.C

.D.C

3

39

6

7

33

31

44

50

øD

insert metal fittings.Detail of holes for

Depth S2

S

11

35c

XXX

49

37

36

45

38

32

48

X

4641

35a

Y-Y

In case of PTFE diaphragm

3

4

In case of PVDF bodyand PTFE diaphragm

3

4

543 1421

l

H

40

34a

34

D1

1

l

7

3

3a

336

3944

35

35c

11

31

37

35b36

50

32

45

3849

1443 21

464135a

48

3

X-X

0.94aG 1 4

2-M5 Taps Depth 0.28

47

b

Face of air supply1.26

l

1.26

l

1.26

l

2-M5 Taps

Air To Shut0.94

Face of air supply

47

1.261.26

2-M5 Taps

Air To Open

G 1 4

Depth 0.28Depth 0.28

0.94

Face of air supply

a1G 4

Double Acting

G 1 4 b

D2

Diaphragm ValvesType 14 Pneumatic

NOTE:1. Operating Pressure: 60 psi – 90 psi2. Double Acting – Valve Open: Port (a) Exhaust

Port (b) SupplyValve Shut: Port (a) Supply

Port (b) Exhaust Air To Open Valve Open: Port (b) Supply

Valve Shut: Port (b) Exhaust

Air To Shut Valve Open: Port (a) ExhaustValve Shut: Port (a) Supply

3. The shape and appearance of the actualassembly may differ slightly in nominal size ascompared with this drawing

Weight/Cv

FOR ADDI-TIONAL TRUEUNION VALVEDIMENSIONS,SEE PAGE 52

LANIMONEZIS

d

051SSALCISNA

D1 D2 l L t H H2

EURTNOINU

H3 S S1 S2

.TW).SBL(

vC

C D n hA-A S-A

SEHCNI mm

2/1 51 36.0 83.2 05.3 4 26.0 06.2x31.2 21.5 93.0 52.4 34.0 23.7 94.0 23.7 89.0 82.0 15.0 08.4 21.5 8.4

4/3 02 97.0 57.2 88.3 4 26.0 06.2x31.2 21.5 93.0 88.5 15.0 04.7 75.0 04.7 89.0 82.0 15.0 11.5 87.5 3.5

1 52 89.0 21.3 52.4 4 26.0 51.3x46.2 21.5 74.0 88.5 95.0 06.7 37.0 06.7 89.0 82.0 15.0 00.6 05.6 5.8

1 4/1 23 62.1 05.3 26.4 4 26.0 51.3x46.2 21.5 74.0 83.6 36.0 67.7 98.0 67.7 89.0 82.0 15.0 05.6 00.7 0.11

1 2/1 04 75.1 88.3 00.5 4 26.0 52.4x52.4 58.6 38.0 49.6 36.0 45.11 80.1 45.11 77.1 53.0 95.0 28.21 92.41 62

2 05 50.2 57.4 00.6 4 57.0 48.4x48.4 58.6 89.0 49.7 97.0 98.11 24.1 98.11 77.1 53.0 95.0 00.31 05.41 34

25935 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

Sample SpecificationAll TYPE 14 actuated diaphragm valves shall be ofsolid thermoplastic construction for body (MoldedFlanged or Tru-Union socket, threaded or butt endconnectors) and bonnet with the actuator housingof glass filled polypropylene. The actuator shallcome standard with an “at a glance” positionindicator and pad mount according to NAMUR forsolenoid mounting. Air supply shall be 60 – 90 psi.The valve body shall have a panel mount feature forsupport. Actuator to body mount shall be ofsquare design, diaphragm shall be bayonet typeconnection. Face-to-face dimensions of flangedversion shall conform to Type-G. PVC conforming toASTM D1784 Cell Classification 12454-A, CPVCconforming to ASTM D1784 Cell Classification23567-A, PP conforming to ASTM D4101 CellClassification PP0210B67272, PPG (Bonnet Only)conforming to ASTM D4101 Cell ClassificationPP0110M20A21130, and PVDF conforming toASTM D3222 Cell Classification Type II. PVC, CPVC,PP and PVDF shall be rated to 150 psi for elasto-meric and PTFE diaphragms at 70 degrees F., asmanufactured by Asahi/America, Inc.

Diaphragm ValvesType 14 Pneumatic

TroubleshootingWhat if valve does not open or close?

1. Air pressure is too low. Adjust the pressure.2. Power source of solenoid valve is off. Check the

connection.3. Solenoid wiring is disconnected. Connect.4. Solenoid voltage is low or incorrect. Check

voltage with tester and reset.

STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 FDVP,PP,CVPC,CVP

3 mgarhpaiD 1 srehtO,EFTP,MDPE

a3 tresnIlateMmgarhpaiD 1 403leetSsselniatS

4 *noihsuC 1 MDPE

5 **reirraBsaGFDVP 1 FDVP

6 rosserpmoC 1 FDVP

7 tnioJ 1 403leetSsselniatS

11 revoCeguaG 1 CP

41 )A(gniR-O 1 MDPE

12 wercS 1 403leetSsselniatS13 )A(metS 1 yollAreppoC

23 )B(metS 1 yollAreppoC

33 etalPhsuProsserpmoC 1 yollAreppoC

43 ydoBrednilyC 1 GPP

a43 evobAroftresnIlateM 4 yollAreppoC

53 tennoBrednilyC 1 GPP

a53 evobAroftresnIlateM 1 403leetSsselniatS

b53 evobAroftresnIlateM 8 yollAreppoC

c53 53#roftresnIdedaerhT 2 403leetSsselniatS

63 mgarhpaiDrednilyC 1 RBN

73 etalPmgarhpaiDrednilyC 2 403leetSsselniatS

83 )B(rehsaWgnirpSlacinoC 1 403leetSsselniatS

93 )A(tloB 8 403leetSsselniatS

04 )B(tloB 4 403leetSsselniatS

14 doRgnitacidnI 1 403leetSsselniatS

34 reppotS 1 403leetSsselniatS

44 )D(gniR-O 1 RBN

54 )E(gniR-O 1 RBN

64 )F(gniR-O 1 RBN

74 elppiN 1 yollAreppoC

84 )A(gnirpS 1 leetSgnirpS

94 )B(gnirpS 1 leetSgnirpS

05 )C(gnirpS 1 leetSgnirpS

Parts Type 14 Pneumatic (1/2" – 2")

* Used for PTFE diaphragm** Used for PVDF body, PTFE diaphragm

5. Air not supplied to solenoid valve.6. By-pass valve is open. Close it.7. Speed control on solenoid set incorrectly.

Adjust.

What if fluid flows even when closed?1. Operating pressure is too low (Air-to-Air only).

Adjust. Air not exhausted (Air-to-Spring only).Exhaust air.

2. Diaphragm is damaged or worn. Replace.3. Body may be damaged. Inspect and replace.4. Foreign material is caught between weir and

diaphragm. Disassemble and clean.

What if valve leaks to atmosphere?1. Bolts for body and actuator improperly

tightened. Tighten as specified in Operation andMaintenance manual.

2. True Union style: (a) Union nut(s) not tightenedproperly. Tighten; (b) O-ring between endconnector and body is damaged. Replace.

Valve cannot be opened or closed, even thoughactuator works.1. Diaphragm is damaged or its joint metal fitting

is broken. Replace part(s).

ASAHI/AMERICARev. C 03-05

60

4

4a

3

1

24

L

4

3

28

13

øD2

øD1

l (LIF

T)

21

15

t n -øhø

dP.

C.D

.C øD

6

1a

H1

3233a

10

75

9

H

121114

1716

18

1920

in case of PVDF bodyand PTFE diaphragm

in case of PTFE diaphragm

LANIMONEZIS

d

051SSALCISNA

L

t

D1 D2 l H H1SEHCNI mm C D n h CVP FDVP,PP

5 521 29.4 00.01 05.8 8 88.0 41.61 78.0 49.0 06.21 18.11 63.2 45.61 31.21

6 051 38.5 00.11 05.9 8 88.0 09.81 49.0 60.1 61.51 41.61 67.2 47.81 51.31

Dimensions Type 15 Flanged (Sizes 5" – 6")LANIMON

EZIS vC .TWSEHCNI mm

5 521 003 00.85

6 051 004 00.98

Type 15 Flanged Diaphragm

Features• Flanged face-to-face dimensions are equivalent

to those of Type G diaphragm valve• Rugged body and bonnet are of solid

thermoplastic for maximum corrosionresistance

• Bubble-tight sealing, even in applications such asslurries or suspended particles

STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 FDVP,PP,CVP

2 tennoB 1 FDVP,GPP,PP,CVP

3 mgarhpaiD 1 srehtO,EFTP,MDPE

a3 tresnIlateMmgarhpaiD 1 403leetSsselniatS

4 *noihsuC 1 MDPE

a4 *reirraBsaGFDVP 1 FDVP

5 rosserpmoC 1 FDVP

6 tuNrosserpmoC 1 yollAreppoC7 niProsserpmoC 1 403leetSsselniatS

8 metS 1 yollAreppoC

9 )A(eveelS 1 yollAreppoC

01 )A(gniraeBtsurhT 1muimorhCnobraChgiH

gniraeB11 )A(gniR-O 1 RBN

21 elppiNesaerG 1 yollAreppoC

31 leehWdnaH 1 PP

41 etalPemaN 1 CVP

51 paC 1 PP

61 )A(teksaGteehS 1 MDPE

71 gniRteehS 1 403leetSsselniatS

81 reppotS 1 leetSdezimorhC

02 tuN 1 403leetSsselniatS

12 revoCeguaG 1 CP

32 tuN,tloBdutS steS4 srehtO,403leetSsselniatS

42 rehsaW,tuN,tloB - 403leetSsselniatS

a1 tuNdetresnI 4403leetSsselniatS 1

yollAreppoC 2

Parts Type 15 (5" – 6")

* Used for PTFE diaphragm 1 Used for PVDF body 2 Used for PVC, PP, bodies

Sizes:Body Materials:

Bonnet Materials:Diaphragms:

Specifications5" – 6"PVC, PP and PVDFPVC, PP, PPG and PVDFEPDM and PTFEAlso available in othermaterials such as Nitrile,FKM, Butyl, Hypalon®† andNeoprene®†

††††† Trademarks of E. I. du Pont de Nemours and Company

Cv Values/Weight

26135 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

Sample SpecificationAll TYPE 15 flanged diaphragm valves shall be of solidthermoplastic construction for body and bonnet withmolded flanged ends. The valves shall come standardwith a position indicator, travel stop (to prevent over-tightening) and bonnet o-ring sealing arrangement.The valve shall be weir type with a round bonnet bodysealing design and threaded stud diaphragm con-nection. All PTFE diaphragms shall accept the install-ation of a PVDF gas barrier between the layers ofEPDM and PTFE for aggressive chemical service.The face-to-face dimensions shall conform to TYPE G.PVC conforming to ASTM D1784 Cell Classification12454-A, PP conforming to ASTM D4101 CellClassification PP0210B67272, PPG (Bonnet Only)conforming to ASTM D4101 Cell ClassificationPP0110M20A21130, and PVDF conforming to ASTMD3222 Cell Classification Type II. PVC, and PP shallbe rated to 115 psi for elastomeric diaphragms at70 degrees F. PVC, PP and PVDF shall be rated to100 psi (5") and 70 psi (6") for PTFE diaphragms at70 degrees F., as manufactured by Asahi/America, Inc.

What if valve cannot be fully opened?

1. Diaphragm is not properly engaged withcompressor. Check engagement per

Operation and Maintenance manual.

What if fluid leaks to atmosphere?

1. Bonnet bolts not properly torqued. Retorqueaccording to Operation and Maintenancemanual.

2. Line pressure exceeds maximum recommended line pressure. Check or reduce system line pressure.

3. Diaphragm has ruptured or has been chemicallyattacked. Replace diaphragm.

Options• PVDF gas barrier for PVC and PP Diaphragm

Valves• 2” square operating nut

• “T” operating nuts for remote operation

• Stem extensions (single stem or two-piecestem)

• Chain operators

• Locking device for tamper-proofing

• Manual limit switches for remote positionindication by lights or for sequencing of otherequipment

Features• Weir design for excellent throttling

• Uniquely designed body and bonnet togetherwith diaphragms of new sealing designs by thestate-of-the-art computer aided analysis forsuperior sealing

• Bonnet seals to protect internals fromcorrosive environments

• Built-in travel stop to prevent diaphragm frombeing over-tightened

• Indicator at the top for valve position andprevention of over-tightening

• PVDF gas barrier, which protects EPDMbacking cushion from gas permeation, isstandardized for PVDF valves

TroubleshootingWhat if fluid leaks when valve is fully closed?

1. Travel stop not set correctly. Adjust it per theAsahi Operation and Maintenance manual.

2. Solids build up inside valve. Clean inside,including weir and diaphragm.

3. Diaphragm and/or weir are worn or damaged.Change the part(s).

Diaphragm ValvesType 15 Flanged

LANIMONEZIS

CVP PP FDVP

SREMOTSALE EFTP SREMOTSALE EFTP SREMOTSALE EFTP

SEHCNI mm F0̊3F5̊01

F6̊01F0̊41

F0̊3F5̊01

F6̊01F0̊41

F5̊-F5̊01

F6̊01F0̊41

F1̊41F5̊91

F5̊-F5̊01

F6̊01F0̊41

F1̊41F5̊91

F0̊4-F0̊41

F1̊41F5̊71

F6̊71F0̊12

F1̊12F0̊52

F0̊4-F0̊41

F1̊41F5̊71

F6̊71F0̊12

F1̊12F0̊52

5 521 511 001 001 08 511 59 07 001 08 55 511 001 58 07 001 58 07 556 051 511 07 07 55 511 09 55 07 06 04 511 59 57 55 07 06 05 04

Pressure vs. Temperature PSI, WATER, NON-SHOCK

ASAHI/AMERICARev. C 03-05

62

STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 FDVP,PP,CVP

2 tennoB 1 GPP,FDVP,PP,CVP

3 mgarhpaiD 1 srehtO,EFTP,MDPE

a3 tresnIlateMmgarhpaiD 1 403leetSsselniatS

4 *noihsuC 1 MDPE

a4 *reirraBsaGFDVP 1 FDVP

5 rosserpmoC 1 FDVP

7 niP 1 403leetSsselniatS8 metS 1 leetSnobraC

9 eveelS 1 norItsaC

01 )A(gniraeBtsurhT 1muimorhCnobraChgiH

gniraeB11 gniR-O 1 RBN

21 elppiNesaerG 1 yollAreppoC

31 leehWdnaH 1 PP

41 etalPemaN 1 CVP

51 paC 1 PP

61 teksaGteehS 1 MDPE

71 gniRteehS 1 403leetSsselniatS

81 reppotS 1 leetSdezimorhC

02 tuN 1 403leetSsselniatS

12 revoCeguaG 1 CP

32 tuN,tloBdutS - srehtO,403leetSsselniatS

42 rehsaW,tuN,tloB - srehtO,403leetSsselniatS

52 rehsaWgnirpSlacinoC - srehtO,403leetSsselniatS 1

62 reniLtennoBreppU teS1 srehtO,403leetSsselniatS 2

72 reniLydoB teS1 srehtO,403leetSsselniatS 2

a1 tuNdetresnI 4403leetSsselniatS 1

yollAreppoC 3

Parts Type G Flanged (Sizes 8" – 10")

* Used for PTFE diaphragm1 Used for PVDF body2 Used for PP and PVDF bodies3 Used for PVC, and PP bodies

Type G Flanged Diaphragm

Sizes:Body Materials:

Bonnet Materials:Model:

Diaphragms:

Standard Features• Rugged body and bonnet of solid thermoplastic

for maximum corrosion resistance• Weir design for excellent throttling• Bubble-tight sealing, even in applications such as

slurries or suspended particles• Bonnet seals to protect internals from corrosive

environments• Built-in travel stop to prevent diaphragm from

being over-tightened• Indicator at the top for valve position• PVDF gas barrier, which protects backing

cushion from gas permeation, is standardizedfor PVDF valves

Options• PVDF gas barrier for PVC and PP valves• 2” square nut• “T” operating nuts for remote operation• Stem extensions (single stem or two-piece

stem)• Chain operators• Locking device for tamper-proofing• Manual limit switches for remote position

indication by lights or for sequencing of otherequipment

††††† Trademarks of E. I. du Pont de Nemours and Company

Specifications8" –10"PVC, PP and PVDFPVC, PP, PPG and PVDFFlanged (ANSI)EPDM and PTFEAlso available in othermaterials such as Nitrile,FKM, Butyl, Hypalon®† andNeoprene®†

Caution

• Never remove valve from pipeline underpressure.

• Always wear protective gloves and goggles.

26335 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

ød C

Lt n - øh

P.C

.D.

øD

27

1

26

2

24

13

øD1

19

21

20

øD2

Lift

H23

1a

3

5

8

H

17

15

14

16

18

125

11

1012

7

3a

9l

4

in case of PVDF bodyand PTFE diaphragm

4a

in case ofPTFE diaphragm

4

3

3

Diaphragm ValvesType G Flanged

LANIMONEZIS

d

051SSALCISNA

L

t

D1 D2 l H H1SEHCNI mm D C n h CVP FDVP,PP8 002 27.7 05.31 57.11 8 88.0 42.22 01.1 62.1 39.61 41.61 47.3 96.42 05.61

01 052 27.9 00.61 52.41 21 89.0 77.62 81.1 64.1 62.12 50.22 40.5 36.03 80.02

Dimensions Type G (Sizes 8" – 10")LANIMON

EZIS vC .TWSEHCNI mm

8 002 007 041

01 052 0001 242

Cv Values/Weight

LANIMONEZIS

CVP PP FDVP

SREMOTSALE EFTP SREMOTSALE EFTP SREMOTSALE EFTP

SEHCNI mm F0̊3F5̊01

F6̊01F0̊41

F0̊3F5̊01

F6̊01F0̊41

F5̊-F5̊01

F6̊01F0̊41

F1̊41F5̊91

F5̊-F5̊01

F6̊01F0̊41

F1̊41F5̊91

F0̊4-F5̊01

F6̊01F0̊41

F1̊41F0̊52

F0̊4-F0̊41

F1̊41F0̊52

8 002 57 06 06 54 57 55 05 06 54 54 57 55 05 06 5401 052 56 05 06 54 56 05 05 06 54 54 56 05 05 06 54

Pressure vs. Temperature PSI, WATER, NON-SHOCK

ASAHI/AMERICARev. C 03-05

64

Diaphragm ValvesType G FlangedSample SpecificationAll TYPE G flanged diaphragm valves shall be of solidthermoplastic construction for body and bonnetwith molded flanged ends. The valves shall comestandard with a position indicator, travel stop (toprevent over-tightening) and bonnet o-ring sealingarrangement. The valve shall be weir type with around bonnet body sealing design and threadedstud diaphragm connection. All PTFE diaphragmsshall accept the installation of a PVDF gas barrierbetween the layers of EPDM and PTFE foraggressive chemical service. The face-to-facedimensions shall conform to TYPE G. PVCconforming to ASTM D1784 Cell Classification12454-A, PP conforming to ASTM D4101 CellClassification PP0210B67272, PPG (Bonnet Only)conforming to ASTM D4101 Cell ClassificationPP0110M20A21130, and PVDF conforming toASTM D3222 Cell Classification Type II. PVC andPP shall be rated to 75 psi size 8"and 65 psi size10" for elastomeric diaphragms at 70 degrees F.PVC, PP and PVDF shall be rated to 60 psi for PTFEdiaphragms at 70 degrees F., as manufactured byAsahi/America, Inc.

TroubleshootingWhat if fluid leaks when valve is fully closed?

1. Travel stop not set correctly. Adjust it per theAsahi Operation and Maintenance manual.

2. Solids build up inside valve. Clean inside,including weir and diaphragm.

3. Diaphragm and/or weir are worn or damaged.Change the part(s).

What if valve cannot be fully opened?

1. Diaphragm is not properly engaged withcompressor. Check engagement per Operationand Maintenance manual.

What if fluid leaks to atmosphere?

1. Bonnet bolts not properly torqued. Retorqueaccording to Operation and Maintenancemanual.

2. Line pressure exceeds maximum recommendedline pressure. Check or reduce system linepressure.

3. Diaphragm has ruptured or has been chemicallyattacked. Replace diaphragm.

Caution• Never remove valve from pipeline under

pressure.• Always wear protective gloves and goggles.

26535 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

BA

C

TO OPEN

TO CLOSE

Diaphragm Valves OptionsOperating NutsAvailable in 2" square or“T” configurations. Usedfor remote operation of avalve by a wrench.

Limit switches are usedfor remote positionindication with the use oflights or for sequencing ofother equipment.

Limit Switches

Chain OperatorsInstalled on the roundhandwheel of a valve inoverhead, out-of-reachlocations. The valve is

operated by pulling on the chain.

Locking HandlesTo prevent unauthorizedoperation, the valvehandwheel can be pad-locked in the open or closed position.

Single StemExtensionsThe valve handwheel canbe extended from thevalve for out-of-reachlocations by a singleextension. Support isrequired under thehandwheel to preventside movement.

Two-Piece Stemand HousingFor buried or submergedapplications. A PVChousing surrounds theextended stem forprotection from anaggressive environment,or to function as a box.

PATENTED WALL SUPPORT StyleDV-A

StyleDV-B

ASAHI/AMERICARev. C 03-05

66

9.25

9.06

H1

H

L

Diaphragm ValvesActuator OptionsElectrically Actuated Diaphragm

• Brushless, capacitor-run motors (115V/60 Hz)• Integral thermal overload protection with auto-

reset• Permanently lubricated gear train• Combination NEMA 4X, 7 and 9 enclosure with

thermally bonded powder coating/304 ss trim• ISO bolt circle• Two 1/2" NPT conduit ports prevent inter-

ference between control and power signals• Declutchable manual override• Highly visible position indicator• 3-layer rotary switch for dry contact indication

Standard Features (Sizes 1/2" – 4")

Options• Heater and thermostat (to -40º F)• Milliamp positioner: 4–20mA or 0–10 Vdc

input signal• 4–20mA output position transmitter• Extra limit switches for lights or sequencing

other equipment• Feedback potentiometer

Series 92 Electric Actuators

Cycle Times Weight Dimensions

ACTUATOR DEPTH: 9.25"

*Duty Cycle: 25%

NOTE: CONSULT FACTORY FOR SIZES GREATER THAN 4"FOR TRUE UNION "L" DIMENSIONS SEE PAGE 51.

AC Wiring (For 115 Vac only)

}

MSW-1

BLA

CK

1

WH

ITE

2WH

ITE

CLOSE

OPEN

BLU

E

3

BLU

E

4

JUMPERS

BLA

CK

(CO

MM

ON

)

WHITE

BLUE

RS-1

RS-2BLUE

AC VOLTS}

5 76 8 9

BLU

E

WH

ITE

ORANGEBROWN

BLUEPINK

RS-3OPEN

CLOSE

10 11

SW-2

OPE

NIN

DIC

ATI

ON

CLO

SED

IND

ICA

TIO

N

NOTE TO WIRING DIAGRAM:

1. EACH ACTUATOR MUST BEPOWERED THROUGH ITS OWNINDIVIDUAL SWITCH CON-TACTS TO AVOID CROSS FEED.

2. MOTOR HAS A THERMALPROTECTOR AS SHOWN BY MIN DIAGRAM.

4. IF 115 VAC MODELS AREPLC DRIVEN, OUTPUT CON-TACTS OF PLC SHOULD BERATED AT A MINIMUM OF 1.5TIMES REQUIRED INPUTVOLTAGE OF ACTUATOR.

LANIMONEZIS .TW

).SBL(SEHCNI mm

2/1 51 05.61

4/3 02 08.61

1 52 04.71

1 2/1 04 02.12

2 05 00.32

2 2/1 56 33.92

3 08 46.23

4 001 08.04

LANIMONEZIS EMIT

).CES(SEHCNI mm

2/1 51 091

4/3 02 012

1 52 012

1 2/1 04 012

2 05 012

2 2/1 56 012

3 08 072

4 001 072

LANIMONEZIS

H H1 LSEHCNI mm

2/1 51 57.1 55.3 52.4

4/3 02 49.1 16.3 88.5

1 52 31.2 77.3 88.5

1 2/1 04 05.2 05.6 49.6

2 05 00.3 20.7 49.7

2 2/1 56 05.3 25.9 48.9

3 08 57.3 52.01 83.01

4 001 05.4 00.11 49.21

26735 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

Diaphragm ValvesActuator OptionsPneumatically Actuated Diaphragm

• Air-to-Spring diaphragm actuator

• Choice of failsafe action can be either Spring-to-Close or Spring-to-Open

• Corrosion resistant, coated, die-cast aluminumbody

• Diaphragm of Nylon-reinforced Neoprene

• Actuator working pressure: 60 psi

• 1/4 NPT air connection

• Position indicator

• Travel stop

Standard Features (Sizes 1/2" – 4")

Options• Solenoids in all NEMA ratings and voltages

• 4–20mA output for interface with computersand other equipment

• Travel stops for limiting valve lift

• Limit switches for interface with computers andother equipment

• Positioners: 3-15mA and 4-20mA inputs forthrottling applications

• Manual override

LANIMONEZIS ROTAUTCA

SEHCNI mm

2/1 51 52P

4/3 02 52P

1 52 52P

1 2/1 04 52P

2 05 05P

2 2/1 56 05P

3 08 011P

4 001 011P

LANIMONEZIS .TW

).SBL(SEHCNI mm

2/1 51 5.51

4/3 02 0.71

1 52 0.81

1 2/1 04 5.12

2 05 0.03

2 2/1 56 5.43

3 08 0.28

4 001 0.78

Actuator Sizing Weight

LANIMONEZIS

W A L H H1 H2SEHCNI mm

2/1 51 5.6 9.7 52.4 94. 53.2 4.31

4/3 02 5.6 9.7 88.5 75. 34.2 4.31

1 52 5.6 9.7 88.5 37. 96.2 4.31

1 2/1 04 5.6 9.7 49.6 80.1 72.4 4.31

2 05 6.6 5.01 49.7 24.1 48.4 6.61

2 2/1 56 6.6 5.01 48.9 04.2 18.5 6.61

3 08 6.7 2.51 83.01 84.2 82.6 5.62

4 001 6.7 2.51 49.21 70.3 68.7 5.62

Dimensions (Sizes 1/2" – 4")

WWA A

H2

H1H1

H2

HH

LL

INSTRUMENTAIR

SUPPLYAIR

NOITACIFICEPS TINU 52P 05P 011P

aerAmgarhpaiDevitceffE ni( 2 ) 00.52 00.05 0.011

)ekortsorezta(emuloVriA ni( 3 ) 17.6 53.12 7.24

)ekortsllufta(emuloVriA ni( 3 ) 60.82 83.69 8.292

)isp06(emiTekortSlacipyT ).ces( 3 4 8

Specifications

ASAHI/AMERICA68Rev. C 03-05

SpecificationsSizes: 3/4" – 8"

Models: Flanged (ANSI) Connection OnlyLever and Weight Option

Bodies: HI-PVC, PP and PVDFSeats: EPDM, FKM, PTFE

Seal: EPDM, FKM, PTFE

Options:

Parts List (Sizes 3/4" – 8")Standard Features (Sizes 3/4" – 8")

Parts List (Lever and Weight)

• Minimum flow resistance - Low pressure drop• Horizontal or vertical installation• All sizes rated for full vacuum service• Minimum back pressure to seat disc tightly• Top access cover facilitates maintenance

without body removal from pipeline• All thermoplastic body• All PVC parts made of high impact PVC• PVC and PP Valves come with EPDM seals

(Part #'s 5j, 5k, 6 and 7) as standard• PVDF Valves, Part #'s 5j and 7 of PTFE and 6 of

PVDF bonded EPDM• 3/4" PP Valves supplied with Ring 1a

• External lever and weight to assist disc inclosing faster

• External spring to assist disc in closing faster• PTFE or FKM Seat and O-Rings

Swing Check Valve

New Higher

Pressure Rating

STRAP

.ON NOITPIRCSED .SCP LAIRETAM

1 ydoB 1 FDVP,PP,CVP

2 tennoB 1 FDVP,PP,CVP

3 tfahS 1 FDVP,PP,CVP

4 tloB 1 FDVP,PP,CVP

a5 csiD 1 FDVP,PP,CVP

b5 redloHtaeS 1 FDVP,PP,CVP

c5 )A(tloB - FDVP,PP,CVP

d5 mrA 1 FDVP,PP,CVP

e5 rehsaW 1 FDVP,PP,CVP

f5 )A(tuN 1 FDVP,PP,CVP

g5 niP 1 FDVP,PP,CVP

h5 )B(tloB 1 FDVP,PP,CVP

i5 )B(tuN 1 FDVP,PP,CVP

j5 taeS 1 srehtO,EFTP,MDPE

k5 )A(gniR-O 1 srehtO,EFTP,MDPE

6 )A(teksaG 1 EFTP

7 )B(teksaG 1 srehtO,EFTP,MDPE

8 )B(gniR-O teS srehtO,EFTP,MDPE

9 rehsaW,tuN,tloB teS 403leetSsselniatS

a1 gniR 1 403leetSsselniatS

STRAP

.ON NOITPIRCSED .SCP LAIRETAM

1 gnittiF 1 FDVP,PP,CVP

2 tuN 1 FDVP,PP,CVP

3 tfahS 1 613leetSsselniatS

31 thgieWretnuoC 1 CVP

5 recapS 1 FDVP,PP,CVP

6 gniR-O 1 MKF,MDPE

7 tloBpaCxeH teS 613leetSsselniatS

8 wercSteS teS 613leetSsselniatS

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

69

Swing Check Valves

Dimensions (Sizes 3/4" – 8")

STANDARD PVDF MODEL

1"

5a5j

L

5i 5b 5h5k t 5j5b5c

1.42

H1

2

CP.

C.D

.ød

1

8

øD

H1

3

X

9

5g5f5e5aL

t

5d

X

ød

182

øD1

8"

n- øh

P.C

.D. øDC

374

X-X

4/3 "

(The opposite side)

n- øh

X X

øD1

1a

1"

5a5j

L

5i 5b 5h5k t 5j5b5c

1.42

H

2

CP.

C.D

.ød

1

6

øD

H

3

X

9

5g5f5e5aL

t

5d

X

ød

162

øD1

8"

n- øh

P.C

.D. øDC

374

X-X

4/3 "

(The opposite side)

n- øh

X X

øD1

1a

LANIMONEZIS

d

051SSALCISNA

D1 L

t

1H HSEHCNI mm C D h n CVP FDVP,PP

4/3 02 97.0 57.2 88.3 26.0 4 93.3 15.5 95.0 95.0 34.3 45.3

1 52 89.0 21.3 52.4 26.0 4 21.5 03.6 36.0 36.0 16.4 27.4

1 2/1 04 75.1 88.3 00.5 26.0 4 17.5 90.7 17.0 17.0 13.5 34.5

2 05 79.1 57.4 00.6 57.0 4 90.7 78.7 97.0 38.0 43.6 64.6

2 2/1 56 65.2 05.5 00.7 57.0 4 78.7 54.9 78.0 19.0 05.6 16.6

3 08 51.3 00.6 05.7 57.0 4 70.8 42.01 78.0 89.0 16.6 37.6

4 001 49.3 05.7 00.9 57.0 8 34.01 18.11 49.0 20.1 72.8 93.8

5 521 29.4 05.8 00.01 88.0 8 99.21 87.31 49.0 60.1 56.9 67.9

6 051 19.5 05.9 00.11 88.0 8 75.41 57.51 89.0 60.1 20.11 41.11

8 002 78.7 57.11 05.31 88.0 8 37.61 96.91 81.1 43.1 11.31 32.31

PVC&PP(Elastomeric Seals)

PVDF

ASAHI/AMERICA70Rev. C 03-05

A

H

L

7

2 5 8 3

6

4

1

Rod

Spring

Spring

Hex Cap Bolt& Washer

AttachmentLever

Swing Check Valve

Dimensions (Lever &Weight/External Spring)

Sample Specification

LANIMONEZIS A

H

SEHCNI mm PP,CVP FDVP

4/3 02 0.4 34.3 45.3

1 52 5.4 27.4 27.4

1 2/1 04 0.5 34.5 34.5

2 05 5.5 64.6 64.6

2 2/1 56 0.6 16.6 16.6

3 08 5.6 37.6 37.6

4 001 0.8 93.8 93.8

5 521 0.01 67.9 67.9

6 051 5.01 41.11 41.11

8 002 0.21 32.31 32.31

SPRING ASSIST(OPTION)PVC, PP, PVDF

All Swing Check valves shall be of solid thermoplastic construction, having no metal that comes incontact with media. (Except when Lever & Weight or SS spring option is installed) Valves shallincorporate a single disc design suitable for either horizontal or vertical installations. Valves shall be oftop entry bonnet design for maintenance purposes. PVC shall conform to ASTM D1784 CellClassification 12454-A, PP conforming to ASTM D4101 Cell Classification PP0210B67272 and PVDFconforming to ASTM D3222 Cell Classification Type II. Valves shall be rated to 150 psi sizes 3/4” thru3”, 100 psi sizes 4” thru 6”, 75 psi size 8” for PVC or PP with EPDM or FKM seals, 90 psi sizes 3/4”thru 2-1/2”, 75 psi sizes 3” & 4”, 60 psi size 5” and 45 psi sizes 6” & 8” for PVC with Teflon® seals, 90psi sizes 3/4” thru 2-1/2”, 75 psi sizes 3” & 4”, 60 psi size 5” and 45 psi sizes 6” & 8” for PP or PVDFwith Teflon® seals all at 70 degrees F, as manufactured by Asahi/America, Inc.

LEVER AND WEIGHT(OPTION)PVC, PP, PVDF

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

71

Swing Check ValvesPressure vs. Temperature (PSI, WATER, NON-SHOCK)

WeightLANIMON

EZIS .SBLSEHCNI mm

4/3 02 02.2

1 52 04.4

1 2/1 04 16.6

2 05 41.01

2 2/1 56 33.41

3 08 35.61

4 001 54.62

5 521 00.44

6 051 25.95

8 002 95.29

Minimum Back Pressure toClose Valve (PSI)

Cv ValuesLANIMON

EZIS vCSEHCNI mm

4/3 02 41

1 52 42

1 2/1 04 18

2 05 041

2 2/1 56 052

3 08 082

4 001 015

5 521 057

6 051 0011

8 002 0091

Pressure vs. Temperature (PSI, WATER, NON-SHOCK)

TroubleshootingWhat if valve leaks through the seat?

1. Sediment build-up around disc and seat. Clean disc and seat.

2. Disc or seat broken or damaged. Replace disc or seat.

3. Insufficient back pressure. Check the pressure.What if valve leaks between bonnet and body?

1. Bolts not tightened properly. Tighten firmly per specified torque.

2. Seal chemically attacked or worn. Replace seal.3. Exceeds maximum allowable pressure rating

LANIMONEZIS

CVP PP FDVP

EFTP EFTP EFTP

Fº03Fº021

Fº5-Fº041

Fº141Fº571

Fº03-Fº041

Fº141Fº571

Fº671Fº012

SEHCNI mm

4/3 02 09 09 57 09 57 06

1 52 09 09 57 09 57 06

1 2/1 04 09 09 57 09 57 06

2 05 09 09 57 09 57 06

2 2/1 56 09 09 57 09 57 06

3 08 57 57 06 57 06 54

4 001 57 57 06 57 06 54

5 521 06 06 54 06 54 04

6 051 54 54 03 54 04 03

8 002 54 54 03 54 04 03

LANIMONEZIS TAES

SEHCNI mm SREMOTSALE EFTP

4/3 02 8.2 0.5

1 52 0.5 5.8

2/11 04 0.5 5.8

2 05 0.5 5.8

2/12 56 0.5 5.8

3 08 7.5 5.8

4 001 7.5 2.9

5 521 7.5 2.9

6 051 4.6 0.01

8 002 4.6 0.01

LANIMONEZIS

CVP PP FDVP

SREMOTSALE SREMOTSALE SREMOTSALE

Fº03Fº08

Fº18Fº58

Fº68Fº021

Fº5-Fº58

Fº68Fº59

Fº69Fº041

Fº141Fº571

Fº03-Fº041

Fº141Fº571

Fº671Fº012

SEHCNI mm

4/3 02 051 531 001 051 051 001 58 09 57 06

1 52 051 531 001 051 051 001 58 09 57 06

1 2/1 04 051 531 001 051 051 001 58 09 57 06

2 05 051 531 001 051 051 001 58 09 57 06

2 2/1 56 051 531 001 051 051 001 58 09 57 06

3 08 051 531 001 051 051 001 58 57 06 54

4 001 001 001 57 001 09 57 55 57 06 54

5 521 001 001 57 001 09 57 55 06 54 04

6 051 001 001 57 001 09 57 55 54 04 03

8 002 57 57 55 57 56 04 03 54 04 03

ASAHI/AMERICARev. C 03-05

72

FLANGED END

øD ød

n-øh t3 8 4 59 1 2 10

L

L

3

øDød

1

l

THREADED END

L

ød

Død

2

SOCKET END

l

øD

d1

L

3SPIGOT END

t

3a

P.C

.D.

C øD

1

3

l

LANIMONEZIS

DEGNALF DEDAERHT

d D1

TEKCOS )DNETTUB(TOGIPS

SSALCISNA051

L t d1 l L

CVPC,CVP FDVP,PP )NID( FDVP,PP )SPI( FDVP,PP

FDVP,PP

L

26961NID

L d1 l L

2443NID PP FDVP

LSEHCNI mm D C n h d1 d2 l d1 d2 l d1 l t t2/1 51 05.3 83.2 4 26.0 21.5 74.0 2/1 TPN41- 95.0 93.3 95.0 98.1 848.0 638.0 886.0 34.3 867.0 067.0 75.0 91.3 38.0 78.0 13.3 787.0 827.0 890.0 570.0 00.4

4/3 02 88.3 57.2 4 26.0 01.6 55.0 4/3 TPN41- 76.0 60.4 97.0 63.2 850.1 640.1 917.0 68.3 569.0 759.0 36.0 07.3 30.1 00.1 34.4 489.0 668.0 601.0 570.0 53.4

1 52 52.4 21.3 4 26.0 05.6 55.0 11-1 2/1 TPN 97.0 54.4 89.0 67.2 523.1 013.1 578.0 73.4 042.1 232.1 17.0 31.4 03.1 31.1 53.4 062.1 668.0 811.0 490.0 57.4

1 4/1 03 - - - - - - 1 4/1 11- 2/1 TPN 78.0 00.5 22.1 87.3 076.1 556.1 839.0 29.4 - - - - - - - - - - - -

1 2/1 04 00.5 88.3 4 26.0 65.7 36.0 1 2/1 11- 2/1 TPN 89.0 49.5 75.1 87.3 219.1 498.1 490.1 49.5 749.1 739.1 39.0 26.5 98.1 73.1 75.5 969.1 062.1 181.0 811.0 57.5

2 05 00.6 57.4 4 57.0 34.8 36.0 11-2 2/1 TPN 01.1 79.6 10.2 71.4 783.2 963.2 651.1 77.6 164.2 544.2 80.1 96.6 63.2 05.1 94.6 084.2 714.1 822.0 811.0 05.6

Parts List – True Union (Sizes 1/2" – 2")

SpecificationsSizes: True Union : 1 /2" – 2"

Single Union: 3" – 4"Models: Socket, Threaded, Flanged (ANSI),

Butt EndBodies: PVC, CPVC, PP and PVDF

Seats: EPDM, FKM, PTFESeals: EPDM, FKM, PTFE

Option: Foot Valve

True Union Ball Check Valve

Options:

Standard Features (Sizes 1/2" – 2")• Uniseat/seal of EPDM or FKM• Ball is the only moving part. It unseats to permit

flow in one direction but seals against seat toprevent backflow.

• May be used vertically or horizontally• Minimum shut-off of 5 psi• All sizes rated for full vacuum service• Solid thermoplastic ball

• PTFE coated FKM uniseat/seal• Spring-loaded ball to assist ball in seating faster

Dimensions (Sizes 1/2" – 2")

* Used for flanged end** Used for CPVC body, threaded end; 1/2" – 1"

STRAP

.ON NOITPIRCSED .SCP LAIRETAM

1 ydoB 1 FDVP,PP,CVPC,CVP

2 llaB 1 FDVP,PP,CVPC,CVP

3 rotcennoCdnE 2 FDVP,PP,CVPC,CVP

4 tuNnoinU 2 FDVP,PP,CVPC,CVP

5 )A(gniRpotS 1 FDVP,PP,CVPC,CVP

8 *)B(gniRpotS 1 FDVP

9 taeS 1 EFTP,MKF,MDPE

01 gniR-O 1 EFTP,MKF,MDPE

a3 **gniR 1 403leetSsselniatS

Sizes 1/2" - 4" PVC/EPDM/FKM Models are available with NSF-61 Certification

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

73

ød

2

4

DP.

C.D

. ød

øD

1

n- øh

3

t1

8

ød C

P.C

.D. øD

øD

d1

2

FLANGED END

L

9 5 1 7 6

n- øht2 THREADED END

ød

2

ød

ød ød

1

ød

1

øD

1

ød

SOCKET END

43 9

L

5 1 2 4a 3 4

ød

1

59

L

1 2 4a

ød

1

ødød

2

L

l943 5 1

SPIGOT END

øD

1

t

l l l l

* Used for flanged end

Parts List – Single Union (Sizes 3" – 4")

LANIMONEZIS

d D1

DEGNALF TEKCOS DEDAERHT )DNETTUB(TOGIPS

ssalCISNA051

L t1 t2

CVPC,CVP )NID(FDVP,PP )SPI(FDVP,PP

d1 l L

FDVP,PP

04HCSMTSA

L

26961NID

L d1 l L

2443NID PP FDVP

LSEHCNI mm D C n h d1 d2 l d1 d2 l d1 l t t

3 08 70.3 89.5 05.7 00.6 4 57.0 02.21 17.0 78.0 615.3 294.3 578.1 75.9 215.3 894.3 04.1 64.8 084.3 478.1 55.9 TPN8-3 83.1 47.8 345.3 694.1 323.0 961.0 76.11

4 001 49.3 72.8 00.9 05.7 8 57.0 36.51 17.0 78.0 815.4 194.4 000.2 02.21 392.4 872.4 36.1 64.11 084.4 252.2 06.21 TPN8-4 77.1 90.21 133.4 257.1 493.0 902.0 39.31

Ball Check

SINGLE UNIONSOCKET

SINGLE UNIONTHREADED

SINGLE UNIONFLANGED

FOOTVALVES

Single Union

Dimensions (Sizes 3" – 4")

All ball check valves and foot valves shall be of solidthermoplastic construction, and shall be designed withan elastomeric uniseat/seal for tight shut-off underpressure. Sizes 1/2" through 2" shall be of TrueUnion design, while 3" & 4" shall be Single Uniondesign. The same seal shall function as both the ballseat and the union seal. PVC shall conform to ASTMD1784 Cell Classification 12454-A, CPVC shallconform to ASTM D1784 Cell Classification 23567-A,PP shall conform to ASTM D4101 Cell ClassificationPP0210B67272 and PVDF shall conform to ASTMD3222 Cell Classification Type II. Ball Check valvesand foot valves sizes 1/2"– 2" shall be rated 150 psiat 70 degrees F, 3" and 4" rated 100 psi at 70degrees F, as manufactured by Asahi/America, Inc.

Sample Specification – (BALL CHECK VALVES)True Union, Single Union,and Foot ValveWeight (POUNDS) Cv Values

LANIMONEZIS vC

SEHCNI mm

2/1 51 5.6

4/3 02 71

1 52 52

1 2/1 04 68

2 05 031

3 08 082

4 001 005

LANIMONEZIS TEKCOS DEGNALF

SEHCNI mm

2/1 51 22.0 66.0

4/3 02 44.0 01.1

1 52 66.0 45.1

1 2/1 04 45.1 02.2

2 05 02.2 13.3

3 08 71.6 29.9

4 001 99.41 52.42

STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 FDVP,PP,CVPC,CVP

2 llaB 1 FDVP,PP,CVPC,CVP

3 rotcennoCdnE 1 FDVP,PP,CVPC,CVP

4 tuNnoinU 1 FDVP,PP,CVPC,CVP

5 )A(gniRpotS 1 FDVP,PP,CVPC,CVP

6 egnalF FDVP,CVPC,CVP

7 butS FDVP,CVPC,CVP

8 *)B(gniRpotS 1 FDVP9 taeS 1 EFTP,MKF,MDPE

ASAHI/AMERICARev. C 03-05

74

3

ø1

ø1

l

THREADED END

L

SOCKET END

3

FLANGED ENDø

DP.

C.D

.Cød

n-øh34 59 1 2 10

L

11

ø2

t

11

øD2

FLANGED END

3 4 9 5

L

21 7t

6

ødP.

C.D

. øD

L

l

øD1

øhn-

L

l 1

ød1

1

Parts List Foot Valve (Sizes 1/2" – 2")

Foot Valve OptionBall CheckParts List Foot Valve (Sizes 3" – 4")

LANIMONEZIS

CVP CVPC PP FDVP

F°03F°021

F°03F°021

F°121F°041

F°141F°571

F°671F°591

F°5-F°58

F°68F°041

F°141F°571

F°03-F°041

F°141F°571

F°671F°591

F°691F°012SEHCNI mm

2/1 - 2 05-51 051 051 021 09 06 051 09 06 051 521 011 09

4-3 001-08 001 001 09 06 54 57 06 54 001 09 06 54

Pressure vs. Temperature – BALL CHECK AND FOOT VALVES (PSI, WATER, NON-SHOCK)

Foot Valve Wt. (LBS) Dimensions (1/2"– 4")

* Used for flanged end * Used for flanged end

LANIMONEZIS TEKCOS DEGNALF

SEHCNI mm

2/1 51 22.0 66.0

4/3 02 44.0 88.0

1 52 66.0 23.1

1 2/1 04 45.1 13.3

2 05 02.2 13.3

3 08 17.7 20.11

4 001 34.51 41.32

Caution

• Never remove valve from pipeline underpressure.

• Always wear protective gloves and goggles.

SIZES 1/2" – 2" SIZES 3" – 4"

STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 CVP

2 llaB 1 CVP

3 rotcennoCdnE 1 CVP

4 tuNnoinU 1 CVP

5 )A(gniRpotS 1 CVP

8 *)B(gniRpotS 1 FDVP

9 taeS 1 EFTP,MKF,MDPE

01 gniR-O 2 EFTP,MKF,MDPE11 neercS 1 CVP

STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 CVP

2 llaB 1 CVP

3 rotcennoCdnE 1 CVP

4 tuNnoinU 1 CVP

5 )A(gniRpotS 1 CVP

6 *egnalF 1 CVP

7 *butS 1 CVP

9 taeS 1 EFTP,MKF,MDPE11 neercS 1 CVP

LANIMONEZIS

2D

.COS D'RHT .GLF

SEHCNI mm L L L2/1 51 63.2 37.4 96.4 04.5

4/3 02 67.2 23.5 25.5 04.6

1 52 87.3 42.6 23.6 09.6

1 2/1 04 42.5 33.8 33.8 05.8

2 05 42.5 79.8 71.9 05.01

3 08 08.11 06.21 08.11 06.41

4 001 52.81 52.81 52.81 52.02

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

275

Gate Valve

Specifications1-----1/2" – 14"High Impact PVCFlanged (ANSI)Threaded (Type S, 2")1. "P" Type: PP, 1-1/2" – 14"2. "S" Type: CPVC-SBR-lined‡

(Non-Rising Stem) 1-1/2 " – 8"EPDM, FKM(Optional)

‡ ‡ ‡ ‡ ‡ SBR: Styrene Butadiene Rubber

Sizes:Sizes:Sizes:Sizes:Sizes:Body:Body:Body:Body:Body:

Models:Models:Models:Models:Models:

Types /Sizes:Types /Sizes:Types /Sizes:Types /Sizes:Types /Sizes:

Seals:Seals:Seals:Seals:Seals:

Standard Features• Straight-through flow with minimal pressure

drop

• Unique sliding cylindrical plug design provideslarger seating area than conventional gatevalves

• Made of durable, corrosion resistant plastic

• No metal to media contact anywhere in valve

• Clean-out (drain) plug in bottom area of valvebody in models with polypropylene gate

• Rated for full vacuum service

• Light weight for easier and economicalinstallation

• Positive bubble-tight shut-off, both PP andCPVC-SBR lined gates

• Visual position indicator

Features (ON CPVC-SBR-LINED PLUG MODELS)

• Shallow seat recess in bottom of valve bodymakes valve self-cleaning and eliminatessediment build-up

• Soft seal for easy shut-off

2" SQUAREOPERATING

NUT

Type P Parts (Sizes 1-1/2" – 6")

Options• 2” square operating nut

• Stem extensions• Locking handles• Electric actuation, up to 3”• FKM seals

Caution• Never remove valve from pipeline under

pressure.• Always wear protective gloves and goggles.

* Stem holder

STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 CVP

2 )gulP(etaG 1 PP

3 metS 1 CVP

4 )A(tennoB 1 CVP

5 *)B(tennoB 1 CVP

6 gniraeBtsurhT teS1 PP

7 rehsaW,tuN,tloB - 403leetSsselniatS8 leehWdnaH 1 PP

9 revoCgnitacidnI 1 CP

01 gniRgnitacidnI 1 CVP

11 niPediuG 1 403leetSsselniatS

21 redloHniPediuG 1 CVP

31 teksaG 1 MDPE

41 )A(gniR-O 1 MDPE

51 rehsaW 1 CVP

61 tuN 1 403leetSsselniatS

71 )B(gniR-O 1 srehtO,MDPE

81 )C(gniR-O 2 srehtO,MDPE

32 teksaGteehS 1 srehtO,MDPE

42 gulP 1 CVP

Sizes 1 1/2" - 14" PVC/PP/EPDM/FKM Models available with NSF-61 Certification

ASAHI/AMERICARev. C 03-05

76

16

10

13

6

5

12

15

7

3

12

4

L

ød

t

øD

CP.

C.D

.

øD1

5", 6"

ød ød

1

14H

2

H

l(L

IFT)

n - øh

8

9

11

17

18

H1

øA

23

24

Gate ValvesType PSizes 1-1/2" – 6"

LANIMONEZIS

d d1

051SSALCISNA

L t D1 A l H1 H2 HSEHCNI mm D C n h1 2/1 04 75.1 - 00.5 88.3 4 26.0 05.6 78.0 27.4 27.4 39.1 12.4 02.5 14.9

2 05 79.1 - 00.6 57.4 4 57.0 10.7 19.0 21.5 21.5 63.2 82.5 53.5 36.01

2 2/1 56 65.2 - 00.7 05.5 4 57.0 84.7 49.0 01.6 01.6 59.2 89.5 19.5 98.11

3 08 59.2 - 05.7 00.6 4 57.0 99.7 89.0 96.6 96.6 53.3 96.6 01.6 97.21

4 001 49.3 - 00.9 05.7 8 57.0 20.9 60.1 86.7 86.7 33.4 51.8 24.6 75.41

5 521 29.4 33.4 00.01 05.8 8 88.0 42.01 60.1 52.9 52.9 16.4 49.8 90.7 30.61

6 051 19.5 21.5 00.11 05.9 8 88.0 15.01 60.1 36.01 36.01 34.5 53.01 71.7 25.71

LANIMONEZIS F°03

F°021SEHCNI mm

1 8-2/1 002-04 051

01 052 011

41-21 053-003 57

Dimensions (Sizes 1-1/2" – 6")

Pressure vs. Temp.(PSI, WATER, NON-SHOCK)

Troubleshooting

What if there are leaks between bonnet and body?

1. Bolts are not tightened properly. Tightendiagonally and evenly.

2. O-ring between body and bonnet damaged orworn. Change O-ring.

What if fluid still flows when fully closed?

1. Body or plug is worn or damaged. Replace.

2. Seat is worn or damaged. Replace.3. Foreign material caught at the bottom of

body. Needs cleaning.What if handle does not engage with stem?

1. Stem damaged or broken. Change stem.

2. Engaging part of stem and/or plug damaged or broken. Need to replace stem and/or plug.

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

277

L

øD1

øA

tn- øh

ød

ød

1Cø

DP.

C.D

.

H1

H2

H

121411

1615

105

21

17

13

20

19 22

184

31

2

(LIF

T)l

4a

4b5a

5b

6

7

89

2423

n- øh n1- M Lt1a

Detail of flange 14"

Gate ValvesSizes: 8" – 14"Type P Parts (Sizes 8" – 14" )

* Stem holder** 8" and 12" sizes: 4 inserts; 14" size: 8 inserts

Type P

LANIMONEZIS vC

SEHCNI mm

1 2/1 04 031

2 05 081

2 2/1 56 514

3 08 074

4 001 096

5 521 0001

6 051 0041

8 002 0092

01 052 0073

21 003 0025

41 053 0007

LANIMONEZIS DEGNALF

SEHCNI mm

1 2/1 04 05.7

2 05 02.01

2 2/1 56 00.31

3 08 06.61

4 001 00.22

5 521 00.92

6 051 00.24

8 002 05.86

01 052 00.59

21 003 00.051

41 053 00.881

Cv Values Weight (POUNDS)

LANIMONEZIS

d d1

051SSALCISNA

L t D1 A l H1 H2 HD C n h M–1nSEHCNI mm

8 002 27.7 16.6 05.31 57.11 6 88.0 –2 CNU4/3 05.11 01.1 02.21 02.21 90.7 54.9 72.31 27.22

01 052 27.9 72.8 00.61 52.41 21 89.0 - 69.41 81.1 71.41 71.41 09.8 36.01 45.61 71.72

21 003 37.11 40.01 00.91 00.71 01 89.0 –2 CNU8/7 57.51 22.1 41.61 41.61 57.01 06.21 09.81 05.13

41 053 07.31 96.11 00.12 57.81 8 41.1 CNU1–4 39.61 62.1 23.71 19.71 65.21 02.21 26.32 38.53

Dimensions (Sizes: 8" – 14")

All Gate Valves shall be constructed of High ImpactPVC and have no metal-to-media contact. The gateshall be a tapered cylindrical plug design (PP orSBR). PVC shall conform to ASTM D1784 CellClassification 12454-A, & PP to ASTM D4101 CellClassification PP0210B67272. Valves shall have apressure rating of 150 psi at 70 degrees F sizes 1-1/2"through 8", 110 psi at 70 degrees F size 10", and

Sample Specification

75 psi at 70 degrees F sizes 12" and 14". The valveshall have a non-rising stem, come standard withsealed position indicator, clean-out plug (PP gatestyle only) and EPDM or FKM seals as manu-factured by Asahi/America Inc.

STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 CVP2 )gulP(etaG 1 PP3 metS 1 CVP4 )A(tennoB 1 CVPa4 )A(hsuB 1 PPb4 )A(niPkconK 1 PP5 *)B(tennoB 1 CVPa5 )B(hsuB 1 PPb5 )B(niPkconK 1 PP6 gniraeBtsurhT teS1 muimorhCnobraChgiH7 rehsaW,tuN,tloB - 403leetSsselniatS8 leehWdnaH 1 PP9 revoCgnitacidnI 1 CP01 gniRgnitacidnI 1 CVP11 niPediuG 1 403leetSsselniatS21 redloHniPediuG 1 CVP31 teksaG 1 MDPE41 )A(gniR-O 1 MDPE51 rehsaW 1 CVP61 tuN 1 403leetSsselniatS71 wercS 1 403leetSsselniatS81 )B(gniR-O 1 srehtO,MDPE91 )C(gniR-O 3 srehtO,MDPE02 )D(gniR-O 1 srehtO,MDPE12 )E(gniR-O 1 srehtO,MDPE22 )F(gniR-O 1 srehtO,MDPE32 teksaGteehS 1 srehtO,MDPE42 gulP 1 CVPa1 **stresnIlateMydoB - yollAreppoC

ASAHI/AMERICARev. C 03-05

78

6

H1

1

H2

H

3

4

7

L

tn - øh

C

l1

ød

LIFT

øD22b

øD

P.C

.D.

2c

8

5

9

29

22

23

28

H3

FLANGED END

26

21

24

25

27

Ll

ød

2

ød

1

THREADED END

ød

ød

1

5", 6"

øA

STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 CVP

a2 taeS 1 RBS

c2 )A(etaG 1 CVPC

3 metS 1 CVP

4 )A(tennoB 1 CVP

5 )B(tennoB 1 CVP

6 gniRtsurhT teS1 PP

7 rehsaW,tuN,tloB - 403leetSsselniatS8 )B(gniR-O 1 MDPE

9 )C(gniR-O 2 MDPE

12 gnikcaP 1 MDPE

22 leehWdnaH 1 PP

32 revoCgnitacidnI 1 CP

42 gniRgnitacidnI 1 CVP

52 niPediuG 1 403leetSsselniatS

62 redloHniPediuG 1 CVP

72 )G(gniR-O 1 MDPE

82 rehsaW 1 CVP

92 tuNxoB 1 403leetSsselniatS

Gate ValvesType S

Type S Parts – "Soft Seal" (Sizes 2" – 6" )LANIMON

EZIS

d d1

DEGNALF

051SSALCISNASEHCNI mm D C n h L t A

2 05 79.1 79.1 00.6 57.4 4 57.0 00.7 19.0 21.5

2 2/1 56 65.2 - 00.7 05.5 4 57.0 05.7 49.0 01.6

3 08 59.2 - 05.7 00.6 4 57.0 00.8 00.1 96.6

4 001 49.3 - 00.9 05.7 8 57.0 00.9 60.1 86.7

5 521 29.4 33.4 00.01 05.8 8 88.0 52.01 60.1 52.9

6 051 19.5 21.5 00.11 05.9 8 88.0 05.01 60.1 36.01

LANIMONEZIS

DEDAERHT

D2 l1 H H1 H2 H3d2 l LSEHCNI mm

2 05 2/111-2 TPN 01.1 21.5 21.5 50.2 36.01 82.2 82.5 53.5

2 2/1 56 - - - 01.6 46.2 98.11 86.2 89.5 19.5

3 08 - - - 96.6 30.3 97.21 30.3 96.6 01.6

4 001 - - - 86.7 20.4 75.41 05.3 51.8 24.6

5 521 - - - 52.9 14.4 30.61 05.3 49.8 90.7

6 051 - - - 36.01 02.5 25.71 20.4 53.01 71.7

Type S Dimensions (Sizes 2" – 6" )

Type S Dimensions

Sizes 2" – 6"

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

279

7

H1

2b

2h

2c

2e

H2

1

3

Ln- øht

l1 L

IFT

ød

1

ød

øD

P.C

.D.

C

2g

2f

1a

8

n -M

H

11

4

6

24

H3 5

28

22

23

29

øA

øD2

14

17

16

15

10

9

2627

25

Gate Valves

STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 CVP

a1 stresnIlateMydoB 4 yollAreppoC

a2 taeS 1 RBS

c2 )A(etaG 1 CVPC

e2 )B(etaG 1 PP

f2 )A(stresnIlateMetaG 4 yollAreppoC

g2 )A(tloB 4 403leetSsselniatS

h2 )A(gniR-O 1 MDPE

3 metS 1 CVP

4 )A(tennoB 1 CVP

5 )B(tennoB 1 CVP

6 gniRtsurhT teS1 muimorhCnobraChgiHgniraeB

7 rehsaW,tuN,tloB steS21 403leetSsselniatS

8 )B(gniR-O 1 MDPE

9 )C(gniR-O 3 MDPE

01 )A(gnihsuB 1 PP

11 )B(gnihsuB 1 PP

41 )E(gniR-O 1 MDPE

51 )F(gniR-O 1 MDPE

61 )D(gniR-O 1 MDPE

71 )A(wercSteS 1 403leetSsselniatS

22 leehWdnaH 1 PP

32 revoCgnitacidnI 1 CP

42 gniRgnitacidnI 1 CVP

52 niPediuG 1 403leetSsselniatS

62 redloHniPediuG 1 CVP

72 )G(gniR-O 1 MDPE

82 rehsaW 1 CVP

92 tuNxoB 1 403leetSsselniatS

LANIMONEZIS

d d1

051SSALCISNA

AD C n h n1 MSEHCNI mm

8 002 27.7 16.6 05.31 57.11 6 88.0 2 W 4/3 02.21

LANIMONEZIS

L t D2 l1 H H1 H2 H3SEHCNI mm

8 002 05.11 01.1 02.21 98.6 27.22 36.5 54.9 72.31

TroubleshootingWhat if fluid still flows when fully closed?

1. Body or plug is worn or damaged. Replace.

2. Seat is worn or damaged. Replace.

3. Foreign material caught at the bottom ofbody. Needs cleaning.

What if there are leaks between bonnet and body?

1. Bolts are not tightened properly. Tightendiagonally and evenly.

2. O-ring between body and bonnet damaged orworn. Change O-ring.

Type S Parts – "Soft Seal" (Size 8" )

Type S Dimensions (Size 8" )

Type S Dimensions

What if there is difficulty in rotating handle?

1. Foreign material build-up on plug. Needs tobe cleaned.

2. Disc damaged or swollen. Check chemicalcompatability.

3. Visual indicator not set properly

What if handle does not engage with stem?

1. Stem damaged or broken. Change stem.

2. Engaging part of stem and/or plug damagedor broken. Need to replace stem and/or plug.

Type S

Troubleshooting

ASAHI/AMERICARev. C 03-05

80

Gate Valves

Chain OperatorChain OperatorChain OperatorChain OperatorChain OperatorFor overhead, out-of-reach locations. The valve isoperated by pulling on the chain installed on roundhand-wheel.

A

B

C

A

B

Options

Two-piece Stem HousingFor submerged or buried applications. PVC housingprotects stem extensions from aggressiveenvironments. Stems are available in carbon steelwith baked powder epoxy coating, stainless steel(303 and 316 etc.)

Valve handle can be extended away from the valvefor out-of-reach locations. Stems come in CarbonSteel with baked powder epoxy coating, stainlesssteel (303 and 316 etc.)Option: Wall-support (Patented) and Collar

Locking MechanismLocking MechanismLocking MechanismLocking MechanismLocking MechanismPrevents unauthorized cycling of a valve. Designedto be secured with a padlock. Two designs.

Special O-RingsSpecial O-RingsSpecial O-RingsSpecial O-RingsSpecial O-RingsFKM O-rings for corrosive applications.

Remote Operating NutsRemote Operating NutsRemote Operating NutsRemote Operating NutsRemote Operating Nuts2" square or “T” configurations on valve stem,replacing the hand-wheel. Used for remoteoperation of a valve by an extended wrench.Material: 6061 Aluminum, anodized finish

2" SQUAREOPERATINGNUT

ORIGINALGATEVALVE

CHAIN

WALL SUPPORT(OPTIONAL)

COLLAR

Single Stem Extensions (Non-supported)

STYLE GT-A STYLE GT-B

CHAINOPERATOR

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

281

9.25

9.06

H1

H

L

Engineering Data

Series 92 Electric Actuators

• Brushless, capacitor-run motors• Integral thermal overload protection with auto-

reset• Permanently lubricated gear train• Combination NEMA 4X, 7 and 9 enclosure with

thermally bonded powder coating/304 ss trim• ISO bolt circle• Two 1/2" NPT conduit ports prevent inter-

ference between control and power signals• Declutchable manual override• Highly visible position indicator• 3-Layer rotary switch for dry contact indication

Standard Features (Sizes 1-1/2" – 3")

Options• Extra limit switches• Feedback potentiometer• Heater and thermostat (to -40º F)• Milliamp positioner: 4–20mA or 0–10 Vdc

input signal• 4–20mA output position transmitter

AC Wiring (For 115 Vac only)

Electric Actuator Specifications

Series 92: Motor Type – Reversing, singlephase

Model – S92 for sizes1-1/2" – 3"Torque – 400 in.- lbs.Voltage – 120 Vac, 50/60 HzMax Ambient Temp. – 150˚ FSwitches – Two single pole, double

throw (15 Amp rating)

SERIES 92 ONTYPE P GATEVALVE

NOTE TO WIRING DIAGRAM:1. IF 120 VAC MODEL IS PLCDRIVEN, OUTPUT CONTACTSOF PLC SHOULD BE RATED ATA MINIMUM OF 1.5 TIMESREQUIRED INPUT VOLTAGE OFACTUATOR.2. EACH ACTUATOR MUST BEPOWERED THROUGH ITS OWNINDIVIDUAL SWITCH CON-TACTS TO AVOID CROSS FEED.3. MOTOR HAS A THERMALPROTECTOR AS SHOWN BY MIN DIAGRAM.

Dimensions

}

MSW-1

BLA

CK

1

WH

ITE

2WH

ITE

CLOSE

OPEN

BLU

E

3

BLU

E

4

JUMPERS

BLA

CK

(CO

MM

ON

)

WHITE

BLUE

RS-1

RS-2BLUE

AC VOLTS}

5 76 8 9

BLU

E

WH

ITE

ORANGEBROWN

BLUEPINK

RS-3OPEN

CLOSE

10 11

SW-2

OPE

NIN

DIC

ATI

ON

CLO

SED

IND

ICA

TIO

N

ROTAUTCALEDOM EGATLOV ELCYCYTUD PMA

WARD THGIEW

29S CAV021 %52 05. .sbl01

LANIMONEZIS

H H1 LSEHCNI mm

1 2/1 04 05.2 00.9 05.6

2 05 00.3 64.01 10.7

3 08 57.3 60.41 99.7

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Standard Features• EPDM – durometer A, hardness 65 - 68• PTFE or PVDF-bonded EPDM for maximum

corrosion resistance• Perfect sealing at low bolt tightening torque

ratings, longer gasket life• Ideal for plastic piping systems, as well as metal

or plastic-lined metal systems• Working temperature:

1) EPDM: - 40 – 195º F2) PTFE-bonded: - 40 – 250º F3) PVDF-bonded: - 40 – 250º F

• Approx. a 1/3 bolt tightening torque ratings ascompared with flat or envelope type gasket.

• Thickness of bonded materials PTFE: All Sizes: 0.016" (0.4mm)

PVDF: Sizes 1/2" - 2": 0.016" (0.4mm) PVDF: Sizes 3" - 10": 0.020" (0.5mm)• PTFE-bonded gasket excellent for most

corrosive chemicals.• PVDF-bonded gasket is ideal for the following:

1] Semi-conductor industry because of its purity2] Aggressive chemicals (strong acids,

bases, halogens, etc.)3] Media that generates any volatile gas (PVDF

gas permeation is only 1/50 of PTFE)• Both the PTFE and PVDF-bonded gaskets

employ a proprietary laminating process forbonding to EPDM, providing the greaterelasticity required for lower sealing torques.

Low Torque AV Gaskets

Materials/Sizes:

Low Torque AV Gaskets

Sample SpecificationAll AV Gaskets shall be of low torque, full face to ANSIB16.5 dimensions and shall have two concentric,convex, molded rings between center hole and bolt holecircle in EPDM, PTFE-bonded EPDM or PVDF-bondedEPDM, as manufactured by Asahi/America, Inc.

RecommendedBolt Torque*

1) EPDM:1/2" - 12"2) PTFE-bonded EPDM:1/2" - 12"3) PVDF-bonded EPDM:1/2" - 10"(Except 1-1/4" and 2-1/2")

LANIMONEZIS EFTP

FDVP MDPESEHCNI mm

2/1 51 471 751

4/3 02 471 751

1 52 471 751

1 4/1 03 191 561

1 2/1 04 712 471

2 05 712 471

2 2/1 56 403 712

3 08 403 712

4 001 403 712

5 521 843 062

6 051 843 062

8 002 534 403

01 052 534 403

21 003 225 534

Dimensions(Sizes 1/2" – 12")

LANIMONEZIS

D1 D2 D3 D4 D5 h nSEHCNI mm

2/1 51 7.0 0.1 6.1 4.2 4.3 6.0 4

4/3 02 9.0 3.1 9.1 8.2 8.3 6.0 4

1 52 2.1 5.1 1.2 1.3 2.4 6.0 4

1 4/1 03 5.1 0.2 6.2 5.3 5.4 6.0 4

1 2/1 04 7.1 1.2 7.2 9.3 9.4 6.0 4

2 05 1.2 7.2 3.3 7.4 9.5 8.0 4

2 2/1 56 7.2 4.3 0.4 5.5 9.6 8.0 4

3 08 2.3 9.3 4.4 0.6 4.7 8.0 4

4 001 0.4 7.4 4.5 5.7 9.8 8.0 8

5 521 0.5 7.5 5.6 5.8 9.9 9.0 8

6 051 9.5 6.6 5.7 5.9 9.01 9.0 8

8 002 8.7 5.8 7.9 8.11 4.31 9.0 8

01 052 8.9 6.01 1.21 3.41 9.51 0.1 21

21 003 1.11 8.21 9.31 0.71 9.81 0.1 21

n-øh

PVDF or PTFE øD3øD2

øD1øD4

øD5

n-øh

øD3øD2

øD1øD4

øD5

5/64”

5/64”EPDM

PVDF or PTFE-Bonded Gasket

EPDM Gasket

* Expressed in INCH-POUNDS

Specifications

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

83

SpecificationsPVC: 1/2", 3/4", 1", 2", 3", 4"CPVC: 1" and 2"PVC, CPVC (1" and 2")PVC, CPVC (1" and 2")Flanged ANSIEPDMStainless Steel 304 with ETFECoatingPVC: 30 – 120º FCPVC: 30 – 160º F(1" & 2" only)

Options• Seals in Neoprene®, FKM*, etc.• Also available in flanged DIN (Metric), etc.

Standard Features (Sizes 1/2" – 4")

Constant Flow Valves

Sizes:

Body:Bonnet:Models:

Seals:Springs:

Temperature:

• Body and bonnet are of solid PVC or CPVC• All wetted parts are of thermoplastic and

elastomeric materials for superior corrosionresistance

• A preset constant flow rate is maintained byautomatically regulating orifice opening area,responding to changes of pressure differentialsacross the valve – see "Principles of Operation "on the following page

• Vertical or horizontal installations• Flow rate accuracy: plus or minus 6 % of full

scale flow rate (water at ambient temperature)• Flow rate rangeability: 20 : 1 maximum• Hand wheel permits ON/OFF opening and closing• Hand wheel serves as a mechanism by which the

flow rate setting may be adjusted withoutshutting down the pipeline

• Springs of Stainless Steel 304 with ETFEcoating tested for long cycle life

• Prescribed flow setting is clearly visible on theindicator at the top

Sample SpecificationAll constant flow valves shall be of solidthermoplastic-flanged construction, and all wettedparts shall be of non-metallic materials. Size 1/2"and 3/4" shall be of inline design, while 1" - 4" shallbe a Y type design. PVC shall conform to ASTMD1784 Cell Classification 12454-A, CPVC shallconform to ASTM Cell Classification 23567-A.Spring construction shall be 304 ss with ETFEcoating. All constant flow valves shall have acalibrated flow dial and position indicator. Valveaccuracy shall be +/- 6% of full scale. Constant flowvalve sizes 1/2"-3" shall have a maximum upstreampressure range of 150 psi at 120 degree F. andSize 4" 70 psi at 120 degree F as manufactured byAsahi/America, Inc.

FLOW FLOW

TYPE SIZESA 1", 2" 3"B 1/2", 3/4", 1", 2", 3",

D 3", 4"

CHARACTERISTICSFluid flows through the valveFlow rate setting range is large (small to large flow rate)Lines with large pressure differ re eam)High flow rate

TYPE A (1" – 3") TYPE B (1/2" –TYPE C (1/2" – 4")TYPE D (3" –

P1 P2 P2 P1

*Consult Factory

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HH

1

n- øh9

18

1

7

16

6

5

13

2

L

W t

P.C

.D.ø

d C

øD

22

8

3

21

17

24

19

øD2

10

11

20

14

12

4

23

15

2

H

STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 CVP

2 tennoB 1 CVP

3 rednilyC 1 CVP

4 notsiP 1 CVP

5 gulP 1 CVP

6 ecifirO 1 CVP

7 taeS 1 MDPE

8 tuNpaC 1 CVP9 paC 1 CVP

01 esaBgnirpS 1 CVP

11 gniRpotS 1 FDVP

21 eveelS 1 yollAreppoC

31 )A(gnirpS 1 *403leetSsselniatS

41 )B(gnirpS 1 *403leetSsselniatS

51 tuN 1 CVP

61 )A(gniR-O 1 MDPE

71 )B(gniR-O 1 MDPE

81 )C(gniR-O 1 MDPE

91 )D(gniR-O 1 MDPE

02 yeK 2 PP

12 gniRtsurhT 1 PP

22 esaBeldnaH 1 CVP

32 revoCeldnaH 1 CVP

42 wercS 4 403leetSsselniatS

Constant FlowValvesParts (Sizes 1/2" – 3/4")

* With ETFE coating

Dimensions (Sizes 1/2" – 3/4")

Principles of Operation 1. When the upstream fluid pressure, P1, isintroduced at the flow control orifice, it exerts aresponding pressure on the upper surface of theflange on the piston type valve plug.

2. Likewise, the downstream pressure, P2,exerts a corresponding pressure to the lowersurface of the valve plug flange.

3. Thus, when a differential exists between thefluid upstream and downstream of the orifice, thecorresponding differential pressure acting on thesurfaces of the flange moves the valve plug pistoneither downward against the force of the springcartridge or upward by the force of the spring,depending upon the direction of the force inducedby the existing differential pressure.

4. This upward or downward movement ofthe valve plug piston causes the flow orfice to bewidened or narrowed accordingly, thus the flow rateof the fluid passing across the orifice is automaticallyadjusted. For example, if the differential pressure,(P1 – P2) created between the upstream anddownstream sides of the orifice increases,the valve plug piston moves downward to narrowthe area of the orifice opening and automaticallyadjusts to the preset flow rate value. The reverse isalso true when the differential pressure decreases,piston moves upward increasing the orifice openingarea and allowing the fluid flow rate to increase tothe preset value.

NOTE: THE PISTON FOR TYPE B, C AND D DOES NOT HAVEINLET FLUID PASSAGE. THE PRESSURE DIF-FERENTIAL, (P1 –P2), EXERTS DIRECTLY ON THE PLUG SURFACE.

LANIMONEZIS

W D2 H H1 HSEHCNI mm

2/1 51 32.3X32.3 60.4 67.7 80.5 10.2

4/3 02 32.3X32.3 60.4 67.7 00.5 90.2

1/2" – 3/4" Model

LANIMONEZIS

d

051SSALCISNA

L tSEHCNI mm D c n h2/1 51 36.0 05.3 83.2 4 26.0 03.6 74.0

4/3 02 97.0 88.3 57.2 4 26.0 03.6 15.0

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

85

n- øh

tl1 l2

ød

P.C

.D.øD C

L

(TYPE B,C)

FLOW(TYPE A)

98

57

6

B

43

A

2018

1719 øE

11

1101522116

22

1314

1223

H50˚

STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 CVP

2 tennoB 1 CVP

3 rednilyC 1 CVP

4 notsiP 1 CVP

5 gulP 1 CVP

6 esaBgnirpS 1 CVP

7 gniRpotS 1 FDVP

8 ecifirO 1 CVP9 taeS 1 MDPE

01 )A(gniR-O 1 MDPE

11 )B(gniR-O 1 MDPE

21 )C(gniR-O 1 MDPE

31 eveelS 1 yollAreppoC

41 paC 1 CVP

51 yeK 2 CVP

61 gniRtsurhT 1 PP

71 )A(gnirpS 1 *403leetSsselniatS

81 )B(gnirpS 1 *403leetSsselniatS

91 )A(rehsaW 1 CVP

02 )B(rehsaW 1 CVP

12 leehWdnaH 1 PP

22 wercS 4 yollAreppoC

32 rotacidnItfiL 1 CVP

Preset Flow Rates(AND WORKING DIFFERENTIAL PRESSURE)

LANIMONEZIS

EPYT ETARWOLF YTILIBAEGNAR

GNIKROWLAITNEREFFID

ERUSSERP

SEHCNI mm .NIM/.LAG ISP

2/1 51B 25.3–671.0 1:02 22.41–58.2

C 25.3–53.0 1:01 54.82–72.4

4/3 02B 82.5–62.0 1:02 22.41–58.2

C 82.5–35.0 1:01 54.82–72.4

1 52

A 18.8–02.2 1:4 22.41–58.2

B 18.8–144.0 1:02 22.41–58.2

C 18.8–188.0 1:01 54.82–72.4

2 05

A 22.53–18.8 1:4 22.41–58.2

B 22.53–67.1 1:02 22.41–58.2

C 22.53–25.3 1:01 54.82–72.4

3 08

A 70.88–20.22 1:4 22.41–58.4

B 70.88–304.4 1:02 22.41–58.2

C 70.88–18.8 1:01 54.82–72.4

D 01.231–40.66 1:2 33.12–72.4

4 001C 02.462–30.44 1:6 54.82–72.4

D 02.46201.231 1:2 33.12–58.2Parts (Sizes 1" – 4")

* With ETFE coating

Constant FlowValves 1" – 4" Model

LANIMONEZIS DEGNALF

SEHCNI mm

2/1 51 13.3

4/3 02 13.3

1 52 13.3

2 05 20.11

3 08 47.81

4 001 83.63

Weight (POUNDS)

ASAHI/AMERICARev. C 03-05

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Tips On Constant Flow Valve• Keep constant flow rate without power or labor.

• To operate, simply rotate handle clockwise tobring indicator to the designated position.

• Rotate handle clockwise to decrease the flowand counter-clockwise to increase.

• To fully close the valve, rotate handle clockwiseto bring the indicator to “0” (zero) position.

• To properly set a new flow rate, rotate handlecounter-clockwise till the indicator goes beyondthe intended new rate. Then, reverse (rotateclockwise) to the new rate.

• Indicator must be positioned at “0” (zero) ofthe gauge, if bonnet is to be disassembled.

• The valves are ideal for:

1. Any constant media supply

2. Well-balanced fluid supply in parallel pipingsystems

3. Simultaneous and even fluid supply tomulti-pipelines, multi- tanks, large and small pools

4. Cooling towers and scrubbers etc.

Constant FlowValves

Caution• Constant Flow valves are intended for “Clean

Fluid” services. Should the possibility of foreignmatters exist in the media, a sediment strainerof 60 mesh is to be installed in the upstream ofthe valve. For added protection, avoid installingvalves with bonnet facing downward, regardlessof vertical or horizontal installation.

• For the utmost functional accuracy, thefollowing conditions apply:

1. Media specific gravity: Sizes 1/2" - 3" up to1.4, Sizes 4" up to 1.1

2. Media viscosity: maximum 30 cp

3. Working pressures are grouped into 4 thatcorrelate to working temperatures per theformat below.

• For size 4", maximum upstream workingpressure is 70 psi.

• Make sure of the “Flow Direction”, clearlymarked on the valve body, before installation.

• Note that flow direction of Type A is differentfrom that of Type B, C and D.

• The valve can be installed either vertically orhorizontally as long as fluid always fills the valvefluid passage.

• Never operate the valves when indicator is outof the gauge range.

• Never attempt to disassemble indicator unit atthe top (preset by the factory).

• Never remove valve from pipeline under pressure.

• Always wear protective gloves and goggles.

Dimensions (Sizes 1" – 4")LANIMON

EZIS

d

051SSALCISNA

I1 I2 L t A B H E eergeDSEHCNI mm D C n h1 52 89.0 52.4 21.3 4 26.0 75.1 27.4 03.6 55.0 17.01 19.7 85.8 19.5 05

2 05 50.2 00.6 57.4 4 57.0 71.2 98.6 60.9 97.0 53.51 71.21 90.21 72.8 05

3 08 70.3 05.7 00.6 4 57.0 67.2 72.8 20.11 78.0 60.91 42.51 48.41 72.8 05

LANIMONEZIS

d D

051SSALCISNA

1I 2I L t A B H E eergeDSEHCNI mm C n h4 001 49.3 66.8 05.7 8 57.0 53.3 04.21 57.51 78.0 35.42 20.91 65.71 48.9 05

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

87

Constant FlowValves

TroubleshootingWhat if fluid flows even when valve is fully closed?

1. Either seat or plug is damaged. Replace bodyor cylinder.

2. Foreign material caught between plug andorifice. Clean seat and plug.

What if valve cannot be closed?

1. Foreign material trapped or built up betweenplug and orifice. Disassemble and clean.

What if fluid leaks outside?

1. O-ring is chemically attacked or damaged.Replace O-ring.

What if flow is extraordinarily small?

1. Insufficient differential pressure. Adjustdifferential pressure.

2. Foreign material caught between plug andorifice. Clean.

What if flow rate exceeds the preset range?

1. Differential pressure exceeded the range.Adjust differential pressure.

2. Damaged or worn plug and/or orifice. Consultfactory.

3. Foreign material caught between plug and orifice.

Ordering InformationService Conditions1. Media:___________ Conc:___________%

2. Specific Gravity________ Viscosity________

3. Line Temperature:Max.______ (° F)

Line Temperature:Min.______ (° F)

4. Flow Req'd: Max_________ (gpm)

Min_________ (gpm)

5. Max Line Pressure:Upstream_________ (psi)

Downstream_______ (psi)

6. Min Line Pressure:Upstream_________ (psi)

Downstream_______ (psi)

Valve Specifications1. Line Size:_______________

2. Type:__________________

3. Temp. Range:___________

4. Pres. Range:____________

5. Seal Material:___________

6. Connection:_____________

LAIRETAMYDOB CVP CVPCERUTAREPMET F°58-53 F°501-68 F°021-601 F°041-121 F°061-141

MAERTSPUERUSSERP

EGNAR

ISP53-0

ISP07-53

ISP011-07

ISP051-011

Available Upstream Pressure Range(Size 1/2" - 4", Type-A,B,C,D)

Max. Allowable Upstream Pressure• PVC 1/2" - 3"; 0 - 150 PSI

• PVC 4"; 0 - 70 PSI

• CPVC 1"&2"; 0 - 150 PSI

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Standard Features• True Union design facilitates installation or

repair without expanding the pipeline

• Large filtration capacities and low pressure drops

• Transparent PVC strainer body permits easyevaluation of filter screen’s condition

• Complete thermoplastic construction

• Pressure rating: 1/2" – 2", 150 psi; 3" and 4",85 psi

• Sizes 1/2" – 2" supplied with two sets of endconnectors (socket and threaded)

Specifications

Sediment Strainers

Sizes:Models:

Body:Screens:

Seals:

Sediment Strainers

Sample SpecificationAll True Union Sediment Strainers, Sizes 1/2"– 4",shall be of true union design and shall beconstructed of transparent PVC. All O-rings shall beEPDM or FKM. Screens shall be 20, 30 and 40mesh PVC or 20, 40 and 60 mesh 316 SS. Filtermaintenance is achieved without removing strainerfrom the pipeline. PVC shall conform to ASTMD1784 Cell Classification 12454-A. Valves shall berated to 150 psi sizes 1/2" thru 2" and 85 psisizes 3" and 4" at 70 degrees F, as manufacturedby Asahi/America, Inc.

Tips on Sediment Strainers

• Clean screen regularly.

• Union nut of screening section can beremoved for quick and easy maintenance (noneed to remove body from pipeline).

• Sediment strainers protect pipeline’simportant and costly components, such aspumps and meters, by removing suspendedparticles and impurities.

• Filtering section must face downward wheninstalled.

• You must identify flow direction, shown bymolded “Arrow” on the body, beforeinstallation.

Options• FKM seals for corrosive media

• Stainless Steel 316 screens available in 20, 40and 60 mesh

• Inline cleaning (clean out valve)

1/2” – 4”Socket, Threaded, Flanged (ANSI)PVCStandard: 20 mesh PVCOptional: PVC - 30 and 40 meshStainless Steel - 20, 40 and 60 meshEPDM, FKMSizes 1/2" - 4" PVC/EPDM/FKMModels available with NSF-61Certification

** Used for flanged end

Parts (Sizes 1/2" – 4")STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 CVP

2 neercSretliF 1 613leetSsselniatS,CVP

3 troppuSneercS 1 CVP

4 rotcennoCdnE 2 CVP

5 tuNnoinU 3 CVP

6 gniRgniniateR 1 CVP

7 gniRtilpS 1 CVP

8 )A(gniR-O 1 srehtO,MKF,MDPE9 )B(gniR-O 2 srehtO,MKF,MDPE

01 gniRpotS 2 **FDVP

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

289

FLANGED END

P.C

.D.

C

øD

n- øh

H2

H1

L

ød

øD1

5 9 4101

2

6

3

87

lød

2

øD

1

ød

1

L

4

THREADED END

SOCKET END

L

l ød

1

øD

1

4

t

Sediment Strainers

Dimensions (Sizes 1/2" – 4")

LANIMONEZIS vC

SEHCNI mm

2/1 51 2.5

4/3 02 5.7

1 52 41

1 2/1 04 43

2 05 05

3 08 011

4 001 561

LANIMONEZIS TEKCOS

DEDAERHTDEGNALF

SEHCNI mm

2/1 51 66.0 01.1

4/3 02 23.1 02.2

1 52 67.1 13.3

1 2/1 04 14.4 15.5

2 05 15.5 28.8

3 08 34.51 47.81

4 001 87.04 91.54

Weight (POUNDS) Cv Values)HCNIRAENILREPSELOH(HSEM 02 03 04

)HCNI(EZISELCITRAPMUMIXAM 330. 320. 110.)µ03-01(EZISELCITRAPNORCIM 048 595 024

Filter Screen Sizes*

• Never remove strainer from pipeline underpressure.

• Always wear protective gloves and goggles.

Caution* For 60 mesh consult factory

LANIMONEZIS

DEGNALF TEKCOS DEDAERHT

d D1 H1 H2

051SSALCISNA

L t

04SSALCMTSA

L d1 l LSEHCNI mm D C n h d1 d2 l2/1 51 05.3 83.2 4 26.0 11.8 74.0 848.0 638.0 886.0 24.6 2/1 TPN41- 95.0 83.6 95.0 98.1 47.3 91.34/3 02 88.3 57.2 4 26.0 00.01 55.0 850.1 640.1 917.0 67.7 4/3 TPN41- 76.0 78.7 97.0 63.2 94.4 47.3

1 52 52.4 21.3 4 26.0 20.11 55.0 523.1 013.1 578.0 09.8 11-1 2/1 TPN 97.0 89.8 89.0 67.2 21.5 33.41 4/1 03 - - - - - - 076.1 556.1 839.0 82.11 1 4/1 11- 2/1 TPN 78.0 16.11 75.1 87.3 58.6 97.51 2/1 04 00.5 88.3 4 26.0 32.31 36.0 219.1 498.1 490.1 16.11 1 2/1 11- 2/1 TPN 89.0 16.11 75.1 87.3 58.6 97.5

2 05 00.6 57.4 4 57.0 02.41 36.0 783.2 963.2 651.1 65.21 11-2 2/1 TPN 01.1 67.21 10.2 71.4 84.7 75.63 08 05.7 00.6 4 57.0 87.81 17.0 615.3 294.3 578.1 48.71 TPN8–3 83.1 71.71 70.3 89.5 76.01 12.94 001 00.9 05.7 8 57.0 49.32 17.0 815.4 194.4 000.2 60.32 TPN8–4 77.1 74.32 49.3 72.8 12.41 44.21

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Sample Specification

Sizes:Bodies:

Models:Diaphragms:

Seals:

Sight Glass Gauge Valves

Specifications3/4" – 1"PVC and PPFlanged – ANSIEPDM, FKM and OthersEPDM, FKM and Others

Standard Features• All-in-one sight glass isolation valve

• Eliminates the need for fittings and multiplevalves

• No cementing required – sight glass connectsand seals, using double O-rings in packing gland

• One valve closes connection to tank and opensconnection to drain plug to permit fluid sampling

• Compact valve enables sight glass to belocated close to tank

• Easy maintenance of sight glass

Parts (Sizes 3/4" – 1")

LANIMONEZIS DNEDEGNALF

SEHCNI mm CVP PP4/3 02 88.0 66.

1 52 23.1 01.1

Weight (Pounds)

PP MODEL PVC MODEL

All Sight Glass Gauge Valves shall be ofthermoplastic construction (PVC or PP) and haveno metal to media contact. PVC shall conform toASTM D1784 cell classification 12454-A and PPshall conform to ASTM D4101 Cell ClassificationPP0210B67272. Valves shall be of compactdesign and shall eliminate the need for multiplevalves and fittings. Valves shall incorporate adouble O-ring union end design to allow easymaintenance of the glass, and a drain plug topermit sampling of fluid. All valves shall be rated toa maximum of 70 psi at 70 degrees F, asmanufactured by Asahi/America, Inc.

STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 PP,CVP

2 tennoB 1 PP,CVP

3 tuNdnalG 1 PP,CVP

4 dnalG 1 PP,CVP

5 leehWdnaH 1 PP

6 tuN 1 403leetSsselniatS

7 mgarhpaiD 1 srehtO,MKF,MDPE

8 )A(gniR-O 1 srehtO,MKF,MDPE9 rosserpmoC 1 FDVP

01 niProsserpmoC 1 403leetSsselniatS

11 metS 1 yollAreppoC

21 tennoBnItresnIlateM 1 yollAreppoC

31 lairetaMfonoitacidnI 1 repaP

41 gulPniarD 1 CVP

51 )B(gniR-O 1 MKF,MDPE

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

91

3.54.94

ø.9

8

ø1.

02

S

O

P.C

.D.

.51

1415

133 4 8

10

1792

11

12

56

.392.44

2.05.51

3.12

ø4.

25

4 - ø .62

2.75

10

A-A'

P.C.D.

ø3.88

ø.51

15 14 11 12 2 69 1

O

S

13

A

8 5

743 ø.71

ø.51

1.97

2.36

.39

.39

A'

4 - ø.62

.59

2.52

3/ 4" GAUGE VALVE 1" GAUGE VALVE

• Never remove valve from tank before tank andvalve are completely drained.

• Always wear protective gloves and goggles.

• Compressor and diaphragm cannot bedisassembled.

Sight Glass Gauge Valves

Tips On Gauge Valves• To Install:

1. Insert Asahi’s low torque gasket betweenflanges.

2. Insert bolts to mating flange and tighten by

hand.

3. Further tighten them with a torque wrenchat a specified torque rating.

4. Loosen union nut and insert sight glass.

5. Tighten union nut by hand. Do not over-tighten it.

• To Operate:

1. Use hand only.

2. Just rotate handle gradually to close or open.

3. Do not over-tighten.

• To Replace Parts:

1. Drain fluid in the tank and valve completely.

2. Loosen union nut and remove sight glass.

3. Remove bolts and nuts.

4. Loosen nut on top of the handle to removehandle.

5. Loosen bonnet with a wrench and removestem from bonnet.

6. To remove compressor, loosen two pins thatconnect stem.

Caution

What if it leaks between bonnet and body?

1. Bonnet is not tightened properly. Retighten.

2. Media crystallized. Disassemble and clean.

What if diaphragm does not seal?1. Foreign material caught between diaphragm

and weir. Clean.

2. Diaphragm or weir is damaged. Replacediaphragm or replace body.

What if it leaks between Sight Glass and Union Nut?

1. Union nut is not tightened. Retighten.

2. Foreign material caught between glass andunion nut. Clean it.

3. O-ring seal is damaged. Replace O-ring.

4. Sight glass is damaged. Change the sightglass.

What if it leaks from stem?1. Diaphragm damaged or torn. Replace

diaphragm.

Troubleshooting

ASAHI/AMERICARev. C 03-05

92

Type A Pressure Relief ValveStandard Features• Most extensive size range in the industry

• U-cup seals protect spring chamber while maintaining sensitive operation

• Designed for fewer flow restrictions and excellent flow capacity

• Repaired in line, easy maintenance

• Stainless Steel adjustment feature provides convenient relief pressure setting in the field (Factory set at no additional charge)

Sample Specification

Specifications1/2" – 2"PVC and PP1) Threaded PVC 1/2" – 2"

PP 1/2" – 1"2) Flanged PVC 1/2" – 2"

PP 1/2" – 2"EPDM, FKMPVC 110 psiPP 85 psiPVC 5 - 100 psiPP 5 - 75 psi

Sizes:Materials:

Models:

Seals: Max.Line Pres:

Setting Range:

• The valves are not safety devices and must not be substituted for code approved safety relief valves or rupture discs.

• Never remove valve from pipeline under pressure.

• Always wear protective gloves and goggles.

Parts List (Sizes 1/2" – 2")

Caution

All Pressure Relief Valves shall be of Thermoplasticconstruction, (PVC or PP) and have no metal partthat comes in contact with media. PVC shallconform to ASTM D1784 Cell Classification 12454-Aand PP conforming to ASTM D4101 CellClassification PP0210B67272. PVC valves shall berated to 110 psi sizes 1/2" thru 2" and 75 psisizes 2-1/2" thru 4", PP rated to 75 psi sizes1/2" thru 4" at 70 degrees F, as manufactured byAsahi/America, Inc.

TroubleshootingWhat if valve does not open fully?

1. Not enough overpressure is being applied tovalve. Reset.

What if valve does not seat fully?

1. Foreign particles may be caught between theseat and plug. Clean seat and plug area.

2. Plug and seat may be damaged or worn.Replace plug and seat.

3. Line pressure is not below set pressure.Check line pressure and reset.

STRAP

.ON NOITPIRCSED SLAIRETAM

1 ydoB PP,CVP

2 tennoB PP,CVP

3 taeS PP,CVP

4 laeSecifirO ,MDPE MKF

5 notsiP PP,CVP

6 gnihsuBediuG PP,CVP

7 recapStennoB PP,CVP

8gnirpSreppU

repeeKPP,CVP

9gnirpSrewoL

repeeKPP,CVP

01wercStnemtsujdA

ediuGSS003

11 gnirpS SS7-71

21 rehsaW8/5 leetSsselniatS

31 wercStnemtsujdA SS613

41 tiKlaeS ,MDPE MKF

51 tuNxeH8/5 SS613

61 wercSxeH4/1 SS613

71 wercSxeH61/5 SS613

81 recapStaeS SS613

91 paC PP,CVP

02 gnisuoHgnirpS PP,CVP

29335 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

L

H

19

1

13

10

8

11

16

9

20

2

6

5

4

3

14

12

15

H

L

19

13

10

8

11

16

920

2

6

5

1

4

3

14

12

15

Step 1. Determine Set Pressure(110 psi: Max. pres. rating for PVC valve)(85 psi: Max. pres. rating for PP valve)

1. Max. allowable working pressure (MAWP1) forsystem ______ psi:

2. Overpressure2 ______ psi:3. Set pressure (normally 15 psi over

operating pressure) ______ psi:4. Normal operating pressure ______ psi:

1 MAWP: Max. safe system pressure2 Overpressure: Amount of additional pressure

required for disc to attain full lift, and therefore,full flow capacity. The Asahi/America designattains full lift at 25% overpressure.

Step 2. Service Conditions

1. Media: _________ % Concentration: ______Temp: ____(°F or °C)

2. Ambient Temperature: ___________(°F or °C)3. Pipe Size: _______Material: ________________4. Body Material: PVC ____ Polypropylene ____5. End Connections: NPT Threaded ______

150# ANSI Flat Faced Flanges ______6. Downstream Pressure: __________ psig7. Flow Rate (gpm): Normal ____________or Cv

Required ______ Max _______ Mini ______

Ordering InformationDimensions(Thr'd 1/2" – 2")

Pressure vs. Temperature (PSI)

Type A Pressure Relief Valves

LANIMONEZIS L H

SEHCNI mm

2/1 51 63.3 03.9

4/3 02 47.3 04.9

1 52 33.4 04.9

1 2/1 04 15.5 07.21

2 05 90.7 00.31

Dimensions(Flange 1/2" – 2")

LANIMONEZIS L H

SEHCNI mm

2/1 51 63.3 03.9

4/3 02 47.3 04.9

1 52 33.4 04.9

1 2/1 04 84.7 07.21

2 05 78.7 00.31

LANIMONEZIS

CVP PP

F°03F°07

F°17F°501

F°601F°021

F°5-F°07

F°17F°041

F°141F°571SEHCNI mm

2/1 -1 2/1 04-51 011 57 57 58 56 54

2 05 011 57 56 58 05 03

ASAHI/AMERICARev. C 03-05

94

Standard Features • High valve coefficient (CV)

• Solid thermoplastic valve body provides

excellent corrosion and chemical resistance

• PTFE bellows stem seal eliminates old style

packing glands and minimizes maintenance

• Positive bubble tight shut-off

• No metal to media contact

• In-line repairs

• Lightweight for ease of installation

••••• Valves can be installed in piping system of any

material

• Pressure setting is field adjustable

• Type E Pressure Relief Valves are virtually

maintenance free

Sample SpecificationAll Type E Pressure Relief Valves shall be of the GlobeValve design, have a PTFE stem seal of the bellowsdesign, and have no metal to media contact. Valves shallbe field adjustable and be rated to 90 psi. PVC shallconform to ASTM D1784 Cell Classification 12454-A,PP shall conform to ASTM D4101 Cell ClassificationPP0210B67272, PVDF shall conform to ASTM D3222Cell Classification Type II, and PTFE shall conform toPTFE TFE 1600, as manufactured by Asahi/America,Inc.

ASAHI/ AMERICA RECOMMENDS THE USE OF A/VGASKETS FOR THIS PRODUCT LINE

Parts List (Sizes 1/2" – 1 1/4")STRAP

.ON NOITPIRCSED .SCP LAIRETAM

1 tuNretsujdA 1 PP/CVP

2 gnirpS 1 leetSdetaoC

4 metSevlaV 1 leetSsselniatS

5 gnisuoHgnirpS 1 PP/CVP

6 gnisuoHswolleB 1 EFTP,FDVP,PP,CVP

7 gniR-OydoB 1 MKF,MDPE

8 swolleB 1 EFTP

9 taeSevlaV 1 EFTP,FDVP,PP,CVP

01 ydoBevlaV 1 EFTP,FDVP,PP,CVP

Caution• These valves are not safety devices and must not be substituted for code approved safety relief valves or repture discs.• Never remove valve from pipeline under pressure.• Always wear protective gloves and goggles.

Sizes:Materials:

Model:

Seals:Max. LinePressure:

Max. Temp:

Setting Range:

PTFE Encapsulated FKM

Specifications1/2" – 1 1/4"PVC, PP, PVDF and PTFE1) Threaded 1/2" -1 1/4" PVC 1/2" -1" PP2) Flanged 1/2" -1"PP 1/2" -1 1/4" PVC, PVDF,PTFEEPDM,FKM

90 psiPVC 32–140º F, PP -5–175ºFPVDF -40–266º F, PTFE -5– 284ºF7-90 psi

Type E Pressure Relief Valve

29535 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

1

2

5

4

8

6

7

9

10

4

8

6

7

9

10

90

60

30

70 100 140 175 212 248 284

PVC PP

PVDF

PTFE

Pres

sure

(psi)

Temperature (F)

TroubleshootingWhat if fluid flows even when fully closed?

1. Plug or seat is damage. Change plug or seat.2. Foreign matter caught or formed at plug

and seat.What if the valve does not open?

1. No system pressure.2. Set pressure set too high for system.

What if fluid leaks from body?1. Line pressure not below set pressure.

Dimensions (INCHES)

Type E Pressure Relief Valve w/PTFE Bellows Seal

lanimoNeziS PP,CVP EFTP,FDVP

sehcni mm )glF(L )dhT(L H )glF(L H

2/1 51 3.3 3.3 3.8 1.5 3.8

4/3 02 7.3 7.3 7.8 9.5 7.8

1 52 3.4 3.4 8.9 3.6 8.9

4/11 23 3.5 3.5 2.21 0.7 2.21

CV ValuesseulaVVC

"2/1 "4/3 "1 "4/11

7.4 7 9 81

Pressure vs Temperature

PVDF/PTFE

ASAHI/AMERICARev. C 03-05

96

Standard Feature• High valve coefficient (CV)

• Solid thermoplastic valve body provides

excellent corrosion and chemical resistance

• PTFE bellows stem seal eliminates old style

packing glands and minimizes maintenan

• Positive bubble tight shut-off

• No metal to media contact

• In-line repairs

• Lightweight for ease of installation

• Valves can be installed in piping system of any

material

• Pressure setting is field adjustable

• Type E Pressure Relief Valves are virtually

maintenance free

Type E Pressure Relief Valve w/PTFE Bellows Seal

Sample SpecificationAll Type E Pressure Relief Valves shall be of the GlobeValve design, have a PTFE stem seal of the bellowsdesign, and have no metal to media contact. Valves shallbe field adjustable and be rated to 90 psi. PVC shallconform to ASTM D1784 Cell Classification 12454-A, PPshall conform to ASTM D4101 Cell ClassificationPP0210B67272, PVDF shall conform to ASTM D3222Cell Classification Type II, and PTFE shall conform to PTFETFE 1600, as manufactured by Asahi/America, Inc.

ASAHI/ AMERICA RECOMMENDS THE USE OF A/VGASKETS FOR THIS PRODUCT LINE

Parts List (Sizes 1 1/2" – 4")STRAP

.ON NOITPIRCSED .SCP LAIRETAM

1 tuNretsujdA 1 leetSsselniatS

2 gnirpS 1 leetSsselniatS

3 stsoP 2 leetSsselniatS

4 metSevlaV 1 leetSsselniatS

6 gnisuoHswolleB 1 EFTP,FDVP,PP,CVP

7 gniR-OydoB 1 EFTP,MKF,MDPEMKFdetaluspacnE

8 swolleB 1 EFTP

9 taeS&gulPevlaV 1 EFTP,FDVP,PP,CVP

01 ydoBevlaV 1 EFTP,FDVP,PP,CVP

Caution• These valves are not safety devices and must not be substituted for code approved safety relief valves or repture discs.• Never remove valve from pipeline under pressure.• Always wear protective gloves and goggles.

Specifications1 1/2" – 4"PVC, PP, PVDF and PTFE1) Threaded 1 1/2"-2" PVC,PP2) Flanged 1 1/2"-4" PVC,PP, PVDF,PTFEEPDM,FKM

90 psiPVC 32– 140º F, PP -5 – 175º FPVDF -40 – 266º F, PTFE -5 – 284º F1 1/2"-2" 7-90 psi 2 1/2-4 7-50 psi 50-90 psi

Sizes:Materials:

Model:

Seals:Max. LinePressure:

Max. Temp:

Setting Range:

PTFE Encapsulated FKM

29735 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

CV Values

TroubleshootingWhat if fluid flows even when fully closed?

1. Plug or seat is damage. Change plug or seat.2. Foreign matter caught or formed at plug

and seat.What if the valve does not open?

1. No system pressure.2. Set pressure set too high for system.

What if fluid leaks from body?1. Line pressure not below set pressure.

Dimensions (INCHES)

Type E Pressure Relief Valve w/PTFE Bellows Seal

lanimoNeziS PP,CVP EFTP,FDVP

sehcni mm )glF(L )dhT(L H )glF(L )xaM(H

2/11 04 5.7 5.7 2.81 9.7 2.81

2 05 8.7 8.7 5.32 0.9 5.32

2/12 56 6.8 A/N 8.22 4.11 8.22

3 08 4.9 A/N 4.62 2.21 4.62

4 001 5.11 A/N 4.62 7.31 4.62

seulaVVC

"2/11 "2 "2/12 "3 "4

92 74 65 47 39

PVC/PP

PVDF/PTFE

Pressure vs Temperature

4

8

6

7

9

10

90

60

30

70 100 140 175 212 248 284

PVC PP

PVDF

PTFE

Pres

sure

(psi)

Temperature (F)

1

2

5

4

8

6

7

9

10

ASAHI/AMERICARev. C 03-05

98

STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 PP,CVP

2 tennoB 1 PP,CVP

3 metS 1 PP,CVP

4 dnalG 1 PP,CVP

5 tuNdnalG 1 PP,CVP

6 teksaGteehS 1 srehtO,MDPE

7 gnikcaPdnalG 2 srehtO,MDPE

8 csiD 1 PP9 redloHmetS 1 PP

31 gniR 1 403leetSsselniatS

41 leehWdnaH 1 PP

51 tuN 1 CVP

61 rehsaW 1 CVP

Parts List/Flanged (Sizes 1/2" – 4")

Globe ValveStandard Features (Sizes 1/2"– 4")• Used for effici ent throttling of flow

• Positive shut-off

• Displays excellent flow regulating character-istics throughout the entire lift of the disc

• All sizes rated for full vacuum service

• EPDM seals. Other elastomers optional

Parts List/Thd-Soc (Sizes 1/2"– 2")

Pressure vs. Temperature (PSI, WATER, NON-SHOCK)

Specifications1/2" – 4"PVC and PPFlanged ANSI 1/2" – 4"*Socket PVC 1/2" – 2"

PP** 1/2" – 1"Thread PVC 1/2" – 2"

PP 1/2" – 1"PPEPDM or FKM

Sizes:Bodies:

Models:

Plug:Seals:

* 2-1/2" – 4": Outside stem and yoke type** DIN Socket also available

Sample SpecificationAll Globe Valves shall be of a thermoplasticconstruction and have no metal part that comes incontact with media. Sizes 1/2" through 2" shall beof union bonnet design, 2 1/2" through 4" shall beof outside stem and yoke type. PVC shall conform toASTM D1784 Cell Classification 12454-A and PPconforming to ASTM D4101 Cell ClassificationPP0210B67272. PVC valves shall be rated to 150psi at 70 degrees F sizes 1/2" thru 2" 110 psi at70 degrees F sizes 2-1/2" thru 4". PP rated to 110psi at 70 degrees F sizes 1/2" thru 4", as manu-factured by Asahi/America, Inc.

STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 ydoB 1 PP,CVP

2 tennoB 1 PP,CVP

3 metS 1 PP,CVP

4 dnalG 1 PP,CVP

5 tuNdnalG 1 PP,CVP

6 teksaGdnalG 1 srehtO,MDPE

7 gnikcaPdnalG 1 srehtO,MDPE

8 csiD 1 PP,CVP9 redloHmetS 1 PP,CVP

01htiwmetS

wercSdiozeparT1 yollAreppoC

11 rehsaW,tuN,tloB 8 403leetSsselniatS

21 tuN,tloBdutS 2 403leetSsselniatS

31 troppuSmetS 1 PP

41 leehWdnaH 1 PP

51 )A(tuN1 *CVP

2 403leetSsselniatS

61 rehsaW1 *CVP

1 403leetSsselniatS

71 gniRgnicrofnieR 1 403leetSsselniatS

81 tuNdetresnI 1 yollAreppoC

91 tresnIlateMmetS 1 leetS

02 lateMdetresnI 1 eznorB* PVC nut and washer on sizes 1/2" through 2"

LANIMONEZIS

CVP PP

F°03F°07

F°17F°501

F°601F°021

F°5-F°07

F°17F°021

F°121F°571SEHCNI mm

-2/1 1 2/1 04-51 051 051 011 011 59 56

2 05 051 051 59 011 57 542 2/1 3- 08-56 011 011 59 011 06 53

4 001 011 08 56 011 06 53

29935 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

H

FLOWFLOW

L

ød1 ød

2

THREADED END1 2" 11

2

189136

3

745

(LIF

T)

C

15

4 "

1016

ød1

L l

FLOW

81

139

6

5

274

16143

H

ød

3

(LIF

T)C

ød

2

øAøA

SOCKET ENDSOCKET AND THREADED END

151 2" 11 4 "1 2" 21 "

18

12

DETAIL OF "A"

8

17

5

1517

1

9

73

6

411

2

5

1013

15

1419

1615

C

n - øhL t

P.C

.D.ød

øD

(LIF

T)

A

H

4øA

2 1 2" "

2021 1 2" "

21 2" 1 4"

FLANGED

FLANGED

FLANGED

C

Globe Valves

Dimensions (INCHES)

LANIMONEZIS

DEGNALF DEDAERHTDNATEKCOS vC-ULAV

SE.TW)SBL(

d C D L tTFIL

CH

)nepo(n h

.TW)SBL(

DEDAERHT TEKCOS TFILC

d1H

)nepo(A

.NI mm d2 L d2 L l2/1 51 88.0 17.0 83.2 05.3 53.3 74.0 13.0 02.5 4 26.0 66.0 2/1TPN 53.3 58.0 33.4 81.1 23.0 95.0 02.5 06.2 1.4

4/3 02 01.1 49.0 57.2 88.3 47.3 55.0 13.0 15.5 4 26.0 01.1 4/3TPN 47.3 60.1 21.5 83.1 23.0 17.0 15.5 06.2 4.6

1 52 02.2 01.1 21.3 52.4 33.4 55.0 34.0 43.6 4 26.0 01.1 1TPN 33.4 33.1 19.5 85.1 34.0 89.0 43.6 85.3 7.9

1 4/1 23 09.2 64.1 05.3 26.4 13.5 36.0 15.0 75.6 4 26.0 03.1 4/11TPN 23.5 76.1 23.5 89.0 15.0 83.1 85.6 85.3 0.81

1 2/1 04 14.4 16.1 88.3 00.5 84.7 36.0 97.0 60.9 4 26.0 07.2 2/11TPN 15.5 19.1 15.5 89.0 97.0 16.1 60.9 13.5 0.22

2 05 03.5 50.2 57.4 00.6 78.7 36.0 49.0 29.9 4 57.0 05.3 2TPN 90.7 83.2 90.7 60.1 59.0 50.2 29.9 13.5 0.92

2 2/1 56 52.31 46.2 05.5 00.7 66.8 17.0 83.1 85.31 4 57.0 – – – – – – – – – 82.7 0.75

3 08 00.51 70.3 00.6 05.7 54.9 17.0 83.1 31.41 4 57.0 – – – – – – – – – 82.7 0.87

4 001 00.22 49.3 05.7 00.9 24.11 17.0 75.1 05.61 8 57.0 – – – – – – – – – 82.7 0.511

ASAHI/AMERICARev. C 03-05

100

100

80

60

40

20

020 40 60 80 100

VALVE OPENING (%)

FL

OW

QU

AN

TIT

Y (

% C

v V

alu

e)

100

80

60

40

20

020 40 60 80 100

VALVE OPENING (%)

FL

OW

QU

AN

TIT

Y (

% C

v V

alue)

Linear Equal Percentage

Parts List (Sizes 1/2" – 4")

Specifications1/2" – 4"PVC, PP, PVDF and PTFEFlanged (ANSI)PTFE BellowsFKM,, EPDM, PTFE encapsulatedFKMLinear or equal percentage1: 50 for 1/2" – 3", 1: 30 for 4"PVC 32– 140º F, PP -5 – 175º FPVDF -5 – 265º F, PTFE -5 – 284º F

Sizes:Materials:

Model:Stem Seal:

Valve Seal:

Flow Char.:Rangeability:Temp. Range:

Standard Features• Precise flow control• Solid thermoplastic valve body provides excellent corrosion resistance

• PTFE bellows stem seal eliminates old style packing glands and minimizes maintenance• Positive bubble tight shut-off• Plug and seat can be changed to accommodate a variety of valve coefficients (Cv)• Plug (trim) can be characterized (linear or equal percentage) per requirements, See below• No metal to media contact• Extremely corrosion resistant actuator constructed of glass-filled Polyester (PEG) with SS trim• 115 VAC/1ph supply voltage• Manual OverrideOptions• Supply Voltage• 4-20mA Positioner• 4-20mA Output Transmitter• Extra (Auxiliary) Limit Switches

Caution• Never remove valve from pipeline under pressure.• Always wear protective gloves and goggles.

Sample SpecificationAll Thermoplastic modulating control valves shall be of the GlobeValve design. Valves shall have interchangeable seat and plugs toaccommodate various flow coefficients (Cv) and flow characteristicsshall be either linear or equal percentage. Stem seal shall be PTFEand of the bellows design. Electric actuator shall be constructed ofglass-filled polyester (PEG) with SS trim. Actuator shall operate with115 VAC/1ph supply voltage and have a visual position indicator. PVCshall conform to ASTM D1784 Cell Classification 12454-A, PPconforming to ASTM D4101 Cell Classification PP0210B67272, andPVDF conforming to ASTM D3222 Cell Classification Type II. andPTFE shall conform to PTFE TFE 1600, as manufactured byAsahiAmerica, Inc.ASAHI/AMERICA RECOMMENDS THE USE OF AV GASKETS FORTHIS PRODUCT LINE

Electric Globe Control Valve

STRAP

.ON NOITPIRCSED .SCP LAIRETAM

1 rotautcAcirtcelE 1 )GEP(delliFssalGretseyloP

2 edirrevOlaunaM 1 )GEP(delliFssalGretseyloP

4 metSevlaVrotautcA 1 leetSsselniatS613

6 sffodnatSrotautcA 2 leetSsselniatS613

7 rotacidnInoitisoP 1 leetSsselniatS613

8 gniR-OlaeSswolleB 1EFTP,MKF,MDPEMKFdetaluspacnE

9 gnisuoHswolleB 1 EFTP,FDVP,PP,CVP

01 gniR-OydoB 1EFTP,MKF,MDPEMKFdetaluspacnE

11 swolleB 1 EFTP

21 gniR-OtaeS 1EFTP,MKF,MDPEMKFdetaluspacnE

31 taeSevlaV 1 EFTP,FDVP,PP,CVP

41 gulPevlaV 1 EFTP,FDVP,PP,CVP

51 ydoBevlaV 1 EFTP,FDVP,PP,CVP

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

101

L

H

1

2

4

67

1213

14

15

810

119

L

H4

7

1213

14

15

8

10

119

150

Pre

ssur

e (p

si)

70 100 140 175 212 248 284

120

90

60

30

Temperature ( F)o

PVC

PP

PVDF

PTFE

TroubleshootingWhat if fluid flows even when fully closed?

1. Plug or seat is damaged.

2. Foreign matter caught or formed at

plug and seat.

What if it does not open?

1. No supply voltage

2. No instrument signal

3. Blown fuse in supply voltage line

What if fluid leaks from body?

1. Bolts for bellows housing are not tight

2. O-ring(s) chemically attacked.

Dimensions (INCHES)

Operating Pressure vs. Temperature(PSI, WATER, NON-SHOCK)

Globe Control Valves

PVC/PP

PVDF/PTFE

LANIMONEZIS PP,CVP EFTP,FDVP

SEHCNI mm L H L H

2/1 51 53.3 07.81 21.5 96.91

4/3 02 47.3 07.81 19.5 88.91

1 52 33.4 09.81 03.6 88.91

1 *4/1 23 13.5 90.91 90.7 80.02

1 2/1 04 84.7 90.91 78.7 82.02

2 05 78.7 74.02 60.9 74.02

2 2/1 56 66.8 90.91 24.11 64.12

3 08 54.9 80.02 02.21 58.12

4 001 24.11 82.02 87.31 18.12

* PP Not Available

ASAHI/AMERICARev. C 03-05

102

100

80

60

40

20

020 40 60 80 100

VALVE OPENING (%)

FL

OW

QU

AN

TIT

Y (

% C

v V

alu

e)

100

80

60

40

20

020 40 60 80 100

VALVE OPENING (%)

FL

OW

QU

AN

TIT

Y (

% C

v V

alue)

Linear Equal Percentage

Pneumatic Globe Control Valve

Parts List (Sizes 1/2" – 4")

Specifications1/2" – 4"PVC, PP, PVDF and PTFEFlanged (ANSI)PTFE BellowsFKM,, EPDM, PTFE encapsulatedFKMLinear or equal percentage1: 50 for 1/2" – 3", 1: 30 for 4"PVC 32– 140º F, PP -5 – 175º FPVDF -5 – 265º F, PTFE -5 – 284º F

Sizes:Materials:

Model:Stem Seal:

Valve Seal:

Flow Char.:Rangeability:Temp. Range:

Standard Features• Precise flow control

• Solid thermoplastic valve body provides excellentcorrosion resistance

• PTFE bellows stem seal eliminates old stylepacking glands and minimizes maintenance

• Positive bubble tight shut-off• Plug and seat can be changed to accommodate

a variety of valve coefficients (Cv)• Plug (trim) can be characterized (linear or

equal percentage) per requirements, See below• No metal to media contact• Extremely corrosion resistant actuator

constructed of glass-filled Polyester (PEG) withSS trim

• Maximum required air pressure is 90 psi• 3-15 psi direct acting for sizes up to 1"

Options• 3-15 psi Pneumatic Positioner• 4-20mA Electro-Pneumatic Positioner• 4-20mA Output Transmitter• Extra (Auxiliary) Limit Switches

Caution• Never remove valve from pipeline under pressure.• Always wear protective gloves and goggles.

Sample SpecificationAll Thermoplastic modulating control valves shall be of the GlobeValve design. Valves shall have interchangeable seat and plugs toaccommodate various flow coefficients (Cv) and flow characteristicsshall be either linear or equal percentage. Stem seal shall be PTFEand of the bellows design. Pneumatic actuator shall be constructedof glass-filled polyester (PEG) with SS trim. Actuator shall have 1/4"FNPT air connections and a visual position indicator. PVC shallconform to ASTM D1784 Cell Classification 12454-A, PP conformingto ASTM D4101 Cell Classification PP0210B67272, and PVDFconforming to ASTM D3222 Cell Classification Type II. and PTFE shallconform to PTFE TFE 1600, as manufactured by AsahiAmerica, Inc.ASAHI/AMERICA RECOMMENDS THE USE OF AV GASKETS FORTHIS PRODUCT LINE

STRAP

.ON NOITPIRCSED .SCP LAIRETAM

1 rotautcAcitamuenP 1 )GEP(delliFssalGretseyloP

2 gnirpSrotautcA 1 leetSdetaoC

3 mgarhpaiD 1 )elirtiN(N-ANUB

4 metSevlaVrotautcA 1 leetSsselniatS613

5 noitcennoCriA 1 TPNF"4/1

6 sffodnatSrotautcA 2 leetSsselniatS613

7 rotacidnInoitisoP 1 leetSdetaoCnolyN

8 gniR-OlaeSswolleB 1EFTP,MKF,MDPEMKFdetaluspacnE

9 gnisuoHswolleB 1 EFTP,FDVP,PP,CVP

01 gniR-OydoB 1EFTP,MKF,MDPEMKFdetaluspacnE

11 swolleB 1 EFTP

21 gniR-OtaeS 1EFTP,MKF,MDPEMKFdetaluspacnE

31 taeSevlaV 1 EFTP,FDVP,PP,CVP

41 gulPevlaV 1 EFTP,FDVP,PP,CVP

51 ydoBevlaV 1 EFTP,FDVP,PP,CVP

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

103

150P

ress

ure

(psi

)

70 100 140 175 212 248 284

120

90

60

30

Temperature ( F)o

PVC

PP

PVDF

PTFE

TroubleshootingWhat if fluid flows even when fully closed?

1. Plug or seat is damage. Change plug or seat.2. Foreign matter caught or formed at plug

and seat.3. Air not completely exhausted.

What if it does not open?1. Actuator diaphragm is damaged or worn.

Replace.2. Operating air pressure is low.

What if fluid leaks from body?1. Bolts for bellows housing and body are loose.

Retighten2. O-ring(s) chemically attacked.

Dimensions (INCHES)

Operating Pressure vs. Temperature(PSI, WATER, NON-SHOCK)

L

øD

H

1

2

3

4

5

6

7

12

13

14

15

8

10

11

9

L

H7

12

13

14

15

8

11

10

9

PVC/PP

PVDF/PTFE

LANIMONEZIS PP,CVP EFTP,FDVP

SEHCNI mm L H D L H D

2/1 51 53.3 45.61 66.8 21.5 17.71 66.8

4/3 02 47.3 45.61 66.8 19.5 19.71 66.8

1 52 33.4 37.61 66.8 03.6 19.71 66.8

1 *4/1 23 13.5 39.61 66.8 90.7 11.81 66.8

1 2/1 04 84.7 31.71 66.8 78.7 13.81 66.8

2 05 78.7 15.81 66.8 60.9 05.81 66.8

2 2/1 56 66.8 07.81 66.8 24.11 07.81 66.8

3 08 54.9 80.02 66.8 02.21 88.91 66.8

4 001 24.11 82.02 66.8 87.31 73.02 66.8

* PP Not Available

Globe Control Valves

ASAHI/AMERICARev. C 03-05

104

Globe Control ValvesCv Values for PVC and PP Cv Values for PVDF and PTFE

TAES.AID

)SEHCNI(EZISEVLAV

SEHCNI 2/1 4/3 1 1 4/1 1 2/1 2 2 2/1 3 4

601. 32.

941. 64.

581. 07.

632. 02.1

992. 57.1 57.1

473. 06.2 06.2 6.2

404. 00.4 0.4 0.4

875. 01.6 1.6 1.6 1.6

847. 5.9 5.9 5.9

449. 5.01 5.01 5.01 5.01

181.1 0.61 0.61 0.61 0.61

694.1 0.52 0.52 0.52 0.52

909.1 0.04 0.04 0.04

740.2 0.64 0.64 0.64

442.2 0.46 0.46

696.2 0.18

798.2 0.39

TAESAID

)SEHCNI(EZISEVLAV

SEHCNI 2/1 4/3 1 1 4/1 1 2/1 2 2 2/1 3 4

601. 32.

941. 64.

581. 07.

632. 02.1

992. 57.1 57.1

473. 06.2 06.2 6.2

404. 00.4 0.4 0.4

875. 01.6 1.6 1.6 1.6

847. 5.01 5.01 5.01 5.01

449. 0.41 0.41 0.41 0.41

181.1 0.81 0.81 0.81 0.81 0.81

694.1 0.92 0.92 0.92 0.92 0.92

909.1 0.04 0.04 0.04 0.04

740.2 0.25 0.25 0.25

442.2 0.07 0.07

696.2 0.39

798.2 0.501

REQUIRED DATA FOR CONTROL VALVE SIZINGSNOITIDNOCECIVRES

aideM.1 noitartnecnoC %

:erutarepmeT.2 oF ro oC yficepS

:)mpg(deriuqeRwolF.3 .xaM lamroN .niM

:)isp(erusserPeniL.4 :maertspU :maertsnwoD )wolF.xaM(

.5 :maertspU :maertsnwoD )wolF.mroN(

.6 :maertspU :maertsnwoD )wolF.niM(

SCEPSEVLAV

:eziSeniL.7

:scitsiretcahCevlaV.8 :raeniLro%lauqE yficepS

:lairetaMevlaV.9 :slaeSevlaV

:deriuqeReulaVvC.01 :.xaM :.mroN :.niM

SCEPSROTAUTCA

:epyTrotautcA.11 citamuenProcirtcelE yficepS

:cirtcelErofegatloVylppuS.21 yficepS

:langiSlortnoCcirtcelE.31 stlovroAm

:langiSlortnoCcitamuenP.41 ISP

:kcabdeeFnoitisoP.51 yficepS

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

105

Standard Features • Low cost control valve• Precise flow control• Solid thermoplastic valve body• PTFE bellows stem seal• Positive bubble tight shut-off• Plug and seat can be changed to accommodate a

variety of valve coefficients (Cv)• Plug (trim) can be characterized (linear or equal

percentage) per requirements-see below• No metal to media contact• Manual Override• Field selectable cycle time• Self diagnostic actuator• Selectable signal of 0-10 VDC or 4-20 mA• Reverse acting (field selectable)• 0-10 VDC transmitter• Corrosion resistant actuator constructed of glass-

filled Polybutylene Teraphthalate (PBT GF30)• 115 VAC/1ph supply voltage

Compact Globe Control Valve

Sample SpecificationAll Thermoplastic modulating control valves shall be of the Globe Valvedesign. Valves shall have interchangeable seats and plugs to accommo-date various flow coefficients (CV), and flow characteristics shall be eitherlinear or equal percentage. Stem seal shall be PTFE and of the bellowsdesign. Self-diagnostic electric actuator shall be constructed of glass-filledPolybutylene Teraphthalate (PBT GF30), have a manual override and posi-tion indicator. Actuator shall operate with 115 VAC/1ph supply voltageand a throttling positioner that accepts a field selectable signal of 0-10VDC or 4-20 mA, and transmit a feedback signal of 0-10 VDC. PVC shallconform to ASTM D1784 Cell Classification 12454-A, PP shall conform toASTM D4101 Cell Classification PP0210B67272, PVDF shall conform toASTM D3222 Cell Classification Type II, and PTFE shall conform to PTFETFM 1600, as manufactured by Asahi/America, Inc.

ASAHI/ AMERICA RECOMMENDS THE USE OF A/V GASKETSFOR THIS PRODUCT LINE

Parts List (Sizes 1/2" – 2")

Caution• Never remove valve from pipeline under pressure.• Always wear protective gloves and goggles.

Specifications1/2" – 2"PVC, PP, PVDF and PTFEFlangedPTFE, BellowsEPDM, FKM, PTFEencapsulated FKM

Liner or Equal Percentage1:50PVC 32–140º F, PP -5–175ºFPVDF -40–265º F, PTFE -5– 284ºF

Sizes:Materials:

Model: Stem Seals:

Valve Seals:

FlowCharacteristics:

Rangeability:Temp Range :

Options• Supply voltages• Extra (Auxiliary) limit switches

STRAP

.ON NOITPIRCSED .SCP LAIRETAM1 rotautcAcirtcelE 1 03FGTBP2 edirrevOlaunaM 1 03FGTBP4 metSevlaVrotautcA 1 leetSsselniatS7 rotacidnInoitisoP 1 MOP

8 gniR-OlaeSswolleB 1 EFTP,MKF,MDPEMKFdetaluspacnE

9 gnisuoHswolleB 1 EFTP,FDVP,PP,CVP

01 gniR-OydoB 1 EFTP,MKF,MDPEMKFdetaluspacnE

11 swolleB 1 EFTP

21 gniR-OtaeS 1 EFTP,MKF,MDPEMKFdetaluspacnE

31 taeSevlaV 1 EFTP,FDVP,PP,CVP41 gulPevlaV 1 EFTP,FDVP,PP,CVP51 ydoBevlaV 1 EFTP,FDVP,PP,CVP

100

80

60

40

20

020 40 60 80 100

VALVE OPENING (%)

FL

OW

QU

AN

TIT

Y (

% C

v V

alu

e)

100

80

60

40

20

020 40 60 80 100

VALVE OPENING (%)

FL

OW

QU

AN

TIT

Y (

% C

v V

alue)

Linear Equal Percentage

ASAHI/AMERICARev. C 03-05

106

7

4

8

11

914

1013

12

15

Troubleshooting

Dimensions (INCHES)

Type E Pressure Relief Valve w/PTFE Bellows Seal

Pressure vs Temperature

PVC/PP

PVDF/PTFE

1

2

7

4

89

10

11

14

1213

15

What if fluid flows even when fully closed?What if fluid flows even when fully closed?What if fluid flows even when fully closed?What if fluid flows even when fully closed?What if fluid flows even when fully closed?1. Plug and/or seat damaged.2. Foreign matter caught or formed at plug and seat.

What if it does not open?What if it does not open?What if it does not open?What if it does not open?What if it does not open?1. No supply voltage.2. No instrument signal.3. Blown fuse in supply voltage line.4. Actuator is in “Manual” mode

What if fluid leaks from body?What if fluid leaks from body?What if fluid leaks from body?What if fluid leaks from body?What if fluid leaks from body?1. Bolts for bellows housing and body not tight. O-Rings chemically attacked

lanimoNeziS PP,CVP EFTP,FDVP

sehcni mm L H D L H D

2/1 51 53.3 4.71 49.3 21.5 4.81 49.3

4/3 02 47.3 4.71 49.3 19.5 6.81 49.3

1 52 33.4 6.71 49.3 03.6 6.81 49.3

4/11 23 13.5 8.71 49.3 90.7 8.81 49.3

2/11 04 84.7 8.71 49.3 78.7 0.91 49.3

2 05 78.7 2.91 49.3 60.9 2.91 49.3

Compact Globe Control Valve

150

Pre

ssur

e (p

si)

70 100 140 175 212 248 284

120

90

60

30

Temperature ( F)o

PVC

PP

PVDF

PTFE

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

107

AS-i Bus System

A group of European Automation Companieshad a vision for a simple, cost effectivenetworking system. These companies workedtogether for a common goal, and in 1993 theAS-i (Actuator Sensor Interface) Network wasformed.

AS-i (Actuator-Sensor Interface) offers manyof the benefits of more complex and costlybus systems, but does it at a substantiallylower cost and with greater simplicity. TheActuator-Sensor Interface is ideally suited forcontrolling valves, actuators and many otherfield devices in your processing application.

This interface can be used for stand-aloneprocess control, or it can be used togetherwith a higher-level bus control system.AS-interface does not compete withhigher-level bus systems; it should be seen asa complimentary system that offers low cost,reliable device control for binary and analogdevices.

Reliability, simplicity and interoperability makeAS-interface a cost effective connection/control solution, particularly where lowinstallation costs is imperative.

A single pair of wires, which handles power andcommunications, is used to control the network bymeans of “chaining” the actuators with the PLC.Each actuator (or device) will then have its ownunique address within the system and only thatdevice with the proper address will respond tosystem commands.

AS-i is best known for its yellow flat cable, which ispierced by insulation displacement connectors sothat the expense of tees and complex connectorsis avoided. Devices are simply clamped onto thecable.

Digital signals are encoded on this cable in asinusoidal signal, which has a very narrowfrequency bandwidth. Filtering which is distributedthrough the network rejects all extraneousfrequencies, and in this way AS-i can be operatedin electrically noisy environments withoutexperiencing transmission errors.

The yellow flat cable carries low current (30 VDC)for input devices such as solenoids, relays, etc. aswell as the AS-i signal. If power for outputs (such aselectric actuators) is required, an additionalBLACK flat cable is available.

Series 92 Electric ActuatorSeries 79 Pneumatic Actuator

ASAHI/AMERICARev. C 03-05

108

Standard Features

AS-I Bus System

Pneumatic SpecificationsMounting: ISO/NAMURConnection: M12 SSAS-i Current Draw: .16 AMPElectrical Design: 2-input/2-outputVoltage Range: 26.5-31.6 VDCSensor/relay supply: AS-iAir Connection: 1/4" FNPTSolenoid coil: Epoxy encapsulatedSolenoid protection: NEMA 4x Reverse polarity protected

Series 79 Pneumatic Actuatorand Ball Valve

• Low profile, compact package for easein mounting where space limitationsare an issue.

• Actuators and accessories meet ISOand NAMUR Standards, therefore nospecial training is required for fieldinstallation/conversion.

• M12 SS connection utilized for networkinterfacing - NEMA 4X rated.

• No moving parts with proximity sensortriggered by a target puck.

• Sealed proximity switch so open cavitycondensation is not an issue.

• Each actuator has visual indication andproximity feedback to the PLC.

• Each component meets NEMA 4X.• Low power consumption allows power

and data communications via the sametwo-wire cable.

• A system of 31 valves requires lessthan 5 amps of AS-i power.

• Expandability with gateway and/orinsulation displacement connector.

• 5 ms reaction time from PLC to cyclingof unit.

• Conformance to AS-i CertificateZU15101.

All pneumatically actuated AS-interface systemsshall have a 2-input/2-output proximity sensor anda solenoid directly mounted to a Series 79Actuator. The sensor shall be constructed ofPocan® Thermoplastic Polyester, NEMA 4Xprotection, operation and function LED’s, voltagerange of 20-30 VDC, and a stainless steel M12socket connection to the network. The solenoid shall have an anodized aluminum body with a 1/4" NPT air inlet, manual over-ride, andNEMA 4X protection. Spool/piston shall be syn-thetic resin with NBR and FKM O-rings, and fittedwith an epoxy-encapsulated coil directly coupled tothe proximity sensor, as supplied by Asahi/AmericaInc.

Sample Specification

Series 79 Pneumatic Actuatorand Butterfly Valve

AS-i Bus System

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

109

AS-i Bus SystemElectric Specifications

Mounting: Inside actuator housingConnection: M12 SS*AS-i Current Draw: .13 AMPElectrical Design: 4-input/4-outputOperating Voltage: 26.5-31.6 VDCSensor/relay supply: AS-iRelay outputs: 12VAC/VDC, 24VAC/VDC,

115 VAC, or 220 VACActuator protection: NEMA 4x, (7 & 9)* Reverse polarity protected

• AS-i components are installed insidestandard actuator housing; actuatordimensions and protection remainunchanged.

• M12 SS connection utilized for networkinterfacing – NEMA 4X rated.

• No moving parts with proximity sensortriggered by cams.

• Each actuator has visual indication andproximity feedback to the PLC.

• Each component meets NEMA 4X.• Low power consumption allows power

and data communications via the sametwo-wire cable.

• A system of 31 valves requires lessthan 5 amps of AS-i power.

• Expandability with gateway and/orinsulation displacement connector.

• 5 ms reaction time from PLC to cyclingof unit.

• Conformance to AS-i CertificateZU11601

All electrically actuated AS-interface systems shallhave a double proximity switch and a PCB cardinstalled inside of the Series 92 Actuator withoutcompromising the protection. The proximity switchshall have 2 independent spst contacts triggered bythe standard actuator cams and enclosed in aPocan® Thermoplastic Polyester housing NEMA 4Xrated. The PCB card shall be short circuitprotected, reverse polarity protected with 4 relayoutputs. Relay outputs shall be rated 6Amps andaccept 12VAC/VDC, 24VAC/VDC, 115 VAC, OR220 VAC. The PCB card shall wire direct to an M12connector for acceptance of AS-i power/signal, assupplied by ASAHI/America Inc.

Sample Specification

Standard Features

Series 92 Electric Actuatorand Ball Valve

Series 92 Electric Actuatorand Butterfly Valve

*Consult factory for specifications

ASAHI/AMERICARev. C 03-05

110

AS-i Bus System

Dimensions (IN.) Dimensions (IN.)seireS A B 1C D

NP97PA 63.4 22.4 25.3 19.3

NSP97PA 63.4 55.5 25.3 19.3

NP97PB 83.5 29.4 87.3 23.5

NSP97PB 83.5 22.6 87.3 23.5

NP97PC 26.5 10.7 22.4 65.5

NSP97PC 26.5 60.9 22.4 65.5

NP97PD 69.6 12.9 96.4 09.6

NSP97PD 69.6 31.21 96.4 09.6

NP97E 98.8 31.21 95.5 38.8

NSP97E 98.8 05.81 95.5 38.8

NP97F 74.11 89.51 81.6 07.11

NSP97F 74.11 34.52 81.6 07.11

NP97G 76.21 36.02 52.7 09.21

NSP97G 76.21 23.72 52.7 09.21

LANIMONEZIS .miDH

12epyTevlaVllaB

.miD1H12epyTevlaVllaB

.miDH65epyTylfrettuB

evlaV

.miD1H65epyTylfrettuB

evlaVSEHCNI mm

2/1 51 67.2 41.1 - -

4/3 02 10.3 83.1 - -

1 52 92.3 45.1 - -

4/11 23 46.3 58.1 - -

2/11 04 89.3 71.2 15.5 59.2

2 05 34.4 06.2 57.5 72.3

2/12 56 21.5 38.2 81.6 66.3

3 08 74.5 53.3 64.6 49.3

4 001 79.6 33.4 61.7 35.4

6 051 - - 79.8 36.5

8 002 - - 52.11 07.6

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

2111

Technical Data and StandardsPhysical Properties of Thermoplastics Used In Asahi Valves*

ASTM STANDARD D-1784 A(American Society for Testing and Materials)This standard covers PVC and CPVC compounds usedin the manufacture of plastic pipe, valves, and fittings.It provides a means for selecting and identifyingcompounds on the basis of a number of physical andchemical criteria. Conformance to a particularmaterial classification in this standard requiresmeeting a number of minimum physical and chemicalproperties.

Standards

ASTM STANDARD D-3222This standard covers the polymerization method andphysical properties of PVDF (polyvinylidene fluoride)fluoroplastic materials for molding and extrusion.Organizations other than ASTM issue standards thatare commonly encountered in industrialthermoplastic piping design. The most important ofthese are described here.

ASTM STANDARD D-4101 (FORMERLY D-2146)This standard covers the polymeric content andphysical characteristics of PP (polypropylene) plasticmaterials for injection molding and extrusion.

ANSI B16.5This specification sets forth standards for bolt holes,bolt circles, and overall dimensions for steel 150 lbsflanges.

ANSI B1.20.1 (Was B2.1)(American National Standards Institute)This specification details the dimensions andtolerance for tapered pipe threads. This standard isreferenced in the ASTM standard for threadedfittings mentioned above.

* This data for reference only.

seitreporP tinU CVP CVP-IH CVPC PP FDVP dohteMtseT

ytivarGcificepS - 34.1 04.1 45.1 29.0 67.1 297DMTSA

htgnertSelisneT isp 0078-0967 0457-0117 0829-0148 0394-0124 0078-0897 836DMTSA

noitagnolE % 021-06 081-06 08-03 004-002 06-03 836DMTSA

suludoMelisneT 01 3 isp 974-124 124-293 805-974 471-611 302-471 836DMTSA

htgnertSlaruxelF isp 06651-01311 06721-01311 06651-01241 0829-0387 04941-09431 097DMTSA

suludoMlaruxelF 01 3 isp 604-773 433-092 054-124 232-302 162-812 097DMTSA

htgnertSevisserpmoC isp 01241-06721 01311-0148 06651-01241 01001-0148 01241-06721 596DMTSA

suludoMevisserpmoC 01 3 isp 162-232 812-981 092-742 061-131 302-541 596DMTSA

oitaRs'nossioP - 73.0 AN 53.0 44.0 82.0MTSA

097D/836D)RllewkcoR(ssendraH seerged 611-411 611-211 711 59 011 587DMTSA)dozI(htgnertStcapmI

hctoN-Vhtiwm/Jk 2 5-3 51-01 6-4 7-4 01-8 652DMTSA

ecnatsisertaeH Fº 041~23 041~32 491~23 491~4- 842~04- -erutarepmeTnoitcelfeD

)isp66ta(Fº 761-361 561-261 052 442-032 203 846DMTSA

noisnapxElamrehT01 5- /mm

Cº/mm8-6 8-7 8-6 21-11 21-11 696DMTSA

ytivitcudnoClamrehT Fºhm/lacK 51.0 11.0 41.0 90.0 11.0 771CMTSA

htgnertScirtceleiD hcni/Vk 09.0 AN 09.0 20.1 81.1 941DMTSA

ytivitsiseRemuloV hcni-mho 01x71.2 51 AN 01x82.2 61 01x39.1 61 01x79.1 51 752DMTSA

tnatsnoCcirtceleiD

051DMTSA

zH01 - 0.3-8.2 AN AN AN AN

zH06 - 51.3 AN 39.2 24.2 8.9

01 3 zH - 41.3 AN 29.2 14.2 5.9

01 6 zH - 58.2 AN 96.2 14.2 5.7

rotcaFnoitapissiD

051DMTSAzH06 01 2- 81.1 AN 90.1 AN 50.0

01 3 zH 01 2- 19.1 AN 01.1 440.0 840.0

01 6 zH 01 2- 27.1 AN 29.0 360.0 061.0.rh42noitprosbaretaW

ssenkcihthcni8/1% 70.0 AN 51.0 10.0 30.0 075DMTSA

ASAHI/AMERICARev. C 03-05

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Flow CharacteristicsFlow Characteristics

This table shows the relationship between valve opening andCv values. Each curve is the representative average of allsizes for a particular type of valve. Cv value is the percentageof the full open Cv. The Cv value can be found in the appro-priate section of this catalog.

Using the Cv value to calculate the differentialpressure or flow rate through a valve:

Whenever a fluid passes through a valve, there willbe a drop in pressure. The upstream pressure lessthe downstream pressure is know as the differen-tial pressure, or:

P1 - P

2 = ∆P

where,P

1 = upstream pressure

P2 = downstream pressure

∆P = differential pressure

Cv is the flow rate through a valve which will pro-duce a differential pressure of 1 psi.

∆P = (Q/Cv)2 s.g.Q = Cv√(∆P/s.g.)Cv = Q√(s.g./∆P)

where,∆P = differential pressure (psi)s.g.= specific gravityQ = flow rate (gpm)

100

90

80

70

60

50

40

30

20

10

0

Cv

VALU

E (%

)

0 10 20 30 40 50 60 70 80 90 100VALVE OPENING (%)

GLOBE VALVE

DIAPH

RAGMVALV

E

GAT

EVA

LVE

–SB

RPLU

G

MULTIP

ORT

BAL

LVA

LVE

GAT

EVA

LVE

- PPPLU

G

BUTT

ERFL

YVA

LVE

TYPE

21B

ALL

VALV

E

For further technical information consult factory.

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

2113

Type 21 Ball Valves

Type 23 Multiport Ball Valves

Part NumbersAll part numbers for Asahi/America products are seven digitslong. In general, the first four digits specify the product andthe last three digits specify the size. In this catalog, part num-bers will be referenced with the first four digits followed by"***", signifying that the size code should follow. The PartNumbers Table, below, defines the three digit code for variousvalve sizes.

Air-Pro, Duo-Pro, Electromni, FloSonex, Fluid-Lok, Labcock, Multiport, Omni, Poly-Flo, Poly-Pure, Purad, Proline, Pro-Tek, Pro-Vent, Proweld, and UltraPro are regis-tered trademarks of Asahi/America, Inc.

Hypalon is a registered trademark of E. I. du Pont de Nemours and Company.

AFLAS is a registered trademark of Asahi Glass Co., Ltd.

Halar is a registered trademark of Ausimont.

Trademarks

ydoB remotsalE noitcennoC 2/1 "4-"

CVP MDPE coS ***0152

CVP MDPE dhT ***1152

CVP MDPE glF ***2152

CVP MKF coS ***3152

CVP MKF dhT ***4152

CVP MKF glF ***5152

CVPC MDPE coS ***6152

CVPC MDPE dhT ***7152

CVPC MDPE glF ***8152

CVPC MKF coS ***9152

CVPC MKF dhT ***0252

CVPC MKF glF ***1252

PP MDPE coSNID ***2252

PP MDPE coSSPI ***3252

PP MDPE dhT ***4252

PP MDPE ttuB ***5252

PP MDPE glF ***6252

PP MKF coSNID ***7252

PP MKF coSSPI ***8252

PP MKF dhT ***9252

PP MKF ttuB ***0352

PP MKF glF ***1352

FDVP MKF coSNID ***2352

FDVP MKF coSSPI ***3352

FDVP MKF dhT ***4352

FDVP MKF ttuB ***5352

FDVP MKF glF ***6352

ydoB remotsalE noitcennoC 2/1 "2-" 2 2/1 "6-"

CVP MDPE coS ***1061 ***2061

CVP MDPE dhT ***1061 ***3061

CVP MDPE glF ***4061 ***4061

CVP MKF coS ***5061 ***6061

CVP MKF dhT ***5061 ***7061

CVP MKF glF ***8061 ***8061

CVPC MDPE coS ***9061 ***0161

CVPC MDPE dhT ***9061 ***1161

CVPC MDPE glF ***2161 ***2161

CVPC MKF coS ***3161 ***4161

CVPC MKF dhT ***3161 ***5161

CVPC MKF glF ***6161 ***6161

PP MDPE coSNID ***8361 ***8361

PP MDPE coSSPI ***8161 ***8161

PP MDPE dhT ***9161 ***9161

PP MDPE ttuB ***0261 ***0261

PP MDPE glF ***1261 ***1261

PP MKF coSNID ***2561 ***2561

PP MKF coSSPI ***2261 ***2261

PP MKF dhT ***3261 ***3261

PP MKF ttuB ***4261 ***4261

PP MKF glF ***5261 ***5261

FDVP MKF coSNID ***6661 ***6661

FDVP MKF coSSPI ***6261 ***6261

FDVP MKF dhT ***7261 ***7261

FDVP MKF ttuB ***8261 ***8261

FDVP MKF glF ***9261 ***9261

eziSlanimoN aciremA/ihasA eziSlanimoN aciremA/ihasA

)sehcni( rebmuNtraP )sehcni( rebmuNtraP

8/3 300**** 5 050****

2/1 500**** 6 060****

4/3 700**** 8 080****

1 010**** 01 001****

4/11 210**** 21 021****

2/11 510**** 41 041****

2 020**** 61 061****

2/12 520**** 81 081****

3 030**** 02 002****

4 040**** 42 042****

Quarter-Bloc Ball ValvesydoB remotsalE noitcennoC "2-"2/1

CVP MDPE COS ***0461

ydoB remotsalE noitcennoC "4-"1

CVP MDPE glF ***7031

Constant Flow Valves

Gate ValvesydoB etaG remotsalE noitcennoC 1 2/1 "41-"

CVP PP MDPE glF ***1521

CVP RBS MDPE glF ***2521

ASAHI/AMERICARev. C 03-05

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Part Numbers

Damper Butterfly Valves

Type 55 Butterfly Valves

Type 56 Actuators

Type 56 Butterfly Valves

Type 75 Actuators

Type 75 Butterfly Valves

Omni Ball Valves

Labcock Ball Valves

Electromni Valves

Ball Valve Actuators

Note:Not all ball or butterfly actuators can be used withall valve types and sizes. Consult price list.

ydoB remotsalE noitcennoC 8/3 "3-"

CVP MDPE coS ***0701

CVP MDPE dhT ***1701

CVP MKF coS ***4801

CVP MKF dhT ***5801

CVPC MDPE coS ***2701

CVPC MDPE dhT ***3701

CVPC MKF coS ***6801

CVPC MKF dhT ***7801

ydoB remotsalE noitcennoC 8/3 "2-"

CVP MDPE coS ***5102

CVP MDPE dhT ***6102

CVP MKF coS AOP

CVP MKF dhT AOP

CVPC MDPE coS ***7102

CVPC MDPE dhT ***8102

CVPC MKF coS AOP

CVPC MKF dhT AOP

ydoB csiD remotsalE 1 2/1 "41-" "61

CVP PP MDPE ***0371 A/N

CVP PP MKF ***1371 A/N

CVP PP elirtiN ***2371 A/N

PP PP MDPE ***2571 ***0371

PP PP MKF ***4571 ***1371

PP PP elirtiN ***3571 ***2371

FDVP FDVP MDPE ***4471 ***4471

FDVP FDVP MKF ***5471 ***5471

ydoB csiD remotsalE "42-"81

PP PP MDPE ***1011

PP PP notiV ***2011

PP PP elirtiN ***3011

FDVP FDVP MDPE ***4011

FDVP FDVP MKF ***5011

ydoB remotsalE noitcennoC "4/1

CVP MDPE TFxTF 2006701

CVP MDPE TMxTM 2007701

CVP MDPE HxTM 2008701

CVP MDPE HxH 2009701

CVP MDPE TMxTF 2000801

CVP MDPE HxTF 2002801

CVP MDPE LExTM 2009801

cirtcelE

elbisreveR,feihC,29seireS ***1002

retsaMretrauQ,49seireS ***5802

inmortcelE,38seireS ***2002

efaSliaF-cirtcelE ***8402

citamuenP97seireS

riA-ot-riA ***1032

gnirpS-ot-riA ***2032

cirtcelE

elbisreveR,feihC,29seireS ***2971

retsaMretrauQ,49seireS ***3971

efaSliaF-cirtcelE ***8402

citamuenP97seireS

riA-ot-riA ***4971

gnirpS-ot-riA ***5971

cirtcelE

elbisreveR,feihC,29seireS ***6002

retsaMretrauQ,49seireS ***6802

efaSliaF-cirtcelE ***8402

citamuenP97seireS

riA-ot-riA ***5132

gnirpS-ot-riA ***6132

ydoB csiD taeSreveL raeG

"5-"2 "01-"2

norIelitcuDdetaoCyxopE EFTP EFTP ***7171 ***9171

ydoB csiD epyT 1 2/1 "42-"

FDVP FDVP reveL ***7011

FDVP FDVP raeG ***7011AS-i Bus SystemcirtcelE feihC,29seireS 0297042

97seireScitamuenP97E-97A)yaw-2(

riAotriAgnirpSotriA

0107042

97seireScitamuenP97G-97F)yaw-2(

riAotriAgnirpSotriA

0407042

97seireScitamuenP97E-97A)yaw-3(

riAotriAgnirpSotriA

1107042

Type SP Pool-Pro Butterfly Valves

ydoB csiD taeSreveL raeG

"8-"2/11 "01-"8

CVP CVP MDPE ***8271 ***8271

PDCPD Butterfly ValvescsiD&ydoB taeS repO "82 "23 "63 "04

DPCDPMDPE

***1271raeG 082 023 063 004

DPCDPMKF

***3271raeG 082 023 063 004

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

2115

Part NumbersType 14 TU Manual Diaphragm Valves

Type 14 Pnuematic Air-to-Air DiaphragmType 14 Pnuematic Air-to-Spring Diaphragm

Type 15 Flanged Manual Diaphragm Valves

ydoB tennoB remotsalE noitcennoC 2/1 "2-"

CVP CVP MDPE COS ***6251

CVP CVP MDPE DHT ***7251

CVP CVP EFTP COS ***8251

CVP CVP EFTP DHT ***9251

CVPC PP MDPE COS ***0351

CVPC PP MDPE DHT ***1351

CVPC PP EFTP COS ***2351

CVPC PP EFTP DHT ***3351

PP PP MDPE coSNID ***5351

PP PP MDPE coSSPI ***4351

PP PP MDPE dhT ***7351

PP PP MDPE ttuB ***6351

PP PP EFTP coSNID ***9351

PP PP EFTP coSSPI ***8351

PP PP EFTP dhT ***1451

PP PP EFTP ttuB ***0451

FDVP GPP EFTP coSNID ***3451

FDVP GPP EFTP coSSPI ***2451

FDVP GPP EFTP dhT ***5451

FDVP GPP EFTP ttuB ***4451

FDVP FDVP EFTP coSNID ***7451

FDVP FDVP EFTP coSSPI ***6451

FDVP FDVP EFTP dhT ***9451

FDVP FDVP EFTP ttuB ***8451

ydoB tennoB remotsalE noitcennoC 2/1 "2-"

CVP GPP MDPE coS ***9851

CVP GPP MDPE dhT ***1951

CVP GPP MDPE glF ***3241

CVP GPP EFTP coS ***8851

CVP GPP EFTP dhT ***0951

CVP GPP EFTP glF ***4241

CVPC GPP MDPE coS ***7951

CVPC GPP MDPE dhT ***9951

CVPC GPP MDPE glF ***5241

CVPC GPP EFTP coS ***6951

CVPC GPP EFTP dhT ***8951

CVPC GPP EFTP glF ***6241

PP GPP MDPE coSNID ***4481

PP GPP MDPE coSSPI ***5681

PP GPP MDPE dhT ***2481

PP GPP MDPE ttuB ***7681

PP GPP MDPE glF ***7241

PP GPP EFTP coSNID ***3481

PP GPP EFTP coSSPI ***6681

PP GPP EFTP dhT ***1481

PP GPP EFTP ttuB ***8681

PP GPP EFTP glF ***8241

FDVP GPP MDPE coSNID ***4881

FDVP GPP MDPE coSSPI ***7881

FDVP GPP MDPE dhT ***5881

FDVP GPP MDPE ttuB ***6881

FDVP GPP MDPE glF ***2241

FDVP GPP EFTP coSNID ***4381

FDVP GPP EFTP coSSPI ***9681

FDVP GPP EFTP dhT ***3381

FDVP GPP EFTP ttuB ***0781

FDVP GPP EFTP glF ***9241

ydoB tennoB mgarhpaiD "6-"5

CVP CVP MDPE ***1641

CVP CVP EFTP ***2641

CVPC PP MDPE A/N

CVPC PP EFTP A/N

PP PP MDPE ***5641

PP PP EFTP ***6641

FDVP GPP EFTP ***8641

FDVP FDVP EFTP ***7641

ydoB tennoB remotsalE noitcennoC 2/1 "2-"

CVP GPP MDPE coS ***7751

CVP GPP MDPE dhT ***6751

CVP GPP MDPE glF ***3141

CVP GPP EFTP coS ***9751

CVP GPP EFTP dhT ***8751

CVP GPP EFTP glF ***4141

CVPC GPP MDPE coS ***1851

CVPC GPP MDPE dhT ***0851

CVPC GPP MDPE glF ***5141

CVPC GPP EFTP coS ***3851

CVPC GPP EFTP dhT ***2851

CVPC GPP EFTP glF ***6141

PP GPP MDPE coSNID ***7481

PP GPP MDPE coSSPI ***0681

PP GPP MDPE dhT ***8481

PP GPP MDPE ttuB ***1681

PP GPP MDPE glF ***7141

PP GPP EFTP coSNID ***9481

PP GPP EFTP coSSPI ***9581

PP GPP EFTP dhT ***0581

PP GPP EFTP ttuB ***2681

PP GPP EFTP glF ***8141

FDVP GPP MDPE coSNID ***2981

FDVP GPP MDPE coSSPI ***5981

FDVP GPP MDPE dhT ***3981

FDVP GPP MDPE ttuB ***4981

FDVP GPP MDPE glF ***1241

FDVP GPP EFTP coSNID ***6481

FDVP GPP EFTP coSSPI ***3681

FDVP GPP EFTP dhT ***5481

FDVP GPP EFTP ttuB ***4681

FDVP GPP EFTP glF ***9141

ydoB tennoB mgarhpaiD 2/1 "4-"

CVP CVP MDPE ***1641

CVP CVP EFTP ***2641

CVPC PP MDPE ***3641

CVPC PP EFTP ***4641

PP PP MDPE ***5641

PP PP EFTP ***6641

FDVP GPP EFTP ***8641

FDVP FDVP EFTP ***7641

Type 14 Flanged Manual Diaphragm Valves

ASAHI/AMERICARev. C 03-05

116

Part Numbers

Ball Check Valves

Ball Foot Valves

ydoB taeS noitcennoC 4/3 "8-"

CVP MDPE glF ***1021

PP MDPE glF ***2021

FDVP nolfeT glF ***3021

Swing Check Valves

lairetaM 2/1 "21-"

MDPE ***3113

dednoB-EFTP ***4113

dednoB-FDVP ***5113

AV Gaskets

ydoB noitcennoC detautcA 2/1 "4-"

CVP glF citamuenP ***1052

CVP glF cirtcelE ***1022

PP glF citamuenP ***2052

PP glF cirtcelE ***2022

EFTP glF citamuenP ***3052

EFTP glF cirtcelE ***3022

FDVP glF citamuenP ***4052

FDVP glF cirtcelE ***4022

Globe Control Valves

ydoB remotsalE noitcennoC 2/1 "4-"

CVP MDPE coS ***0621

CVP MDPE dhT ***1621

CVP MDPE glF ***2621

PP MDPE coSNID ***4621

PP MDPE coSSPI ***7621

PP MDPE dhT ***5621

PP MDPE glF ***6621

Globe Valves

ydoB noitcennoC 2/1 "2-"

CVP dhT ***1631

CVP glF ***0631

PP dhT ***3631

PP glF ***2631

Type A Pressure Relief Valves

ydoB remotsalE noitcennoC 2/1 "2-" "4-"3

CVP MDPE coS ***7521 ***6521

CVP MDPE dhT ***7521 ***7521

CVP MDPE glF ***8521 ***8521

Sediment Strainers

Sight Glass Valves

ydoB tennoB mgarhpaiD "01-"8

CVP CVP MDPE ***6211

CVP CVP EFTP ***7211

CVPC PP MDPE A/N

CVPC PP EFTP A/N

PP PP MDPE ***2311

PP PP EFTP ***3311

FDVP GPP EFTP ***6311

Type G Flange ManualDiaphragm Valves

ydoB remotsalE noitcennoC 2/1 "2-" "4-"3

CVP MDPE coS ***0121 ***0121

CVP MDPE dhT ***0121 ***1121

CVP MDPE glF ***2121 ***2121

CVP MKF coS ***3121 ***3121

CVP MKF dhT ***3121 ***4121

CVP MKF glF ***5121 ***5121

CVPC MDPE coS ***6121 ***6121

CVPC MDPE dhT ***6121 ***7121

CVPC MDPE glF ***8121 ***8121

CVPC MKF coS ***9121 ***9121

CVPC MKF dhT ***9121 ***0221

CVPC MKF glF ***1221 ***1221

PP MKF coSNID ***6721 ***6721

PP MKF coSSPI ***6221 ***6221

PP MKF dhT ***7221 ***7221

PP MKF ttuB ***8221 ***8221

PP MKF glF ***9221 ***9221

FDVP MKF coSNID ***0921 ***0921

FDVP MKF coSSPI ***0321 ***0321

FDVP MKF dhT ***1321 ***1321

FDVP MKF ttuB ***2321 ***2321

FDVP MKF glF ***3321 ***3321

ydoB remotsalE noitcennoC 2/1 "2-"

CVP MDPE coS ***5321

CVP MDPE dhT ***6321

CVP MDPE glF ***7321

CVP MKF coS ***8321

CVP MKF dhT ***9321

CVP MKF glF ***0421

ydoB slaeS noitcennoC 4/3 "1-"

CVP MDPE glF ***3331

CVP MKF glF ***4331

PP MDPE glF ***6331

PP MKF glF ***7331

Type E Pressure Relief ValvesydoB noitcennoC 2/1 "2-" "4-"3

CVP GLF ***0131 ***0131

CVP DHT ***1131 -

PP GLF ***2131 ***2131

PP DHT ***3131 -

FDVP GLF ***4131 ***4131

EFTP GLF ***5131 ***5131

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

117

ASAHI/AMERICAASAHI/AMERICAActuation and ControlsActuation and Controls

s and

Series 92 & 94

Series 79 eumatic Actuators

Globe Controls

AS-i Bus Systems

Positioners

ASAHI/AMERICARev. C 03-05

118

Actuators, Positioners & AccessoriesAsahi/America’s pneumatic and electric actuators havepushed the state-of-the-art since 1987. Today’s offeringshave added numerous features and material choices toaccommodate the broadest range of applications.

We have been the principle pioneer of corrosionresistant thermoplastic valves, actuation and pipe inthe United States, providing a broad product line,extensive engineering and custom design services. Ourpneumatic and electric actuation products have beensignificantly expanded, dictated by customer needs.

We have developed and currently manufacture theindustry’s most extensive line of corrosion resistantactuators. This product line consists of pneumaticactuators, electric actuators and a broad range of optionsand communication packages, which include solenoids foron/off applications, positioning devices for modulatingapplications, and auxiliary limit switches for positionindication (also used for safety interlock).

Asahi/America realizes that actuator performance ispriority one for our customers, that is the reason thatwe consider quality as our number one priority. There isnothing worse than an actuator that has failed to perform.There are many repercussions resulting in a failedactuator such as lost product batches, costly repairs,costly downtime, etc. It is a well-known fact that a productthat fails to perform will directly reduce the confidenceof the user and almost always result in the user selectinganother manufacturer; this is why Asahi/America hassuch high quality standards.

Our high quality standards have paid off with multipleactuators (electric and pneumatic) in the AquariumIndustry, Water Treatment Municipalities, ChemicalManufacturing Facilities, Landfill Industries, Off-shoreIndustries, Semiconductor manufacturing, etc.

All of Asahi/America’s actuators employ ISO and NAMURmounting, which has become an industry standard. Byconforming to these standards, Asahi/America is ableto increase inventory levels of standard mounting kits forvalves as well as for options (auxiliary limit switches,modulating devices, solenoids,etc.). These standards alsoallow for simple assembly and installation of the productsin the field. The actuation products shown here weredeveloped around the following objectives:

Variety:Variety:Variety:Variety:Variety:We offer 8 models of electric actuators available in 3materials; and 10 models of pneumatic actuators, whichare also available in 3 materials.

Flexibility:Flexibility:Flexibility:Flexibility:Flexibility:Our actuators have the ability to interface with a PLC/DCS computer system, flow controllers, BUS Systems,etc; allowing for customization to meet specific customerneeds. We also offer a full compliment of options such asauxiliary limit switches, solenoid valves, positioning devices,transmitters, spring return and battery back up failsafeunits.

Reliability:Reliability:Reliability:Reliability:Reliability:Each actuator has been designed for a minimum life of250,000 cycles. Each actuator is also 100% cycle testedprior to shipment (not random sample tested) to ensurethat you are receiving a quality product that will performto your satisfaction.

Compact Size:Compact Size:Compact Size:Compact Size:Compact Size:Asahi/America’s actuators have been designed with thehighest torque to weight ratios in the industry. This lowweight equates to less time, effort, and cost associatedwith installation.

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

119

Table of Contents

Corrosion Resistance:Corrosion Resistance:Corrosion Resistance:Corrosion Resistance:Corrosion Resistance:Asahi/America actuators are designed to withstand thetoughest corrosive environments, with models availablein Polyamide, Rilsan, SS, Zytel, and baked Powder Coating;all with SS Trim.

Response:Response:Response:Response:Response:Since we design, manufacture, and inventory our actuatorproducts at our Malden, Ma. facility, we can respondquickly to our customer needs. These needs could beactuator parts, complete actuators, or a completeactuated valve package.

Cost Effectiveness:Cost Effectiveness:Cost Effectiveness:Cost Effectiveness:Cost Effectiveness:We pride ourselves on offering a superior product atcompetitive prices. Our goal is to offer the best qualityand most features while priced at the level of lessequipped actuators.

Engineering:Engineering:Engineering:Engineering:Engineering:Since the design, manufacturing, and testing is done atour Massachusetts facility, we can supply exceptionaltechnical support for installation and troubleshootingalong with assuming full responsibility for product qualityand performance.

Private Labeling:Private Labeling:Private Labeling:Private Labeling:Private Labeling:We can design and fabricate a variety of products to suitcustomer needs. Customizing the look of our actuatorsis not an issue with the use of our Powder Coating Shoplocated in our facility.

Traceability:Traceability:Traceability:Traceability:Traceability:Each actuator receives a serial number so that it may betraced back to the original parts. This allows us to knowwhat actuator was shipped with what valve (if applicable)and with what options (if applicable).

Inspection:Inspection:Inspection:Inspection:Inspection:All actuator components are fully inspected as ourAssembly and Quality Control Department receives them.When actuators are ready to ship, they undergo cycletesting by our shop personnel, who then signs off on theproduct along with the Production Manager. The unitsare then sent to Quality Control Department where theyagain are tested and signed off by QC personnel.

120 Pneumatic Actuators123 Series 79 A & B124 Series 79 C & D125 Series 79 E F & G126 Pneumatic Actuators Dimensions, Cycle Times & Weights127 Pneumatic Actuator Options128 Westlock Top-Mounted Switch Box129 Pneumatic Actuator with Asco Solenoid130 Pneumatic Option131 Integral Travel Stop132 Westlock K-10 Positioner133 Westlock P-10 Positioner134 High Temperature Actuator 180 Degree Actuator135 AS-i Bus System139 Electric Actuators140 Series 92 Electric Actuator142 Series 94 Electric Actuator144 Series 87 Electric Actuator145 Local Remote Station146 Series 92, 94 & 87 Wiring Schematics148 Electric Actuator Options149 Part Numbers

Actuators, Positioners & Accessories

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Pneumatic Actuators IntroductionAsahi/America’s Series 79P pneumatic actuators forquarter turn ball and butterfly valves provide accurateand dependable control, especially in corrosiveapplications.

The units are compact, yet extremely durable andavailable in output torques from 60 to 17,000 inch-poundsbased on an 80-psi air supply.

Three standard actuator materials are offered: glassreinforced polyamide, cataphoresis & rilsan coated castaluminum alloy, and 316 Stainless Steel; all of whichincorporate ISO and NAMUR mounting configurations forsimple installation of accessories. These material choicesprovide excellent protection from adverse environments& corrosive process materials.

Two versions of this actuator are offered: single acting(air to spring or “failsafe”) and double acting (air to air),both versions utilize a double piston, double rack andpinion design.

There are definitive advantages for using the rack andpinion design; the accuracy of translating linear to rotarytorque is one. This is especially important in a modulatingapplication. Another advantage is the constant torqueoutput throughout the travel, which simplifies actuatorto valve sizing.

OperationOperationOperationOperationOperationSingle and Double Acting:Pressurized air is introduced via the bottom port anddisplaces two opposed pistons. When the pistons aredisplaced, they in turn rotate the actuator output shaftcounterclockwise, which opens the valve. This action isthe same for single acting and double acting actuators.

Single Acting:When the pressurized air is removed from the bottomport, the compressed springs located at the opposite sideof the pistons relax. As the springs relax, they in turnrotate the actuator output shaft in a clockwise rotation,which closes the valve. Although the term “relax” is used,the springs are NEVER fully relaxed, and are ALWAYSunder tension, so caution must be exercised.

Double Acting:When the pressurized air is removed from the bottomport, the unit remains in the same position untilpressurized air is applied to the top port (unlike the singleacting actuator). When the pressurized air is introducedto the top port, it is channeled to the opposite side ofthe pistons. This pressure on the pistons drives themto their original position, which in turn rotates theactuator output shaft in a clockwise direction, whichcloses the valve.

Engineering SpecificationsEngineering SpecificationsEngineering SpecificationsEngineering SpecificationsEngineering Specifications• Body and End Cap Material: Cast Aluminum body (Cataphoresis and Rilsan coated inside and outside), glass filled Polyamide, 316 SS

• Shaft: 303 SS or Cataphoresis coated with double O-ring seal on top and bottom

• Temperature Range: -25ºF to 195ºF*

• O-ring Material: Self Lubricating BUNA-N

• Output Torque Range: 60 in/lbs to 17,000 in/lbs

• Supply Air: 60 psi minimum, 120 psi maximum

• Air Connections: 1/4” FNPT

• Mounting Dimensions: ISO and NAMUR Standards

Sample SpecificationSample SpecificationSample SpecificationSample SpecificationSample SpecificationAll Series 79 Pneumatic Actuators shall be doublepiston, double rack and pinion design with body and endcap materials cast aluminum Cataphoresis and Rilsancoated inside and outside, glass filled Polyamide, or 316Stainless Steel. Shaft shall be 303 Stainless Steel orCataphoresis coated steel with double O-ring seals ontop and bottom. Actuators shall have 1/4” FNPT airconnections, and visual position indicator. Single actingversions (spring return) shall have concentric springsets. All actuators shall have ISO bolt circle and NAMURmounting dimensions for the installation of optionalaccessories, as manufactured by Asahi/America, Inc.

*For higher temperatures, see our High Temp Actuatoron page 138.

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

121

Pneumatic Actuators Actuator SelectionPneumatic Actuator Sales Questionnaire

A concentric spring set consists of a number of springslocated inside one another. This has two (2) advantages.First, the spring pressure is in the center of the pistonfor a constant output torque and no side loading of thepiston to create premature wearing of parts. Second,the concentric spring set allows the removal of springsto compensate for lower air supply pressures whilemaintaining constant output torque by applying pressureto the center of the piston.

Torque output for single acting (spring return) modelsvaries according to the compression rate of the springs.Output torque decreases on the air stroke as the springsare compressed, and decreases in the spring stroke asthe springs relax and extend. Reference the torque charton page 6 and use it to determine the correct number ofsprings required for your application.

Torque and Air PressureTorque and Air PressureTorque and Air PressureTorque and Air PressureTorque and Air PressureTwo (2) pieces of information are required for properselection of a pneumatic actuator:

First is Valve breakaway torque. This is the amount oftorque required to “break” the ball, plug or disc away fromthe seat. It is calculated from the differential pressure,type of media, contact area between sealing members,etc. Once this is determined, it is multiplied by a safetyfactor to take into account unknowns such as the amountof time a valve has been in the closed position (somesealing members may take a set, making them difficultto separate) and corrosion buildup.

Second is the air supply to which a conservativeapproach is required. If an actuator is located adjacentto the compressor, it will most likely see the full 80 psi.But if the actuator is located 100 yards away with leakyair fittings, then the actuator may see only a fraction ofthe 80 psi that the compressor is producing. So if anactuator is sized for a supply of 80 psi, and the actuatorsees 60 psi because of leaky fittings, there will not beenough output torque from the actuator to cycle thevalve.

If the required torque of a valve (including the 25% safetyfactor) equals or exceeds the output torque of theactuator, then the next size actuator should be selected.

Example of Pneumatic Actuator SelectionExample of Pneumatic Actuator SelectionExample of Pneumatic Actuator SelectionExample of Pneumatic Actuator SelectionExample of Pneumatic Actuator SelectionSelect the proper actuator for the following application:

Single Acting (Spring Return) Fail CloseSingle Acting (Spring Return) Fail CloseSingle Acting (Spring Return) Fail CloseSingle Acting (Spring Return) Fail CloseSingle Acting (Spring Return) Fail CloseSPECS:SPECS:SPECS:SPECS:SPECS: Valve torque = 250 in/lbs

Air supply pressure = 60 psiFIND:FIND:FIND:FIND:FIND: Required valve torque 313 in/lbs

Spring end torque (336) Air start torque @ 60 psi (348)

ANSWER:ANSWER:ANSWER:ANSWER:ANSWER: C579PSN with 4 springs per side

RACK AND PINION SCOTCH YOKE

TOR

QU

E

TRAVEL

DOUBLE ACTING

TOR

QU

E

90°0°TRAVEL

90°0°

SPRING RETURN

TOR

QU

E

AIR STROKE (CCW)90°0°

TOR

QU

E

TRAVEL90°

RACK AND PINION SCOTCH YOKE

The following questions need to be asked tomake a proper recommendation:• Air to Air or Air to Spring?• Supply Air Available?• On/Off Modulating?• Positioner? 3-15 psi or 4-20 mA (analogue or digital) ?• Solenoid NEMA Rating? 4 or 7?• Environment ? Temp, Corrosion Resistance?• Feedback? Switches NEMA 4 or NEMA 7?

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Pneumatic Actuators Actuator SelectionTorque Air to Air (Inch-Pounds)

Torque Air to Spring (Inch-Pounds)

Torque Air to Air (Inch-Pounds)

* Standard Spring Set Caution: Springs under tension. Only factory or authorized personnel may safely replace springs using special tools and equipment

ledoM gnirpS)isp(erusserPylppuS

ISP04 ISP06 ISP08 ISP001 ISP021 ekortSgnirpSteS tratS dnE tratS dnE tratS dnE tratS dnE tratS dnE tratS dnE

SP97A 1 34 92 77 36 111 79 641 231 281 861 04 622 56 54 99 97 431 411 071 051 85 833 84 12 68 55 121 09 751 621 28 15*4 97 54 411 08 051 611 29 85

SP97B 1 95 93 501 58 061 041 512 591 662 642 26 242 18 45 631 901 191 461 242 512 39 663 65 13 111 68 661 141 712 291 611 19*4 201 16 751 611 802 761 141 001

SP975B 1 321 98 312 471 603 562 514 873 794 454 811 182 761 211 752 991 173 913 544 283 971 5213 611 66 302 051 223 572 783 033 322 571*4 481 79 603 822 763 472 072 291

SP97C 1 071 021 303 352 164 114 516 565 257 207 561 5112 342 171 104 923 555 384 296 026 742 5713 561 06 323 812 774 273 416 905 853 352*4 092 361 444 713 185 454 314 682

SP975C 1 433 582 055 594 377 417 1201 969 6221 3611 491 1412 252 171 854 763 576 875 439 748 1211 6101 813 0323 304 572 716 084 288 067 8501 219 704 3824 843 481 855 283 038 376 699 708 594 633*5 784 892 967 495 229 317 575 893

SP97D 1 825 114 248 527 8511 1401 1651 4441 3881 6671 452 7312 883 381 207 794 8101 318 1241 6121 3471 8351 284 7723 265 752 878 375 1821 679 3061 8921 227 7144 174 341 787 954 0911 268 2151 4811 638 805*5 224 92 837 543 1411 847 3641 0701 059 755

SP975D 12 465 532 8201 076 3271 5631 2632 4002 5862 7232 489 6263 948 104 4451 6901 3812 5371 6052 8502 3521 5084 076 871 5631 378 4002 2151 7232 5381 6741 489*5 6811 506 5281 4421 8412 7651 4471 3611

SP97E 1 6331 3311 4122 1102 5903 2982 1124 8004 8115 5194 627 3252 419 165 2971 9341 3762 0232 9873 6343 6964 3434 8921 5493 5041 577 6822 6561 2043 2772 9034 9763 2691 23314 389 182 4681 2611 0892 8722 7883 5813 6542 4571*5 2961 218 8082 8291 5173 5382 6082 6291

SP97F 1 9432 4102 5093 0753 0465 5035 6187 1847 9749 4419 3941 85112 5951 1501 1513 7062 6884 2434 2607 8156 5278 1818 6542 21913 7352 4751 2724 9033 8446 5845 1118 8417 9843 62524 3291 596 8563 0342 4385 6064 7947 9626 8634 0413*5 6861 341 1243 8781 7955 4504 0627 7175 0294 7733

SP97G 12 8116 2904 28101 6518 91441 39321 76791 14771 71042 19912 5074 97623 6344 2421 0058 6035 73721 3459 58081 19841 53322 14191 5557 16344 5466 3952 28801 0386 03261 87121 48402 82461 86201 6126*5 1739 1514 91741 9949 96981 94731 74921 7277

.oNledoM)isp(erusserPylppuS

04 06 08 001 021P97D 566 979 4921 8961 0202P975D 558 4561 9432 8892 1133

P97E 9581 7372 8163 4374 1465P97F 7053 3605 8976 4798 73601P97G 7978 16821 89071 64422 69662

.oNledoM)isp(erusserPylppuS

04 06 08 001 021P97A 96 301 731 271 802P97B 101 741 202 752 803P975B 402 092 693 694 535P97C 582 814 675 037 768P975C 574 196 929 2611 7631

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

123

Parts List (A79,B79 & B579)

Pneumatic Actuators A79,B79&B579

* Not used on A79 Actuators*1 Nickel PTFE Coated Steel For 316SS ActuatorsNote: Cataphoresis & Rilsan Coated Aluminum Available for A79, B79 & B579 Polyamide Available for A79 & B79 316SS Available for B79

12

3

4

5 67

89

1011

15

14

1316

12

STRAP

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61 tfahS 1 975B&97BleetSsselniatS30397AroftresnISS303htiwedimayloP

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Multiport Ball ValvesPneumatic Actuators C79,C579,D79&D579

Parts List (C79, C579, D79 & D579)

12

3

4

5 67

89

1011

15

14

1316

12

17

*1 Nickel PTFE Coated Steel For 316SS ActuatorsNote: Cataphoresis Coated Aluminum Available for C79, C579,D79 & D579 Polyamide Available for C79 & D79 316SS Available for C79 & D79

STRAP

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61 tfahS 1 97D&975C,97CrofleetSsselniatS303975DrofleetSdetaoCsiserohpataC

71 raeGnoiniP 1 yollAmunimulAdetaoCsiserohpataC

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

125

Parts List (E79, F79 & G79)

Pneumatic Actuators E79,F79&G79

12

3

4

5 67

89

1011

15

14

1316

12

1720

19

* E79 uses 12 Allen Screws

STRAP

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8 rotacidnInoitisoP 1 97EroflatecayloP97G&97FrofPP

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E

BOTTOM VIEW

K: ThreadL: Depth, 4 Holes

F: Bolt Circle

FRONT VIEW

4xM5,Depth:6mm

JC

G H

RTOP VIEW

S

Solenoid Pat: NAMUR

2xM5,Depth:8mm

.944

1.26

1/4" NPT2 Holes

Z

SIDE VIEWBottom Output: DIN-3337

Q1

P

Q145

D.47

X

.16M5

Y

.16

Top Output: NAMUR

Pneumatic Actuators

Air Consumption (Cubic Inches.) Cycle Time (Seconds per Stroke)

Weight (In Pounds) Note: Actuator supplied with 80 psi, and no load

Dimensions (IN.)

* Polyamide Glass Filled

ledoM C DE

F G H J K L P 1Q R S X Y ZA-A SA

P97A 65.2 87.0 92.4 56.5 56.1 74.1 22.1 53.3 mm5 93.0 55. 334.0 51.3 81.1 13.0 92.0 35.0P97B 51.3 81.1 29.4 03.6 69.1 37.1 24.1 33.4 mm6 74.0 30.1 97.0 51.3 81.1 93.0 34.0 95.0P975B 26.3 81.1 57.5 46.7 57.2 80.2 77.1 08.4 mm8 74.0 62.1 59.0 51.3 81.1 93.0 34.0 95.0P97C 28.3 81.1 61.7 92.9 57.2 61.2 58.1 00.5 mm8 95.0 62.1 59.0 51.3 81.1 93.0 34.0 95.0P975C 56.4 81.1 99.7 21.01 57.2 63.2 61.2 38.5 mm8 95.0 62.1 59.0 51.3 81.1 93.0 34.0 95.0

P97D 61.5 81.1 12.9 82.21 57.2 46.2 63.2 43.6 mm8 95.0 62.1 59.0 51.3 81.1 36.0 93.0 57.0P975D 43.6 81.1 78.01 52.41 20.4 70.3 19.2 25.7 mm01 97.0 75.1 81.1 51.3 81.1 36.0 93.0 81.1

P97E 31.7 81.1 47.31 68.81 20.4 07.3 72.3 13.8 mm01 97.0 75.1 81.1 51.3 81.1 36.0 93.0 81.1P97F 47.8 79.1 84.71 45.32 29.4 27.4 71.4 17.01 mm21 97.0 39.1 24.1 21.5 81.1 62.1 38.0 05.1P97G 53.01 79.1 36.02 23.72 15.5 13.5 28.4 23.21 mm61 89.0 39.1 24.1 21.5 81.1 62.1 38.0 05.1

.oNledoMriAotriA gnirpSotriA

nepOAtroP

esolCBtroP ekortSriA

P97A 85.4 50.3 85.4P97B 51.9 01.6 51.9P975B 00.71 52.51 00.71P97C 53.12 25.91 53.12P975C 66.93 65.33 66.93

P97D 28.84 27.24 28.84P975D 45.19 33.97 45.19

P97E 01.521 59.511 01.521P97F 34.323 912 34.323P97G 57.046 71.724 57.046

.oNledoMriAotriA gnirpSotriA

nepOAtroP

esolCBtroP

nepOAtroP

esolCBtroP

P97A 01.0 01.0 51.0 03.0P97B 51.0 51.0 02.0 04.0P975B 02.0 02.0 04.0 08.0P97C 52.0 52.0 06.0 01.1P975C 03.0 03.0 00.1 05.1

P97D 04.0 04.0 07.1 00.2P975D 05.0 05.0 07.2 09.3

P97E 06.0 06.0 08.3 05.5P97F 02.1 02.1 08.5 00.21P97G 00.2 00.2 02.81 00.91

.oNledoMmunimulA *GAP SS613

A-A S-A A-A S-A A-A S-AP97A 0.1 3.1 37.0 1.1 A/N A/NP97B 2.2 8.2 7.1 3.2 9.3 1.5P975B 3.3 1.5 A/N A/N A/N A/NP97C 1.4 7.5 1.3 7.4 2.8 4.9P975C 8.5 8.8 A/N A/N A/N A/N

P97D 9.7 7.21 5.6 11 3.31 91P975D 31 2.02 A/N A/N A/N A/N

P97E 02 53 A/N A/N A/N A/NP97F 93 3.08 A/N A/N A/N A/NP97G 86 5.821 A/N A/N A/N A/N

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

127

AA

VIEW 3D

CAM

VIEW A-A

Pneumatic ActuatorsTroubleshootingWhat if valve does not cycle?What if valve does not cycle?What if valve does not cycle?What if valve does not cycle?What if valve does not cycle?

1. No power source to solenoid. Check for power.2. Power source disconnected. Check for broken

wire or loose connection.3. Low or wrong power source. Check for proper

voltage.4. Air not supplied to solenoid valve. Check air supply.5. Air supply set too low. Adjust air pressure.6. Speed control on solenoid valve set incorrectly.

Adjust.7. Filter regulator clogged or dirty. Inspect and clean.8. Lubricant in air supply not compatible with O-ring

material. Consult factory for chemical resistance.9. Manual override engaged on solenoid. Dis-engage.

What if the valve does not fully open or close?What if the valve does not fully open or close?What if the valve does not fully open or close?What if the valve does not fully open or close?What if the valve does not fully open or close?1. Air supply set too low. Adjust pressure.2. Speed control on solenoid valve set incorrectly.

Adjust.3. Foreign material is caught in valve limiting travel.

Inspect valve and replace parts as needed as perthe appropriate IOM.

4. Actuator not properly sized for an air supply ofless than 80-psi.

5. Filter regulator clogged or dirty. Inspect and clean.6. Camstop adjusted to limit travel. Check

adjustment.

What if air leaks out of solenoid?What if air leaks out of solenoid?What if air leaks out of solenoid?What if air leaks out of solenoid?What if air leaks out of solenoid?1. Supply line not properly tightened into solenoid

valve body. Check tightness.2. Solenoid body damaged from over tightening.

Inspect and replace if required.3. Solenoid valve not properly tightened to actuator

housing (NAMUR style).4. Solenoid gasket not properly seated against

actuator body. Inspect gasket and replace orreposition.

5. Piston O-rings worn. Rebuild actuator withappropriate repair kit per appropriate IOM.

Mechanical Travel StopMechanical Travel StopMechanical Travel StopMechanical Travel StopMechanical Travel StopA mechanical travel stop (camstop) is available for theSeries 79 pneumatic actuators. The camstop allows forindependent adjustment of the opening stroke, closingstroke or both simultaneously. It is mounted in betweenthe actuator and the valve mounting kit, with the camstopacting as the actuator to valve coupling.

OptionsFilter/RegulatorFilter/RegulatorFilter/RegulatorFilter/RegulatorFilter/RegulatorThe filter/regulator filters the supply air to 20 micronswhile regulating the air supply from 0-125 psig. The filter/regulator has a powder coated zinc body with 1/4” FNPTconnection ports, is piston operated and self-relieving.The bowl is 1.5 ounces and features a manual drain portfor cleaning.

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OPEN

2.94 (NEMA4x&7)

2.63 (NEMA4x)

A

B

3.03(NEMA7)

OPEN

5.47 (NEMA4x)

BEACON 5.47(NEMA4x)

OPEN

OPEN

6.13(NEMA7)

6.42 (NEMA7)

A limit switch box is mounted on and coupled to theactuator in order to operate position-indicating lights oncontrol panels, to control other equipment such as pumps,compressors and mixers, to sequence other valves, orfor feedback and PLC position confirmation. Two single-pole, double throw (SPDT) switches are mounted in oneenclosure and are activated by individual, adjustable cams.

The cams are connected to the cam shaft, which is directcoupled to the actuator shaft. Switches can be set to beactivated in fully open or closed positions, or in any positionin the quadrant of the actuator's operation.

The limit switch box is availalbe in NEMA 4X and NEMA 7enclosures, and switches can be supplied in mechanicalor proximity models.

The electrical rating of the standard mechanical switchesis 15 amps at 250 Vac, which qualifies them for thefollowing voltages: 12 and 24 Vdc, 12, 24 and 115 Vac.

Westlock Top-Mounted Switch Box

.oNledoM A BP97A 57.1 65.2P97B 61.2 51.3P975B 61.2 26.3P97C 61.2 28.3P975C 61.2 46.4

P97D 61.2 61.5P975D 61.2 43.6

P97E 61.2 21.7P97F 59.2 47.8P97G 59.2 53.01

Dimensions (IN.)

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

129

SOLENOID

E1

Dimensions (IN.)

The solenoid valve used for our pneumatic actuators is a4-way, on/off, electrically controlled valve. An electricalsignal to the solenoid's coil switches the compressed airsupply to the actuator cavities, as follows:

The solenoid valve is used with the actuator, andsimultaneously pressurizes Port A while exhausting theend cap cavities through Port B, or vice versa.

The solenoids are furnished with mufflers and speedcontrols. The muffler reduces the sound of the exhaustingair, and the speed control determines the cycle time ofthe actuator.

The speed controls are manually set needle valves whichcan be adjusted. The cycle time can be slowed byrestricting the flow of the exhausting air, thus maintainingback pressure on the opposite side of the pressuredactuator cavity.

Solenoids are available in NEMA 4X and NEMA 7 ratings,and in all voltages. The 115 Vac model has a 6.2 watt coil.

Upon electrical failure, actuators with single-coil solenoidswill return to the de-energized position. This position canbe either actuator position depending upon how theplumbing is connected from the solenoid block to the airconnection of the actuator, Port A or Port B.

Solenoids can be either close-coupled to the actuator (asshown), or they can be remotely installed, alwaysconsidering that pneumatic air looses pressure overdistance.

During the absence of electric power, the actuator can becycled by operating the manual override on the solenoid,providing that supply air is still available.

Pneumatic Actuators with Solenoid

.oNledoM 1E

P97A 77.5

P97B 20.6

P975B 83.6

P97C 64.6

P975C 56.6

P97D 39.6

P975D 63.7

P97E 00.8

P97F 10.9

P97G 16.9

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New

Pro

duc

t

Asahi America, Inc. is pleased to introduce two newoptions that are now available for our pneumaticactuators.

First is the Safety Spring option Safety Spring option Safety Spring option Safety Spring option Safety Spring option for single actingpneumatic actuators.

This option allows the removal of the end caps formaintenance or changing of the fail orientationwithout the fear of injury due to the stored energyof the springs. We have incorporated a captivespring design (shown as the black, green andyellow items) into the concentric spring pack sothat they are contained, and the stored energyremains just that; stored.

The Safety Spring option is available for theC79P through the G79P. The output torque of theactuator and actuator dimensions are unaffectedwith this option.

Engineering Specifications

• Actuator design: Double rack and pinion• Body and end cap material: Cataphoresis and Rilsan coated aluminum

(inside and outside for maximum corrosionresistance)

• Output Shaft:

303SS or cataphoresis coated shaft, eachwith double O-Ring seal on top and bottom

• Temperature range: -25 °F – 195 F• O-Ring material: Self lubricating BUNA-N• Output torque range: 286 in/lbs – 17,000 in/lbs• Piston guide & guide ring material:

Polyacetyl or PTFE and bronze• Spring Material: Cataphoresis coated DIN-17223-C• Spring Design: Concentric safety spring with spring

retainer, all Cataphoresis coated• Supply air: 60psi – 120psi• Air connections: 1/4" FNPT• Mounting dimensions:

ISO and NAMUR

Sample SpecificationAll Series 79P Pneumatic Actutors shall be double pis-ton, double rack and pinion design. Piston guides andguide rings shall be polyacetyl or PTFE and bronze. Bodyand end cap materials shall be cast aluminum with aCataphoresis and Rilsan coating inside and outside.Shaft shall be 303 Stainless Steel or Cataphoresiscoated, each with double o-ring seals on top and bot-tom. Actuators shall have 1/4" FNPT air connections,and visual position indicator. Single acting versions(spring return) shall have concentric spring sets withSafety Spring design. All actuators shall have ISO boltcircle and NAMUR mounting dimensions for the instal-lation of optional accessories, as manufactured byAsahi America, Inc.

NEW

1 2 3 4

Pneumatic Actuator Options

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

131

Lateral

Ansi Blind Flange

Sanitary Joint

Couplings

Slip Flanges

Second is the Integral travel stopIntegral travel stopIntegral travel stopIntegral travel stopIntegral travel stop for double andsingle acting pneumatic actuators.

The integral travel stop allows for independent adjust-ment of the close stroke (0 °) from -2 ° to +4 °, andindependent adjustment of the open stroke (90 °) from-4 ° to +2 °; and is available for models C79P throughG79 P. This is a factory-installed option.

All products that are manufactured have tolerancesthat must be met. When multiple manufactured prod-ucts are assembled, the total tolerance for all of the“components” becomes exaggerated. When this oc-curs, it is possible that the actuator will rotate 90degrees, but the valve will actually rotate less than90 degrees. To compensate for this action, the ac-tuator must travel more than 90 degrees so that thevalve can travel to its full open and full closed posi-tions. With this in mind, we have developed and nowoffer the integral travel stop option.

Engineering Specifications

• Actuator design:

Double rack and pinion

• Body and end cap material: Cataphoresis and Rilsan coated aluminum

(inside and outside for maximum corrosionresistance)

• Output Shaft: 303SS or cataphoresis coated shaft, each

with double O-Ring seal on top and bottom• Temperature range: -25 °F – 195 F• O-Ring material: Self lubricating BUNA-N• Output torque range: 286 in/lbs – 17,000 in/lbs• Piston guide and guide ring material:

Polyacetyl or PTFE and bronze• Integral Travel Stop: 300SS for sizes C79P – E79P, Alloy steel

for sizes F79P – G79P all with Buna-N O-Rings seals

• Supply air: 60psi – 120psi• Air connections: 1/4" FNPT• Mounting dimensions:

ISO and NAMUR

Sample SpecificationAll Series 79P Pneumatic Actuators shall be doublepiston, double rack and pinion design. Piston guidesand guide rings shall be polyacetyl or PTFE andbronze. Body and end cap materials shall be castaluminum with a Cataphoresis and Rilsan coatinginside and outside. Shaft shall be 303 Stainless Steelor Cataphoresis coated, each with double o-ring sealson top and bottom. Actuators shall have 1/4" FNPT airconnections, visual position indication, and a travelstop integral to the actuator body. All actuators shallhave ISO bolt circle and NAMUR mounting dimensionsfor the installation of optional accessories, asmanufactured by Asahi America, Inc.

Integral Travel Stop

NEW

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Engineering SpecificationsInput current: 4 to 20 mA (analog)Supply air pressure: 40 to120 psiResolution: 0.2% of spanLinearity: ± 1% of spanHysteresis: 0.2% of spanRepeatability: 0.2% of spanAir connections: 1/4” NPT

Sample SpecificationAll I/P modulating valves shall be equipped with aK-10 I/P positioner manufactured by Westlock Controls.Positioner housing shall be engineered resin meetingNEMA 4X, with stainless steel shaft & hardware, ananodized aluminum manifold with gauges, and a visualposition indicator. Positioner shall be calibrated viaAutoCal pushbuttons or with optional hand held calibrationtool, and allow for standard (4-20 mA), split range (4-12mA or 12-20 mA), or reverse acting (20-4 mA) instrumentsignals, as supplied by Asahi/America, Inc.

The Westlock K-10 electro-pneumatic positioner acceptsvariable instrumentation signals (between 4 and 20milliamps) from a PLC, DCS, set point controller, etc. andregulates the 80-psi air supply to and from the actuator.This process regulates the actuator position within itsquadrant for precise modulation.

Standard Features• Simple calibration of positioner with AutoCal pushbuttons located inside of housing• Corrosion resistant engineered resin enclosure, meets NEMA 4X• Beacon visual position indication• Pressure Gauges• 3/4” FNPT conduit entry• Split range capability• Reverse acting capability• NAMUR mount – no linkage

Options• Hand held I/R calibration tool• Flat Cover• NEMA 7 enclosure (Aluminum)• 303 or 316 SS manifold• Mechanical switches• Proximity switches• 4 – 20 mA transmitter

Westlock K-10 Pneumatic Positioner

2.94

3.09

A

B

8.00

5.71CLOSED

5.40

2.34

CLOSED

BEACON

CLOSED

OUT1OUT2

SUPPLY

Dimensions.oNledoM A B

P97A 57.1 65.2P97B 61.2 51.3P975B 61.2 26.3P97C 61.2 28.3P975C 61.2 46.4

P97D 61.2 61.5P975D 61.2 43.6

P97E 61.2 21.7P97F 59.2 47.8P97G 59.2 53.01

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

133

The Westlock P-10 pneumatic positioner accepts variablepneumatic instrumentation signals (typically between 3and 15 psig) and regulates the 80-psi air supply to theactuator via a characterized cam, diaphragm and spool.

The diaphragm receives an input pressure signal from thecontroller, which applies force to the spool valve springcausing the spool valve to move. This movement modifiesthe air pressure to the actuator, permitting the actuatorto respond accordingly. The characterized cam transmitsthe actuator movement to the spool valve.

Standard Features• Epoxy coated die cast aluminum housing meeting NEMA 4X

• Disc indication within a flat cover

• Split range capability

• Reverse acting capability

• NAMUR mount – no linkage

• Independent adjustment of zero and span

Options• I/P (Transducer) in NEMA 4 or 7

• Black and Yellow Beacon indication

• Degreed Beacon indication

• 6-30 psi Input signal

• Gauges

• Mechanical switches

• Proximity switches

• 4 – 20 mA transmitter

Westlock P-10 Pneumatic Positioner

Engineering SpecificationsInput range: 3 to 15 psigSupply air pressure: 60 to120 psigRepeatability: < 0.5% of spanLinearity: < 2% of spanHysteresis: < 0.75% of spanDeadband: < 0.3% of spanAir connections: 1/4” NPT

Sample SpecificationAll pneumatic modulating valves shall be equipped with aP-10 pneumatic positioner manufactured by WestlockControls. Positioner housing shall be die cast aluminumwith an epoxy coating meeting NEMA 4X, with stainlesssteel shaft and hardware, and a flat disc position indicator,as supplied by Asahi/America, Inc.

+0.39(OPTION)

3.28

A

B

7.48

6.92 5.31

S OUT 2 OUT 1 INPUT

Dimensions.oNledoM A B

P97A 57.1 65.2P97B 61.2 51.3P975B 61.2 26.3P97C 61.2 28.3P975C 61.2 46.4

P97D 61.2 61.5P975D 61.2 43.6

P97E 61.2 21.7P97F 59.2 47.8P97G 59.2 53.01

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E

H

180˚Pneumatic Actuator

The HT Series Pneumatic Actuator has been specificallydesigned for valves that are installed on or close tofurnaces, boilers, kilns, reactor vessels; or valves handlingthermal fluids in heat exchangers, thermal transferequipment, process vessels, etc. Typically the valves areinsulated however, conductive and radiant heat canincrease the temperature around the actuator to levelshigher than recommended for our standard pneumaticactuator (195ºF).With this in mind, the HT Series Actuator was developed.Dimensions and operation are the same as our standardSeries 79 Pneumatic Actuators however; the materialsof construction have been re-engineered to allow fortemperatures up to 450ºF.

Externals:Externals:Externals:Externals:Externals:The body and end caps are die-cast aluminum alloy speciallytreated to prevent deformation at high temperatures, andfully jacketed in Xylan®.

Internals:Internals:Internals:Internals:Internals:The shaft and pinion are 303 SS, the pistons arebichromated steel with graphite-filled PTFE piston guides,and FKM (VITON) O-rings. Spring return models have SSconcentric spring sets.

High TemperaturePneumatic Actuator

The 180º Actuator is for a 3-way or multiport valve,diverting flow from left port to right port and is availablewith an optional center-off position. This actuator is offeredin cataphoresis and rilsan coated aluminum (inside andoutside) with a steel rack and SS pinion. Mountingdimensions are the same as our standard pneumaticactuators (see page 130 for mounting details), outputtorques are different; please see table below.

Double Acting

Single ActingSingle ActingDouble Acting

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P97THB 991 2.3

P97THC 765 4.6

P97THD 5231 9.21

P97THE 6773 3.62

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081-P97C 211 98.11 00.5 01

081-P97D 862 27.41 43.6 9.41

081-P97E 717 85.32 13.8 2.63

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081-P97C 423 67.9 00.5 6.8

081-P97D 517 56.11 43.6 8.01

081-P97E 1781 64.81 13.8 3.12

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SP97THB 26 7.3

SP97THC 032 2.8

SP97THD 614 4.71

SP97THE 3341 14

Note: Torque based on 80psi Air Supply

Note: Torque based on 80psi Air Supply

Note: Torque based on 80psi Air Supply

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

135

AS-i Bus System

AS-i (Actuator-Sensor Interface) offers many of thebenefits of more complex and costly bus systems, but doesit at a substantially lower cost and with greater simplicity.The Actuator-Sensor Interface is ideally suited forcontrolling valves, actuators and many other field devicesin your processing application. This interface can be usedfor stand-alone process control, or it can be used togetherwith a higher-level bus control system. AS-interface doesnot compete with higher-level bus systems; it should beseen as a complimentary system that offers low cost,reliable device control for binary and analog devices.Reliability, simplicity and interoperability make AS-interfacea cost effective connection/control solution, particularlywhere low installation costs is imperative. A single pair ofwires, which handles power and communications, is usedto control the network by means of “chaining” theactuators with the PLC. Each actuator (or device) will thenhave its own unique address within the system and onlythat device with the proper address will respond to systemcommands. AS-i is best known for its yellow flat cable, whichis pierced by insulation displacement connectors so thatthe expense of tees and complex connectors is avoided.Devices are simply clamped onto the cable.

Digital signals are encoded on this cable in a sinusoidalsignal, which has a very narrow frequency bandwidth.Filtering which is distributed through the networkrejects all extraneous frequencies, and in this way AS-ican be operated in electrically noisy environmentswithout experiencing transmission errors.The yellow flatcable carries low current (30 VDC) for input devices aswell as the AS-i signal. If power for outputs (such asenergizing relays) is required, an additional BLACK flatcable is available. Standard networking is capable of 62units with a distance up to 100 meters, and a cycle timeof 5ms. A maximum of 300 meters is achieved byinstalling repeaters. This system also responds well withproducts from other manufacturers, by installing agateway to “translate” the commands of higher-levelnetworks. This allows an existing system to be expandedsimply by using the AS-i networking system.There arevarious wiring structures which can be used with thissystem such as the “star”, “ring”, “branch”, “tree”, etc.All are practiced and acceptable, but the loop has adistinguished property; if there were a “break” in thenetwork cable the units would still cyclewould still cyclewould still cyclewould still cyclewould still cycle and the masterwould detect the loss of a node. This feature is unique tothe ring structure.

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Pneumatic SpecificationsMounting: ISO/NAMURConnection: M12 SSAS-i Current Draw: .16 AMPElectrical Design: 2-input/2-outputVoltage Range: 26.5-31.6 VDCSensor/Relay Supply: AS-iSensor Protection: NEMA 4XAir Connection: 1/4" FNPTSolenoid Coil: Epoxy encapsulatedSolenoid Protection: NEMA 4xReverse polarity protected

Sample SpecificationAll pneumatically actuated AS-interface systems shallhave a 2-input/2-output proximity sensor and a solenoiddirectly mounted to a Series 79 Actuator. The sensorshall be constructed of Pocan® Thermoplastic Polyester,NEMA 4X protection, operation and function LED’s,voltage range of 20-30 VDC, and a stainless steel M12socket connection to the network. The solenoid shallhave an anodized aluminum body with a 1/4" NPT airinlet, manual over ride, and NEMA 4X protection.Spool/piston shall be synthetic resin with NBR and FKMO-rings, and fitted with an epoxy-encapsulated coildirectly coupled to the proximity sensor, as supplied byAsahi/America Inc.

AS-i Bus System

Accessories• Master/Controller - AS-i• Master/Controller - Gateway• Power Supply• Addressing Unit• Operating Software• Yellow Communications Cable• Black Power Cable• Displacement Connectors• Displacement Splitter• Cable Clip

Standard Features• Low profile, compact package for ease in mounting where space limitations are an issue.• Actuators and accessories meet ISO and NAMUR Standards, therefore no special training is required for field installation/conversion.• M12 SS connection utilized for network interfacing - NEMA 4X rated.• No moving parts with proximity sensor triggered by a target puck.• Sealed proximity switch so open cavity condensation is not an issue.• Each actuator has visual indication and proximity feedback to the PLC.• Each component meets NEMA 4X.• Low power consumption allows power and data communications via the same two-wire cable.• A system of 31 valves requires less than 5 amps of AS-i power.• Expandability with gateway and/or insulation displacement connector.• 5 ms reaction time from PLC to cycling of unit.• Conformance to AS-i Certificate ZU15101.

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

137

AS-i Bus System Electric SpecificationsMounting: Inside actuator housingConnection: M12 SS*AS-i Current Draw: .13 AMPElectrical Design: 4-input/4-outputVoltage Range: 26.5-31.6 VDCSensor/Relay Supply: AS-iRelay Outputs: 12VAC/VDC, 24 VAC/VDC 115 VAC, or 220 VACActuator Protection: NEMA 4x, 7 & 9Reverse polarity protected*Consult factory for specifications

Sample SpecificationAll electrically actuated AS-interface systems shall havea double proximity switch and a PCB card installed insideof the Series 92 Actuator without compromising theprotection (NEMA 4X, 7 &9). The proximity switch shallhave 2 independent spst contacts triggered by thestandard actuator cams and enclosed in a Pocan®

thermoplastic polyester housing NEMA 4X rated. ThePCB card shall be short circuit protected, reversepolarity protected with 4 relay outputs. Relay outputsshall be rated 6 Amps and accept 12VAC/VDC, 24VAC/VDC, 115 VAC, OR 220 VAC. The PCB card shall wiredirect to an M12 connector for acceptance of AS-ipower/signal, as supplied by ASAHI/America Inc..

Standard Features• AS-i components are installed inside standard actuator housing; actuator dimensions remain unchanged.• M12 SS connection utilized for network interfacing – NEMA 4X rated.• No moving parts with proximity sensor triggered by cams.• Each actuator has visual indication and proximity feedback to the PLC.• Each component meets NEMA 4X.• Low power consumption allows power and data communications via the same two-wire cable.• A system of 31 valves requires less than 5 amps of AS-i power.• Expandability with gateway and/or insulation displacement connector.• 5 ms reaction time from PLC to cycling of unit.• Conformance to AS-i Certificate ZU11601

Accessories• Master/Controller - AS-i• Master/Controller - Gateway• Power Supply• Addressing Unit• Operating Software• Yellow Communications Cable• Black Power Cable• Displacement Connectors• Displacement Splitter• Cable Clip

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MOTOR

9.25

5.44

9.06

8.22

B

C1

A

SENSOR

AS-iINTERFACEBOARD

AS-iCONDUITCONNECTOR (M12)

SHAFT

IN

AS-iCONNECTOR(M12)

21/20PROXIMITYSENSOR

TARGET PUCKANDVISUAL INDICATION

SOLENOID

Electric Actuators

Dimensions (IN.) Dimensions (IN.)seireS A B 1C

NP97A 33.4 92.4 25.3

NSP97A 33.4 56.5 25.3

NP97B 29.4 29.4 87.3

NSP97B 29.4 03.6 87.3

NP975B 93.5 57.5 41.4

NSP975B 93.5 46.7 41.4

NP97C 95.5 61.7 22.4

NSP97C 95..5 92.9 22.4

NP975C 24.6 99.7 14.4

NSP975C 24.6 21.01 14.4

seireS A B 1C

NP97D 39.6 12.9 96.4

NSP97D 39.6 82.21 96.4

NP975D 11.8 78.01 21.5

NSP975D 11.8 52.41 21.5

NP97E 09.8 47.31 57.5

NSP97E 09.8 68.81 57.5

NP97F 15.01 84.71 77.6

NSP97F 15.01 45.32 77.6

NP97G 21.21 36.02 63.7

NSP97G 21.21 23.72 63.7

AS-i Bus System

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

139

ARMATURE

WINDING

GEAR TRAIN

OUTPUT SHAFTOF GEAR BOX

Electric Actuators IntroductionBasics of OperationBasics of OperationBasics of OperationBasics of OperationBasics of OperationAn electric actuator is basically a geared motor. Themotor can be of various voltages and is the primarytorque-generating component. To prevent heat damagefrom overwork or excessive current draw, electricactuator motors are usually equipped with a thermaloverload sensor embedded in the motor windings. Thissensor is wired in series with the power source and opensthe circuit should the motor be overheated, then closesthe circuit when the motor reaches a safe operatingtemperature.

An electric motor consists of an armature, an electricalwinding, and a gear train. When power is supplied to thewinding, a magnetic field is generated causing thearmature to rotate. The armature will rotate as long asthere is power to the windings when the power is cut, themotor stops. Standard end of travel limit switches, whichare a necessity for an electric actuator handle this task.

Electric actuators rely on a gear train, which is coupleddirectly from the motor to enhance the motor torque anddictate the output speed of the actuator. The only way tochange the output speed is to install a cycle length controlmodule. This module allows an increase in cycle time only.If a decrease in cycle time is required, an alternateactuator with the desired cycle time and proper outputtorque must be used.

Types of MotorsTypes of MotorsTypes of MotorsTypes of MotorsTypes of MotorsThere are two (2) types of motors used for electricactuators; uni-directional and bi-directional (commonlyknown as reversing motors).

• Uni-directional motors are motors in which the armature rotates in one (1) direction, causing the valve to rotate in one direction. These actuators are typically used with a ball valve and rotate in 90 or 180 degree increments strictly for an on/off type of service.

• Reversing motors are motors in which there are two (2) sets of windings allowing the armature to rotate in either direction depending on which set of windings is powered. One (1) set of windings controls the clockwise direction for closing a valve, while the other set of winding controls the counter-clockwise direction for opening the valve. A major benefit of a bi-directional actuator is precise flow control, as the actuator is not required to travel the full stroke to begin the reverse stroke.

Electric or Pneumatic?Electric or Pneumatic?Electric or Pneumatic?Electric or Pneumatic?Electric or Pneumatic?The pneumatic actuator will probably continue to bethe actuator of choice in the process industry howeverthere are many applications where an electric actuatorshould be considered.

No Air Supply:No Air Supply:No Air Supply:No Air Supply:No Air Supply:In many remote installations, it may be impractical to runan air supply line and maintain it.

Colder Climate:Colder Climate:Colder Climate:Colder Climate:Colder Climate:Compressed air systems are vulnerable to freezing andclogging of the air lines, or potentially damaging theequipment if located in a climate that frequently seestemperatures below freezing.

PLC/DCS Controlled Process:PLC/DCS Controlled Process:PLC/DCS Controlled Process:PLC/DCS Controlled Process:PLC/DCS Controlled Process:In the past, standard engineering practice called forpneumatically actuated valves even when the rest of thesystem was electronically controlled. This required aconversion from electric to pneumatic (I/P) that madesystems more complicated to startup and maintain. Withthe increasing popularity of PLC/DCS systems, manyprocess and instrumentation engineers are nowspecifying fully electronic actuation packages.

Installation Savings:Installation Savings:Installation Savings:Installation Savings:Installation Savings:The cost to prepare a plant for pneumatically actuating afew valves (compressor, regulators, air lines, etc) farexceeds the cost of using electrically actuated valves.***** Even though pneumatic actuators are used, electricityis still required to energize the solenoid valve coils thatcycle the pneumatic actuators.

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Series 92 Electric ActuatorStandard Features•Motor:Motor:Motor:Motor:Motor: Reversing, brushless, capacitor run 115 VAC 50/60 Hz, single phase

• Overload protection:Overload protection:Overload protection:Overload protection:Overload protection: Integral thermal overload protection for motor windings with automatic reset

• Gear train:Gear train:Gear train:Gear train:Gear train: Permanently lubricated, solid gear that is Rockwell hardened

• Corrosion resistant housing:Corrosion resistant housing:Corrosion resistant housing:Corrosion resistant housing:Corrosion resistant housing: Thermally bonded baked powder coating with stainless steel trim

• ISOISOISOISOISO mounting configuration

• Conduit:Conduit:Conduit:Conduit:Conduit: Two 1/2” NPT conduit entries to eliminate cross feed between control, feedback, and power signals

• Position indication:Position indication:Position indication:Position indication:Position indication: Highly visible beacon position indicator for positive position of valve, even at a distance

• Declutchable manual override:Declutchable manual override:Declutchable manual override:Declutchable manual override:Declutchable manual override: Pull up on indicator knob, insert 5/8” wrench onto flats and rotate in the appropriate direction (CCW for open, CW for close). Models with handwheel override do not require a wrench. Simply push down on handwheel until engaged with cam and rotate

• Limit switches:Limit switches:Limit switches:Limit switches:Limit switches: Standard end of travel limit switches can be used for light indication (not to be use with PLC for position confirmation)

• Enclosure:Enclosure:Enclosure:Enclosure:Enclosure: Combination NEMA 4X, 7 & 9 enclosure for use in various environments

• Corrosion resistant mounting:Corrosion resistant mounting:Corrosion resistant mounting:Corrosion resistant mounting:Corrosion resistant mounting: Mounting is with PPG or stainless steel bracket, stainless steel coupling, and stainless steel hardware

• CE compliant motor:CE compliant motor:CE compliant motor:CE compliant motor:CE compliant motor: All 115 VAC and 230 VAC motors are CE compliant and stamped as such

• Extended duty cycles:Extended duty cycles:Extended duty cycles:Extended duty cycles:Extended duty cycles: Our extended duty cycles are ideal for modulating and high cycling applications

• Output torque:Output torque:Output torque:Output torque:Output torque: Series 92 Electric Actuators have an

output torque range from 400 in/lbs to 2000 in/lbs

Options• Auxiliary (additional) limit switches

• Feedback potentiometer

• Heater and thermostat

• 4-20 mA Positioner (Modulating PCB)

• Mechanical brake

• 4-20 output source (Transmitter)

• Cycle length control module (CLC)

• Two-wire control

• Failsafe battery back up (Protek)

• Voltages

• Local Remote Station

See page 148 for more details regarding options.

Engineering Data

Engineering SpecificationsSize: S92, A92, B92, C92Torque: 400-2000 in/lbsVoltage: 120 VAC 1Ph 50/60 HzAmp Draw: S92, B92 .5A, A92 .8A, C92 1.0AConduit Entry: Two (2) 1/2" NPTMax Ambient Temperature: 150ºFSwitches: Two (2) single pole, double throw (2SPDT)15 amp ratedCycle Time per 90º: S92, A92: 10 seconds

B92, C92: 25 seconds

Note: Amp rating is considered locked rotor. Duty cycles are for ambient temperature (73ºF)

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29S 004 5.0 %001 4.0 %001 0.2 %57 0.4 %57 0.2 %57 0.3 %57 01 3.5129A 007 8.0 %57 6.0 %57 0.2 %57 0.4 %57 0.2 %57 0.3 %57 01 3.5129B 0011 5.0 %001 4.0 %001 0.2 %57 0.4 %57 0.2 %57 0.3 %57 52 3.5129C 0002 0.1 %05 6.0 %05 0.2 %57 0.4 %57 0.2 %57 0.3 %57 52 3.81

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

141

52

51

18

35

4

5

27

28

30

25

9

10

8

26

1

49 44

39

18A

17

19

45

36

29 50

38

23

24A

24B

2

3

14

11

38

16

32

31

15

6

7

Cover: Powder Coated Diecast Aluminium

Cover Screw: Stainless Steel

Output Shaft:Electroless Nickel Plated

Base:Powder Coated Diecast Aluminium

11.60(MODEL C) 9.06

(MODEL S, A & B)

10.00

.550 DEPTH

9.19

8.22

R.125

2.75 BCD

.948+.002- .000 SQ

M8x.50DEPTH4 HOLES

Series 92 Electric Actuator

Sample SpecificationAll Series 92 electric actuators shall have a thermallyprotected, bi-directional (reversing type), capacitor runmotor with a permanently lubricated gear train. 115 Vac& 220 Vac motors shall conform to CE and be indicatedon motor housing. Actuator shall have solid, heat-treatedgearing encompassed in a baked powder coated die castaluminum housing with stainless steel trim, which meetsNEMA 4X, 7 & 9. Each actuator to have a declutchablemanual override, visual position indication, and ISOmounting configuration as manufactured by Asahi/America Inc.

Parts ListTSILSTRAP

.ON traPrebmuN

.SCPnoitpircseD

29S 29A 29B 29C1 0291047 1 1 1 1 esaB3 0601047 1 1 1 1 etalPesaB4 0491047 1 1 1 1 revoC6 0091047 1 1 1 - niaMtfahSA6 5091047 - - - 1 niaMtfahS7 0631047 2 2 2 2 niP8 0821047 - - 1 1 butStfahS9 3002047 - - 1 1 B1raeGrupS01 2002047 - - 1 1 A1raeGrupS11 0041047 1 1 1 1 noiniPraeG41 0831047 1 1 1 1 niaMraeG51 0021047 1 1 1 - rennItfahSA51 0121047 - - - 1 rennItfahS61 0811047 1 1 1 1 reniateRtfahS71 0031047 1 1 1 1 rewoLbonK81 0231047 1 1 1 - reppUbonKA81 5991047 - - - 1 leehwdnaH91 0621047 1 1 1 1 ralloC32 0841047 2 2 2 2 maCA42 0241047 1 1 1 1 8-1kcolBlanimreTB42 5241047 1 1 1 1 61-9kcolBlanimreT52 0641047 2 2 2 2 hctiwS62 0651047 1 1 1 1 revoC/esaBgniR-O72 8492047 1 - 1 1 DFm2.4roticapaCA72 4002047 - 1 - - DFm7.6roticapaC82 8003047 - - - 1 DFm6.7roticapaC92 0251047 1 1 1 1 roticapaCpmalC03 0431047 1 1 1 1 rotoM13 0521047 1 1 1 1 llehS23 0221047 1 1 1 - gnirpSA23 0321047 - - - 1 gnirpS53 0861047 3 3 3 3 wercSralloC63 0461047 8 8 8 8 wercSrevoC83 0881047 1 1 3 3 23/3ffurdooW,yeK93 0071047 1 1 1 1 wercSteSbonK44 0401047 1 1 1 1 esaBlaeS54 0411047 1 1 1 1 revoClaeS15 5841047 - - - 1 maCleehwdnaH25 9710018 - - - 2 wercSteSmaC

ASAHI/AMERICARev. C 03-05

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Series 94 Electric Actuator

Sample SpecificationAll Series 94 electric actuators shall have a thermallyprotected, bi-directional (reversing type), capacitor runmotor with a permanently lubricated gear train. 115 Vac& 230 Vac motors shall conform to CE and be indicatedon motor housing. Actuator shall have a Zytel FR50engineered resin housing with stainless steel trim, whichmeets NEMA 4X. Each actuator to have a declutchablemanual override, visual position indication, and ISOmounting configuration as manufactured by Asahi/America Inc.

Engineering SpecificationsSize: A94, B94Torque: 150-300 in/lbsVoltage: 120 VAC 1Ph 50/60 HzAmp Draw: A94 .5A, B94 .8AConduit Entry: Two (2) 1/2" NPTMax Ambient Temperature: 150ºFSwitches: Two (2) single pole, double throw (2SPDT)15 amp ratedCycle Time per 90º: A94, B94: 5 seconds

Standard Features• Motor:Motor:Motor:Motor:Motor: Reversing, brushless, capacitor run 115 VAC 50/60 Hz, single phase

• Overload protection:Overload protection:Overload protection:Overload protection:Overload protection: Integral thermal overload protection for motor windings with automatic reset

• Gear train:Gear train:Gear train:Gear train:Gear train: Permanently lubricated

• Corrosion resistant housing:Corrosion resistant housing:Corrosion resistant housing:Corrosion resistant housing:Corrosion resistant housing: Zytel FR50 engineered resin with stainless steel trim

• ISOISOISOISOISO mounting configuration

• Conduit:Conduit:Conduit:Conduit:Conduit: Two 1/2" NPT conduit entries to eliminate cross feed between control, feedback, and power signals

• Position indication:Position indication:Position indication:Position indication:Position indication: Highly visible position indicator for positive position of valve, even at a distance

• Declutchable manual override:Declutchable manual override:Declutchable manual override:Declutchable manual override:Declutchable manual override: Push down on handle and rotate in the appropriate direction (CCW for open, CW for close)

• Limit switches:Limit switches:Limit switches:Limit switches:Limit switches: Standard end of travel limit switches can be used for light indication (not to be use with PLC for position confirmation)

• Corrosion resistant mounting:Corrosion resistant mounting:Corrosion resistant mounting:Corrosion resistant mounting:Corrosion resistant mounting: Mounting is with PPG or stainless steel bracket, stainless steel coupling, and stainless steel hardware

• CE compliant motor:CE compliant motor:CE compliant motor:CE compliant motor:CE compliant motor: All 115 VAC and 230 VAC motors are CE compliant and stamped as such

• Extended duty cycles:Extended duty cycles:Extended duty cycles:Extended duty cycles:Extended duty cycles: Our extended duty cycles are ideal for modulating and high cycling applications

• Output torque:Output torque:Output torque:Output torque:Output torque: Series 94 Electric Actuators have an

output torque range from 150 in/lbs to 300 in/lbs

Engineering Data

Options• Auxiliary (additional) limit switches

• Feedback potentiometer

• Heater and thermostat

• 4-20 mA Positioner (Modulating PCB)

• Mechanical brake

• 4-20 output source (Transmitter)

• Cycle length control module (CLC)

• Two-wire control

• Center-off

• Failsafe battery back up (Protek)

• Voltages

• Local Remote Station

See page 148 for more details regarding options.

Note:: Amp rating is considered locked rotor. Duty cycles are for ambient temperature (73ºF)

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35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

143

34

13A

35

27

21

22

15

14

13B

28

33

18

17

16

20

7

9

8

10

19

23

26

6

5

4

3

1

2

Cover: Molded ZYTEL FR50

Cover Screw: Stainless Steel

Base:Molded ZYTEL FR50

Output Coupling:Stainless Steel

7.34

5.67R.125

1.97 BCD

6.06

.60 DEPTH

6.37

+.002 -.000

SQ.788

M6x.50DEPTH4 HOLES

Series 94 Electric ActuatorParts List

TSILSTRAP

.ON traPrebmuN ytitnauQ noitpircseD

1 2003047 1 esaB2 0003047 1 laeSesaB3 7103047 1 gnilpuoCtuptuO4 5003047 2 teksaGgnilpuoC5 4003047 1 rotoM6 2203047 2 wercSrotoM7 1103047 1 etalPesaB8 0241047 1 8-1kcolBlanimreT9 5241047 1 61-9kcolBlanimreT01 0061047 4 wercSkcolBlanimreTA31 8491047 1 49A-roticapaCFm2.4B31 4002047 1 49B-roticapaCFm7.641 0641047 2 hctiwStimiL51 0261047 2 wercShctiwStimiL61 6103047 1 tfahSretuO71 6003047 2 teksaGtfahSretuO81 9003047 2 gniRgniniateR91 8103047 2 ffodnatS02 4103047 2 wercSetalPesaB12 0841047 2 maC22 0471047 4 wercSteSmaC32 0103047 1 niP62 7003047 1 teksaGesaB72 1003047 1 revoC82 0203047 1 laeSrevoC33 2303047 8 wercSrevoC43 3003047 1 eldnaH53 0071047 1 wercSeldnaH

ASAHI/AMERICARev. C 03-05

144

12.36

3.30

3.33

9.00

2x3/4 NPTF

2.69

2.06

8.364.18

2.06

2.69

10.5

13.5Max

2.14

10.0 CLEARANCEFOR COVER REMOVAL

Engineering Data

Standard Features• Motor: Motor: Motor: Motor: Motor: Reversing, brushless, capacitor run 115 VAC 50/60 Hz, single phase

• Overload protection:Overload protection:Overload protection:Overload protection:Overload protection: Integral thermal overload protection for motor windings with automatic reset

• Gear train:Gear train:Gear train:Gear train:Gear train: Permanently lubricated

• Conduit: Conduit: Conduit: Conduit: Conduit: Two 3/4" NPTF conduit entries to eliminate cross feed between control, feedback and power signals

• Declutchable manual override: Declutchable manual override: Declutchable manual override: Declutchable manual override: Declutchable manual override: Push down on handwheel until engaged with cam and rotate

• Limit switches: Limit switches: Limit switches: Limit switches: Limit switches: Standard end of travel limit switches can be used for light indication (not to be used with PLC for position confirmation)

Two (2) auxiliary (additional) limit switches• Enclosure: Enclosure: Enclosure: Enclosure: Enclosure: NEMA 4X

• Corrosion resistant mounting: Corrosion resistant mounting: Corrosion resistant mounting: Corrosion resistant mounting: Corrosion resistant mounting: Mounting is with stainless steel bracket, stainless steel coupling and stainless steel hardware

• Output torque:Output torque:Output torque:Output torque:Output torque: Series 87 Electric Actuators have an

output torque range from 5000 in/lbs to

10,000 in/lbs

• Mechanical BrakeMechanical BrakeMechanical BrakeMechanical BrakeMechanical Brake

Options• Feedback potentiometer

• Heater and thermostat

• 4-20 mA Positioner (Modulating PCB)

• Mechanical brake

• 4-20 output source (transmitter)

• Cycle length control module (CLC)

• Two-wire control

• Center-off

• Voltages

• Local Remote Station

See page 148 for more details regarding options.

Engineering SpecificationsSize: E87, F87Torque: 5,000-10,000 in/lbsVoltage: 120 VAC 1Ph 50/60 HzAmp Draw: E87 1.7, F87 2.2Conduit Entry: Two (2) 3/4" FNPTMax Ambient Temperature: 150ºFCycle Time per 90o : E87, F87: 30 seconds

Sample SpecificationAll Series 87 electric acutuators shall have thermallyprotected, bi-directional (reversing type), capacitor runmotor with a permanently lubricated gear train. Actuatorshall have planetary gearing encompassed in adiecast aluminum housing with stainless steel trim,meeting NEMA 4X. Each actuator shall have amanual override, visual position indication, two (2)auxiliary limit switches and a mechanical brake as suppliedby Asahi/America Inc..

Series 87 Electric Actuator

Note: Amp rating is considered locked rotor Duty cycles are for ambient temperature (73ºF)

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35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

145

1

2

3

4

5

6

7

8

9

10

1

1

1

1

OPEN CLOSE

BLK

BLK

BLK

12

13

HAND AUTOOFF

12BLK/RED

WHT/RED

XO

OX

13

1

2

3

7

XOO

XOO

RED/BLK

RED

ORANGE

2

3

RED

ORANGE

OOX

2

3

OOX

OOX

OOX

XOO

RED/BLK

REMOTE OPEN

ORG WHT

REMOTE CLOSE

ORG

8

9

8

9

GRN/BLK

ORANGE/BLK

11

14

BLK/WHT

RED/WHT

BLU/BLK

GRN/WHT

10

15

REMOTE POSITIONSTATUS

LOCAL POSITIONSTATUS

WHT

BLU

LIMIT

LIMIT

CLOSE

OPEN

4

5

2

1

3

4

5

BLUE

WHT/BLK

G

R

ACTUATOR

WHT

WHT

17

17

17

OPEN

CLOSE

17 GND

120 VAC

TroubleshootingTroubleshootingWhat if there is no output, but the motor runs?What if there is no output, but the motor runs?What if there is no output, but the motor runs?What if there is no output, but the motor runs?What if there is no output, but the motor runs?

1. Manual override engaged. Disengage.2. Valve stem broken. Replace stem as per

appropriate valve IOM Manual.What if valve does not cycle?What if valve does not cycle?What if valve does not cycle?What if valve does not cycle?What if valve does not cycle?

1. No power source to actuator. Check for power.2. Power source disconnected. Check for broken wire, loose connection or no connection as per appropriate wiring diagram.3. Mechanical brake jammed or misaligned. Check alignment of brake assembly.

What if there is water and/or moisture inside of theWhat if there is water and/or moisture inside of theWhat if there is water and/or moisture inside of theWhat if there is water and/or moisture inside of theWhat if there is water and/or moisture inside of theunit?unit?unit?unit?unit?

1. Conduit fitting installed improperly. Re-install correctly.2. Base gasket damaged or installed improperly. Check gasket and replace if necessary.3. Temperature swings of more than 15 degrees F. Install heater and thermostat to eliminate condensation.4. Unit has been submerged. Raise unit above liquid level.

What if unit is oscillating?What if unit is oscillating?What if unit is oscillating?What if unit is oscillating?What if unit is oscillating?1. Valve torque exceeds output torque of actuator. Check for chemical compatibility of valve, and flange torque.

What if motor hums and no output is observed?What if motor hums and no output is observed?What if motor hums and no output is observed?What if motor hums and no output is observed?What if motor hums and no output is observed?1. Foreign material caught in valve. Remove material and inspect valve for damaged and/or worn parts. Replace parts as necessary.2. Unit wired incorrectly (simultaneously powering open and closed). Check wiring as per appropriate wiring diagram.3. Capacitor worn. Replace.

What if actuator “over-shoots” limit switches withoutWhat if actuator “over-shoots” limit switches withoutWhat if actuator “over-shoots” limit switches withoutWhat if actuator “over-shoots” limit switches withoutWhat if actuator “over-shoots” limit switches withoutstopping?stopping?stopping?stopping?stopping?

1. Actuators wired in parallel to each other. Please note that each actuator requires it’s own

individual power source.What if thermal overload frequently cuts out motor?What if thermal overload frequently cuts out motor?What if thermal overload frequently cuts out motor?What if thermal overload frequently cuts out motor?What if thermal overload frequently cuts out motor?

1. Frequency of operation exceeds duty cycle rating.Check cycling period.

2. Unit is oscillating. Refer to above.

Standard Features• Visual Light Indication

• NEMA 4X Enclosure Constructed of Fiberglass Polyester

• Stainless Steel Trim

• Captive Cover Gasket

• Captive Cover Screws

• Two (2) Position Selector Switch (open and close)

• Three (3) Position Selector Switch (hand, off, auto)

• 40ºF - 266ºF Temperature Range

• Can be used with any Electric Actuator

(must specify before placing order)

Options• NEMA 7 Enclosure

• 316 Stainless Steel Enclosure

• Additional Terminal Block for Position Confirmation to PLC

• Contact Factory for Specific Applications

Local Remote Station

ASAHI/AMERICARev. C 03-05

146

Wiring Diagram for AC UnitsActuator Shown is Counter-Clockwise Extreme of Travel, or "Open" Position

NO

NC

SW2

BLUE

NO

NC

SW1

WHITE WHITE

BLUE

M

161514131211

AB

1098

BR

OW

N

YE

LL

OW

BL

UE

WH

ITE

BL

AC

K

7654321

L2

L1

Customer Provided Lights and Switches

ACVOLTS

See Important Note

BA161514131211109876876

Mechanical BrakeFeedbackHeater/ThermostatTwo Extra LimitSwitches with Cams

One Extra LimitSwitch with Cam

BL

UE

PU

PL

E

PIN

K

BL

UE

PU

PL

E

PIN

K

OR

AN

GE

GR

EE

N

BR

OW

N

BR

OW

N/W

HIT

E

GR

AY

WH

ITE

/BL

AC

K

Wiring for Optional Equipment

Wiring Diagram for DC UnitsActuator Shown is Counter-Clockwise Extreme of Travel, or "Open" Position

NO

NC

SW2

GRAY

NO

NC

SW1

BLACK

1615141312111098

BR

OW

N

YE

LL

OW

BL

UE

WH

ITE

BL

AC

K

7654321

L2

L1

Customer Provided Lights and Switches

DCVOLTS

GRAY

+

_

SNote:1. Each Actuator Must Be Powered Thru Its Own Individual Switch Contacts To Avoid Cross Feed.

2. Wiring As Shown Is For S92 & A92 Motor Leads at "A" And "B" are Reversed for B92 & C92.

3. Motor Has a Thermal Protector as Shown By in Diagram.

4. If 115vac & 220vac models are PLC driven, output contacts of PLC should be rated at minimum of 1.5 times required input voltage of actuator.

M '

Note:1. Wiring as Shown is For S92 & A92, Motor Leads are Reversed for B92 & C92.

Series 92 & 94 Wiring Schematics

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

147

Wiring Diagram for Series 92 & 94 with Protek Failsafe Battery PackMotor Leads at J3 reversed for B + C92

HEATER + THERMOSTAT

REMOTE

(OPTIONAL)

CUSTOMERPROVIDED

LOCALREMOTESWITCH

NE

GA

TIV

E

NE

UT

RA

L

PO

SIT

IVE

HO

T

IMPUT

(-)

(+)1

2

3

4

5

6

J1 J3

F1 JP1

1 2

PC BOARD FS1-01

LOCAL

SW4J4

J2

2

1

1

2

3

RE

D

BLA

CK

MOTOR VDC

" - "

" + "

BLACK

RED

BLACK

EXTERNALBATTERY LAMP

RED

D12

406R LED RED

BATTERY

P/N P70AAS/FT-9-667 V=10.8 C=700MAH

SW5(OPTIONAL)

PC BOARD FS1-02NC

NO

J5

1 2 3

SW3COM

J7

OFF

ON1

2

3

J5A

4 5 6

EXTRA LIMIT SWITCHES / INTERIOR LIGHT CONTROL

NC

NO COM

RED

CLOSEDOPEN

GREEN

Wiring Diagram for Series 94 4-20mA

D9"OPEN"

D8"CLOSE"

PC BOARD QM1-1

123

J1

J2

"OPEN"COM

NC

SW2

NO

WHITE WH

ITE

BLU

E

PC BOARD QM1-2

J3

12

NC

SW1"CLOSE"

COM

NO

BLUE

A B

C D

FU

SE

D3

J2J3

FLA

T C

AB

LE

DA

TA

BA

SE

BLA

CK

WH

ITE

BRN/WHTGRAYWHT/BLK

(+)

(-)

POTENTIOMETER

2

1 3R1A

HE

AT

ER

1234

(+)

NE

UT

RA

L(-)

TH

ER

MO

STA

T

HO

T

NE

GA

TIV

E

PO

SIT

IVE

J1

POWER115VAC

SOURCE

123B

LU

E

L2 L1

C1

M

Note:1. R1A#1 and R1A#3 are Reversed for Series 92. R1B#1 and R1B#3 are Reversed for Series 92.2. Diagram for 4-20mA input, 4-20mA Output, or 4-20mA Input and Output.3. If Both Options are used jumpers can be installed for power from QM-1-1 to 4-20 Output Board.

1 2 3 4

POWER 115 VAC

J3

LD1 BR1R1

R3 U1

C2 VR1 C1

R4 C4

C3TT1R2

JP

TR1 REF

1 2 3 4 5 6

F1 J2 R6U3

U2C6

R7D4D3

D1

D2

REF R5R8

ZERO SPAN C5

NE

UT

RA

L (

-)

HO

T (

+)

POTENTIOMETER5

6

4R1B

J1

NE

GA

TIV

E (

-)

PO

SIT

IVE

(+)

OUTPUT 4-20mA4-20mA

Wiring Diagram for 4-20mA Output

Wiring Diagram for Series 87 115/230VAC

CUSTOMER PROVIDED LIGHTS AND SWITCHES

TB

6

1

L1

10

11

L2

12

4

2

5

3

7

8

9

COM

COM

COM

COM

NO

NC

NO

NC

NO

NC

NO

NC

SWITCH 4

SWITCH 2

SWITCH 1

SWITCH 3

HEATER

+t'

MANUALLOCKOUT SWITCH

THERMAL OVERLOADAUTOMATIC RESET

M3M2

M1

CAPACITOR

BRAKE

M

AC VOLTS

WHT/BLK

BRN

Series 92, 94 & 87 Wiring Schematics

ASAHI/AMERICARev. C 03-05

148

Options• Auxiliary limit switches: Auxiliary limit switches: Auxiliary limit switches: Auxiliary limit switches: Auxiliary limit switches: A total of four additional limit switches can be installed in theSeries 92, and a total of two additional limit switches can beinstalled in the Series 94 for interlocking with other equipmentor valves. Also widely used as valve position confirmation (endof travel) with a PLC, DCS, etc. These switches are SPDTwith a 15 amp rating.

• Feedback potentiometer: Feedback potentiometer: Feedback potentiometer: Feedback potentiometer: Feedback potentiometer:A 1000-ohm, 1 watt feedback potentiometer with 5% linearitycan be installed for position feedback. This varies from theauxiliary limit switches, as the feedback potentiometerprovides a varying degree opening percentage from 0-1000ohms.

• Heater and thermostat:Heater and thermostat:Heater and thermostat:Heater and thermostat:Heater and thermostat:A pre-wired heater and thermostat is available formaintaining a constant temperature inside of the actuatorhousing, eliminating condensation that can form when thetemperature fluctuates. It is imperative when the actuator isused in lower operating temperatures. The heater andthermostat are effective to –40 degrees F.

• Modulation PCB:Modulation PCB:Modulation PCB:Modulation PCB:Modulation PCB:A solid state PCB can be installed inside of the actuator forprecise modulating control. The standard PCB accepts 115VAC supply voltage and a 4-20 mA control signal but can beconfigured at the factory for various voltage supplies suchas 230 VAC, 24 VAC, etc and optional control signals suchas 0-10 VDC.

• Mechanical brake:Mechanical brake:Mechanical brake:Mechanical brake:Mechanical brake:This prevents oscillation typically found with rubber seatedButterfly Valves. The brake is installed on top of the motorarmature and is electro-mechanical. When power is appliedto the actuator, it is also applied to the brake, which releasesthe armature and allows the unit to cycle. When the poweris lost the springs within the brake lock the armature so thatit can no longer rotate, thus eliminating oscillation.

• 4-20 Transmitter:4-20 Transmitter:4-20 Transmitter:4-20 Transmitter:4-20 Transmitter:A solid state PCB installed in the unit will provide precisevalve position to a PLC, DCS, etc. via a 4-20 mA signal. This isan output signal from the actuator NOT a control signal tothe actuator. This does not require the use of a modulatingPCB as it is not for controlling the actuator only for reportingthe position to the appropriate piece of equipment.

• Cycle length control (CLC): Cycle length control (CLC): Cycle length control (CLC): Cycle length control (CLC): Cycle length control (CLC):This option allows the field adjustment of the cycle time up to10 minutes. The CLC can be configured at the factory for theopen cycle only, for the close cycle only, or for the combinationof open and close cycles.

• Two-wire control:Two-wire control:Two-wire control:Two-wire control:Two-wire control:The two-wire control option is a relay installed inside of theactuator for direct wiring to timers, level switches (SPST),or for replacing a solenoid valve. A constant power supplyand a SPST switch of some sort are required for cycling ofthe actuator. When the SPDT switch is closed, the valveopens, and vice versa.

• Center off:Center off:Center off:Center off:Center off:This option is used when a 90-degree “off” position is requiredwhile using a three-way ball valve. Two limit switches and twocams are installed in the unit (not to be confused with auxiliarylimit switches) and allow three positions for a three way valve;0 degrees or left port open, 180 degrees or right port open,and 90 degrees or both ports closed.

• Failsafe battery back up:Failsafe battery back up:Failsafe battery back up:Failsafe battery back up:Failsafe battery back up:A solid state PCB along with a rechargeable battery packare installed inside of the actuator. When power is lost, theunit will then travel to a pre-determined “fail position”. It isimperative that there be constant power to the unit to ensurethat the battery pack maintains a full charge. This optionallows for two selectable modes of operation:1) The unit can be operated as an on/off unit; power open/power close. A loss of power would result in the unit returningto the “fail position”.2) The unit can be operated similar to a solenoid valve; powerto one position and fail to the other position.

• Multiturn:Multiturn:Multiturn:Multiturn:Multiturn:This is more of a necessity than an option. When electricallyactuating a Gate or Diaphragm Valve, there must be multiplerevolutions to open and close the valve. Asahi installs a 10position rotary switch in parallel with the standard limitswitches to achieve this. By wiring in parallel, the rotary switchoverrides the standard switch allowing for multiplerevolutions. This parallel wiring also requires that bothswitches be open for the actuator to stop. This is only

available with the Series 92 Electric Actuator.

•Bus System:Bus System:Bus System:Bus System:Bus System:A single pair of wires, which handles power andcommunications, is used to control the network by meansof "chaining" the actuators with the PLC. Each actuator (ordevice) will then have its own unique address within thesystem and only that device with the proper address willrespond to system commands.

Options Series

35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618 • 781-321-5409 • Fax: 800-426-7058 • E-mail: [email protected] at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com

149

Pneumatic Actuation Ordering Information

Cataphoresis and Rilsan CoatedAluminum Body

316 Stainless Steel Body

High Temperature

180 Degree

Option Series 79

Glass-filled Polyamide

Examples:Examples:Examples:Examples:Examples:BP79PSN:B Size, Glass-filled Polyamide, Series 79P, Single Acting, No OptionsF79PW115A:F Size, Aluminum, Series 79P, Double Acting, with 115 VAC NEMA 4 Solenoid

eziS

AB5B

C5C

D5D

EFG

lairetaM edoC

nasliRdnasiserohpataCmunimulAdetaoC

-

edimayloPdellif-ssalG PSS613 S

detaoCnalyXpmeT-iH TH

seireS

P97

noitcA edoC

gnitcAelbuoD -gnitcAelgniS S

riAotriA gnirpSotriA

.oNledoM .oNmetI ledoM .oNmetINP97A 0010532 NSP97A 0019532NP97B 0001532 NSP97B 0000632NP975B 0011532 NSP975B 0010632NP97C 0002532 NSP97C 0001632NP975C 0012532 NSP975C 0011632

NP97D 0003532 NSP97D 0002632NP975D 0013532 NSP975D 0012632

NP97E 0004532 NSP97E 0003632NP97F 0005532 NSP97F 0004632NP97G 0008532 NSP97G 0008632

riAotriA gnirpSotriA

.oNledoM .oNmetI ledoM .oNmetINP97SB 0001932 NSP97SB 0005932NP97SC 0002932 NSP97SC 0006932NP97SD 0003932 NSP97SD 0007932

riAotriA gnirpSotriA

.oNledoM .oNmetI ledoM .oNmetINP97PA 0009732 NSP97PA 0000832NP97PB 0006732 NSP97PB 0002832NP97PC 0007732 NSP97PC 0003832NP97PD 0008732 NSP97PD 0004832

riAotriA gnirpSotriA

.oNledoM .oNmetI ledoM .oNmetINP97THB 0000732 NSP97THB 0003732NP97THC 0001732 NSP97THC 0004732NP97THD 0002732 NSP97THD 0005732

riAotriA gnirpSotriA

.oNledoM .oNmetI .oNledoM .oNmetI081-97C tlusnoC 081-NSP97C tlusnoC081-P97D yrotcaF 081-NSP97D yrotcaF081-P97E 081-NSP97E

Part Numbers Pneumatic ActuatorssnoitpO edoC

dioneloSoN N4AMENdioneloS

A511W)CAV511(

lbD4AMENhctiwStimiL

2M

isp51-3renoitisoP

2C

Am02-4renoitisoP

1C

snoitpO .oNmetI97:srenoitisoP

riA-riArofISP51-301P 1676142gnirpS-riArofISP51-301P 5136142

riA-riArofAm02-401-K 2676142gnirpS-riArofAm02-401K 0246142

snoitpOsuBi-SAgnirpS-riA,riA-riA97E-97A 0107042gnirpS-riA,riA-riA97G-97F 0407042

sehctiwStimiL)TDPS-2(elbuoD,VIAMEN 9773042)TDPS-2(elbuoD,IIVAMEN 0873042

sdioneloSCAV021,citsalP,VIAMEN 9771042CAV021,citsalP,IIVAMEN 0871042

:egatloVCDV21 9475142CDV42 0575142CAV21 1575142CAV42 2575142CAV022 3575142

:spotsmaCP97PB 0001222P97PC 0002222P97PD 0003222

P97E 0004222P97F 0005222P97G 0009342

eguaGhtiwrotalugeRretliF 0003212

Pneumatic Globe ControlgnirpSotriAlortnoCebolGdegnalF

eziS CVP PP EFTP FDVP2/1 5001052 5002052 0003052 50040524/3 7001052 7002052 7003052 7004052

1 0101052 0102052 0103052 01040524/11 2101052 2102052 2103052 21040522/11 5101052 5102052 5103052 5104052

2 0201052 0202052 0203052 02040522/12 5201052 5202052 5203052 5204052

3 0301052 0302052 0303052 03040524 0401052 0402052 0403052 0404052

ASAHI/AMERICARev. C 03-05

150

Electric Actuation Ordering Information

Options Series 92 and 94

Examples:Examples:Examples:Examples:Examples:AM92M2PXWJ:A Size, Series 92 with mechanical brake, 2 extra (auxiliary) limit switches and a feedback potentiometerB94WJ:B Size, Series 94, no options

(1) For open/close 120 VAC Units only, all others consult factory

eziS

SAMBMC

AB

MEMF

seireS

29292929

4949

MEMF

ledoM euqroTtuptuO rebmuNtraP

JWX29S sbL/nI004 0002712JWX29A sbL/nI007 0003712JWX29MB sbL/nI0011 0004712JWX29MC sbL/nI0002 0005712

ledoM euqroTtuptuO rebmuNtraP

JW49A sbL/nI051 0080702JW49B sbL/nI003 0090702

ledoM euqroTtuptuO rebmuNtraP

JW78ME sbL/nI0005 0005402JW78MF sbL/nI00001 0006402

gnitaRAMEN edoC

9,7,X4 JWX9,7,X4 JWX9,7,X4 JWX9,7,X4 JWX

X4 JWX4 JW

X4 JWX4 JW

euqroTtuptuO

00400700110002

051003

000500001

Part Numbers Electric Actuators

snoitpO #metI29 #metI49

hctiwStimiLartxE 1006212 3006212

hctiwStimiLartxEelbuoD 2006212 4006212

tatsomrehT&retaeH 1007212 1007212foorPnoisolpxEIIVAMEN

gnisuoH dradnatS A/N

retemnoitnetoPkcabdeeF 1009212 3009212

retemnoitnetoPkcabdeeFleuD 2009212 4009212

renoitisoPAM02-4 3670312 6670312

ecruoStuptuO02-4 0240312 1240312

tiK02-4rofnoitpoCDV01-0 0100312 0100312

lortnoChtgneLelcyC 1001312 3001312

ekarBlacinahceM 1006312 1006312

hctiwSFFOretneC 1002312 3002312

lortnoCeriW-2 1002012 8002012

kcaPyrettaBefasliaFketorP 0004512 1004512

)1(noitatSetomeR/lacoL 0000912 0000912

:segatloV

CDV21 9475312 9475312

CDV42 0575312 0575312

CAV21 1575312 1575312

CAV42 2575312 2575312CAV022 3575312 3575312suBi-SA 0297042 A/N

snoitpO edoC

hctiwStimiLartxE1 1MsehctiwStimiLartxE2 2MtatsomrehT&retaeH TH

toPkcabdeeF PtoPkcabdeeFlauD PD

ffOretneC OClotnoCeriW2 CW2

kcaPyrettaBefasliaF SFrenoitisoPAm02-4 1CrettimsnarTAm02-4 3C

Electric Globe ControlcirtcelElortnoCebolGdegnalF

eziS CVP PP EFTP FDVP2/1 5001022 5002022 0003022 50040224/3 7001022 7002022 7003022 7004022

1 0101022 0102022 0103022 01040224/11 2101022 2102022 2103022 21040222/11 5101022 5102022 5103022 5104022

2 0201022 0202022 0203022 02040222/12 5201022 5202022 5203022 5204022

3 0301022 0302022 0303022 03040224 0401022 0402022 0403022 0404022