2 -tabucem - civil & structural steel design by bim (tekla users day)

Polysius

POLYSIUS Vietnam Ltd.

TABUCEM- Civil & Structural Steel Design by BIM

Tekla User‘s Day – Vietnam, April 2013


May 2012

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Contents:

1. Introduction of Polysius Vietnam

2. BIM in Polysius Vietnam- the milestones

3. BIM for civil & structural steel engineering of Tabucem project:

3.1 Introduction of Tabucem project

3.2 Procedure of BIM for C&S Engineering

3.3 Design Sequences for Tabucem - Gypsum Crusher

3.4 Challenges & Solutions

3.5 Achivements


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1. POLYSIUS VIETNAM

an introduction

• POLYSIUS Vietnam Ltd.- a daughter company

of Thyssenkrupp Polysius AG (Germany)

• Head office: 2nd Floor, Sun City building,

13 Hai Ba Trung, Hoan Kiem Dist, Hanoi

• Established: 3/2010

• Representative Office of Polysius AG in

Vietnam had been established since 4/2003

• HCMC office: 10thFloor, Centech building, 72-

74 Nguyen Thi Minh Khai, District 3, HCMC


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1. POLYSIUS VIETNAM – an introduction

Kien Luong Cement Plant, Ha Tien 1-Vicem Cement

Company:

- HATIFA 1 – 3.000 tpd (1976)

- HATIFA 2 – 4.000 tpd (2007);

- HATIKOM – 35 t/h (2005)


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Hai Van Cement Grinding Plant:

- DANAZEM – 85 t/h (1996)



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Song Gianh Cement Plant, Quang Binh province:

- SONGIFA – 4.000 tpd (2002)



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Thang Long Cement Plant:

- THALOFA – 6.000 tpd (2004)- Quang Ninh province

- THALOZEM – 200 t/h (2004)- HCMC



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Binh Phuoc Cement Plant, Binh Phuoc province:

- BINHFA – 5.500 tpd (2006)



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Cong Thanh Cement Plant, Thanh Hoa Province:

- CONGDO – 11.000 tpd (2008)

- CONGMIX (2009)



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Tabuck Cement Grinding Plant, Saudi Arabia:

- TABUCEM – 5000 tpd (2012)


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Main Partners:

- Polysius Germany

- Polysius Sound Africa

- Polysius Brasil

- Polysius America

- Other Polysius subsidiaries all over the world

Main Markets:

- Indonesia

- Saudi Arabia

- Brasil

- Peru

- Argentina etc.

Main BIM Applications:

- BIM for civil & structural steel engineering

- BIM for QTO (Quantity Take Off)

- BIM for 4D – Time (Outlook)

- BIM for 5D – Cost (Outlook)


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2. BIM in Polysius Vietnam- the milestones

Jan/2009: Demand for a 3D design solution compatible to PDMS

Dec/2010: Purchased the first Tekla licence; trained the staff

Mar/2011: Drafted the BIM procedure for civil & structural engineering

Apr/2011: As a test, applied Tekla to model a number of buildings & structures in

Cong Thanh and Kien Luong Cement Plants

Jan/2012: Applied Tekla for civil & structural engineering of Tabuk Cement

Grinding Plant, Saudi Arabia

Sep/2011: Applied Tekla first time for QTO (quantity take off) for bidding preparation

April/2013: Applied Tekla for civil & structural engineering and QTO

April/2013: Current Tekla licences: 13; going to purchase more: 14 licences


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3. BIM for civil & structural steel engineering of Tabucem project:

• Name & Capacity: TABUCEM -Tabuck Cement Grinding Plant– 5000 tpd

• Location: Saudi Arabia

• Type: Turnkey project by Polysius Germany

• Status: Under construction (nearly complete)

3.1 Introduction of Tabucem project:

Designers:

• Scherr + Klimke – A German

design company

• Polysius Vietnam

- Gypsum Crusher

- Transport

- Substation &

- Compressor Room


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PDMS

BIM-TEKLA

Transfer SAP 2000,

STAAD-Pro.. Link

BIM-TEKLA

3. 2 Procedure of BIM for C&S Engineering:


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BIM Design of Gypsum Crusher – Tabucem – Saudi Arabia


• Excavation: 6729m3

• Concrete: 1366m3

• Reinforcement: 225T

• Steel structure: 171T


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PDMS Tekla SAP2000



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PDMS model Equipment Model


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PDMS Pre. civil model Adjust model in Tekla


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Preliminarily clash check Export to SAP2000


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Adjust model in SAP2000 Analysis & Design


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Adjust Tekla model


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Add details


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Check clashes


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Export to PDMS & check clash Adjust PDMS model


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Generate design drawings


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Generate Bill of Materials


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Plant Design

Management System

Building

Information Model

Preliminary Civil and

Structural Steel ModelCivil and

Structural Steel Model

PDMS & Tekla:

Building

Information Model

Structural Analysis

Program

Civil and


Analysis Civil and


Tekla & SAP2000:


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Tekla:

Elements name.

Length of reinforcement.


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3.5 Achivements:

• Improvement of Civil drawings.

• Zero-Clash

• Improvement of BOM.

Improvement

Quality

Schedule Cost

• Acceleration of Fabrication

• Quick response to site queries.

• Optimization of working hours.

• Optimization of project overall cost.

• Comple the detailed design in 4 months.


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Thank you very much for your kind attention !

Polysius Viet Nam Ltd.

2 -tabucem - civil & structural steel design by bim (tekla users day)

Documents

introduction polysius

hcmc polysius vietnam

achivements polysius

polysius subsidiaries

licences polysius vietnam

polysiuspolysius vietnam

bim tekla users day

introduction tabuck