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Benefits of Synthetic Lubricants DMPP Program v1.0

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Page 1: 2 - Synthetics

Benefits of Synthetic LubricantsDMPP Program v1.0

Page 2: 2 - Synthetics

What is a “synthetic” ?• Synthetic lubricants are products of chemical reactions, where

small molecules are combined to form complex ones.

The chemical process gives molecules that are identical in size and shape.

In comparison, mineral oils are complex blends of hydrocarbons

MineralMineralOilOil PAOPAO

Increasing Molecular Weight

Page 3: 2 - Synthetics

AutogazEthyleneNaphta

Synthesis PAOPAO

MineralBase Oil

HydrotreatmentHydrockacking

HDT Base Oils (XHQ, VHQ, XHVI, ...)

Distillation Tower

Crude Oil

Synthetic lubricantsPAO manufacturing process

Page 4: 2 - Synthetics

R - CH = CH2

Polymerization

Hydrogenation

Alpha-olefins Hydrogenated trimers, tetramers, etc.

R - CH CH2 - CH HCH3 R x

• VI • Low temp • Oxidation stability • Hydrolytic stability • Traction coefficient

130 -150Excellent (< - 40°C)ExcellentExcellentLow (Good Potential for Energy Savings)

Properties of PAOsProperties of PAOs

Synthetic lubricants polyalphaolefin (PAO) manufacture & properties

Page 5: 2 - Synthetics

Synthetic lubricants organic ester manufacture & properties

R - OH H2O+ +R1 - C - OH

OR1 - C - OR

O

Alcohol Acid Ester Water

• VI• Low temp• Oxidation/thermal stability• Hydrolytic stability• Traction coefficient• Biodegredability

140-180

<-40C GoodFairVariableFair

Diesters120 -150<-40CExcellentFair VariableExcellent

PolyolestersProperties Properties

Page 6: 2 - Synthetics

R - OH + H - C - C - H

O

R1H

R - O - C - C - O - H

R1

HH

H n

n

Alcohol Polyalkylene oxideAlkylene oxides

Applications - Anti-Freeze, Brake Fluid, Water-Based Hydraulic Fluids, Compressor Oils, Bearing Circulating Oils, Gear Oils, Worm Gear Lubricants.

Synthetic lubricants polygycols manufacturing, applications & properties

• VI• Low temp• Oxidation/thermal stab.• Hydrolytic stability• Traction coefficient

150+Good (-20/-50C)Good ( No coke)GoodMay be excellent

Properties Properties

Page 7: 2 - Synthetics

Synthetic vs mineral base fluids performance

Synthetic Lubricant VS. Mineral Oil Synthesized Organic

Hydrocarbons Esters

Properties Mineral Polyalpha Dibasic Polyol Polyglycol PhosphateSilicone

Oil olefin Ester Ester Ester Fluid

Viscosity/ Fair Good Good Good Very GoodPoor Excellenttemperature

Low temperature Poor Good Good Good Good Fair Good

High temperatureoxidation stability Fair Very GoodGood Excellent Good Fair Goodwith inhibitor

Compatibilitywith mineral oil Excellent Excellent Good Fair Poor Poor Poor

Low volatility Fair Excellent Excellent Excellent Good Good Good

Compatibilitywith most Excellent Excellent Fair Fair Poor Poor Verypaints & finishes Good

Page 8: 2 - Synthetics

Synthetic lubricants as the key to successSo Why Use a Synthetic ?• The lubricant influences many keys to success and the best

lubricants are syntheticComponent

Cost andLife Expectancy

ConsumablesManpower

Costs

Competitive Activity

& IndustryDevelopments

MachineAvailability& Uptime

CompanyCulture Housekeeping

Raw Material

Costs

ConsistentProductsQuality

IncreasingMachineCapacity/Capability

Page 9: 2 - Synthetics

Synthetic product benefitsMain Performance Advantages:• Wider operating temperature range• Better reliability, so reduced maintenance costs• Enhanced environmental performance• Improved energy efficiency

Compressor Oils

Refrigeration Oils

Circulation Oils

Hydraulic Oils

Turbine Oils

Gear Oils

Food grade Oils

Greases

Page 10: 2 - Synthetics

Mobil synthetic air compressor oils - improved low temperature properties

Lower viscosity at low temperatures means :• easier oil pumpability• easier equipment start-

up at low temperature

Low temperature viscosity benefits of Mobil Rarus SHC 1025Compared to ISO VG 46 premium mineral air compressor oil

Viscosity @ -5°C Viscosity @ -0

200400600800

100012001400160018002000

Viscosity @ -5°C Viscosity @ --12°C

Mobil Rarus SHC 1025Premium Mineral ACO

Vis

cosi

ty, c

St

Page 11: 2 - Synthetics

Mobil synthetic air compressor oils lower traction force

Benefits of Low Traction Lubricants• Reduced heat generation

cooler running temperature improved oil life

• Reduced energy losses

lower running cost

• Improved equipment reliability lower piston/liner, screw/screw, gear and bearing contact

temperature lower surface stresses/improved component life

Page 12: 2 - Synthetics

Mobil piston air compressor rigs benefits of synthetics

0

5

10

15

20

25

30

Competitivemineral oil

ISO VG 100

Premium Mineral

ISO VG 100

Rarus 827ISO VG 100

250 hrs

250 hrs

500 hrs

D

epos

itsR

=

1

000

O

il C

onsu

mpt

ion*

Superior Keep-Clean Properties and Lower Oil Consumption

Page 13: 2 - Synthetics

Superior Keep-Clean Properties of High Viscosity Synthetic Air Compressor Oils (Rarus 829)

Valve Housing Exhaust Air System

Mobil piston air compressor rig - benefits of synthetics

Page 14: 2 - Synthetics

Mobil screw air compressor rigs - benefits of synthetics

Rule of Thumb: Atlas Copco rig life at least double in real life applications

Mobil Eurolab rig test Premium Mineral Oil vs Mobil Rarus SHC 1024

0

10

20

30

40

0 500 1000 1500 2000 2500

test hours

DK

V 40

(%)

P remium Mineral OilMobil Rarus SHC 1024

Mobil Eurolab rig test Premium Mineral Oil vs Mobil Rarus SHC 1024

0

1

2

3

4

5

0 500 1000 1500 2000 2500

test hours

TAN

(mg

KO

H/g

)

Premium Mineral Oil

Mobil Rarus SHC 1024

0

500

1000

1500

2000

2500

3000

Premium Mineral Oil Mobil Rarus SHC 1024

Atla

s C

opco

Rig

Life

(hou

rs)

2000

3000+

Mobil Eurolab rig test Mobil Rarus 425 vs Mobil Rarus SHC 1024

0

5

10

15

20

25

0 500 1000 1500 2000

test hours

Oxi

datio

n pr

oduc

ts

Mobil Rarus SHC 1024Premium Mineral Oil

Outstanding oxidation resistance of Mobil Rarus SHC 1024• Longer oil life in service

Page 15: 2 - Synthetics

• Fully synthetic premium refrigeration compressor lubricant (PAO)

• Application Refrigerating compressors operating in severe conditions

and systems with very low evaporator temperature using ammonia or halogenated refrigerants (except for HFC’s).

Gargoyle Arctic SHC 226E : narrow cut PAO designed for R22 applications

• Performance Benefits All benefits related to synthetic products USDA H1 approved, thus usable in food industry

Mobil Gargoyle Arctic SHC 200 Series

Page 16: 2 - Synthetics

Mobil synthetic refrigeration oils

• Cooperative program with a European country government and a major refrigeration compressor builder

• Frozen bread factory - ammonia system:– 2 piston compressor units (130 kW)– 2 screw compressor units (260 & 324 kW)

• Replacement of a conventional mineral oil by Mobil Gargoyle Arctic SHC 226 E (PAO)

• 6 months program• Measurements: power input/compressor, volume flow/compressor,

temperature inlet and pressures, exhaust temperatures and pressures, ammonia flow

• Overall energy savings (electric power) = 5.1% for the total plant

Potential energy savings benefits

Page 17: 2 - Synthetics

Mobil synthetic refrigeration oils key performance benefits

Mineral Synthetic Oil Potential CustomerBenefits

Drain IntervalDrain volumes/cost ofdisposal

11

x 5/6 5/6

++++

Top-up rate 1 5/6 +++Maintenance costs 1 5/6 +++Filter Costs 1 5/6 +Energy savings 1 + % ? ++ ... ?Return on "Investment" 2 to 3 years* -

* Without integrating Energy savings

Potential Benefits of Synthetic Lubricants to the End Users

Page 18: 2 - Synthetics

Mobil SHC 600 Series• Premium quality synthetic circulating oil

Recently reformulated to give improved hydrolytic stability, high temperature capability, rust/corrosion/antiwear protection

• Applications/Performance Profile Outstanding performance in extreme service conditions at high

and low temperatures, well beyond the capabilities of mineral oils

Lubrication of bearings, gears and other industrial applications where a wide operating temperature range is needed.

Page 19: 2 - Synthetics

Mobil SHC 600 series extended application & lubrication benefits• Excellent hydrolytic stability enables expanded use in circulating

systems with potential water exposure.• Good antiwear/antifatigue properties over a broad viscosity range

enables expanded use in a wide range of moderate to heavy duty bearing and gear applications.

• Very good foam control in both contaminated and high speed systems.

• Outstanding rust and corrosion protection for longer equipment life.• Improved oxidation stability for longer oil life.• Plus the energy efficiency benefits inherent to low traction SHC

fluids.

Page 20: 2 - Synthetics

Mobil SHC 600 series proof of performance

Oil life extended over competitive product

New Mobil SHC 600 - SCA Mannheim Field TestSCA Mannheim: RL 2011F Used Oil Monitoring

200

210

220

230

240

250

0 1000 2000 3000 4000 5000 6000 7000 8000 9000Service Hours

KV

@ 4

0°C

(cSt

)

SCA Mannheim: RL 2011F Used Oil Monitoring

0,0

0,2

0,4

0,6

0,8

1,0

1,2

1,4

1,6

1,8

2,0

0 1000 2000 3000 4000 5000 6000 7000 8000 9000Service Hours

TAN

(mg

KO

H/g

)

SCA Mannheim: RL 2011F Used Oil Monitoring

0

1

2

3

4

5

6

7

8

9

10

0 1000 2000 3000 4000 5000 6000 7000 8000 9000

Service Hours

Oxi

datio

n Pr

oduc

ts

Condemning Limit: 10 Abs/cm

Condemning Limit < 0,3 mg KOH/g or > 2 mg KOH/g

Condemning Limit < 168,3 cSt or > 253 cSt

Page 21: 2 - Synthetics

Antifoam

Color/ Storage Stability

Demulsibility

EP/ AntiwearHydrolytic stability

Rust/ CorrosionProtection

Thermal/ OxidationStability

New SHC 600 Castrol Alphasyn (Europe)

Mobil SHC 600 series best synthetic technologyNew Mobil SHC 600 offers best overall performance.

Page 22: 2 - Synthetics

B10 Visc. Incr. (24hrs, 218C, 5 l/hr air), %0

50

100

150

200

250

300

350

Oxidation Stability of Mobil SHC PM in the Mobil B10 Glassware Oxidation Test

Standard Conditions

Severe Conditions

Most Severe Conditions

B10 Viscosity Increase (40hrs, 163C, 10 l/hr air), %

B10 Viscosity Increase (72hrs, 163C, 10 l/hr air), %

0

5

10

15

20

25

2.84.2

7.44.8

12.7

24Mobil SHC PM 220

Premium Mineral PMO

Typical Competitor PMO

Lower viscosity increase >>> Longer oil life

Mobil SHC PMOutstanding Oxidation Stability

Page 23: 2 - Synthetics

Thermal stability test at severe conditions (14 days at 143°C)

Mobil SHC PM Mobil SHC PMCompetitor Mineral PMO

CompetitorMineral PMO

Sludge Ratingsnil trace

Metal Rod Ratings (1 = clean)Fe Cu Fe Cu1 1 10 1

Mobil SHC PMoutstanding thermal stability

Page 24: 2 - Synthetics

Mobil Paper Mill Dryer Bearing Test Rig

Premium Mineral PMOMobil SHC PM

5.97.8

Typical Mineral PMO

4.8

Average cleanliness rating (10=clean)

Mobil SHC PMexcellent keep-clean properties

Page 25: 2 - Synthetics

• Reduced heat generation cooler running temperature improved oil life

• Reduced energy losses

lower running cost

• Improved equipment reliability lower surface stresses to improve component life lower gear and bearing contact temperature

Mobil SHC PM performance benefits linked to low traction properties

Page 26: 2 - Synthetics

Mobil SHC PM 220

Neste Lamda 220 ZF

Competitive Synthetics

Neste Lamda 150

Esso EZL 900 220

Total Carter EP/HT 220

Mobil SHC PM the best synthetic technology

Page 27: 2 - Synthetics

Synthetic Hydraulic OilsMobil SHC 500 Product Profile

• Top of the line fully synthetic product (PAO/Esters base stocks)– Very unique product since very few fully synthetic, specific

hydraulic oils exist– ISO VG 15 to 150

• Applications– Recommended for all hydraulic applications, particularly

those operating under extreme temperature/pressure conditions

– Systems with high levels of entrained air or subject to deposits

– Any applications where current mineral oil lifetime is short

Mobil SHC 500 series provide performance far in excess of Industry Standard specifications most of which are aimed at

mineral oils

Page 28: 2 - Synthetics

Mobil SHC 500 series outstanding low temperature pumpability

Flow Rate = f (Temperature)

0

5

10

15

20

25

30

-40 -30 -20 -10 0 10 20Temperature °C

-15°C

-20°C

-25°C

-30°C

• Low temperature pumpability test: mobil SHC 525 vs conventional ISO 46 multigrade mineral oil

Excellent pumpability/fluidity even under extreme temperature conditionsEasy start-up of hydraulic systems even at extremely low temperatures

Flow Rate = f (Temperature)

Temperature, °C

Flow

rate

l/m

n

AmbientTemperature

Mobil SHC 525 Conventional MultigradeMineral Oil

Page 29: 2 - Synthetics

• Mobil Hydraulic Fluid Durability test (MHFD 2000)– Evaluation of hydraulic oils «keep clean» performance to assess

• Resistance to oil degradation in service• Protection of servo valves (no sticking) and filters (no plugging)• Good demulsibility in service

Mobil SHC 500 series benefits of synthetics superior oxidation/thermal stability

Conventional Mineral OilConventional MultigradeMineral OIl

SHC 500

2,0003,000 -30-20-101,000Hours Temperature (°C)

MHFD 2000 Life Low Temperature Performance

Rule of thumb: 1000 hrs in the MHFD 2000 corresponds to 1.5 to 2 years of service life in the field

Page 30: 2 - Synthetics

Mobil Synthetic Gas Turbine Oil: SHC 800 Series• Fully synthetic product recommended for the lubrication of severe

gas turbines– Mobil SHC 824 meets Solar ES 9-224 and GE Model 7000

heavy duty gas turbine specifications 40% of Solar turbines lubricated with Mobil SHC 824,

some units being operated for more than 60 000 hours

High resistance to oxidation --> long charge life with mimimal deposit build-upReliable flow and lubrication during cold starts

--> wide temperature application rangeMobil SHC 800 Series = the problem solver for very severe gas

turbine applications

Performance Benefits

Page 31: 2 - Synthetics

Mobil SHC 8242000 hrs @ 90°C

Rating = 9.5

Mobil SHC 800 series - outstanding oxidation/thermal stability• Mobil Property Retention Test: Filter ratings after 2 000 hrs

• Rating 10 = Clean filter• Rating <5 = Unacceptable

Conventional SteamTurbine Oil

2000 hrs @ 71°CRating = 6.0

Conventional Combined Cycle Oil

2000 hrs @ 71°CRating = 3.8

Page 32: 2 - Synthetics

Mobil synthetic hydroturbine oil SHC Hydro T 46

• Fully synthetic product for hydroturbine applications Meets Swedish Power Board VL 46 specifications

• Key Performance Benefits High VI of PAO basestocks permits use of ISO 46 synthetic

instead of traditionally used ISO 68 mineral oils while maintaining oil film thicknessImproved bearing efficiency, thus lower cost power generationEnsured lubricant film thickness at high temperature, thus

lower bearing temperature and cooling costs ENERGY SAVINGS Environmental Benefits

• Low ecotoxicity (LC 50 > 5000 ppm): virtually non toxic for aquatic life

• Longer oil life, thus reduced used oil disposal

Page 33: 2 - Synthetics

Mobil SHC Hydro T 46 - energy savings benefits

• 3 Projects conducted in cooperation with international research institutes demonstrated energy saving benefits in systems lubricated with Mobil SHC Hydro T46 Kingsbury bearings/UK (tilting pad thrust bearing rig))

Power losses reduced by 2.6-3.0%Bearing temperatures reduced by up to 8°CAt least 0.1% efficiency increase in the entire system

Canadian National Research CouncilUp to 12% savings energy in a pivoted shoe journal bearing Bearing temperatures reduced by 8°C.

Hafslund Energi A/S (Kykkelsrud Power plant) in cooperation with NTNU technical university in NorwayOil temperature decrease (8°C) identified in turbine thrust

bearings using Mobil SHC Hydro T 46 relative to a reference ISO VG 68 mineral oil

Page 34: 2 - Synthetics

Mobil SHC Hydro T 46energy saving benefits

Kinsbury Thrust bearing TestMaximum Bearing Temperature

0102030405060708090

100110120130

50 100 150 200 300Unit Load psi

Tem

pera

ture

C

2000 rpm mineral

4000 rpm mineral

6000 rpm mineral

4000 rpm SHC

6000 rpm SHC

2000 rpm SHC

64

58

64.5

56.5

5254565860626466

Bea

ring

loss

(kW

)

26 38Power (MW)

Power 40 MW; Bearing (Elin-Union)

Test done at Kemijoki Oy’s Taivalkoski hydro power plant with calorimetric measurement

MineralSHC Hydro

Field test Mobil SHC Hydro T46Energy saving 6...8 kW (64 MWh / year )Cooling water savings (4 m3/h)

Page 35: 2 - Synthetics

Mobil synthetic gear oils lower traction forceLower Traction Force Compared to Mineral Oils Traction force is 20-30% lower for synthetic base fluids than for mineral ones.

Mineral

Synthetic

Slide-RollRatio

Traction Force

-S +S

Range of Slide-RollRatio in Gear Mesh

Gear Mesh Loss Reduction with Low Traction Synthetics

Page 36: 2 - Synthetics

Synthetic gear oils Mobil product line

Mobil Glygoyle Mobil Glygoyle HE Mobilgear SHC XMP

ISO VG 100 - 220 220 - 1000 150 - 680

Base oil PAG PAG PAO/Ester

Applications Specifically designed for worm gearapplications but can be used in othertypes of gears even in the most severeconditions (rolling mills, crushers,calenders, mining equipment)

All types of gearsincluding windturbines

Benefits Excellent low temp/high temp properties Wide operating temperature range

Low traction coefficient Efficiency improvements/energysavings

Excellent anti-micropitting protectionOutstanding oxidation/deposit controlEfficiencyimprovements

Page 37: 2 - Synthetics

Mobil Glygoyle numbered & Glygoyle HE product & performance profile• Fully synthetic PAG based AW gear oils• Applications

– Primarily designed for worm gears– Suitable for all types of gears including in the most severe conditions

(rolling mills, crushers, calenders, mining equipment)• Performance Profile/Key Performance Benefits

– Excellent low temperature fluidity/thermal & oxidation stability at high temperaturesWide operating temperature range (-40°C to +180°C)

– Low traction coefficient of PAG base stocksEnergy savings

– No agressive EP additivesGood anti-micropitting protection

Page 38: 2 - Synthetics

Mobil Glygoyle numbered & Glygoyle HE potential energy savings

Gear Box : Lechner Type HL 2530 ENominal Output Torque 239 Nm - Ratio 1/30

Worm above wheel - Speed 1420 rpm

-2,8 -2,9

4,9

2,4

1,1

5,24,7

3,4

-4

-3

-2

-1

0

1

2

3

4

5

6

% Nominal Load

Pow

er V

aria

tion,

%

Mobilgear 636 (ISO VG 680) Glygoyle HE 220 Glygoyle HE 680

60 100 150

Lechner Worm Gear Tests Results:Power Savings vs Glygoyle 30

Page 39: 2 - Synthetics

Mobil synthetic gear oilsMobilgear SHC XMP product profile

Industry TrendsSmaller more powerful gearboxesSurface hardened metallurgyFocus on bearings and filtrationExtended drain / fill for life

Lubricant Impacts

Micropitting resistance

Foam performanceFilterability

Oxidation + deposit control

Corrosion protection

Potential BenefitsLonger component lifeImproved reliabilityTrouble free operationLower costs

Page 40: 2 - Synthetics

Mobilgear SHC XMPoutstanding oxidation resistance

0

5

10

15

20

25

30

Mobilgear SHC XMP

(120 hrs, 163°C)

Mineral Oil A

(40 hrs, 163°C)

SyntheticOil C

(120 hrs, 160°C)

Viscosity Inc., % TAN Inc., mg KOH/g

Mobil B10 Oxidation Test: Mobilgear SHC XMP Superior Performance

MineralAnti-micropitting

Gear Oil(40 hrs, 163°C)

Mineral Oil B

(40 hrs, 163°C)

Page 41: 2 - Synthetics

Mobilgear SHC XMP energy savings

Energy SavingsReference Mobilgear 636

0

2

4

6

8

10

12

70% Load 100% Load

% Im

prov

emen

t

Mobilgear SHC XMP Synthetic Oil C

Lechner Worm Gear Tests Results

Reference Mobilgear 632100% Load

10,0

2,8

0,0

2,0

4,0

6,0

8,0

10,0

12,0

Mobilgear

SHC XMP

Synthetic Oil C

% Im

prov

emen

t

Cone Drive Efficiency

Cone Drive Test Results

Page 42: 2 - Synthetics

Mobilgear SHC XMPthe best overall performance

0

2

4

6

8

10Foam Control

Wear Protection

Rust Protection

Water Tolerance

Deposit ControlMicropitting resistance

Oil Life

Energy Saving

Filterability

Mobilgear SHC XMP Synthetic Oil C

Page 43: 2 - Synthetics

Food Grade Industrial LubricantsApplications

• Food processing plants• Breweries & Wineries• Fisheries & abattoirs……..

Challenge• Lubricants, oils and greases must fulfill the very stringent FDA

requirements while insuring suitable performance in service

• Excellent protection against scuffing and wear in industrial gear/

Key Performance Benefits:• Suitable for multi-service applications reducing number of lubricants required in food processing plants

• Synthetic base stocks in higher viscosity grades -----> associated benefits e.g. energy savings

hydraulic applications• Outstanding protection against rust and oxidation• Good demulsibility (water separation)

Page 44: 2 - Synthetics

Mobil DTE FM series key performance benefits

-50 -40 -30 -20 -10 0

Temperature, °C

Mobil DTE FM 32

Mobil DTE FM 46

Mobil DTE FM 68

Mobil DTE FM 220

Mobil DTE FM 320

Mobil DTE 460

Mobil DTE 20

Mobilgear 600

Low Temperature Excellent low temperature properties of higher viscosity grades based on higher PAO content

0 10 20 30 40 50 60 70 80 90 100 110 120 130 140

Viscosity index

Mobil DTE FM 32

Mobil DTE FM 46

Mobil DTE FM 68

Mobil DTE FM 220

Mobil DTE FM 320

Mobil DTE 460

Mobil DTE 20

Mobilgear 600High inherent VI of higher viscosity grades (PAO)• Excellent oil film thickness at high temperatures

Viscosity Index

Low Temperature and High VI Benefits

Page 45: 2 - Synthetics

Mobil DTE FM series key performance benefits

0 100 200 300 400 500 600 700

Time, min

Mobil DTE FM 32

Mobil DTE FM 46

Mobil DTE FM 68

Mobil DTE FM 220

Mobil DTE FM 320

Mobil DTE FM 460

High thermal stability at higher viscosity based on PAO

RBOT results nearly as high as for gas turbine/combined cycle turbine oils

High Temperature

Outstanding Oxidation and Thermal Stability

Page 46: 2 - Synthetics

Mobil Compoil FM 46 S easy low temperature start-up

860

1610

810

480

690520

0

200

400

600

800

1000

1200

1400

1600

1800

Mobil Rarus SHC 1025Mobil Rarus 425Mobil Compoil FM 46 S

Lower viscosity at low temperature•Easier oil pumpability•Easier equipment start-up

-12°C -5°C

Dyn

amic

Vis

cosi

ty, c

Po

Excellent Low Temperature Fluidity

Page 47: 2 - Synthetics

Mobil compoil FM 46 Soutstanding oxidation resistance

135

1.80

20

40

60

80

100

120

140

160

Fuchs/Bel-Ray MedaillionSC-1

Mobil Compoil FM 46 S

9.52

0.240

1

2

3

4

5

6

7

8

9

10

Fuchs/Bel-Ray MedallionSC-1

Mobil Compoil FM 46 S

KV

40

TAN

Excellent Resistance to Oxidation

ISOT (163°C, 96 Hours, Catalyst, Air)

Page 48: 2 - Synthetics

Mobil Compoil FM 46 Sexcellent performance in Mobilscrew air compressor rig

• Mobil Compoil FM 46 S outperforms mineral FM oil• Used oil monitoring highly recommended due to

rapid degradation towards the end of its life (feature inherent to food grade oils)

Rarus 425 (GA 210)

Compoil FM 46 S (GA 210)

Mineral FM Oil (GA 45)

Rarus 425 (GA 45)

Mobil Gravenchon Eurolab Atlas Copco test rig TAN increase

0

5

10

15

20

25

30

0 500 1000 1500 2000

Test hours

TAN

(mg

KO

H/g

)

Mobil Gravenchon Eurolab Atlas Copco test rigOxidation Products

020406080

100120140160180200

0 500 1000 1500 2000

Test hours

Oxi

datio

n pr

oduc

ts

Page 49: 2 - Synthetics

New Mobilgrease FM SeriesKey Advantages

Mineral New Mobilgrease FMSeries

High temperature performance Good Very good

Low temperature performance Medium Excellent

Corrosion protection Poor Excellent

Water resistance Medium Excellent

Pumpability Medium Excellent

Page 50: 2 - Synthetics

Ultra high speed, low temperature

High speed bearings, electric motors

Multipurpose, heavy duty

Steel mills, paper mills

Paper mills

Semi-fluid, slow speed, enclosed gears

Heavy duty, shock loaded bearings, couplings

Heavily loaded bearings, extremely slow speed

Mobilith SHC 100

Mobilith SHC 460Mobilith SHC PMMobilith SHC 007

Mobilith SHC 1500

22

1 ½1 ½1 ½1 ½

0000

11

NLGIGrade Load Speed

Mobilith SHC 1000 Special22

Mobilith SHC 220 22

Mobilith SHC 15 33

Mobilith SHC SeriesHigh temperature

Page 51: 2 - Synthetics

Mobiltemp SHC Series

NLGIGrade Load Speed

Mobiltemp SHC 22

Mobiltemp SHC 100

Mobiltemp SHC 100 Special

33

22

22

Mobiltemp SHC 460 Special

11

High temperature

Ultra high speed, rolling element bearings

High speed bearings, electric motors

Bearings, cams, ways, sliding elements

Conveyor, kiln bearings

Page 52: 2 - Synthetics

Low temperature performanceTemperature of the first falling oil drop

Cup

Grease

Thermometer

Oil drop0

100

200

Temperature, °C

50

150

250

180

260 >300260

Mob

ilux

EP

xx

x

Mob

ilgre

ase

XH

P

xxx

Mob

ilith

SH

C

xxx

Mob

iltem

p S

HC

xx

x

Page 53: 2 - Synthetics

Low temperature pumpability

Mobilux EP 460

Mobiltemp SHC460 Special

CompressedAir 10 000 hPa -18 °C

2.1 g/mn 7.0 g/mn

010203040506070

Flow

Rat

e, g

/min

Mob

ilith

SH

C 1

5

Mob

ilith

SH

C 4

6

Mob

ilith

SH

C 1

00

Mob

ilith

SH

C 2

20

Mob

ilith

SH

C 4

60/P

MM

obilu

x EP

460

Mob

ilith

SH

C 1

500126

51

12

39

7 2.1 2.5

Page 54: 2 - Synthetics

High temperature performance

0

100

200

300

400

500

600

205

375

603

Mob

ilux

EP

2

Mob

ilith

SH

C

460/

PM

Mob

iltem

p S

HC

100

Mob

iltem

p S

HC

460

S

peci

al

Average Life, hrs

Endurance Life in Ball Bearings High Temperature Bearing Life (150°C)

0

1 000

2 000

3 000

4 000

Mob

ilux

EP

2

Mob

ilith

SH

C 2

202929

1852

Mob

ilith

SH

C 1

00

3237

Average Life, hrs

Electric Motor Test, 130° C

Page 55: 2 - Synthetics

Torque at low temperature ASTM D 1478

Test bearing 204

Charge disk

Non metallic coupling

Turning shaft at 1 t/minReducer

1740/1

Refrigerating compartment at -20°C minimum

1/4 hp Motor1725 t/min

(Nominal charge)

0

5

10

15

20

Star

ting

Torq

ue, N

.m

Mobilux EP2 Mobilith SHC 220

16

4

After 12 hours at -40°C

0

2 000

4 000

6 000

8 000

10 000

MobiltempSHC 460 Mobiltemp

SHC 100

MobiltempSHC 32

>10 000

6 000

3 800

800

Mobiltemp 1

g.cm Starting Torque at - 40 °C:

Page 56: 2 - Synthetics

-40

-30

-20

-10

0

10

20

30

-48.1

-18.7

-1.8

11.2

21.5Relative Energy Consumption, %

Mob

ilith

SH

C 1

00

Mob

ilith

SH

C 2

20

Mob

ilith

SH

C 4

60/P

M

Mob

ilith

SH

C 1

500

Mob

ilith

SH

C 1

5

Reference = Mobilux EP2

Energy saving in spherical Roller bearings

Page 57: 2 - Synthetics