11035457 cartridge valves&hic sf 10-2007 revaa
TRANSCRIPT
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Cartridge valves and hydraulic manifolds
Control and stability for your vehicle needs
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Cartridge valves and HICs (Hydraulic Integrate
Key features and bene
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ircuits)
HIC with steering unit Combination of HIC and PVG Integrated cartridge valve in
gear units
Product description
Cartridge valves are compact and low-cost
components that can be used for directional,
pressure, or flow control in hydraulic systems. By
combining standard cartridge valves almost any
hydraulic circuit can be easily created.
Using cartridge valves in a custom manifold,
a designer can create a Hydraulic Integrated
Circuit (HIC) that provides a compact package
for hydraulic control with reduced plumbing,
easier installation, easier service, and fewer leak
points than traditional hydraulic systems.
HICs can be centralized on a machine orstrategically located. Using a custom HIC
provides the designer unlimited flexibility to
optimize machines for assembly, plumbing,
wiring, service, and weight distribution.
Motor mount HICs
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Product overview, Technical data
Relief valves Pressure reducing valves Sequence valves
Flow ratings: 1.1 190 l/min
[0.3 50.2 US gal/min]
Pressure capability to 415 bar [6020 psi]
Over four different sizes
Many types: Direct Acting Poppet,
Differential Area Poppet, Direct Acting Spool,
Pilot Operated Spool, Bi-directional
Various flow paths
Tamper proof, knob, or screw type
adjustment options
Damped option to eliminate pressure
oscillation
Flow ratings: 40 115 l/min
[10.6 30.4 US gal/min]
Pressure capability to 350 bar [5080 psi]
Over two different sizes
Direct Acting for fast response or Pilot
Operated for high flow capability for higher
pressure capability
Optional pressure relieving function
Tamper proof, knob, or screw type
adjustment options
Flow ratings: 4 160 l/min
[1.1 42.3 US gal/min]
Pressure capability to 350 bar [5080 psi]
Over two different sizes
Several different functions and types,
normally open, normally closed, accumulator
control, etc.
Internal or external pilot
Optional external drain
Tamper proof, knob, or screw type
adjustment options
Check valves Pilot operated check valves Shuttle valves Differential Sensing and Logic
Valves
Flow ratings: 3 380 l/min
[0.8 100 US gal/min]
Pressure capability to 350 bar
[5080 psi]
Over six different sizes
Various flow paths
Soft seat designs for very low
leakage
Various crack pressures Low leakage for load holding
Threaded cartridge, insert and
in-line designs
Flow ratings: 12 250 l/min
[3.2 66 US gal/min]
Pressure capability to 350 bar
[5080 psi]
Over five different sizes
Various crack pressures
Various pilot ratios
Low leakage for load holding
External drain option eliminates
back pressure effect
Flow ratings: 4 90 l/min
[1 24 US gal/min]
Pressure capability to 350 bar
[5080 psi]
Over four different sizes
Spool or ball designs
Flow ratings: 25 340 l/min
[6.6 89.8 US gal/min]
Pressure capability to 315 bar
[4570 psi]
Four different cavity sizes
Many types; pressure relieving,
pressure reducing, flow control,
directional control
Many options; internal or
external pilot, internal or
external venting
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Proportional Valves Directional Control Valves Family of motor mount HICs
Flow ratings: 4 180 l/min
[1.1 47.6 US gal/min]
Pressure capability to 320 bar [4640 psi]
Three different cavity sizes
Many types: two or three ported flow
controls, relief, pressure reducing, and
four way three position directional control
Optional internal pressure compensation
Optional manual override
Many coil connector and voltage options
Coil environmental ratings to IP69K
Flow ratings: 11 265 l/min
[2.9 70 US gal/min]
Pressure capability to 450 bar [6530 psi]
Four different cavity sizes
Many types: manual or pilot operated two,
three or four way spools, two or three position
Several different spool configurations
Optional detent for manually operated valves
Family of pre-packaged HICs to precisely fit
seven common Sauer-Danfoss orbital motors:
DH, DS, OMP, OMR, OMH, OMS, and OMT
Pressures and flows to match the capabilities
of the motors
Several different functions including
counterbalance, cross-port relief, by-pass
solenoid, and shock valves with anti-cavitation
Several functions also include an optional
shuttle valve for brake or load sensing circuits
Flow Control and Needle Valves Counterbalance Valves Solenoid Valves
Flow ratings: 10 380 l/min
[2.6 100.4 US gal/min]
Pressure capability to 315 bar [4570 psi]
Four different cavity sizes
Many types: Flow Divider, Restrictive
(pressure compensated), Priority (three way
pressure compensated), spool with reverse
free flow and poppet
Tamper proof, knob, or screw type
adjustment options
Flow ratings: 20 190 l/min
[5.3 50.2 US gal/min]
Pressure capability to 350 bar [5080 psi]
Four different cavity sizes
Multiple pilot ratios to match the needs
of cylinder or motor control
Optional atmospheric vent to eliminate effect
of back pressure
Low leakage for load holding
Tamper proof, knob, or screw typeadjustment options
Flow ratings: 7 230 l/min
[1.8 61 US gal/min]
Pressure capability to 230 bar [3340 psi]
Five different cavity sizes
Many types: two or three way poppet; two,
three, or four way spool
Two and three position spools
Several different spool configurations
Optional manual override
Many coil connector and voltage options
Coil environmental ratings to IP69K
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Sauer-Danfossis a comprehensive supplier providing complete systems to the global mobile market.
We offer our customers optimum solutions for their needs and develop new products and systems in
close cooperation and partnership with them. Sauer-Danfoss specializes in integrating a full range of
system components to provide vehicle designers with the most advanced total system design.
Hydrostatic transmissions
Hydraulic power steering
Electric power steering
Electrohydraulic power steering
Closed and open circuit axial piston
pumps and motors
Gear pumps and motors
Bent axis motors
Orbital motors
Transit mixer drives
Planetary compact gears
Proportional valves
www.sauer-danfo
ss.co
m
Directional spool valves
Cartridge valves
Hydraulic integrated circuits
Hydrostatic transaxles
Integrated systems
Fan drive systems
Electrohydraulics
Microcontrollers and software
Electric motors and inverters
Joysticks and control handles
Displays
Sensors
11035457 Rev AA Oct 2007
2007, Sauer-Danfoss. All rights reserved. Printed in Europe.
Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and otherprinted material. Sauer-Danfoss reserves the right to alter its products without prior notice.
This also applies to products already ordered provided that such alterations can be madewithout affecting agreed specifications. All trademarks in this material are properties of their
respective owners. Sauer-Danfoss and the Sauer-Danfoss logotype are trademarks of the
Sauer-Danfoss Group.
Sauer-Danfossprovides comprehensive worldwide service for its products through an extensive network of Global
Service Partners strategically located in all parts of the world.
Please contact the Sauer-Danfoss representative nearest you.
Sauer-Danfoss GmbH & Co. OHG
Postfach 2460, D-24531 Neumnster
Krokamp 35, D-24539 Neumnster, Germany
Phone: +49 4321 871-0
Fax: +49 4321 871 122
Sauer-Danfoss ApS
DK-6430 Nordborg, Denmark
Phone: +45 7488 4444
Fax: +45 7488 4400
Sauer-Danfoss (US) Company
2800 East 13th Street
Ames, IA 50010, USA
Phone: +1 515 239-6000
Fax: +1 515 239 6618
Sauer-Danfoss-Daikin LTD.
Sannomiya Grand Bldg. 8F
2-2-21 Isogami-dori, Chuo-ku
Kobe, Hyogo 651-0086, Japan
Phone: +81 78 231 5001
Fax: +81 78 231 5004