© 2012 autodesk mtconnect ® : shop floor interoperability paul warndorf vp – manufacturing...
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© 2012 Autodesk
MTConnect®: Shop Floor Interoperability
Paul WarndorfVP – Manufacturing TechnologyAMT – The Association For Manufacturing Technology
© 2012 Autodesk
Class Summary
Current shop floor interoperability is abysmal when compared to where systems technology is today. Proprietary systems continue to dominate the landscape, making integration costly. MTConnect, started by AMT - The Association For Manufacturing Technology, is a technology initiative to establish an open architecture mechanism to enable interoperability between devices on the shop floor. In this class, we will provide background about MTConnect and as well as some examples of what is currently possible and what may be available in the future.
© 2012 Autodesk
Learning Objectives
At the end of this class, you will be able to: Appreciate how limited shop floor interoperability is or was and how the
limitations have hampered advances Explain the basic concepts behind MTConnect and describe what makes
it different from other "standards" efforts Describe how MTConnect works and explain how easy it is to implement List the types of applications that are being developed today using
MTConnect
© 2012 Autodesk
Section Title Goes Here
© 2012 Autodesk
Information: Utilization, OEE, verifying simulation with REAL data, consumable needs, maintenance, quality/inspection results…
Control: Scheduling, process sequencing (macro planning), process variables (microplanning), CAM programs, facilities, tooling, quality metrics, rates, cost, plant wide integration, asset management…
Data: Status, failures/faults,process/tooling/machine, energy, sensor data, quality data/inspection…
PLANT OPERATIONS
© 2012 Autodesk
2006 AMT Annual MeetingDavid EdstromSUN Microsystems
How the Internet’sParticipation Age Will DriveDramatic Changes in the Machine Tool Industry
Dr. David A. PattersonUniversity of California, Berkeley
Creating a Thriving AmericanManufacturing BaseIn 21st Century America
© 2012 Autodesk
2006 Challenge
Collect data, send data, leverage data If CNC embraces inter-operability standards, customer could
monitor all brands of CNC machines– Live monitoring + historical record– View over any web browser
Industry could offer customers integrated solutions vs. incompatible components
Sensor + Wireless + Services = Solutions
© 2012 Autodesk
MTConnect.org
®
© 2012 Autodesk
The MTConnect Myth
• Not an Application
• Not a Software Package
• Not a Network
• Not bidirectional communications (Read Only)
• Not for DNC (Direct Numerical Control)
What it IS:• It is a Standard (Open and Royalty Free
to MTConnect Participants and Implementers)
• It is a Communication Protocol for manufacturing equipment and devices
• It is Open Source and Based Upon XML and HTTP
• It is a Data Dictionary that includes Schema for Components and Data Items
What it is NOT:
© 2012 Autodesk
打開和免版稅將永遠贏得市場
ومنفتح وحر الملوك الفوز دائما في السوق
Offene und immer gewinnen den Marktplatz
Ανοικτή και θα κερδίσει πάντα την αγορά
Åpen og vil alltid winthe markedsplass
Ap
plicatio
ns/C
lient
An Integration NightmareD
evic
es
© 2012 Autodesk
Ap
plicatio
ns/C
lient
Difference With MTConnect
Definingof Data
Definingof Data
Definingof Data
Definingof Data
Definingof Data
打開和免版稅將永遠贏得市場
ومنفتح وحر الملوك الفوز دائما في السوق
Offene und immer gewinnen den Marktplatz
Ανοικτή και θα κερδίσει πάντα την αγορά
Åpen og vil alltid winthe markedsplass
Dev
ices
Native Language
© 2012 Autodesk
Define Once – Use Everywhere
打開和免版稅將永遠贏得市場
ومنفتح وحر الملوك الفوز دائما في السوق
Offene und immer gewinnen den Marktplatz
Ανοικτή και θα κερδίσει πάντα την αγορά
Åpen og vil alltid winthe markedsplass
Ap
plicatio
ns/C
lient
Difference With MTConnect
Definingof Data
Definingof Data
Definingof Data
Definingof Data
Definingof Data
Dev
ices
Common Dictionary
© 2012 Autodesk
Offene und immer gewinnen den Marktplatz
Ανοικτή και θα κερδίσει πάντα την αγορά
Åpen og vil alltid winthe markedsplass
Enabling ConnectivityThrough Standardization
Common Interface
Agent
Adapter
Client
© 2012 Autodesk
MTConnect Standard
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Devices and Components
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Version 1.2
Enhancements Part 1: Overview and Protocol
No significant changes Part 2: Components and Data Items
Restructured the document Addition of new Sensor descriptions (data items)
Part 3: Streams, Events, Samples, and Condition No significant changes
Part 4: Mobile Assets (New part added)
© 2012 Autodesk
Part 4: Mobile Assets
These are assets that can moved to, or removed from, a device without detriment to the function of the device, and can be associated with other devices during their lifecycle.
The data associated with these assets can be retrieved from multiple sources that are responsible for providing their knowledge of the asset.
What are Mobile Assets?
© 2012 Autodesk
Examples of Mobile Assets
Tooling
Fixturing
Parts
etc....
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Cutting Tool
Cutting Tool is an assembly of items for removing material from a work-piece through a shearing action at the defined cutting edge or edges of the Cutting Item.
A Cutting Tool can be a single item or an assembly of one or more Adaptive Items, a Tool Item and several Cutting Items on a Tool Item.
Used ISO 13399 Cutting Tool Data Representation and Exchange
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What Does This MeanTo Name a Few
Machine Tool
Tool Presetter
RFID Identification
Tool ManagementSystems
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Proposed Work Activityfor Version 1.3 & 1.4
Accessory Equipment Metrology Parts Enhancement to Alarms and Warnings
Necessary updates as required
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Accessory Equipment
ADAPTER AGENT
CLIENTCNC AGENT ADAPTER
CLIENT PLCREAD
READ
MACHINE TOOL BAR FEEDER
MTConnect Standard
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Metrology
DMSC
Probing
CMM
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Parts
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An Enabler for EquipmentData Collection
Asset managementShop floor controlOEE - Utilization/EfficiencySimulation VerificationMaintenanceMore…
Monitoringsoftware
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An Example
Athulan Vijayaraghavan, Lucie Huet, and David DornfeldDepartment of Mechanical Engineering
University of California
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MTConnect Institute
© 2012 Autodesk
History
2007 2008 2009 2010 2011 2012
ProjectStarted
(Feb 2007)
FirstDemonstration
IMTS 2008
Releaseof V1.0(1 Part)
SecondDemonstration
IMTS 2010
Releaseof V1.1
(3 Parts)
Draftof V1.2
(4 Parts)
MTConnect Institute
IncorporatedFirst
ConferenceThird
DemonstrationIMTS 2012
© 2012 Autodesk
Makeup of the MTConnect Institute:• 105 – Participants• 2 – Partners (OPC Foundation, DMSC)
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20
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60
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100
120
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# o
f P
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niz
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105
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Technical Advisory Group
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MTConnect WebsiteMTConnect.org
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New MTConnect ForumMTConnectForum.com
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•Keynote Speakers - Business Sessions•Technical (Workshop) Sessions•Exhibit area
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Different Devices, Common Connection.
www.MTConnect.org
© 2012 Autodesk
Autodesk, AutoCAD* [*if/when mentioned in the pertinent material, followed by an alphabetical list of all other trademarks mentioned in the material] are registered trademarks or trademarks of Autodesk, Inc., and/or its subsidiaries and/or affiliates in the USA and/or other countries. All other brand names, product names, or trademarks belong to their respective holders. Autodesk reserves the right to alter product and services offerings, and specifications and pricing at any time without notice, and is not responsible for typographical or graphical errors that may appear in this document. © 2012 Autodesk, Inc. All rights reserved.